Professional Documents
Culture Documents
1
Is Forklift Training Necessary?
About 100
deaths each year
About 95,000
accidents each year
Bankruptcy
New OSHA
training standard
I. Speaker’s Notes:
• The Occupational Safety and Health Administration (OSHA) has found that
approximately 100 workplace fatalities occur each year in forklift-related
accidents.
• OSHA has also found that approximately 95,000 forklift-related injury accidents
occur each year.
• The litigation surrounding a forklift-related accident or fatality could cause a
company to go bankrupt.
• OSHA believes that improved training will greatly reduce the number of forklift-
related injuries and fatalities, so they issued a new training standard. Some of the
requirements include classroom and hands-on training along with written and
driving evaluations. This training session complies with the classroom training
requirements of the new OSHA standard for sit-down counterbalance lift trucks.
2
Forklift Operating Goals
I. Speaker’s Notes:
• The goal of this training session is to make sure you have a complete
understanding of:
–Hazards and forklift stability
–Inspecting and operating a forklift
• At the end of this training session, we’ll take a short quiz to test your
understanding of the material presented.
3
Authorized Operator
4
Operating Hazards
5
Nameplate
6
Center of Gravity
Balance point
48”
A
7
Load Center
8
Stability Triangle
3-point suspension
Forklift’s center of gravity
9
Combined Actions
Center of gravity
moves forward
10
Attachments
Specific
operator training
Weight of
attachments
Increased
load center
11
Tipping Over
Do not jump
Hold onto the steering wheel
Brace your feet
Lean away from the fall
12
Forklift Operating Goals
I. Speaker’s Notes:
• Does everyone understand the hazards specific to our workplace and the concept
of forklift stability?
• Are there any questions? Let’s move on to inspecting and operating a forklift.
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Preoperation Inspection
As an authorized operator,
it is your responsibility to
make sure your forklift
functions properly
OSHA requires
preoperation inspections
Company wants to comply
with OSHA and be sure
equipment is maintained
14
Walk Around
Forklift properly disengaged
– Forks down, key off, neutral gear, parking brake on
Left/right side
– Tire condition, tight lug nuts, no debris around axle,
overhead guard is solid, no debris behind the mast
Front
– Forks in good shape, fork pins in place, backrest
solid, mast & chains greased, hoses in good shape
Rear
– Counterbalance bolt is tight, radiator clear of debris
11006115 Copyright ©1999 Business & Legal Reports, Inc.
15
In the Seat
Nonmoving checks
– Gauges, lights, horn, back-up alarm, blinking
warning light, operate the tilt & lift mechanism,
check the parking brake
Moving checks
– Put on the seat belt, check the running brakes,
check the steering
Look for oil or water leaks on the floor
16
Operating a Lift Truck
17
Loading/Unloading
I. Speaker’s Notes:
• Placing a weight on the back of a forklift can be extremely dangerous. Some
companies might use sandbags, blocks of steel, or even people to keep the rear of
the forklift on the ground if lifting the load causes the rear of the forklift to lift off
the ground.
–Obviously, the forklift is trying to lift a load over its capacity if this
happens.
–Also, adding weight to the back of the lift truck does not increase the
capacity of the mast, hydraulic system, chains, tilt cylinders, etc.
• Never drill a hole in the forks to use as a way of towing something or as a place to
put a chain hook when hoisting. This ruins the integrity of the forks. Forklifts are
equipped with a tow bar in the back for towing. Safe attachments can be
purchased for use when hoisting.
18
Traveling
I. Speaker’s Notes:
• Remember to always look behind you before backing up.
• The cage is there to protect your body.
• Many operators have a bad habit of moving while raising or lowering a load. This
can cause an unstable situation and a possible tipover.
• Sound the horn at corners, crossing aisles, near doorways, etc.
• A safe speed is a speed at which you can quickly and easily stop if a pedestrian
steps out in front of you.
• Remember, the forklift steers from the rear, so be careful when turning because
the rear end swings wide.
• Watch for overhead installations when lifting your load.
19
Traveling (cont.)
I. Speaker’s Notes:
• Loose objects or holes can cause the forklift to tip over.
• Obviously, if the load blocks your forward vision, you must drive in reverse.
• Passengers are never to be carried because they don’t have a seat, there is
no seat belt, and their body will be outside the protective cage.
• Always be aware of pedestrians.
• Operating too close to an edge is a disaster waiting to happen.
• Eating and drinking distracts from the job of operating safely.
• Horseplay does not need explanation.
20
Ramps and Railroads
I. Speaker’s Notes:
• Turning on a ramp is a good way to tip over.
• Keeping the load upgrade will keep the combined center of gravity in the center of
the stability triangle.
• When not loaded, driving with the forks downgrade will keep the center of gravity
toward the front, or wide, part of the stability triangle.
• Crossing railroad tracks diagonally will help keep the lift truck stable.
• If you park within 8 feet of the center of railroad tracks, you may be hit by a train
when it passes.
21
Docks
22
Parking
23
Propane Refueling
24
Battery Charging
25
Forklift Operating Goals
I. Speaker’s Notes:
• Does everyone understand the inspection and operating procedures?
• Are there any questions?
• Let’s move on to the quiz.
26
Summary
Facility hazards
Load center and capacity
Preoperation inspection
Rules of the road
Refueling
27
Quiz
28
Quiz (cont.)
29
Quiz Answers
1. False. You must always look behind you before
backing up.
2. Hissing sound, distinct odor, or frost on fittings.
3. Chock the wheels, support the nose of the trailer,
inspect the dock plate, check the trailer floor.
4. False. Never drive with the load up. Drive in reverse
when the load obstructs forward vision.
5. False. Inspections are also done so that the operator
can prevent mechanical failure accidents and because
the company needs to prove compliance with
OSHA’s requirement.
11006115 Copyright ©1999 Business & Legal Reports, Inc.
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Quiz Answers (cont.)
6. True. Attachments are heavy, and they cause
the load center to move away from the forklift.
7. Gloves and safety glasses are the minimum PPE
required.
8. True. There are many differences, but the most
significant are weight and steering.
9. Hitting a pothole, carrying an off-center load,
getting a flat tire, having a raised & tilted back
load, or being on a ramp.
10. False. Pedestrians always have the right of way.
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