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PMC/ EPCM SERVICES FOR PETROCHEMICAL AND

LUBE INTEGRATION PROJECT “LuPech” (J-18)


IOCL GUJARAT REFINERY

PURCHASE ORDER NO.: 77154/122/27654013


SR NUMBER: 077154C-603-SR-0710-001A
VENDOR NAME: ENGINEMATES HEAT TRASNFER PRIVATE LIMITED
PMC DOCUMENT NO.:
CONTRACTOR DOC NO.: 077154C-603-SR-0710-001A-A4102-0014

DOCUMENT TITLE: VFD DATA SHEET & PANEL DIAGRAM - 603-EA-08 (N)

TAG NO: 603-EA-08 (N)


REVISION NO: 1 REV. DATE 31/12/2022
DOCUMENT CATEGORY: REV. OBJECT IFR

GUNASEKAR
RAMESH-
External
2023.01.20
17:22:52 +05'30'
This document is approved in CODE-3 subject to incorporation
minor text comments in As-built documentation.

1 31/12/2022 ISSUED FOR APPROVAL AKS AKS LKT


0 13/09/2022 ISSUED FOR APPROVAL AKS AKS LKT

REV. DATE PURPOSE/ DESCRIPTION OF REVISION WRITTEN BY CHECKED BY APPROVED BY


DATA SHEET FOR MV VARIABLE FREQUENCY DRIVE SYSTEM

PROJECT : PMC/EPCM Services for Petrochemical and Lube Integration Project “LuPech” (J-
PROJECT N°. UNIT DOCT. CODE SERIAL N° REV SHEET
18) IOCL - Gujarat Refinery
CLIENT: INDIAN OIL CORPORATION LIMITED 077154C001 000 SP 1693 001 B 1 of 2
Document no. : 077154C-603-SR-0710-001A-A4102-0014

1 ITEM: 603-EAM-08-VFD
603-EAM-08A-VFD QUANTITY: 01 no. MR : 077154C-000-MR-0710-001B
2 General specification: 077154C-000-JSS-1693-001 Standards, codes: As per specification
3 Supplier: Enginemates Heat Transfer Pvt Ltd Manufacturer: Danfoss
4
5 ENVIRONMENTAL CONDITIONS
6 Installation (indoor/outdoor) / Ambient Type Indoor Humid and Corrosive - Refinery
7 Ambient temperature Max: 47 °C Min: 4.4 °C
8 Design Ambient temperature 47 °C
9 Altitude/Relative Humidity 37.7 m 89 %
10
11 GENERAL REQUIREMENTS
12 Drive type / Application Induction motor
13 System Voltage/Frequency/Phases 415 ± 6% V 50 ± 3% Hz N°: 3
14 System 3 phases fault level 65 kA for 1 Sec
15 System neutral earthing Solidly Grounded
16 Upstream protection (supplied by others) MCCB
17 Converter transformer type Dry
18 Input side isolating device (switch, breaker) MCCB
19 Input side isolating device rating /type MCCB / THERMAL MAGNETIC
20 Input side breaking device (contactor/ breaker) CONTACTOR
21 Ouput side isolating device (switch, breaker) CONTACTOR
22 Output side isolating device rating /type 38A
22 Earth bus material / size Copper 50 X 10 mm
23 Earthing switch Yes No
24 Auxiliary supply voltage (Internal/ External) 240 V AC V To be derived internally
25 Control supply voltage (Internal/ External) 110 V DC THROUGH CLEINT UPS.
26 Reacceleration / Restarting Yes No Yes No
27
TO BE COMPLETED BY PURCHASER

28 GENERAL CHARACTERISTICS
29 Execution By Vendor Npulse: 6-PULSE
30 Type of control (speed, torque, power) V/F CONTROL
31 Speed range / Power range As per Process requirement
32 Output current limitation Yes No
33 Voltage dips tolerated for reacceleration / restarting 20%
34 Operating speed if loss of speed signal AS PER LAST AVAILABLE SIGNAL VALUES
35 Speed limitation before tripping YES
36 Harmonic currents at full load 5th level: 11th level: 23th level: TDD = 5%
37 7th level: 13th level: 25th level:
38 Harmonic voltage distortion at min. fault level 5%
39 Immunity class / Radiofrequency interference class As per IEC61800-3 standard CAT III for VFD Module
40
41 REMOTE CONTROL - FIELD MOUNTED LCS / CONTROL ROOM
42 Speed, frequency or power control Yes No
43 Normal Start/ Stop Yes No
44 Emergency shut down stop / Load shed signal Yes No Yes No
45 Local - Remote selector switch Yes No
46 Direction of rotation reversal selector Yes No
47
48 CONVERTER CUBICLE CONTROL
49 Normal Start /Stop Yes No
50 Fault reset Yes No
51 Emergency shut down push button Yes No
52 Speed, frequency or power control Yes No
53
54 REMOTE MONITORING AND SIGNALLING
55 Ready for operation / Running Yes No Yes No
56 Converter alarm / Converter trip Yes No Yes No
57
58
59 CONVERTER CUBICLE MONITORING AND SIGNALLING
60 Output current Yes No
61 Output frequency Yes No
62 Output voltage Yes No
63 Lamp Test Yes No
64 Ready for operation / Running Yes No Yes No
65 Converter alarm / Converter trip Yes No Yes No INBUILD IN KEYPAD
66 Transformer alarm / Transformer trip Yes No Yes No NOT APPLICABLE
67 Supply CB trip Yes No ELECTRICAL INTERLOCK IN CONTROL CIRCUIT.
68
This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be used for any purpose other than that for which it is
supplied.
CONFIDENTIAL – Not to disclose without Authorization
# Classified as Business
DATA SHEET FOR MV VARIABLE FREQUENCY DRIVE SYSTEM

PROJECT : PMC/EPCM Services for Petrochemical and Lube Integration Project “LuPech” (J-
PROJECT N°. UNIT DOCT. CODE SERIAL N° REV SHEET
18) IOCL - Gujarat Refinery
CLIENT: INDIAN OIL CORPORATION LIMITED 077154C001 000 SP 1693 001 B 2 of 2
Document no. : 077154C-603-SR-0710-001A-A4102-0014

69 CONVERTER CUBICLE FAULT (ALARM AND/OR TRIP + DISPLAY)


70 Motor
71 Short-circuit Yes No
72 Earth fault in the stator windings Yes No
73 Stator overtemperature Yes No
74 Bearing temperature, lube oil flow, vibration Yes No
75 Transformer alarm / Transformer trip Yes No
76 Converter Yes No
77 Undervoltage (Input side) Yes No
78 Internal short circuit Yes No
TO BE COMPLETED BY PURCHASER

79 DC overvoltage Yes No
80 Loss of control voltage Yes No
81 Earth fault main circuit Yes No
82 Over temperature power electronics Yes No
83 Auxiliaries failure Yes No
84 One-phase interruption motor side Yes No
85 Motor current protection Yes No
86 Converter current protection (rectifier/ inverter) Yes No
87 5% measured value deviation for the setpoint Yes No
88 U/f ratio incorrect Yes No
89 105% Overspeed Yes No
90 95% Underspeed Yes No
91 Motor stalled Yes No
92
93 CONVERTER FABRICATION DATA
94 Degree of protection IP-42 for fan cooled type enclosures
95 Cable glands type Nickel Plated Brass Single Compression cable gland
96 Cable entry / cable type / cable section Bottom 3C x 10 mm2 Cu, XLPE Insul, PVC, Armoured
97 Access Front
98 Back to back possibility Not Possbile
99 Painting (Mfr standard,... / color) Mfr. Standard, Colour- 631 as per IS5
100 Noise level at full load 75 db(A) at 1 m
101
102 CONVERTER MANUFACTURER DATA
103 Converter type / model no. FC-302P5K5
104 Converter rating 5.5kW
105 Type of cooling / Number of fans or pumps FORCED COOLING
106 Heat losses 187 WATTS at 150%
TO BE COMPLETED BY MANUFACTURER

107 Losses at full load 187 WATTS at 150%


108 Overload capability (125%, 150%) 150% for 1min sec.
109 Efficiency of VFDS with motor 4/4 95% 3/4 94% 2/4 90%
110 Power factor of VFDS with motor 4/4 0.9 3/4 0.85 2/4 0.8
111 Feedback for speed control Open Loop
112 Rated output frequency 0-50 Hertz
113 Rated output Voltage / Current 415 V / 13 A
114 Motor protection by built-in electronic device Yes No
115 Motor protection by motor thermocouple/ thermistor Yes No
116 Maximum pulsating torque / current 150 % for 1 min /20.8A
117 Starting torque / Reacceleration torque 150% / 150%
118 Critical speed in the speed range Not Applicable
119 Length / Width / Height 800W x 600D x 2275 H
120 Weight 500 Kgs. Approx.
121
122 Motor/converter cable specification:
123 Derating factor Not Applivable for Inverter Duty Motor
124 Minimum section 10 Sq.mm
125 Maxiumum length 550 m
126 Earthing cable requirement Yes
Notes:
1 Combined testing of VFD along with motor as per JSS shall be carried out by vendor
2 The interface with remote control room DCS shall be either through hardwired connection (with potential free contacts
and transducers) or through serial communication link
3 Designed filter is suitable for maximum cable length mentioned in this data sheet

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
# Classified as Business
VFD Selection:

VFD Derating
VFD Derating
VFD Factor for 50º C
Motor Factor for Derated
Motor Motor Rated Ambient
S. power Selected VFD Overload & Duty 150% overload VFD
Description Voltage current current temperature Qty.
No rating Model No. Cycle for 60 sec. Current
(V) (A) at 50º 1% derating
(kW) every 10 (A)
C (A) for every 1º C
Minutes
after 50º C
150% for 60 Secs
22 KW VFD
1 415 22 39 FC302P22K (Normal Overload) 44 1 1 44 6
Panel every 10 Minutes

150% for 60 Secs


15 KW VFD
2 415 15 28 FC302P15K (Normal Overload) 32 1 1 32 1
Panel every 10 Minutes

150% for 60 Secs


11 KW VFD
3 415 11 20 FC302P11K (Normal Overload) 24 1 1 24 1
Panel every 10 Minutes

150% for 60 Secs


5.5 KW VFD
4 415 5.5 11 FC302P5K5 (Normal Overload) 13 1 1 13 1
Panel every 10 Minutes

Classified as Business

Customer Name: M/s. Enginemates


End User : M/s. IOCL.,GUJARAT
Application : AIR FIN COOLERS Page 1 of 1
1 2 3 4 5 6 7 8

A DANFOSS INDUSTRIES PVT LTD A

Plot No. A-19/2, SIPCOT Industrial Growth Centre,


Oragadam Village, Sriperumbudur Taluk,
Kanchipuram District, Tamil Nadu, India – 602105

B B

End User : M/s. IOCL, Gujarat.,


Customer : M/s. Enginemates Heat Transfer Private Limited,
Consultant : M/s. Technip India Limited
C C
Project Description : "LuPech" (J-18)IOCL GUJARAT REFINERY

Purchase Order No. & Date : LOA No. : EMH:087:2022-23 Dt:01-08-2022


Board Description : 6 PULSE, 415V, VFD PANEL FOR 5.5kW MOTOR WITH DOL BYPASS
D D

Panel Quantity : 1 No.


Application : AIR FIN COOLER
Equipment Tag No. : 603-EAM-08A-VFD
603-EAM-08-VFD
E E

Project Number : INOG202208068 Number of pages : 37


Project Responsible : SAKTHI PRADEEP Revision No. : 03

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title TITLE PAGE / COVER SHEET P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
Sheet 1 of 37
1 2 3 4 5 6 7 8

Table Of Contents
High Level Function Mounting Location Page Page Description Date Revision
A =VLT +5,5kW 1 TITLE PAGE / COVER SHEET 15.12.2022 03 A

=VLT +5,5kW 2 TABLE OF CONTENT 28.12.2022 03

=VLT +5,5kW 3 TABLE OF CONTENT 28.12.2022 03

=VLT +5,5kW 4 GA & IGA DIAGRAM 23.12.2022 03

=VLT +5,5kW 5 GA & IGA DIAGRAM 23.12.2022 03

=VLT +5,5kW 6 SINGLE LINE DIAGRAM-5.5kW 23.12.2022 03


B B
=VLT +5,5kW 7 POWER WIRING DIAGRAM-5.5kW 23.12.2022 03

=VLT +5,5kW 8 POWER WIRING DIAGRAM-5.5kW 23.12.2022 03

=VLT +5,5kW 9 POWER WIRING DIAGRAM-5.5kW 23.12.2022 03

=VLT +5,5kW 10 CONTROL TRAFO WIRING DIAGRAM 28.12.2022 03

=VLT +5,5kW 11 110VDC CONTROL WIRING DIAGRAM 28.12.2022 03

C =VLT +5,5kW 12 CONTROL WIRING DIAGRAM 23.12.2022 03 C

=VLT +5,5kW 13 CONTROL WIRING DIAGRAM 23.12.2022 03

=VLT +5,5kW 14 CONTROL WIRING DIAGRAM 23.12.2022 03

=VLT +5,5kW 15 INDICATION WIRING DIAGRAM 23.12.2022 03

=VLT +5,5kW 16 INDICATION WIRING DIAGRAM 23.12.2022 03

=VLT +5,5kW 17 VFD WIRING DIAGRAM 23.12.2022 03


D D
=VLT +5,5kW 18 SIGNAL ISOLATOR WIRING DIAGRAM 23.12.2022 03

=VLT +5,5kW 19 DCS INTERFACE WIRING DIAGRAM 23.12.2022 03

=VLT +5,5kW 20 ECS INTERFACE WIRING DIAGRAM 23.12.2022 03

=VLT +5,5kW 21 SPARE CONTACTS WIRING DIAGRAM 23.12.2022 03

=VLT +5,5kW 22 LCS INTERFACE WIRING DIAGRAM 23.12.2022 03

=VLT +5,5kW 23 LCS INTERFACE WIRING DIAGRAM 23.12.2022 03


E E
=VLT +5,5kW 24 TERMINAL DIAGRAM 23.12.2022 03

=VLT +5,5kW 25 TERMINAL DIAGRAM 23.12.2022 03

=VLT +5,5kW 26 TERMINAL DIAGRAM 23.12.2022 03

=VLT +5,5kW 27 TERMINAL DIAGRAM 23.12.2022 03

=VLT +5,5kW 28 TERMINAL DIAGRAM 23.12.2022 03

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title TABLE OF CONTENT P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
Sheet 2 of 37
1 2 3 4 5 6 7 8

Table Of Contents
High Level Function Mounting Location Page Page Description Date Revision
A =VLT +5,5kW 29 TERMINAL DIAGRAM 23.12.2022 03 A

=VLT +5,5kW 30 TERMINAL DIAGRAM 23.12.2022 03

=VLT +5,5kW 31 TERMINAL DIAGRAM 23.12.2022 03

=VLT +5,5kW 32 BILL OF MATERIALS 23.12.2022 03

=VLT +5,5kW 33 BILL OF MATERIALS 28.12.2022 03

=VLT +5,5kW 34 BILL OF MATERIALS 28.12.2022 03


B B
=VLT +5,5kW 35 BILL OF MATERIALS 28.12.2022 03

=VLT +5,5kW 36 BILL OF MATERIALS 28.12.2022 03

=VLT +A1 37 BILL OF MATERIALS 28.12.2022 03

C C

D D

E E

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title TABLE OF CONTENT P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
Sheet 3 of 37
603-EAM-08A-VFD
1 2 3 4 5 6 7 8

=FIELD
3 PHASE,415V AC & 50Hz, 65kA FOR 1 SEC.
VOLTAGE VARIATION SHALL BE ±6% AND
FREQUENCY VARIATION SHALL BE ±3%
100 m RYB
3Cx10 Cu/XLPE/SWA/PVC Cable

=VFD PANEL
A XI A
I/P TERMINATION
25mm² PTB
-FU1-3
1 2
4mm² Cu. Black
1 4A, HRC Fuse
3 32A Fuse Base
-FU4-5
6A, HRC Fuse
2 -Q1
32A Fuse Base
MCCB I> -VAF
12.5A,3P, 70kA
2 -RYB
4mm² Cu. Black
110VDC UPS SUPPLY 2 -XCT
FROM CUSTOMER -CT1-3
20/1A, CL:1, 5VA 1-3
-TF1
PRI:415V, ±10%, -XCS1 1-2
500VA
4mm² Cu. Black 4mm² Cu. Black
B SEC:240V B
2 -C1 -C3
38A 38A
AC3 DUTY AC3 DUTY
I/P CONT BYPASS CONT
4mm² Cu. Black 4mm² Cu. Black

-OLR 3
3 EOLR
5.7A-18.9A
-F1 2 -F2 2 -F3 2
MCB MCB MCB -ATF
6A,2P, 10kA 6A,2P, 10kA 6A,2P, 10kA 10kVA, 415/480V
AUTO TRANSFORMER 4mm² Cu. Black

4mm² Cu. Black


TO UTILITY TO PANEL 110VDC SUPPLY TO -A
CIRCUIT COOLING FAN CONTROL CIRCUIT
-PHF -C2 -L2 C3
C 2 -XCT -ATDR C
5.5kW, 480V, IP00
-L0 -CT4
4-5
A CURRENT
20/1A, CL:1, 5VA TRANSDUCER 4 - 20mA TO
-C1 -L1 CURRENT
-C4 LCS METER
AMMETER C2 (VFD/BYPASS)
0-20A 4-20mA
CURRENT
FROM VFD
4mm² Cu. Black

3
-ACF1-3
16A
S.C FUSE
4mm² Cu. Black

-U1
FC-302P5K5
FRAME:A3
=
D D

SIGNAL SIGNAL WIRING


INTERFACE TO LCS -ELR
TO DCS ~ CBCT EARTH LEAKAGE
RELAY

4mm² Cu. Black

-SWF
5.5kW
SINE WAVE FILTER

-L0
-C1

E E
4mm² Cu. Black 4mm² Cu. Black

-C2
38A
AC3 DUTY
O/P CONT

XO
O/P TERMINATION -XT
25mm² PTB MOTOR
1-2
THERMISTOR

=FIELD 329 m
3Cx10 Cu/XLPE/SWA/PVC Cable 3+PE
-M1
415VAC, 5.5kW, FLC:11A,1455RPM M
F 08A
603-EAM-08 3~ * NOT IN DANFOSS SCOPE F
AIR FIN COOLER
‎Θ
2

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title SINGLE LINE DIAGRAM-5.5kW P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
Sheet 6 of 37
1 2 3 4 5 6 7 8

100

104

107
A A

100
-XCT

104
-W1 -W1

107
4mm² 4mm²
102 1 103
102

S1 Cu. Cable Cu. Cable


Black Black
-CT1 -CT2-CT3
106 2
106

S2 S1
20/1A, CL:1, 5VA

103
1 3 5 1 3 5
109 3
109

S2 S1 -C1 -C1 -C1 -C3 -C3 -C3


103

38A 2 4 6 38A 2 4 6
AC3 DUTY AC3 DUTY
S2 I/P CONT BYPASS CONT
103 103 103 /12.1:E /12.2:E
B B

116

118

120
-W23 -W1 -W1
-W1 2.5 Sq.mm
103 103 4mm² 4mm²
4mm² Cu. Cable Cu. Cable Cu. Cable
Cu. Cable R, Y, B -W28 Black Black
Black 2.5 Sq.mm Cu. 1 3 5
Green
100A

-PE
104A

-ATF
10kVA, 415V/480V
107A

VAF AUX_P1 / 9.7:A AUTO TRANSFORMER -W2


-W1 2 4 6
L1 L2 L3
10mm²

40-300V AC/DC
1 3 5 113 4mm²
AUX_P / 10.4:D 240V AC
11 12 54 52 Cu. Cable
Cu. Cable Yel/Grn
P/+ AUX. Black
C -Q1 14 51 114 CONTROL -PE C
V1 V2 V3 VN AUX_N / 10.4:E
SUPPLY
/14.4:B

/16.7:B

MCCB I> I> I> N/-


12.5A,3P, 70kA
2 4 6 AUX_N1 / 9.8:A
101

105

-FU1 2 -R
108

101 1 110 110 RED X1 X2 115

122

123

124
240VAC
-Y
105 1 -FU2 2 111 111 YELLOWX1 X2
240VAC

115
-B
D 108 1 -FU3 2 112 112 BLUE X1 X2 D
-W13 -W13 240VAC -W12
4A , 550VAC
1.5 Sq.mm 1.5 Sq.mm 1.5 Sq.mm

117

119

121
Cu. Cable Cu. Cable Cu. Cable
R, Y, B R, Y, B Black

101
TF1-P / 10.1:A 415V SUPPLY TO
105 CONTROL TRAFO
TF1-N / 10.1:A
-W1
4mm²
Cu. Cable
E Black E
-XI -POWER EARTH -ELE. EARTH
I/P TERMINATION -R -Y -B 1R X 50 X 10 -PE 1R X 25 X 3 -SE
25mm² PTB Cu.. BUSBAR Cu.. BUSBAR

=FIELD
100 m
3Cx10 Cu/XLPE/SWA/PVC Cable

-R -Y -B

L1

L2

L3

L4

L5

L6
8.4:A /

8.4:A /

8.4:A /

9.3:A /

9.3:A /

9.4:A /
3 PHASE,415V AC & 50Hz, 65kA FOR 1 SEC.
VOLTAGE VARIATION SHALL BE ±6% AND
F F
FREQUENCY VARIATION SHALL BE ±3%

TO PHF TO DOL BYPASS


REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title POWER WIRING DIAGRAM-5.5kW P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
Sheet 7 of 37
1 2 3 4 5 6 7 8

L1 / 7.6:F

L2 / 7.6:F

L3 / 7.6:F
A A

-W1
4mm²
Cu. Cable
Black

-PHF PASSIVE FILTER


PHF-5.5kW

117

119

121
-C1
B ‎6μF B
12A

-W1
4mm²

131
Cu. Black

134
-UC1

-WC1

128
-VC1
134
131
128
-L0-TS -L1-TS -L2-TS
/8.6:E /8.5:E /8.5:E
C X1.1 X1.2 X1.3 1 UC1 VC1 WC1 1 UC1 VC1 WC1 1 C
-L0 -L1 -L2
2 2 2
14A 4.62A 2.12A
19.7mH X2.1 X2.2 X3.2 13.86mH X3.1 X3.2 X3.3 18.12mH UC2 VC2 WC2
-W1
4mm²
Cu. Yel/Grn

129

132

135
-W1 PE
4mm²

137

138

139
Cu. Black
2 4 6 -VC2
=VLT+5,5kW-C4 -WC2
/14.4:E 1 3 5 -UC2
D 9A D
AC3 DUTY
PHF CONT.
-W1 -W1
4mm²
4mm²
Cu. Black
Cu. Black

125 -C2
‎3μF
126 10A
127

-L2-TS -L1-TS -L0-TS


130 1 2 133 1 2 136 1 2 140 A1
TO
125

-A1 17.3:E
126

/8.6:C /8.5:C /8.4:C


142 VFD ENABLE
127

A2
E -A2 17.3:D E

-W1
4mm²
Cu. Cable
Black
L1

L2

L3
9.2:A /

9.2:A /

9.2:A /

F F

TO VFD
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title POWER WIRING DIAGRAM-5.5kW P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
Sheet 8 of 37
1 2 3 4 5 6 7 8

L1 / 8.4:F

L2 / 8.4:F

L3 / 8.4:F

L4 / 7.8:F

L5 / 7.8:F

L6 / 7.8:F

AUX_N1 / 7.4:C
AUX_N2 / 9.5:E
AUX_P1 / 7.4:C

AUX_P2 / 9.5:E
125

126

127
A 1 1 1 A

122

123

124
-ACF1-3
16A -W1
S.C FUSE 2 2 2 4mm²
Cu. Cable REMOTE
-W1 Black 1 3 5 95 TEST/REST

146

149

152
4mm² -W2
Cu. Cable 10mm²
-OLR
EOLR 2 4 6 96
Black Cu. Cable 5.7A-18.9A

/14.1:B
-U1 Yel/Grn
/17.1:B -W1 -ELR
-L1:91 -L2:92 -L3:93 -PE:95
FC-302P5K5 -PE 4mm² EARTH L N Y1 Y2
FRAME:A3 Cu. Cable LEAKAGE
Black RELAY
EARTH LEAKAGE RELAY
B
= 15 16 18 25 28 B1 B2 B

168
BUILT-IN DC CHOKE

169
151A

15

16

18
14.1:B /

14.1:C /

/
~
-U:96 -V:97 -W:98 -PE:99
-CBCT
CBCT 159
30mA-30A
B1
C -W1 C
147

150

153

4mm² -W2
160
Cu. Cable 10mm² B2 -W22
Black Cu. Cable 2.5 Sq.mm
-SWF U1 W1 V2 Yel/Grn -ATDR Cu. Black
-W1
SWF
4mm² CURRENT
5.5kW -L0 Cu. Cable
Black TRANSDUCER 3Cx0.75Sq.mm 3Cx0.75Sq.mm
-C V1 U2 W2 -W2 -A Shield Cable -C3 Shield Cable
143 143

x1 10mm²
157 X1 X2 162 163 -3 -4 167
144

Cu. Cable A 1:1S 17:+


145

Yel/Grn /12.2:E
x2 S1 -XCT

157
Input Output-1
-PE -CT4 4 0-20A
(0-1A) (4-20mA)
156

x3 20/1A, CL:1, 5VA S2


D 158 3:1L 18:-
164 D
-W22 3Cx0.75Sq.mm
-W1 Shield Cable

158
2.5 Sq.mm
4mm²
Cu. Black
5 161
Cu. Cable 1 3 5 13:+ 14:- 164
Black 240VAC -SE S-AO2- / 18.5:B
-C2 -C2 -W1 -W28 Aux.Supply 4-20mA
-C2 2.5 Sq.mm Cu.
38A
2 4 6 4mm² TO SIGNAL
Green

113

114
Cu. Cable
AC3 DUTY 143 Black 167 ISOLATOR
O/P CONT -PE S-AO2+ / 18.5:B
/12.2:E

AUX_P2

AUX_N2
151
143

154 154

-W1 -SE
151

4mm² 154

9.8:A /

9.8:A /
Cu. Cable
E Black E
-XO 3Cx0.75Sq.mm 3Cx0.75Sq.mm
O/P TERMINATION -U -V -W -E Shield Cable -C2 Shield Cable
25mm² PTB 165 13 14
17.4:A / XAOL1-
=FIELD 329 m 4-20mA /12.2:E
3Cx10 Cu/XLPE/SWA/PVC Cable CURRENT
-M1 FROM VFD -C2
*
415VAC, 5.5kW, FLC:11A,1455RPM M 166 43 44
603-EAM-08 3~ * NOT IN DANFOSS SCOPE OF SUPPLY 17.4:A / XAOL1+
AIR FIN COOLER /12.2:E
‎Θ

-SE
-SE
F F
155

-XT 1 2
10.5:E / THR-N1
148

10.5:E / THR-P1

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title POWER WIRING DIAGRAM-5.5kW P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
Sheet 9 of 37
1 2 3 4 5 6 7 8

INCOMING SUPPLY
7.2:D 7.2:E

-W23 TF1-P TF1-N


2.5 Sq.mm Cu.
Red & Yellow

101

105
1 1
A A
-FU4 -FU5
6A, HRC Fuse
32A Fuse Base 2 2
170

174

-W23
2.5 Sq.mm Cu.
Red & Yellow
Pri-(+10%)

-TF1
Pri-(-10%)
Pri-415V

750VA
Pri-0v

415V/240V
B B

-W28
Sec-0V
Sec-240V

2.5 Sq.mm Cu.


Yel/Grn
-PE

175
175

171
171

C C
1 3 1 3
-F1 -F2
MCB 2 4 MCB 2 4
6A, 2P, 10kA 6A, 2P, 10kA
114

-W23 -W23
1.5 Sq.mm Cu. 1.5 Sq.mm Cu. 14.3:B 14.3:B
Red & Black Red & Black
-FFR-COM FFR-NO

182

184
113 113 113 113
113

186

188
D 1 1 1 D
-FU6 -FU7 -FU8 -FFR1
4A, HRC Fuse 4A, HRC Fuse 6A, HRC Fuse FAN FAILURE REALY
2 2 2 P N CO1 NO1
32A Fuse Base 32A Fuse Base 32A Fuse Base
172 172 FAN FAULT OUTPUT
178
172

AUX_P FAN-1 FAN-2


181

7.4:C 1A 1B 2A 2B
1 1 1 1
THR-P1 / 9.3:F

148
240V AC SUPPLY
-DLS1 -DLS2 -DLS3 -TS1 1 5
/13.1:A 500VAC 500VAC 250VAC TO VAF, ATDR &
2 2 2 3
-THR
179

500VAC -PS1 ELR

183

185

187

189
240VAC E 2 155 6
E X1 L
E
N 7.4:C THR-N1 / 9.3:F
L N L N
173

176

177

-TH1 AUX_N 8 7 /12.3:C


240VAC 9
X2
-CF1 M -CF2 M
230VAC 1~ 230VAC 1~
180

-W28 PE PE
L L L 2.5 Sq.mm Cu.
X1 Yel/Grn

-PL1 -PL2 -PL3 -SH1


230VAC 230VAC 230VAC 80W,230VAC
X2 PE
N N N -W8 -W8
114

2.5 Sq.mm Cu. 2.5 Sq.mm Cu.


Yel/Grn Yel/Grn
F 114 114 114 114 114 F
-PE -PE
THERMISTER
TRIP

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title CONTROL TRAFO WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 10 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

A A

=FIELD
110VDC UPS SUPPLY
FROM CUSTOMER

B 110VP 110VN B

-XCS 1 2 3

190

192
-W21
1.5 Sq.mm Cu.
C Brown & White
C
1 3
-F3
MCB 2 4
6A, 2P, 10kA

-W21
1.5 Sq.mm Cu.
Brown & White

D D

191

193
E E

P2 P1 N1 N2
12.1:A 12.1:E

110VDC SUPPLY
F TO CONTROL SUPPLY F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title 110VDC CONTROL WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 11 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

-R13 4 110VDC CONTROL SUPPLY


191 12 8 188 188 188 188 188
11.4:E / P1 P1 / 13.1:A
110VDC
/14.4:E

207
9 9 12 12
A -XDI 14
A
-R16 -R17 -R16 -R17
/14.6:E 5 1 /14.7:E 5 1 /14.6:E 8 4 /14.7:E 8 4

+DCS
110VDC 110VDC 110VDC 110VDC EXTERNAL
INTERLOCK-3
207 207 207
P1A / 13.1:A

194

197

200

206
-XDI 13

208
-XL 3-XL 3

-XDI-4 / 19.2:A
1
DCS STOP 1 2 1 2 3 4

B -3 10 9 9 -XDI-3 / 19.2:A B
-C1 -R6 -R10 -R11 -SS1

+LCS
A1 A2 A3 OFF
/12.1:E /13.1:E /13.8:E /14.1:E /17.2:E

REMOTE
-4 6 2 5 1 5 1

LOCAL
110VDC 110VDC 110VDC /16.3:B

209

PANEL
4P, 3W, WITH_OFF

201

DCS
LCS
217
KEY LOCKABLE
-XF 6 AT EACH POSITION
201

216
PANEL/LCS/DCS/OFF

+DCS
195

198

EXTERNAL
INTERLOCK-2 -XL 4-XL 5
7

214
-THR -XF 5
/10.5:E 8 9

210
C C
-1 21

202
-C3 -C2
/12.2:E /12.2:E
-2 22 -XF-4 / 19.4:A
194

1 ESD SAFETY
-S2 TRIP
-XF-3 / 19.4:A

215
RED 2
VFD STOP 203

211
1 -XF

213
2
199

-ES
RED

+DCS
D 2 D
196

VFD EMG EXTERNAL


STOP INTERLOCK-1
WITH KEY TYPE
204

-XF 1

212
-XL 1
199 -XL 7
1
+LCS

2
+LCS

LCS
LCS 2 STOP
A1 A1 A1 14(+) E-STOP 1 14(+) 14(+) 14(+) 14(+) 14(+)
-C1 -C2 -C3 -C3.1 -XL 2 -R1 -R2 -R3 -R4 -R5
E AC3:38A A2 AC3:38A A2 AC3:38A A2 13(-) -XL 6 13(-) 13(-) 13(-) 13(-) 13(-) E
100-250V 100-250V 100-250V
205

193 193 193 193 193 193 193 193 193 193
11.5:E / -N1 -N1 / 13.1:E
LOCAL MODE REMOTE MODE PANEL MODE LCS MODE DCS MODE
I/P CONT. O/P CONT. BYPASS CONT.
SELECTED SELECTED SELECTED SELECTED SELECTED
1 2 /7.6:B 1 2 /9.2:D 1 2 /7.8:B 5 9 /15.5:B
3 4 /7.6:B 3 4 /9.2:D 3 4 /7.8:B 1 5 9 /13.2:B 5 9 /13.1:B 5 9 /13.1:B 5 9 /13.2:B 5 9 /13.3:B
5 6 /7.6:B 5 6 /9.2:D 5 6 /7.8:B 6 10 /19.7:C 1 1 1 1 1
2 6 10 /15.8:B 6 10 /16.1:B 8 12 /19.3:C 8 12 /19.4:C 8 12 /19.4:C
-3 -4 /12.2:B 13 14 /9.6:E -3 -4 /9.6:D
7 11 /21.2:C 2 2 4 4 4
21 22 /12.2:C -1 -2 /12.2:C 3 7 11 /21.4:C 7 11 /13.3:B
33 34 /17.1:E 8 12 /21.3:C 3 3
43 44 /9.6:F 4 8 12 /19.1:C 8 12 /19.2:C
F 4 4
F

** LCS NOT IN DANFOSS SCOPE OF SUPPLY


REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title CONTROL WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 12 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

110VDC CONTROL SUPPLY


188 188 188
12.8:A / P1 P1 / 14.1:A
207
12.8:A / P1A

A 3 A
-DLS1
/10.1:E
4
-R01-01 -R01-04
218

17.7:E 17.8:E
218 218 218
VFD RUN VFD TRIP
9 9 11
17.7:E 17.8:E
-R2 -R1 -R2
/12.6:E 5 1 /12.5:E 5 1 /12.6:E 7 3
-R01-02 -R01-05
110VDC 110VDC 110VDC
219

222

224
B B

9 9 9
-R3 -R4 -R5
/12.7:E 5 1 /12.7:E 5 1 /12.8:E 5 1
110VDC 110VDC 110VDC

225
223

223 223
220

220 220
C C

-XL 8 -XL 10 -XL 12

-XDI-1 / 19.1:A

230

231
3 11 3 3

+LCS

+LCS
3
+LCS

DCS START -R6


-S1 4 -XDI-2 / 19.2:A /13.1:E 7 3 -S3 4
LCS
-S4 4
LCS
LCS START 4 110VDC SPEED INC. SPEED DEC.
GREEN YELLOW BLUE
VFD START
-XL 9
PANEL -XL 11 PANEL -XL 13
221

226

228
SPEED INC. SPEED DEC.

D 221 221 221 226 228 D

9 9
-R8 -R7
/13.5:E 5
227 1 /13.4:E 5 1

229
110VDC 110VDC

14(+) 14(+) 14(+) 14(+) 14(+)


-R6 -R7 -R8 -R9 -R10
E 13(-) 13(-) 13(-) 13(-) 13(-) E

193 193 193 193 193 193


12.8:E / -N1 -N1 / 14.1:E
SPEED INC. SPEED DEC. VFD RUN
START VFD TRIP

5 9 /21.4:C 5 9 /13.5:D 5 9 /13.4:D 5 9 /15.3:B 5 9 /12.3:B


1 1 1 1 1
6 10 /12.2:B 8 12 /17.3:E 8 12 /17.4:E 6 10 /15.2:B 6 10 /15.4:B
2 4 4 2 2
7 11 /13.3:C 7 11 /21.5:C 7 11 /20.5:C
3 3 3
8 12 /17.1:E 8 12 /19.5:C 8 12 /19.6:C
F 4 4 4
F

** LCS NOT IN DANFOSS SCOPE OF SUPPLY


REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title CONTROL WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 13 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

110VDC CONTROL SUPPLY


188 188 188 188 188 188 188 188
13.8:A / P1 P1 / 15.1:A

A A

TO FFR-COM
-FFR-NO / 10.7:D 9 14 3 -XDI-5 / 19.3:A -XDI-7 / 19.3:A
VFD MODE FROM BYPASS MODE
-R15 -Q1 DCS FROM DCS
/17.3:D /7.1:C
FFR-COM / 10.7:D 5 1 12 11 -S5 4 -XDI-6 / 19.3:A -XDI-8 / 19.3:A
24VDC
95 BLACK
FROM FFR-NO REMOTE
-OLR UPSTREAM
/9.3:B 96 BRAKER TRIP
TOLR
B 30A-40A B
168

15

234
BYPASS HEALTHY

9.7:B

FROM ELR
(NC CONTACT)
9.8:B
C C
16
186

232

233

235

236
-XDI 9

=FIELD
REMOTE
UPSTREAM
BRAKER TRIP
169

D -XDI 10 D

169

14(+) 14(+) 14(+) A1 14(+) 14(+) 14(+)


-R11 -R11A -R12 -C4 -R13 -R16 -R17
E 13(-) 13(-) 13(-) A2 13(-) 13(-) 13(-) E

193 193 193 193 193 193 193 193 193


13.8:E / -N1 -N1 / 15.1:E
BYPASS HEALTHY PHF CONT. VFD MODE FROM DCS BYPASS MODE FROM DCS
COOLING FAN FAILURE BREAKER ON REMOTE
UPSTREAM
5 9 /12.4:B 5 9 /19.8:C 5 9 /16.8:B 1 2 /8.5:D 5 9 /16.5:B BRAKER TRIP 5 9 /12.2:A 5 9 /12.2:A
1 1 1 3 4 /8.5:D 1 1 1
6 10 /15.7:B 8 12 /19.7:C 8 12 /21.6:C 8 12 /12.1:A 6 10 /16.2:B 6 10 /16.3:B
5 6 /8.5:D
2 4 4 4 2 2
7 11 /16.5:B 13 14 7 11 /19.2:C 7 11 /19.3:C
3 3 3
8 12 /19.8:C 8 12 /12.3:A 8 12 /12.4:A
F 4 4 4
F

** LCS NOT IN DANFOSS SCOPE OF SUPPLY


REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title CONTROL WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 14 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

110VDC CONTROL SUPPLY


188 188 188 188 188 188 188 188
14.8:A / P1 P1 / 16.1:A

A A

9 10 9 10 9 10 10
-R14 -R9 -R9 -R10 -C3.1 -R11 -R1
/17.2:D 5 1 /13.7:E 6 2 /13.7:E 5 1 /13.8:E 6 2 /12.3:E 5 1 /14.1:E 6 2 /12.5:E 6 2
24VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC
B B

C C
237

238

326

239

240

241

242

243
D D

237 238 326 239 240 241 242 243

-XL 14 -XL 16 -XL 18 -XL 20 -XL 22 -XL 24 -XL 26 -XL 28

X1 VFD READY X1 VFD RUN VFD OFF X1 VFD TRIP X1 BYPASS ON X1 BYPASS OFF X1 BYPASS TRIP X1 LOCAL MODE
-H1 INDICATION -H2 INDICATION INDICATION -H3 INDICATION -H4 INDICATION -H5 INDICATION -H6 INDICATION -H7 INDICATION
WHITE X2 LAMP TO LCS RED X2 TO LCS FBK TO LCS AMBER X2 LAMP TO LCS RED X2 TO LCS GREEN X2 FBK TO LCS AMBER X2 LAMP TO LCS RED X2 LAMP TO LCS
110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC
E E
-XL 15 -XL 17 -XL 19 -XL 21 -XL 23 -XL 25 -XL 27 -XL 29

193 193 193 193 193 193 193 193 193 193 193 193 193 193 193
14.8:E / -N1 -N1 / 16.1:E
VFD READY VFD RUN VFD OFF VFD TRIP BYAPSS ON BYPASS OFF BYPASS TRIP LOCAL MODE

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title INDICATION WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 15 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

110VDC CONTROL SUPPLY


188 188 188 188 188 188 188 188 188 188
15.8:A / P1 P1 / 18.1:A

A A

-XDI 11

10 3 11 9 51 9
REMOTE

=FIELD
10 10
-R2 1 2 3 4 -R11 -R13 -Q1 UPSTREAM -R12
/12.6:E 6 2 -R16 -R17 /14.1:E 7 3 /14.4:E 5 1 /7.1:C 52 54 /14.3:E 5 1
110VDC /14.6:E /14.7:E 110VDC 110VDC 110VDC BREAKER 110VDC
6 2 6 2
B -SS1 B

253
110VDC 110VDC C1 C2 C3 TRIP TRIP
/12.7:B
4P, 3W, WITH_OFF -XDI 12

PANEL

DSC
PANEL/LCS/DCS/OFF

OFF
LCS
250
249
248
C C
244

246

247

251

252

254

256
255
D D

244

-XL 30 -XL 32 -XL 34 -XL 36 -XL 38 -XL 40 -XL 42

X1 REMOTE MODE VFD MODE BYPASS MODE PANEL MODE LCS MODE DCS MODE BYPASS READY X1 X1 X1 X1 X1
-H8 INDICATION INDICATION INDICATION INDICATION INDICATION INDICATION INDICATION -H9 -H10 -H11 -H12 -H13
RED X2 LAMP TO LCS LAMP TO LCS LAMP TO LCS LAMP TO LCS LAMP TO LCS LAMP TO LCS LAMP TO LCS RED X2 GREEN X2 AMBER X2 AMBER X2 AMBER X2
110VDC 110VDC 110VDC 110VDC 110VDC 110VDC
E E
-XL 31 -XL 33 -XL 35 -XL 37 -XL 39 -XL 41 -XL 43
245

245 245 245 245 245 245 245 245 245 245 245 245
15.8:E / -N1 -N1 / 18.1:A
REMOTE MODE VFD MODE BYPASS MODE PANEL MODE LCS MODE DCS MODE BYPASS READY BREKAER ON BREAKER OFF BREAKER TRIP REMOTE COOLING FAN
UPSTREAM FAILURE
BREAKER TRIP

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title INDICATION WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 16 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

4-20mA CURRENT
FEEDBACK TO DCS
17.2:D
A COM 9.5:E 9.5:F A
XAOL1- XAOL1+

SHIELDED CABLE
3Cx0.75Sq.mm
260

165

166
B -U1 -SE B
/9.2:B

1 2 3 4 6 7 5 8 9 10 11 12
DI.COM

DI.7

DI.8

DI.9

D.OUT3

D.OUT4

GND1(D/A O/P)

A.OUT2

+24V OUT

GND2(A I/P)

AI.N3

AI.N4
®
VLT General Purpose MCB 101

C C

A IN(0/-10V-

A IN(0/-10V-
D IN/D OUT

D IN/D OUT

COM RS485
(0/4-20mA)
-R01 -R02

0/4-20mA)

0/4-20mA)

COM/A IN
+24V OUT

+24V OUT

COM.DIN

+10V DC

+10VDC/

+10VDC/

P RS485

N RS485
A OUT
D IN

D IN

D IN

D IN

D IN

COM
12 13 18 19 20 27 29 37 32 33 39 42 50 53 54 55 61 68 69
01 02 03 04 05 06

W14 -W15
141 141

260 260

1 mm² Cu. 1 mm² Cu.


D D
142

Blue White
261

262

188

230

188

231
257

FROM PHF

A2

269
14(+) 14(+)
8.6:E

267

268

270

271
24VDC COM -R14 -R15 8.6:E
263

264

17.2:A 24VDC 13(-) 24VDC 13(-) A1


265

266
33 260 3Cx0.75Sq.mm

-R01-01

-R01-02

-R01-04

-R01-05
3Cx0.75Sq.mm
C2 5 9 /15.1:B
5 9 /14.4:B Shield Cable
SHIELDED CABLE
/12.2:E 34
259 1 1
8 12 /19.5:C
8 12 /21.6:C
259
258

4 4

13.7:A /

13.7:B /

13.8:A /

13.8:B /
-XC 3 -XC 1 -XC 2
OFF B3 B2 B1
E 4 3 2 1
E
4 8 -SS1 4 8 4 8
/12.7:B RS 485 MODBUS
-R6 -R7 -R8
/13.1:E 12
4P, 3W, WITH_OFF
1 /13.4:E 12 /13.5:E 12
-SE COMMUNICATION FROM SCADA
PANEL/LCS/DCS/OFF
110VDC 110VDC 110VDC VFD RUN VFD TRIP
141 141 141 141 S-AO1- S-AO1+ AI1+ AI1-
18.3:B 18.3:B 19.6:A 19.6:A
START

FREEZE
REFERENCE

VFD READY

PHF CONT.
DISCONNECT

RUN ENABLE

SPEED
INCREASE

SPEED
DECREASE

4-20mA SPEED
FEEDBACK TO DCS

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title VFD WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 17 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

110VDC CONTROL SUPPLY

245 245
16.8:E / -N1

A A

188 188
16.8:A / -P1
4-20mA SPEED 4-20mA CURRENT
FEEDBACK FORM VFD FEEDBACK FORM VFD

S-AO1+ / 17.4:E
S-AO1- / 17.4:E

S-AO2+ / 9.8:E
S-AO2- / 9.8:D
B B
3Cx0.75Sq.mm 3Cx0.75Sq.mm
Shield Cable Shield Cable

-SE -SE

265

266

164

167
C C

I/P Aux.Supply I/P Aux.Supply


6:- 5:+ 1:P 2:N 6:- 5:+ 1:P 2:N
-SI1 -SI2
SIGNAL SIGNAL
ISOLATOR ISOLATOR
E:3 E:3
SIGNAL ISOLATOR (4-20mA TO 4-20mA) SIGNAL ISOLATOR (4-20mA TO 4-20mA)
DUAL OUTPUT DUAL OUTPUT
7:+ 8:- 11:+ 12:- 7:+ 8:- 11:+ 12:-
O/P-1 O/P-2 -W28 O/P-1 O/P-2 -W28
2.5 Sq.mm Cu. 2.5 Sq.mm Cu.
Green Green

D D
PE PE
272

273

274

275

277

278

279

280
E 3Cx0.75Sq.mm E
3Cx0.75Sq.mm
Shield Cable Shield Cable
276 281

-XAOL 1 -XAOL 2 3 -XAOL 4 -XAOL 5 6

-SE -SE

AO1+ AO1- AO2+ AO2-


19.7:A 19.7:A 4-20mA SPEED 19.7:A 19.8:A 4-20mA CURRENT
FBK TO LCS FBK TO LCS
F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title SIGNAL ISOLATOR WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 18 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

INTERFACE DETAILS (DCS)

-XDI-2 / 13.3:D
-XDI-1 / 13.3:C

-XDI-3 / 12.5:B

-XDI-4 / 12.5:B

-XDI-5 / 14.6:B

-XDI-6 / 14.6:B

-XDI-7 / 14.7:B

-XDI-8 / 14.7:B

AO1+ / 18.3:F

AO2+ / 18.5:F
-XF-3 / 12.5:C

-XF-4 / 12.5:C

AI1+ / 17.5:E

AO1- / 18.3:F

AO2- / 18.5:F
AI1- / 17.6:E
A A

225

221

209

208

188

235

188

236

211

210

267

268

272

273

277

278
3Cx0.75Sq.mm 3Cx0.75Sq.mm 3Cx0.75Sq.mm
Shield Cable Shield Cable Shield Cable
B 300 304 308 B

-XDI 1 -XDI 2 -XDI 3 -XDI 4 -XDI 5 -XDI 6 -XDI 7 -XDI 8 -XF 3 -XF 4 -XAI 1 -XAI 2 3
-XAO 1 -XAO 2 3 -XAO 4 -XAO 5 6

-SE -SE
-SE
VFD MODE BYPASS MODE 4-20mA SPEED 4-20mA SPEED 4-20mA CURRENT
DCS START DCS STOP ESD SAFETY TRIP
FROM DCS FROM DCS REF FROM DCS FBK TO DCS FBK TO DCS

286

C C

12 12 11 11 12 12 12 12 12 12 12 10 12 9
-R1 -R2 -R16 -R17 -R3 -R4 -R5 -R14 -R9 -R10 -R11A -C3.1 -R11 -R11A
/12.5:E 8 4 /12.6:E 8 4 /14.6:E 7 3/14.7:E 7 3 /12.7:E 8 4 /12.7:E 8 4 /12.8:E 8 4 /17.2:D 8 4 /13.7:E 8 4 /13.8:E 8 4 /14.2:E 8 4 /12.3:E 6 2 /14.1:E 8 4 /14.2:E 5 1
110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 24VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC
282

283

284

285

286

287

288

289

290

291

292

293

294

295

296

297

298

299

301

302

303

305

306

307

309

310

311
D D

-W21
1.5 Sq.mm Cu.
Grey

-XDO 1 -XDO 2 -XDO 3 -XDO 4 -XDO 5 -XDO 6 -XDO 7 -XDO 8 -XDO 9 -XDO 10 -XDO 11 -XDO 12 -XDO 13 -XDO 14 -XDO 15 -XDO 16 -XDO 17 -XDO 18 -XDO 19 -XDO 20 -XDO 21 -XDO 22 -XDO 23 -XDO 24 -XDO 25 -XDO 26 -XDO 27

LOCAL MODE REMOTE VFD/BYPASS PANEL MODE LCS MODE DCS MODE VFD READY MOTOR RUN MOTOR TRIP BYPASS MOTOR RUN MOTOR OFF MOTOR TRIP
SEL. MODE SEL. MODE SELECTED SELECTED SELECTED FBK TO DCS IN VFD MODE IN VFD MODE READY IN BYPASS IN BYPASS IN BYPASS
IN LCS FBK IN LCS FBK SELECTION FBK TO DCS FBK TO DCS FBK TO DCS FBK TO DCS FBK TO DCS FBK TO DCS MODE MODE MODE
TO DCS TO DCS FBK TO DCS FBK TO DCS FBK TO DCS FBK TO DCS

E E
5.7.11 Indications

The following indications shall be provided as a part of the Operator Control panel.

a. Motor running
b. Motor stopped
c. VFD System Fault
d. System ready to start
e. Motor over speed
f. Motor zero speed
g. Drive ‘ON’
h. AC mains ON
F i. Remote breaker trip F
Potential free contacts of items “a-f” shall be wired separately for remote indications in DCS system.
Potential free contacts of item c shall be wired separately for remote indication in ECS system.

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title DCS INTERFACE WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 19 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

INTERFACE DETAILS (ECS)

A A

B B

11
-R10
/13.8:E 7 3
110VDC

C C

312

313
-W21
1.5 Sq.mm Cu.
Grey

-XDO 28 -XDO 29
D D

VFD SYSTEM FAULT


FBK TO ECS

5.7.11 Indications

The following indications shall be provided as a part of the Operator Control panel.

E a. Motor running E
b. Motor stopped
c. VFD System Fault
d. System ready to start
e. Motor over speed
f. Motor zero speed
g. Drive ‘ON’
h. AC mains ON
i. Remote breaker trip
Potential free contacts of items “a-f” shall be wired separately for remote indications in DCS system.
Potential free contacts of item c shall be wired separately for remote indication in ECS system.

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title ECS INTERFACE WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 20 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

POTENTIAL FREE CONTACTS TO REMOTE (SPARE CONTACTS)

A A

B B

11 12 11 9 11 12 12
-C3.1 -C3.1 -R1 -R6 -R9 -R12 -R15
/12.3:E 7 3 /12.3:E 8 4 /12.5:E 7 3 /13.1:E 5 1 /13.7:E 7 3 /14.3:E 8 4 /17.3:D 8 4
110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 24VDC

C C
314

315

316

317

318

319

320

321

322

323

324

325

326

327
-W21
1.5 Sq.mm Cu.
Grey

-XDO1 1 -XDO1 2 -XDO1 3 -XDO1 4 -XDO1 5 -XDO1 6 -XDO1 7 -XDO1 8 -XDO1 9 -XDO1 10 -XDO1 11 -XDO1 12 -XDO1 13 -XDO1 14
D D

SPARE SPARE SPARE SPARE SPARE SPARE SPARE

E E

SPARE TBs
-XDI 15-17-XDO 30-37 -XDO1 15-18 -XAI 4 -XAO 7 -XAOL 7
SPARE TBs SPARE TBs SPARE TBs SPARE TBs SPARE TBs SPARE TBs

F F
-XL 44-53 -XT 3 -XF 7
SPARE TBs SPARE TBs SPARE TBs

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title SPARE CONTACTS WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 21 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

VFD PANEL
INTERFACE SCHEDULE BETWEEN LCS AND VFD PANELS

A A

SPEED DECREASE
SPEED INCREASE
LOCAL/REMOTE

INDICATION

INDICATION

INDICATION

INDICATION

INDICATION

INDICATION
BYPASS OFF
VFD READY

BYPASS ON
EMG. STOP
COMMAND

COMMAND

COMMAND

COMMAND

COMMAND

COMMAND
FROM LCS

FROM LCS

FROM LCS

FROM LCS

FROM LCS

FROM LCS

VFD TRIP
VFD RUN

VFD OFF
TO LCS

TO LCS

TO LCS

TO LCS

TO LCS

TO LCS
START
STOP
B B

-XL1 1 -XL1 2 -XL1 3 -XL1 4 -XL1 5 -XL1 6 -XL1 7 -XL1 8 -XL1 9 -XL1 10 -XL1 11 -XL1 12 -XL1 13 -XL1 14 -XL1 15 -XL1 16 -XL1 17 -XL1 18 -XL1 19 -XL1 20 -XL1 21 -XL1 22 -XL1 23 -XL1 24 -XL1 25

C C
+LCS
LCS BOX

-XL1 1 -XL1 2 -XL1 3 -XL1 4 -XL1 5 -XL1 6 -XL1 7 -XL1 8 -XL1 9 -XL1 10 -XL1 11 -XL1 12 -XL1 13 -XL1 14 -XL1 15 -XL1 16 -XL1 17 -XL1 18 -XL1 19 -XL1 20 -XL1 21 -XL1 22 -XL1 23 -XL1 24 -XL1 25

-W21
1.5 Sq.mm Cu.
Grey

D D
1
1 1 2
1 3 3 3 X1 X1 X1 X1 X1 X1
-LH1 -LH2 -LH3 -LH4 -LH5 -LH6
-LES 2 -LSS1 A1 -LS1 2 -LS2 4 -LS3 4 -LS4 4 WHITE X2 RED X2 GREEN X2 AMBER X2 RED X2 GREEN X2
RED A2 GREEN YELLOW BLUE 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC
4P, 2W, W/O_OFF RED
REMOTE

EMG. STOP START SPEED INC. SPEED DEC.


LOCAL

KEY TYPE LCS


STOP

E E
START COMMAND

SPEED DECREASE

FROM VFD PANEL

FROM VFD PANEL

FROM VFD PANEL

FROM VFD PANEL

FROM VFD PANEL

FROM VFD PANEL


SPEED INCREASE
LOCAL/REMOTE
TO VFD PANEL

TO VFD PANEL

TO VFD PANEL

TO VFD PANEL

TO VFD PANEL

TO VFD PANEL

INDICATION

INDICATION

INDICATION

INDICATION

INDICATION

INDICATION
BYPASS OFF
VFD READY

BYPASS ON
EMG. STOP
COMMAND

COMMAND

COMMAND

COMMAND

COMMAND

VFD TRIP
VFD RUN

VFD OFF
STOP

** LCS NOT IN DANFOSS SCOPE OF SUPPLY


F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title LCS INTERFACE WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA REFINERY End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 22 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

VFD PANEL
INTERFACE SCHEDULE BETWEEN LCS AND VFD PANELS

A A

VFD/BYPASS CURRENT FBK


TO LCS RMP METER

TO LCS AMMETER
VFD SPEED FBK
REMOTE MODE

BYPASS READY
BYPASS MODE
LOCAL MODE

PANEL MODE
BYPASS TRIP
INDICATION

INDICATION

INDICATION

INDICATION

INDICATION

INDICATION

INDICATION

INDICATION

INDICATION
DCS MODE
VFD MODE

LCS MODE

(4-20mA)

(4-20mA)
TO LCS

TO LCS

TO LCS

TO LCS

TO LCS

TO LCS

TO LCS

TO LCS

TO LCS
B B

-XL 26 -XL 27 -XL 28 -XL 29 -XL 30 -XL 31 -XL 32 -XL 33 -XL 34 -XL 35 -XL 36 -XL 37 -XL 38 -XL 39 -XL 40 -XL 41 -XL 42 -XL 43 -XAOL 1 -XAOL 2 3 4 -XAOL 5 6

-SE -SE

C C
+LCS
LCS BOX -SE -SE

-XL 26 -XL 27 -XL 28 -XL 29 -XL 30 -XL 31 -XL 32 -XL 33 -XL 34 -XL 35 -XL 36 -XL 37 -XL 38 -XL 39 -XL 40 -XL 41 -XL 42 -XL 43 -XAOL 1 -XAOL 2 3 4 -XAOL 5 6

-W21
1.5 Sq.mm Cu. 3Cx0.75Sq.mm 3Cx0.75Sq.mm
Grey Shield Cable Shield Cable

D D
X1 X1
X1 X1 X1 X1 X1 X1 X1 X1 X1
-LH7 -LH8 -LH9 -LH10 -LH11 -LH12 -LH13 -LH14 -LH15 -RPM RPM -A A
AMBER X2 RED X2 RED X2 RED X2 RED X2 RED X2 RED X2 RED X2 WHITE X2 0-1500RPM 0-20A
110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC X2 X2

VFD/BYPASS CURRENT FBK


E E

FOR LCS RPM METER

FOR LCS AMMETER


FROM VFD PANEL

FROM VFD PANEL

FROM VFD PANEL

FROM VFD PANEL

FROM VFD PANEL

FROM VFD PANEL

FROM VFD PANEL

FROM VFD PANEL

FROM VFD PANEL

VFD SPEED FBK


REMOTE MODE

BYPASS READY
BYPASS MODE
LOCAL MODE

PANEL MODE
BYPASS TRIP
INDICATION

INDICATION

INDICATION

INDICATION

INDICATION

INDICATION

INDICATION

INDICATION

INDICATION
DCS MODE
VFD MODE

LCS MODE

(4-20mA)

(4-20mA)
** LCS NOT IN DANFOSS SCOPE OF SUPPLY
F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title LCS INTERFACE WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA REFINERY End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 23 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

Terminal diagram
Strip

A
External targets
=VLT+5,5kW-XAI Internal targets
A

Target designation wiring jumper function text jumper wiring Target designation Placement

1 4-20mA SPEED REF FROM DCS 267 -U1:54 /17.5:D

2 = 268 -U1:55 /17.6:D

-SE 3 SHIELD EARTH 300 -W20 /19.6:B

4 SPARE TBs
B B

Strip
External targets
=VLT+5,5kW-XAO Internal targets

Target designation wiring jumper function text jumper wiring Target designation Placement

1 4-20mA SPEED FBK TO DCS 272 -SI1:7:+ /18.3:D


C C
2 = 273 -SI1:8:- /18.3:D

-SE 3 SHIELD EARTH 304 -W20 /19.7:B

4 4-20mA CURRENT FBK TO DCS 277 -SI2:7:+ /18.5:D

5 = 278 -SI2:8:- /18.5:D

-SE 6 SHIELD EARTH 308 -W20 /19.8:B

7 SPARE TBs
D D

Strip
External targets
=VLT+5,5kW-XAOL Internal targets

Target designation wiring jumper function text jumper wiring Target designation Placement

1 4-20mA SPEED FBK TO LCS 274 -SI1:11:+ /18.4:D


E E
2 = 275 -SI1:12:- /18.4:D

-SE 3 SHIELD EARTH 276 -W20 /18.4:E

4 4-20mA CURRENT FBK TO LCS 279 -SI2:11:+ /18.5:D

5 = 280 -SI2:12:- /18.6:D

-SE 6 SHIELD EARTH 281 -W20 /18.6:E

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 24 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

Terminal diagram
Strip

A
External targets
=VLT+5,5kW-XAOL Internal targets
A

Target designation wiring jumper function text jumper wiring Target designation Placement

7 SPARE TBs

Strip
External targets
=VLT+5,5kW-XC Internal targets
B B

Target designation wiring jumper function text jumper wiring Target designation Placement

1 RS 485 MODBUS COMMUNICATION TO SCADA 270 -U1:68 /17.6:D

2 = 271 -U1:69 /17.6:D

3 SHIELD 269 -U1:61 /17.6:D

C C
Strip
External targets
=VLT+5,5kW-XCS Internal targets

Target designation wiring jumper function text jumper wiring Target designation Placement

1 110VDC UPS SUPPLY FROM FIELD 190 -F3:1 /11.4:C

2 = 192 -F3:3 /11.4:C


D D
3 SPARE TBs

Strip
External targets
=VLT+5,5kW-XCT Internal targets

Target designation wiring jumper function text jumper wiring Target designation Placement

E 1 CT DISCONNECTING TB 102 -VAF /7.3:C E

2 = 106 -VAF /7.3:C

-CT3:S2 103 3 = 109 -VAF /7.4:C

-VAF:L1 103

-PE 4 CT DISCONNECTING TB 157 -CT4:S1 /9.3:D

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 25 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

Terminal diagram
Strip

A
External targets
=VLT+5,5kW-XCT Internal targets
A

Target designation wiring jumper function text jumper wiring Target designation Placement

5 CT DISCONNECTING TB 158 -CT4:S2 /9.3:D

Strip
External targets
=VLT+5,5kW-XDI Internal targets
B B

Target designation wiring jumper function text jumper wiring Target designation Placement

1 DCS START 225 -R5:5 /13.3:B

2 = 221 -XL:9 /13.2:D

221 -R6:7 /13.3:C

3 DCS STOP 209 -XF:6 /12.4:B


C C
4 =

5 VFD MODE FROM DCS 188 -S5:3 /14.5:B

6 = 235 -R16:14(+) /14.6:E

7 BYPASS MODE FROM DCS 188 -R14:9 /15.1:B

8 = 236 -R17:14(+) /14.7:E

9 REMOTE UPSTREAM BRAKER TRIP 234 -S5:4 /14.5:B


D D
10 = 193 -R13:13(-) /14.4:E

193 -R16:13(-) /14.6:E

11 REMOTE UPSTREAM BRAKER TRIP 188 -Q1:51 /16.7:B

188 -R12:9 /16.8:B

12 REMOTE UPSTREAM BRAKER TRIP 255 -H12:X1 /16.7:E

E 13 EXTERNAL INTERLOCK-3 E

14 = 207 -XL:3 /12.6:B

15-17 SPARE TBs

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 26 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

Terminal diagram
Strip

A
External targets
=VLT+5,5kW-XDO Internal targets
A

Target designation wiring jumper function text jumper wiring Target designation Placement

1 LOCAL MODE SEL. IN LCS FBK TO DCS 282 -R1:12 /19.1:C

2 = 283 -R1:8 /19.1:C

3 REMOTE MODE SEL. IN LCS FBK TO DCS 284 -R2:12 /19.2:C

4 = 285 -R2:8 /19.2:C


B B
5 VFD/BYPASS MODE SELECTION FBK TO DCS 286 -R16:11 /19.2:C

6 = 287 -R16:7 /19.2:C

7 = 288 -R17:7 /19.3:C

8 PANEL MODE SELECTED FBK TO DCS 289 -R3:12 /19.3:C

9 = 290 -R3:8 /19.3:C

C 10 LCS MODE SELECTED FBK TO DCS 291 -R4:12 /19.4:C C

11 = 292 -R4:8 /19.4:C

12 DCS MODE SELECTED FBK TO DCS 293 -R5:12 /19.4:C

13 = 294 -R5:8 /19.4:C

14 VFD READY FBK TO DCS 295 -R14:12 /19.5:C

15 = 296 -R14:8 /19.5:C


D D
16 MOTOR RUN IN VFD MODE FBK TO DCS 297 -R9:12 /19.5:C

17 = 298 -R9:8 /19.5:C

18 MOTOR TRIP IN VFD MODE FBK TO DCS 299 -R10:12 /19.6:C

19 = 301 -R10:8 /19.6:C

20 BYPASS READY FBK TO DCS 302 -R11A:12 /19.7:C

21 = 303 -R11A:8 /19.7:C


E E
22 MOTOR RUN IN BYPASS MODE FBK TO DCS 305 -C3.1:10 /19.7:C

23 = 306 -C3.1:6 /19.7:C

24 MOTOR OFF IN BYPASS MODE FBK TO DCS 307 -R11:12 /19.8:C

25 = 309 -R11:8 /19.8:C

26 MOTOR TRIP IN BYPASS MODE FBK TO DCS 310 -R11A:9 /19.8:C

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 27 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

Terminal diagram
Strip

A
External targets
=VLT+5,5kW-XDO Internal targets
A

Target designation wiring jumper function text jumper wiring Target designation Placement

27 MOTOR TRIP IN BYPASS MODE FBK TO DCS 311 -R11A:5 /19.8:C

28 VFD SYSTEM FAULT FBK TO ECS 312 -R10:11 /20.5:C

29 = 313 -R10:7 /20.5:C

30-37 SPARE TBs


B B

Strip
External targets
=VLT+5,5kW-XDO1 Internal targets

Target designation wiring jumper function text jumper wiring Target designation Placement

1 SPARE 314 -C3.1:11 /21.2:C


C C
2 = 315 -C3.1:7 /21.2:C

3 = 316 -C3.1:12 /21.3:C

4 = 317 -C3.1:8 /21.3:C

5 = 318 -R1:11 /21.4:C

6 = 319 -R1:7 /21.4:C

7 = 320 -R6:9 /21.4:C


D D
8 = 321 -R6:5 /21.4:C

9 = 322 -R9:11 /21.5:C

10 = 323 -R9:7 /21.5:C

11 = 324 -R12:12 /21.6:C

12 = 325 -R12:8 /21.6:C

E 13 = 326 -R15:12 /21.6:C E

14 = 327 -R15:8 /21.6:C

15-18 SPARE TBs

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 28 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

Terminal diagram
Strip

A
External targets
=VLT+5,5kW-XF Internal targets
A

Target designation wiring jumper function text jumper wiring Target designation Placement

1 EXTERNAL INTERLOCK-1 212 -XL:7 /12.4:E

2 =

3 ESD SAFETY TRIP

4 =
B B
5 EXTERNAL INTERLOCK-2

6 = 209 -XDI:3 /19.2:B

7 SPARE TBs

Strip
C
External targets
=VLT+5,5kW-XL Internal targets
C

Target designation wiring jumper function text jumper wiring Target designation Placement

1 E-STOP FROM LCS 204 -ES:2 /12.3:D

2 =

3 110VDC TO LCS 207 -XDI:14 /12.4:A

3 = 207 -SS1:1 /12.7:B


D D
4 LOCAL (LCS) SELECTION FROM LCS 213 -R1:14(+) /12.5:E

5 REMOTE (PANEL) SELECTION FROM LCS 214 -R2:14(+) /12.6:E

6 STOP FROM LCS

7 = 212 -XF:1 /12.4:D

8 START FROM LCS 223 -R4:5 /13.2:B

E 9 = 221 -R6:14(+) /13.1:E E

221 -XDI:2 /19.2:B

10 SPEED INC. FROM LCS

11 = 226 -R8:9 /13.4:D

12 SPEED DEC. FROM LCS

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 29 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

Terminal diagram
Strip

A
External targets
=VLT+5,5kW-XL Internal targets
A

Target designation wiring jumper function text jumper wiring Target designation Placement

13 SPEED DEC. FROM LCS 228 -R7:9 /13.5:D

14 VFD READY INDICATION LAMP TO LCS 237 -H1:X1 /15.1:E

15 = 193 -H1:X2 /15.1:E

193 -H2:X2 /15.2:E


B B
16 VFD RUN INDICATION TO LCS 238 -H2:X1 /15.2:E

17 = 193 -H2:X2 /15.2:E

18 VFD OFF INDICATION FBK TO LCS

19 = 193 -H3:X2 /15.4:E

20 VFD TRIP INDICATION LAMP TO LCS 239 -H3:X1 /15.4:E

C 21 = 193 -H3:X2 /15.4:E C

193 -H4:X2 /15.5:E

22 BYPASS ON INDICATION TO LCS 240 -H4:X1 /15.5:E

23 = 193 -H4:X2 /15.5:E

193 -H5:X2 /15.6:E

24 BYPASS OFF INDICATION FBK TO LCS 241 -H5:X1 /15.6:E


D D
25 = 193 -H5:X2 /15.6:E

193 -H6:X2 /15.7:E

26 BYPASS TRIP INDICATION LAMP TO LCS 242 -H6:X1 /15.7:E

27 = 193 -H6:X2 /15.7:E

193 -H7:X2 /15.8:E

28 LOCAL MODE INDICATION LAMP TO LCS 243 -H7:X1 /15.8:E


E E
29 = 193 -H7:X2 /15.8:E

30 REMOTE MODE INDICATION LAMP TO LCS 244 -H8:X1 /16.1:E

31 = 245 -H8:X2 /16.1:E

32 VFD MODE INDICATION LAMP TO LCS 246 -R16:6 /16.2:B

33 =

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 30 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

Terminal diagram
Strip

A
External targets
=VLT+5,5kW-XL Internal targets
A

Target designation wiring jumper function text jumper wiring Target designation Placement

34 BYPASS MODE INDICATION LAMP TO LCS 247 -R17:6 /16.3:B

35 =

36 PANEL MODE INDICATION LAMP TO LCS 248 -SS1:C1 /16.3:B

37 =
B B
38 LCS MODE INDICATION LAMP TO LCS 249 -SS1:C2 /16.3:B

39 =

40 DCS MODE INDICATION LAMP TO LCS 250 -SS1:C3 /16.3:B

41 =

42 BYPASS READY INDICATION LAMP TO LCS 251 -R11:7 /16.5:B

C 43 = 245 -H9:X2 /16.5:E C

44-53 SPARE TBs

Strip
External targets
=VLT+5,5kW-XT Internal targets

D Target designation wiring jumper function text jumper wiring Target designation Placement D
=FIELD-M1 1 MOTOR THERMISTOR INPUT-1 148 -THR:5 /10.5:E

-THR:6 155 2 = =FIELD-M1 /9.2:F

3 SPARE TBs

E E

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 31 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

Bill Of Materials for AIR FIN COOLER - 5.5kW - 1No.


Qty/
Sl.No. Designation Description Technical Specification Part Number Make Units
Panel
A --- A
1 A ANALOG AMMETER ANALOG AMMETER SCALE RATIO:0-20A, CT RATIO:20/1A, CLASS:1, SIZE: 96x96mm, DEFLECTION:90 DEGREE AE Nos. 1

16CT
2 ACF1-3 SEMICONDUCTOR FUSE 16A, 690VAC, BREAKING CAPACITY-200KA BUSSMANN Nos. 3

---
3 ATDR CURRENT TRANSDUCER INPUT RANGE: 0-1AMPS OF CT SECONDARY, OUTPUT:4-20mA, AUXILIARY SUPPLY:85-270VAC/DC AE Nos. 1
PD1-53135
---
4 ATF AUTO TRANSFORMER 10 KVA, 3 PHASE, 415/480V, INSULATION CLASS H MELCON Nos. 1

B 3EPLBR-6L-240VAC B
5 B INDICATION LAMP BLUE, 240V AC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 1

AF38-30-00-13
6 C1...C3 POWER CONTACTOR AC3:38A, AC1:50A, 3P, 100-250VDC, AOB:NA ABB Nos. 3
1SBL297001R1300
CA4-10
7 C1;C3 AUXILIARY CONTACT AUXILIARY CONTACTS, 1NO ABB Nos. 2
1SBN010110R1010
CA4-31E
8 C2 AUXILIARY CONTACT AUXILIARY CONTACTS, 3NO+1NC ABB Nos. 1
1SBN010140R1031

C CA4-01 C
9 C3 AUXILIARY CONTACT AUXILIARY CONTACTS, 1NC ABB Nos. 1
1SBN010110R1001
C3.1;R1;R2;R6 MY4N-GS-100/110VDC
10 PLUG IN RELAY 4C/O, 100/110VDC, 6A CONTACTS, STANDARED WITH LED INDICATOR OMRON Nos. 9
R9...R11;R16;R17

C3.1;R1;R2;R6 PYF14A-E/N
11 FRONT MOUNTING SOCKET FRONT MOUNTING SOCKET FOR 4C/O RELAY OMRON Nos. 9
R9...R11;R16;R17

C3.1;R1...R11;R11A PYC-A1
12 HOLDING CLIP HOLDING CLIP FOR RELAY OMRON Nos. 38
R12...R17

D AF09-30-10-13 D
13 C4 POWER CONTACTOR AC3:9A, AC1:25A, 3P, 100-250VDC, 1NO ABB Nos. 1
1SBL137001R1310
CORE BALANCED CURRENT 17H7NNHN3
14 CBCT CBCT, MOULDED CASE 38mm ID, CURRENT RANGE:30mA-30A L&T Nos. 1
RANSFORMER

225A230HBAC-M
15 CF1;CF2 COOLING FAN 900CMH, WITH FINGER GUARD & HOUSING, 230VAC, 0.325A, SINGLE PHASE, 50Hz HICOOL Nos. 2

CURRENT TRANSFORMER-METERING 20/1A, CL:1, INS CL:B, 5VA, RESIN CAST, PROTECTION COVER FOR LIVE TERMINALS, WITH MOUNTING ---
16 CT1...CT4 PRAGATI Nos. 4
TYPE CLAMP, WOUND TYPE

KLS_001X-0A
E 17 DLS1...DLS3 DOOR LIMIT SWITCH 10A, 500VAC, IP40, SNAP ACTION, EXTERNAL STOKE OVERLAPPING KAYCEE Nos. 3 E

--- DANFOSS APPROVED


18 ELE.EARTH BUSBAR FLATS, COPPER 25 x 3mm, COPPER BUSBAR Kgs. As Req.
MAKE

17G715GF2
19 ELR EARTH LEKAGE RELAY CURRENT RANGE:30mA-30A, VOLTAGE & CONTACT ARRNAGEMENT:110-240 VAC, 110V DC, MANUAL RESET L&T Nos. 1

2AMLKB4
20 ES PUSH BUTTON RED, 22.5mm DIA, PUSH BUTTON METALLIC SERIES MUSHROOM ACTUATORS, LATCHING WITH KEY Ø 40MM TEKNIC Nos. 1

S2
F 21 ES;S2 CONTACT ELEMENT NORMALLY CLOSED (NC) SILVER CONTACT TEKNIC Nos. 2 F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title BILL OF MATERIALS P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 32 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

Bill Of Materials for AIR FIN COOLER - 5.5kW - 1No.


Qty/
Sl.No. Designation Description Technical Specification Part Number Make Units
Panel
A SB202 M C-6 A
22 F1...F3 MINIATURE CIRCUIT BREAKER 6A, DOUBLE POLE, 10kA, C-CURVE ABB Nos. 3
1SYS272012R0064
NA-FFMU-22R@A(0.4A)
23 FFR1 FAN FAILURE MONITORING UNIT FAN FAILURE DETECTION UNIT FOR 2, FANS WITHOUT TEMPERATURE DETECTION FOR 230V AC, 0.4A FAN. NANDI Nos. 1

NSD4
24 FU1...FU3;FU6;FU7 HRC FUSE 4A, 550VAC, BREAKING CAPACITY-80KA BUSSMANN Nos. 5

FA32
25 FU1...FU8 FUSE FITTING 32A, 500VAC, CONNECTION TYPE: FRONT BUSSMANN Nos. 8

B NSD6 B
26 FU4;FU5;FU8 HRC FUSE 6A, 550VAC, BREAKING CAPACITY-80KA BUSSMANN Nos. 3

3EPLBR-1L(S)-110VDC
27 H1 INDICATION LAMP SPECIAL WHITE, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 1

3EPLBR-4L-110VDC
28 H2;H4;H7...H9 INDICATION LAMP RED, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 5

3EPLBR-5L-110VDC
29 H3;H6;H11...H13 INDICATION LAMP AMBER, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 5

C 3EPLBR-3L-110VDC C
30 H5;H10 INDICATION LAMP GREEN, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 2

E16DU_18.9
31 OLR ELECTRONIC OVERLOAD RELAY 5.7A-18.9A,690V,TRIP CLASS:SELECTABLE 10E, 20E & 30E ABB Nos. 1
1SAX111001R1105
DB16E
32 OLR INDEPENDENT MOUNTING KIT INDEPENDENT MOUNTING KIT-DB16E ABB Nos. 1
1SAX101110R0001
---
33 PHF PASSIVE HARMONIC FILTER 5.5kW, 480V, IP00 SALZER Nos. 1
TM32-0550-00

D --- D
34 PHF-W1;W1 POWER CABLE 4Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, BLACK POLYCAB Mtr As Req.

---
35 PHF-W1;W2 POWER CABLE 4Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, YELLOW-GREEN POLYCAB Mtr. As Req.

LHEXACP7IN1W005
36 PL1...PL3 PANEL LAMP 5W, 230VAC, LED LAMP WITH FIXING CLAMPS AND CLIPS HAVELLS Nos. 3

--- DANFOSS APPROVED


37 POWER EARTH BUSBAR FLATS, COPPER 50 x 10mm, COPPER BUSBAR Kgs. As Req.
MAKE

ROMA_1
E 38 PS1 POWER SOCKET 240VAC,6A-10A-13A,WITH 20A SWITCH,SINGLE PHASE, 50Hz, UNIVERSAL TYPE ANCHOR Nos. 1 E

XT2H_160_MF_12,5_Im=175_3p_F_F
39 Q1 MOULDED CASE CIRCUIT BREAKER 12.5A,3P,70kA,415,SHORT-CIRCUIT PROTECTION ONLY (14 x In) ABB Nos. 1
1SDA067774R1
RHE-XT1-XT3-F/P-STANDARD-RETURNED(250mm)
40 Q1 EXTENDED ROTARY HANDLE EXTENDED ROTARY HANDLE,SUITABLE FOR XT1-XT3 F/P ABB Nos. 1
1SDA082810R1
AUX 1Q 1SY 250V AC/DC T1...T6 (1)
41 Q1 AUXILLARY CONTACT FOR MCCB 1 CHANGEOVER CONTACT OPEN-CLOSED + 1 CHANGEOVER FOR TRIPPED INDICATION ABB Nos. 1
1SDA051368R1
3EPLBR-4L-240VAC
F 42 R INDICATION LAMP RED, 240V AC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 1 F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title BILL OF MATERIALS P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 33 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

Bill Of Materials for AIR FIN COOLER - 5.5kW - 1No.


Qty/
Sl.No. Designation Description Technical Specification Part Number Make Units
Panel
A MY2N-GS-100/110VDC A
R3...R5;R7;R8;R11A
43 PLUG IN RELAY 2C/O, 100/110VDC, 7A CONTACTS, STANDARED WITH LED INDICATOR OMRON Nos. 8
R12;R13

R3...R5;R7;R8;R11A PYF08A-E/N
44 FRONT MOUNTING SOCKET FRONT MOUNTING SOCKET FOR 2C/O RELAY OMRON Nos. 10
R12...R15

MY2N-GS-24VDC
45 R14;R15 PLUG IN RELAY 2C/O, 24VDC, 7A CONTACTS, STANDARED WITH LED INDICATOR OMRON Nos. 2

2AF3
46 S1 PUSH BUTTON GREEN, 22.5mm DIA, PUSH BUTTON METALLIC SERIES MOMENTARY ACTUATORS, FLUSH TEKNIC Nos. 1

B S1 B
47 S1;S3...S5 CONTACT ELEMENT NORMALLY OPEN (NO) SILVER CONTACT TEKNIC Nos. 4

2AF4
48 S2 PUSH BUTTON RED, 22.5mm DIA, PUSH BUTTON METALLIC SERIES MOMENTARY ACTUATORS, FLUSH TEKNIC Nos. 1

2AF8
49 S3 PUSH BUTTON YELLOW, 22.5mm DIA, PUSH BUTTON METALLIC SERIES MOMENTARY ACTUATORS, FLUSH TEKNIC Nos. 1

2AF6
50 S4 PUSH BUTTON BLUE, 22.5mm DIA, PUSH BUTTON METALLIC SERIES MOMENTARY ACTUATORS, FLUSH TEKNIC Nos. 1

C 2AF2 C
51 S5 PUSH BUTTON BLACK, 22.5mm DIA, PUSH BUTTON METALLIC SERIES MOMENTARY ACTUATORS, FLUSH TEKNIC Nos. 1

ESH-02SC_80W
52 SH1 SPACE HEATER 80W, 230VAC, WITH STRIP TYPE, GI, CLOSE CONNECTOR ENCORE Nos. 1

9000L-2
53 SI1;SI2 SIGNAL ISOLATOR I/P:4-20mA, O/P:4-20mA, AUX SUPPLY:20 to 265V DC/AC, 45Hz-65Hz, DUAL OUTPUT MASIBUS Nos. 2

10AAC/DC, 4 POLE, 3 WAY, WITH OFF, CENTRE KEY LOCK WITH LEVER TYPE HANDLE, EACH POSITION RP1413C/LM
54 SS1 SELECTOR SWITCH KAYCEE Nos. 1
LOCKABLE TYPE

D 130B2411 D
55 SWF SINE WAVE FILTER 17A, 380-440V, 50Hz, SWITCHING FREQ. 5kHz, 3.1mH, 10?F, IP00 DANFOSS DENMARK Nos. 1

---
56 TF1 CONTROL TRANSFORMER 750VA, P:415V +/-5&10%, S:240V, SINGLE SECONDARY, INSULATION CLASS:F, TAPE WOUND PRAGATI Nos. 1

205C
57 TH1 THERMOSTAT 15A, 250VAC, RANGE:30 TO 85 DEG C GIRISH EGO CONTROLS Nos. 1

S2_WTR1
58 THR PTC THERMISTOR RELAY AUXILLARY SUPPLY VOLTAGE:220-240V AC, 50Hz(60 Hz)±10%, OUTPUT CONTACTS, 2 C/O, 5A @ 230 V AC MINILEC Nos. 1

KT1621BY
E 59 TS1 TOGGLE SWITCH TOGGLE SWITCH, KAYCEE, AC21A/AC1, AC21A/AC1,6A KAYCEE Nos. 1 E

FC-302P5K5T5E20H2XGCXXXSXXXXAXBKCXXXXDX
60 U1 FREQUENCY CONVERTER FC-302P5K5, [T5] 3 x 380-500 VAC, [E20] IP20/Chassis-A3 Frame DANFOSS Nos. 1
131F6506
LCP PANEL MOUNTING KIT
61 U1 LCP PANEL MOUNTING KIT LCP PANEL MOUNTING KIT DANFOSS Nos. 1
130B1117
DPM96M310-2
62 VAF DIGITAL VAF METER ACCURACY CLASS:0.5, SIZE: 96x96, AUXILIARY SUPPLY:40-300VAC/DC SECURE Nos. 1

---
F 63 W8;W28 CONTROL CABLE 2.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, YELLOW-GREEN POLYCAB Mtr As Req. F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title BILL OF MATERIALS P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 34 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

Bill Of Materials for AIR FIN COOLER - 5.5kW - 1No.


Qty/
Sl.No. Designation Description Technical Specification Part Number Make Units
Panel
A --- A
64 W12;W23 CONTROL CABLE 1.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, BLACK POLYCAB Mtr As Req.

---
65 W13;W23 CONTROL CABLE 1.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, RED POLYCAB Mtr As Req.

---
66 W13 CONTROL CABLE 1.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, YELLOW POLYCAB Mtr As Req.

---
67 W13 CONTROL CABLE 1.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, BLUE POLYCAB Mtr As Req.

B --- B
68 W14 CONTROL CABLE 1Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, BLUE POLYCAB Mtr As Req.

---
69 W15 CONTROL CABLE 1Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, WHITE POLYCAB Mtr As Req.

---
70 W20 SHIELDED CABLE 0.75Sq.mm., 3 CORE, COPPER SHIELDED CABLE, BRAIDED POLYCAB Mtr As Req.

---
71 W21 CONTROL CABLE 1.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, BROWN POLYCAB Mtr As Req.

C --- C
72 W21 CONTROL CABLE 1.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, WHITE POLYCAB Mtr As Req.

---
73 W21 CONTROL CABLE 1.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, GREY POLYCAB Mtr As Req.

---
74 W22 CONTROL CABLE 2.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, BLACK POLYCAB Mtr As Req.

---
75 W23 CONTROL CABLE 2.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, RED POLYCAB Mtr As Req.

D --- D
76 W23 CONTROL CABLE 2.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, YELLOW POLYCAB Mtr As Req.

---
77 W23 CONTROL CABLE 2.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, BLUE POLYCAB Mtr As Req.

XAI:1...XAI:4
DST-4-RD
78 XAO:1...XAO:7 CONTROL TERMINAL BLOCKS 4SQ.MM., SCREWLESS TYPE, RED ELMEX Nos. 18
XAOL:1...XAOL:7

XC:1...XC:3 DST-4-GR
79 XCS:1...XCS:3 CONTROL TERMINAL BLOCKS 4SQ.MM., SCREWLESS TYPE, GREY ELMEX Nos. 70
XF:1...XF:7
E XL:1...XL:43 E
XL:44-53;XT:1...XT:3

KLTDM-4-GR
80 XCT:1...XCT:5 DISCONNECTING TERMINAL BLOCKS 6SQ.MM., SLIDING LINK TYPE, GREY ELMEX Nos. 5

XDI:1...XDI:14 DST-4-BL
81 XDI:15-17 CONTROL TERMINAL BLOCKS 4SQ.MM., SCREWLESS TYPE, BLUE ELMEX Nos. 72
XDO1:1...XDO1:14
XDO1:15-18
XDO:1...XDO:29
XDO:30-37
F F
KBT M6-GR
82 XI;XO POWER TERMINAL BLOCKS 25SQ.MM., STUD TYPE, GREY ELMEX Nos. 7

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title BILL OF MATERIALS P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 35 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

Bill Of Materials for AIR FIN COOLER - 5.5kW - 1No.


Qty/
Sl.No. Designation Description Technical Specification Part Number Make Units
Panel
A 3EPLBR-8L-240VAC A
83 Y INDICATION LAMP YELLOW, 240V AC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 1

B B

C C

D D

E E

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title BILL OF MATERIALS P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +5,5kW
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 36 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8

Bill Of Materials for MANDATORY SPARES - 1No.


Qty/
Sl.No. Designation Description Technical Specification Part Number Make Units
Panel
A BLOCKER_DIODE A
INCLUDED
1 CONTROL_CARD INCLUDED INCLUDED DANFOSS N/A N/A
TRANSISTORS/IGBT

NSD4
2 CONTROL_FUSE/MCB HRC FUSE 4A, 550VAC, BREAKING CAPACITY-80KA BUSSMANN Nos. 1

NSD6
3 CONTROL_FUSE/MCB HRC FUSE 6A, 550VAC, BREAKING CAPACITY-80KA BUSSMANN Nos. 1

SB202 M C-6
4 CONTROL_FUSE/MCB MINIATURE CIRCUIT BREAKER 6A, DOUBLE POLE, 10kA, C-CURVE ABB Nos. 1
1SYS272012R0064
B B
INDICATION_LAMPS 3EPLBR-1L(S)-110VDC
5 INDICATION LAMP SPECIAL WHITE, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS

INDICATION_LAMPS 3EPLBR-3L-110VDC
6 INDICATION LAMP GREEN, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS

INDICATION_LAMPS 3EPLBR-4L-110VDC
7 INDICATION LAMP RED, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS

INDICATION_LAMPS 3EPLBR-4L-240VAC
8 INDICATION LAMP RED, 240V AC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS
C C
INDICATION_LAMPS 3EPLBR-5L-110VDC
9 INDICATION LAMP AMBER, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS

INDICATION_LAMPS 3EPLBR-6L-110VDC
10 INDICATION LAMP BLUE, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS

INDICATION_LAMPS 3EPLBR-8L-110VDC
11 INDICATION LAMP YELLOW, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS

INDICATION_LAMPS 3EPLBR-6L-240VAC
12 INDICATION LAMP BLUE, 240V AC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS
D INDICATION_LAMPS 3EPLBR-8L-240VAC D
13 INDICATION LAMP YELLOW, 240V AC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS

PANEL_COOLING 225A230HBAC-M
14 COOLING FAN 900CMH, WITH FINGER GUARD & HOUSING, 230VAC, 0.325A, SINGLE PHASE, 50Hz HICOOL Nos. 1
FAN

16CT
15 POWER_FUSES SEMICONDUCTOR FUSE 16A, 690VAC, BREAKING CAPACITY-200KA BUSSMANN Nos. 1

FC-302P5K5T5E20H2XGCXXXSXXXXAXBKCXXXXDX
16 POWER_SUPPLY_CARDS FREQUENCY CONVERTER FC-302P5K5, [T5] 3 x 380-500 VAC, [E20] IP20/Chassis-A3 Frame DANFOSS Nos. 1
131F6506
E E

F F

REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 5.5kW DANFOSS INDUSTRIES PVT LTD Title BILL OF MATERIALS P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +A1
REV 01 AS PER COMMENTS 40/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0055 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 37 of 37
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
SOC ­ Selected Optimized Coordination 
IEC Coordination tables for motor protection

Data exported from SOC tool on: 2022/08/29
Important notice
2022/08/29

This book is the result of a web search made from Selected Optimized Coordination ­ Coordination tables for motor protection 
(/soc) made on 29 Aug 2022.
Please always refer to /soc for the lastest updated information.

Guarantee
The information contained in SOC – Selected Optimized Coordination – reflects the current state of our knowledge and aims to present our products for motor
coordination and their possible applications as defined with the applicable International standards. The product data, ratings and utilization conditions are
indicated in SOC coordination tables; thus, the information does not guarantee special utilizations or combination of characteristics that have not been defined or
tested according to normalized values or test conditions defined with the standards and does not guarantee the fit for any specific purpose. The devices shall be
used in accordance with the user manual.
This SOC tool is made available “as is” and with no express warranty. ABB further disclaims all other statutory and implied warranties, including, but not limited
to, any warranty of fitness for particular purpose or merchantability. The user and user’s company agree that in no event will ABB be liable to the user or user’s
company for any claims, liabilities, or damages even if caused by the negligence of ABB, and under no circumstances will ABB be liable for any indirect, special,
incidental or consequential damages.

Liability
The devices in coordination tables do not endanger safety when they are selected, mounted, commissioned, used, maintained and disassembled with the
applicable rules and standards and in accordance with the user manual. The devices shall be used by experts and well­trained people.
The results generated by the SOC tool must be reviewed and approved by the user.

Additional information
We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed
particulars will take precedence. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

Used filters:
Standard: IEC
Motor Efficiency Class ­ Design: Any
Starter Type: Direct­on­line starter
Motor rated power: 22 kW
Rated short­circuit current: 65 kA
Coordination type: IEC Type 2
Protection device: Molded case circuit­breaker
Index
Data exported from SOC tool on: 2022/08/29

Molded case circuit­breaker, Direct­on­line Normal Start, 440 V AC, 65kA, IEC Type 2, Thermal overload relay, IE1/IE2/IE3/IE4 N/H................ 4
Table ID: 2650
Starter Type : Direct­on­line starter Starting type : Normal start Motor Efficiency Class ­ Design : IE1/IE2/IE3/IE4 N/H
Rated voltage : 440 V AC Rated short­circuit current : 65 kA Coordination type : IEC Type 2
Protection Device : Molded case circuit­breaker Overload protection : Thermal overload relay Table version : Tmax XT + AF + TF
Table status: Active Created on date : 6/30/2014 11:46:54 AM Edited on date : 4/19/2016 9:13:01 AM

Motor Molded case circuit­breaker Contactor Overload protection


Motor rated power Rated Current Type Inst.Trip.Current Type Type Trip Class Current range Max allowed load current Status
1 0.25 kW 0.74 A XT2H 160 MF In 1 14 A AF09 TF42­1.0 10 0.74 ­ 1.00 A 1 A Active
2 0.37 kW 1 A XT2H 160 MF In 2 28 A AF09 TF42­1.3 10 1.00 ­ 1.30 A 1.3 A Active
3 0.55 kW 1.3 A XT2H 160 MF In 2 28 A AF09 TF42­1.7 10 1.30 ­ 1.70 A 1.7 A Active
4 0.75 kW 1.7 A XT2H 160 MF In 2 28 A AF09 TF42­2.3 10 1.70 ­ 2.30 A 2 A Active
5 1.1 kW 2.4 A XT2H 160 MF In 4 56 A AF26 TF42­3.1 10 2.30 ­ 3.10 A 3.1 A Active
6 1.5 kW 3.2 A XT2H 160 MF In 4 56 A AF26 TF42­4.2 10 3.10 ­ 4.20 A 4 A Active
7 2.2 kW 4.3 A XT2H 160 MF In 8.5 120 A AF38 TF42­5.7 10 4.20 ­ 5.70 A 5.7 A Active
8 3 kW 5.7 A XT2H 160 MF In 8.5 120 A AF38 TF42­7.6 10 5.70 ­ 7.60 A 7.2 A Active
9 4 kW 7.4 A XT2H 160 MF In 8.5 120 A AF38 EF19­18.9 1) 10E 5.70 ­ 18.90 A 10 A Active
10 5.5 kW 10.1 A XT2H 160 MF In 12.5 175 A AF38 EF19­18.9 1) 10E 5.70 ­ 18.90 A 12.5 A Active
11 7.5 kW 13.6 A XT2H 160 MA In 20 200 A AF38 EF19­18.9 1) 10E 5.70 ­ 18.90 A 16 A Active
12 9 kW 16.3 A XT2H 160 MA In 20 240 A AF40 EF19­18.9 2) 10E 5.70 ­ 18.90 A 18.9 A Active
13 11 kW 19.3 A XT2H 160 MA In 32 288 A AF40 EF45­45 2) 10E 15.00 ­ 45.00 A 25 A Active
14 15 kW 25.4 A XT2H 160 MA In 32 384 A AF40 TF65­33 10 25.00 ­ 33.00 A 30 A Active
15 18.5 kW 30.7 A XT2H 160 MA In 52 468 A AF40 TF65­40 10 30.00 ­ 40.00 A 35 A Active
16 22 kW 35.9 A XT2H 160 MA In 52 520 A AF52 TF65­40 10 30.00 ­ 40.00 A 40 A Active
17 25 kW 40.8 A XT2H 160 MA In 52 624 A AF52 TF65­47 10 36.00 ­ 47.00 A 47 A Active
18 30 kW 48.2 A XT2H 160 MA In 80 720 A AF65 TF65­53 10 44.00 ­ 53.00 A 53 A Active
19 37 kW 58 A XT2H 160 MA In 80 880 A AF80 TF96­68 10 57.00 ­ 68.00 A 68 A Active
20 45 kW 70 A XT2H 160 MA In 100 1100 A AF96 TF96­78 10 65.00 ­ 78.00 A 78 A Active
21 55 kW 85 A XT2H 160 MA In 160 3) 1280 A AF116 TF140DU­110 10A 80.00 ­ 110.00 A 110 A Active
22 75 kW 116 A XT2H 160 MA In 160 3) 1750 A AF140 TF140DU­142 10A 110.00 ­ 142.00 A 135 A Active
23 90 kW 140 A XT4H 250 Ekip I In 250 2125 A AF190 TA200DU­175 10A 130.00 ­ 175.00 A 170 A Active
24 110 kW 171 A T4H 250 PR221DS­I In 250 2500 A AF205 TA200DU­200 10A 155.00 ­ 200.00 A 200 A Active
25 200 kW 307 A T5H 630 PR221DS­I In 630 4725 A AF400 EF460­500 10E 150.00 ­ 500.00 A 350 A Active

Comments :
1) Type1 with TF42 

2) with EF19 or EF45 mounting kit is needed 

3) XT4H 250 Ekip I In 250 can also be used.

ABB reserves the right to modify the content of this document on the basis of technical development of the products, without prior notice.
Copyright 2022 ABB. All rights reserved.

Page 4
Selection Guide | VLT® AutomationDrive FC 300 Series

Versatile, reliable and


consistently awesome

Intelligence
to empower
your ­industrial
­applications

drives.danfoss.com
Content
Seamlessly into the future............................................................................ 4 Customized commissioning experience............................................. 19
Consistently awesome.................................................................................... 5 Modular simplicity – A, B and C enclosures....................................... 20
Designed for easy ­integration in any ­application.......................... 6 VLT® Wireless Communication Panel LCP 103.................................. 21
Designed with fast and easy start-up in mind................................. 7 High-power modularity – D, E and F enclosures............................ 22
Extensive ­functionality for high-performance ­operation.......... 8 Engineered for cost savings via intelligent heat ­
Leveraging digitalization to reduce maintenance costs............ 9 management, ­compactness and protection.................................... 24
Flexible, modular and adaptable. Built to last................................... 10 Ruggedized for extra protection............................................................... 24
Stand-alone drives, enclosed drives, modules................................. 12 Optimize ­performance and grid protection...................................... 26
Application flexibility to boost your business.................................. 13 DrivePro® Life Cycle service products.................................................... 27
Integrated motion controller – for positioning Connection example........................................................................................ 28
and synchronization applications............................................................ 14 Technical data....................................................................................................... 29
Increase precision, accuracy and speed............................................... 16 Electrical data – A, B, and C enclosures................................................. 30
Tailored safety....................................................................................................... 17 Dimensions enclosure sizes A, B and C................................................. 34
Free to connect.................................................................................................... 18 Ordering typecode for A, B and C enclosures.................................. 35

2 Danfoss Drives · DKDD.PB.302.A7.02


­Consistency,
­reliability,
­versatility.
And all the power
you need.
Chosen for its versatility, respected for its
reliability, the VLT® AutomationDrive has
been providing consistently awesome
performance for almost half a century.

It may have been around for a while. But that


doesn’t mean it hasn’t evolved. Far from it.
The VLT® AutomationDrive is now tougher and more
intelligent than it has ever been before.

Built to last, this robust drive operates effectively and


reliably even with the most demanding applications and
in the most challenging environments. Read on to find
out about the new generation E-frames and the lower
temperature rating.

As with all Danfoss drives, the VLT® AutomationDrive is


motor independent giving you the power to choose the
motor that best suits your application.

Packed with innovation, it features both hardware and


software enhancements that maximize performance, and
a new Ethernet platform for improved communication.

VLT® AutomationDrive takes full advantage of all that the


new digital age has to offer to ensure it completely fulfills
the requirements of your applications and optimizes your
processes throughout the entire lifecycle.

Electrical data – D, E and F enclosures.................................................. 36


Dimensions enclosure sizes D, E and F................................................. 38
Electrical data and dimensions – VLT® 12-Pulse.............................. 39
Ordering typecode for D, E and F enclosures................................... 42
Electrical data – VLT® Low Harmonic Drive
and VLT® Advanced Active Filters............................................................. 44
A options: Fieldbuses....................................................................................... 46
B options: Functional extensions.............................................................. 47
C options: Motion control and relay card............................................ 49
D option: 24 V back-up power supply................................................... 49
Accessories............................................................................................................. 50
Power options...................................................................................................... 51
Accessory compatibility with enclosure size.................................... 52
Loose kits for enclosure sizes D, E and F.............................................. 54

Danfoss Drives · DKDD.PB.302.A7.02 3


Seamlessly into the future
The fourth Industrial Revolution, or drives industry. When you choose the „„ Compatibility with all industry-
Industry 4.0, builds on the progress of VLT® AutomationDrive, you can count leading motor and fieldbus
automation by introducing elements on the intelligent drive functions, technologies
of interconnectivity, data acquisition, application know-how, proven quality „„ Embedded intelligence for
machine learning and intelligent and reliability, and the support you adaptability to evolving application
applications of analytics. AC drives play need to make a seamless transition into needs
an important and powerful part in Industry 4.0 and beyond. „„ Flexible interface to the drive
this transition by being the first point data from multiple access points
of interaction between sensors from The VLT® AutomationDrive offers: including: directly at the drive, via
the process, the motor in operation „„ Web-based configuration, Electronic mobile applications, through an
and communicating this information Data Interchange (EDI), transparent integrated web server and via cloud
via communications bus to a central order management connectivity
control location. „„ Access to drawings, engineering
diagrams, and ePlan macros
At Danfoss Drives, we live and „„ Simulation tools such as Danfoss
breathe Industry 4.0, with the VLT® HCS for harmonic calculation and
AutomationDrive representing the Danfoss ecoSmart™ for motor-drive
latest and best technologies in the system efficiency calculations

4 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


Consistently awesome
It’s easy to sum up the qualities of y Sim
the VLT® AutomationDrive in just two Simple start-up tilit ple
sa st
words – consistently awesome. VLT® AutomationDrive is robust and er
ev

ar
t-u
intelligent, but at the same time quick
om

p
Awes

Throughout the entire lifecycle of your and easy to install and provides years of
application, the VLT® AutomationDrive reliable operation.
provides benefits that not only save
you time and money, but also help Intelligent operation
In
ility

optimize your process while providing VLT® AutomationDrive has a big brain
ellig
ab

the flexibility and reliability to meet ready to be put to work to control your
en
ail

op
your current and future demands. applications effectively, efficiently and
v
ha era
Hig
reliably.
tion

Awesome versatility
Modular and adaptable, the High availability
VLT® AutomationDrive fits into any Once installed, you can trust Do it differently
environment. It can be relied on to VLT® AutomationDrive to provide Know-how and experience
meet all your needs whether you have troublefree operation. New intelligent Proven quality
a single application or a variety of maintenance features and a range of
DrivePro® services
different ones. DrivePro® services proactively improve
productivity, performance and uptime.
Its cutting-edge thermal design
and unique back-channel cooling
for drives above 90 kW make
VLT® AutomationDrive one of the
most compact and cost-efficient
drives in the market.

| Content | Danfoss Drives · DKDD.PB.302.A7.02 5


5
Awesome versatility Designed for easy
­integration in any
­application
Before any wires are connected or power is applied,
your expectations of an AC drive determine whether
or not it is the correct fit for your application. An awesome
combination of functionality, suitability for your
environment and the availability of comprehensive
engineering tools make the VLT® AutomationDrive FC 300
Series an AC drive you can feel absolutely confident
selecting no matter your needs.

reasons to choose Fits in any environment Reduced harmonic impact


VLT® AutomationDrive can be installed The ability to predict the impact of
the VLT® AutomationDrive wherever it best suits your application adding AC drives to your facility is
– close to the motor, located centrally critical to keeping costs low. The
1. Fits in any environment in an electrical panel or outdoors. Danfoss HCS tool allows you to
2. Modular and adaptable Its wide variety of enclosure class, calculate how much harmonic content
3. Application flexibility conformal coating and ruggedization to expect before you install your drive
4. Reduced harmonic i­mpact options reduce maintenance costs and and avoid additional costs of harmonics
ensure reliable operation in a range and harmonic mitigation equipment
5. Compact and efficient
of challenging environments. A wide on your facility. The availability of low
operating temperature range of -25 harmonic drives, 12-pulse drives and
°C to +50 °C adds additional peace of low harmonic power options further
mind when your applications take your minimizes harmonic impact.
drive to the extremes.
Compact and efficient
Modular and adaptable When your application requires more
The VLT® AutomationDrive is built on a power, you don’t want to have to
flexible, modular design concept that increase the space needed for an
provides an extraordinarily versatile AC drive. Thanks to its cutting-edge
motor control solution. The drive thermal design, VLT® AutomationDrive
is equipped with a wide range of is one of the most compact air-cooled
industry features that enables optimal drives on the market in the range of
process control, higher quality output 90 kW to 800 kW at 500 V. Combining
and reduced costs related to spare this best-in-class power density with
parts and service. The book-style unique back-channel cooling further
mounting takes advantage of this reduces costs associated with cooling
modular construction principle, while keeping the space required to a
allowing for more drives to fit into less minimum.
space.

Application flexibility
When you have a variety of
applications, it’s best to select an AC
drive that you can count on to meet
all your needs. Whether operating
pumps, conveyors, palletizers or
material treatment equipment, the VLT®
AutomationDrive delivers the optimum
control you want for reliable operation,
all day long.

6 DKDD.PB.302.A7.02 | Content |
5
Designed with fast Simple start-up

and easy start-up in mind

Your choice of AC drive should reduce the time it takes


to get your application up and running without sacrificing
any features or functionality. The VLT® AutomationDrive
FC 300 Series is designed to simplify every step in the start-
up process – from wiring to programming to operation –
and reliably deliver what you need for your application.

Easy installation Tailored and tested reasons to choose


All I/O terminals are pluggable and Every VLT® AutomationDrive is delivered
spring-loaded and each has dual- from the factory exactly as you have
the VLT® AutomationDrive
connector configuration making wiring configured it. Every drive is built with
easy and flexible. Drives with high care and completely tested at full load 1. Easy installation
environmental enclosure ratings can against an AC motor prior to shipping, 2. Dedicated application
also be ordered with pre-threaded with your selected options already ­functionality
cable gland openings to allow for an installed, which ensures that your drive 3. Optimized motor control
easy and reliable way to install your will operate just as you expect it to.
4. Tailored and tested
drive in harsh environments.
Powerful PC tools 5. Powerful PC tools
Dedicated application The VLT® Motion Control Tool MCT 10
­functionality is a PC tool designed with your drive
A versatile drive doesn’t have to mean in mind. Powerful features, like the
that your drive is complicated to Motor Setup and Functional Safety
commission. Application-dedicated Setup tools, allow fast and easy
functions in the VLT® AutomationDrive commissioning of your application.
perfectly balance ease and robustness MCT 10 includes the VLT® Software
to deliver reliable performance Customizer. Use it to create tailored
regardless of the application. Features Smart Assisted Startup wizards for
such as droop functionality for load accurate commissioning of your drive;
sharing, integrated brake control or to define a unique set of customer-
for the safe operation of hoists and specific initial values for common
the integrated process controller for parameters that can be loaded in your
demand-based pumping help to save drive to replace factory default values.
time and money during start-up.

Optimized motor control


Automatic Motor Adaptation (AMA)
is a powerful algorithm that tests
and adjusts the drive to the unique
traits of your motor, improving overall
control and operating efficiency.
Enhancements to the AMA for both
asynchronous and PM motors means
the process takes place in just a few
milliseconds without spinning the
motor. This enhanced AMA II, running
before every start, ensures that the
motor parameters are always calibrated
to the specific operating conditions
increasing motor control accuracy.

| Content | DKDD.PB.302.A7.02 7
5
Intelligent operation Extensive ­functionality for
high-performance ­operation
The VLT® AutomationDrive FC 300 Series is installed in a
wide variety of demanding applications and environments.
Regardless of your application’s needs, you can count on
the VLT® AutomationDrive to deliver the capabilities for
long, worry-free operation in even the most sensitive of
environments.

Integrated Motion Controller cables to Residential Category C1 (to


The performance of the VLT® 50 m) and C2 (to 150 m) provides the
AutomationDrive FC 302 is enhanced ability to operate without additional
without complexity thanks to the and expensive filters, further increasing
reasons to choose Integrated Motion Controller (IMC). reliability and reducing interference
Providing motion functionality, with sensitive electronics.
the VLT® AutomationDrive high-precision scaled positioning
and synchronizing tasks are simple Easy PLC integration
1. Integrated Motion Controller to perform with or without encoder VLT® AutomationDrive is compatible
2. Robust four-quadrant control feedback, and commissioning is with PROFINET, PROFIBUS DP-V1,
3. Low noise operation fast and safe. IMC is configurable by DeviceNet, EtherNet/IP, EtherCAT,
4. Easy PLC integration parameters – no special programming POWERLINK, CANopen and Modbus
language is required. No additional TCP protocols. All Ethernet options
5. High-efficiency operation
modules or hardware are necessary. feature dual-ports with a built-in switch
or HUB (POWERLINK). Some of the
Robust four-quadrant control Ethernet technologies also support ring
Applications, such as extruders topology for higher availability and fast
and separators, place heavy installation. Fieldbus configuration files,
demands on your AC drive. The pretested function blocks and add-on
VLT® AutomationDrive can meet instructions are available for easy, low-
your demands by providing reliable risk, integration into your PLC system.
operation in both motoring and
generating phases of operation. High-efficiency operation
Accurate torque controls, especially New standards in Ecodesign have
through zero speed where the key been published focusing on energy
challenges lie, result in smooth and efficiency of AC drives and drive-motor
continuous operation, saving both time systems. As these standards increase
and money. the focus on the efficiency of AC drives
worldwide, it’s important to know
Low noise operation that, with the VLT® AutomationDrive,
Unfiltered AC drives produce you can count on having a foundation
electromagnetic interference (EMI) to meet these coming requirements.
– both conducted and and emitted. Using Danfoss ecoSmart™, you can
This interference can negatively impact quickly determine the IE class of your
sensitive equipment. Built-in EMC/ AC drive, the IES class of your specific
RFI protection with screened motor motor-drive system and the part-load
efficiency of your drive.

8 DKDD.PB.302.A7.02 | Content |
5
Leveraging digitalization Optimized
­performance
to reduce maintenance costs
Unplanned downtime can be costly – both in terms of
maintenance and lost production. Enhancements in the
VLT® AutomationDrive provide more information about
your devices and their performance, and a range of services
optimizes their availability.

Intelligent troubleshooting Intuitive maintenance


When something goes wrong with The Danfoss VLT® AutomationDrive
your process, the more data you have, features both preventive and predictive
the easier it is to pinpoint and quickly maintenance functions that provide for
resolve the cause. New, intelligent worry-free operation while reducing reasons to choose
maintenance features utilize the VLT® maintenance costs and unplanned
AutomationDrive’s various sensors to downtime. Preventive maintenance
the VLT® AutomationDrive
record and store 2-3 seconds of real- functions can be used to schedule
time information around an Alarm, proactive maintenance alerts based 1. Intelligent troubleshooting
Warning or other defined trigger. This on running time of the drive and 2. Wireless connectivity
data from up to the last 20 events triggering alerts, visible on the LCP and 3. Remote access
is then stored in the memory of the transferable over fieldbus. Predictive 4. Intuitive maintenance
drive from where it can be retrieved maintenance functions turn your drive
5. DrivePro® services
and inspected within MCT 10. The into a configurable smart sensor that
addition of the Real Time Clock option continuously monitors the condition
allows the events to be time and of your motor and application based
date stamped, providing even more on standards and guidelines such as
actionable data than ever before. the ISO 13373 standard for Condition
Monitoring and Diagnostics of
Wireless connectivity Machines or the VDMA 24582 guideline
The new VLT® Wireless Communication for condition monitoring.
Panel LCP 103 provides wireless
connectivity to your VLT® Automation­ DrivePro® services
Drive using the MyDrive® Connect app Danfoss Drives’ comprehensive
for iOS and Android devices. It allows portfolio of services spans the entire
full and secure access to the drive for lifecycle of your drives. As well as
easy commissioning, operation and traditional service functions that
maintenance on your smart devices. improve productivity, performance and
Use the advanced LCP copy function to uptime, digitalization and the Internet
back up parameters to the storage of of Things play valuable roles in our
the LCP 103 or your smart device. range of support and value-adding
services. The drives themselves interact
Remote access closely with their surrounding systems
Offsite accessibility allows for easier and processes. Built-in functionality
and faster access to both remote allows them to collect and share
facilities or to large numbers of installed data that is visible to maintenance
drives. Utilizing the integrated and personnel, Danfoss service teams, and
modernized interface of the web server 3rd-party service providers for fast and
in the Ethernet-based communication remote monitoring purposes.
options, each drive can be remotely
accessed and monitored for operation
and diagnostics purposes saving time
and costs.

| Content | DKDD.PB.302.A7.02 9
Flexible, modular and adaptable
Built to last
A VLT® AutomationDrive is built on a flexible, modular Speaks your language
design to provide an extraordinarily versatile motor When it comes to working with
control solution. The drive is equipped with a wide range advanced technologies, such as AC
of industry features that enable optimal process control, drives, it is fairly easy to feel lost while
navigating through hundreds of
higher quality output and reduce costs related to spare parameters. Using a graphical interface
parts and service. makes this process much easier;
especially when it lists parameters
in your native language. As many as
Free to equip motor and remain confident that the 28 language options are available,
The VLT® AutomationDrive can system will perform to the highest including several Cyrillic, Arabic (right
optimally control nearly all standard possible standards. to left) and Asian options.
industrial motor technologies,
including Asynchronous, IPM, SPM, As an independent manufacturer of AC Additionally, the ability to save up
Synchronous Reluctance and PM drive solutions, you can count on to 50 user-selectable parameters
assisted Synchronous Reluctance Danfoss to support all commonly used further simplifies interactions with key
motors. This means that system motor types and foster ongoing parameter settings for your unique
designers, OEMs and end users are free development as new technologies application.
to connect the drive to their selected emerge.

10 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


690 V AutomationDrive FC 302 in a D or E power classes. This allows you to adapt
The 690 V versions of VLT® enclosure size is 25-68% smaller than the drive to the exact needs of your
AutomationDrive FC 302 units for equivalent drives. specific application. As a result, project
the power range from 1.1 kW up work and costs are subsequently
to 1400  kW can control motors Despite the compact dimensions, reduced. The easy-to-use interface
down to 0.37 kW without step- all units are nevertheless equipped reduces training requirements. The
down transformer. This enables you with integrated DC link chokes and integrated SmartStart guides users
to choose from a broad variety of EMC filters, which help to reduce grid quickly and efficiently through the set-
compact, reliable and efficient drives pollution and reduce cost and efforts up process, resulting in fewer faults due
for demanding production facilities for external EMC components and to configuration and parameterization
operating from 690 V mains networks. wiring. errors.

The IP20 version is optimized for


Reduce costs with side-by-side mounting in cabinets to
compact drives 50 °C without derating and features
A compact design and efficient heat covered power terminals to prevent
management enable the drives to take accidental contact. The AC drive can
up less space in control rooms and also be ordered with an optional brake
panels, thereby reducing initial costs. chopper in the same package size. Power range
Compact dimensions are also an Control and power cables are fed in 200-240 V
advantage in applications where separately at the bottom. High overload
drive space is restricted, making it 208 V.........................1.8-143 A IN, 0.25-37 kW,
possible for designers to develop The AC drives combine a flexible 230 V..........................1.8-170 A IN, 0.34-50 Hp
smaller applications without being system architecture that allows them
forced to compromise on protection to be adapted to specific applications, Normal overload
and grid quality. For example, VLT® with a uniform user interface across all 208 V......................... 1.8-170 A IN, 0.25-45 kW
230 V..........................1.8-170 A IN, 0.34-60 Hp

380-500 V
High overload
400 V...................1.3-1460 A IN, 0.37-800 kW,
460 V....................1.2-1380 A IN, 0.5-1200 Hp

Normal overload
400 V.................1.3-1720 A IN, 0.37-1000 kW
Choose the adequate performance level 460 V....................1.2-1530 A IN, 0.5-1350 Hp
Special needs require special features and performance
525-600 V
High overload
FC 301 FC 302 575 V..............................1.7-100 A IN, 1-100 Hp
Power range [kW] 200-240 V 0.25-37 0.25-37
Power range [kW] 380-(480) 500 V 0.37-75 (480  V) 0.37-800 (500  V) Normal overload
Power range [kW] 525-600 V – 0.75-75 575 V..............................1.7-131 A IN, 1-120 Hp
Power range [kW] 525-690 V – 1.1-1400
Flux vector control – n 525-690 V
25/50m (A1 only), High overload
Cable length – screened/unscreened 150/300 m
50/75m
575 V....................1.6-1260 A IN, 1.5-1350 Hp
Permanent magnet motor operation – n
690 V....................1.6-1260 A IN, 1.1-1200 kW
(w/wo feedback)
Safety function Safe Torque Off (STO – EN 61800-5-2) Optional (A1 only) n

Scan interval/response time ms 5 1 Normal overload


Output frequency (OL) 0.2-590 Hz 0-590 Hz, 575 V....................1.6-1415 A IN, 1.1-1550 Hp
(600-1000 Hz)* 690 V....................1.6-1415 A IN, 1.1-1400 kW
Max load (24 V DC) for analog output and 130 200
control card [mA]
Programmable digital input 5 (4) 6 (4)
Ingress protection ratings
Programmable digital output changeable 1 2 IEC: IP00, IP20, IP21, IP54, IP55, IP66
Programmable relay output 1 2 UL: Chassis, Type 1, Type 12, Type 4X
* For frequency up to 1000 Hz please contact your local Danfoss partner.

| Content | Danfoss Drives · DKDD.PB.302.A7.02 11


Stand-alone drives Enclosed drives Modules
No need to compromise Win time Win space
Can’t make space for a cabinet? Now VLT® drives are designed with the The compact design of high-power
there is no need. VLT® drives are so installer and operator in mind to save VLT® drives makes them easy to fit
robust that you can mount them time on installation, commissioning even in small spaces. Integrated filters,
virtually anywhere, even right beside and maintenance. options and accessories provide
the motor. Equipped for the toughest additional capabilities and protection
of environments, they suit your VLT® enclosed drives are designed for without increasing the enclosure size.
application, no matter the requirement. full access from the front. Just open the
cabinet door and all components can More space-saving features:
More uncompromising features: be reached without removing the drive, „„Built-in DC link reactors for harmonic
„„Enclosure types rated up to even when mounted side by side. suppression eliminate the need for
IP66/UL Type 4X higher loss external AC line reactors
„„Full EMC compliance according More time-saving features: „„Optional built-in RFI filters are
to international standards „„An intuitive user interface with an available throughout the power
„„Ruggedized and coated PCBs award-winning Local Control Panel range
„„Wide temperature range, operating (LCP) and common control platform „„Optional input fuses and loadshare
from -25 °C to +50 °C without that streamlines start-up and terminals are available within
derating operating procedures standard enclosures
„„Motor cable lengths up to 150 m „„Robust design and advanced „„In addition to the many valuable
as standard, with uncompromised controls make VLT® drives virtually features that VLT® drives offer as
performance maintenance free standard, there are numerous other
control, monitoring and power
options available in pre-engineered
factory configurations

12 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


Application flexibility to boost your business
The VLT® AutomationDrive is optimized to create value for you, enabling maximum
performance in all major applications irrespective of industry.

Applications Industries
Water and Wastewater

Marine and Offshore

Mining and Minerals


Food and Beverage,

Cranes and Hoists

Material handling
Elevators and
Refrigeration

Oil and Gas


Packaging

Escalators
Chemical
Metals

Textile
HVAC

Pumps          

Fans           

Compressors         

Conveyors      

Process, material treatment       

Mills, drums, kilns  

Winding, unwinding  

Drilling  

Propulsion, thrusters 

Winches 

Vertical and horizontal movement          

Power conversion generation, smart grids   

Positioning, synchronization     

| Content | Danfoss Drives · DKDD.PB.302.A7.02 13


Integrated motion controller – for positioning
and synchronization applications
Perform high-precision positioning Use FC 302 to run an induction or PM n To add more functionality, use the
and synchronization, simply using an motor with or without motor feed- Smart Logic Controller (SLC), which
AC drive. With the Integrated Motion back – with no need for additional is fully compatible with IMC
Controller (IMC) functionality, the hardware. With sensorless control (no n To realign the home position
VLT® AutomationDrive FC 302 motor feedback) best performance is ­during operation, use the “home
replaces more complex positioning achieved with a PM motor. The perfor- ­synchronizing” function
and synchronization controllers, to save mance of sensorless control of induc-
time and cost. tion motors is however sufficient for
less-demanding applications.
Positioning and synchronization
operations are typically performed With IMC you save time and cost:
using a servo drive or a motion n No advanced programming and
controller. However, many of these fewer components means fewer
applications do not actually require hours needed for engineering,
the dynamic performance available installation and commissioning
from a servo drive. n Save further cost for a feedback
device, cabling and installation by
Therefore the FC 302 with IMC is a cost- using sensorless control
effective, high-performance alternative n To save cost for a home sensor and
to servo in single-axis positioning and cabling, use the “homing on torque
synchronizing applications. limit” function Encoder-
Use IMC for many applications that The IMC solution provides free
have been solved with servo drives easy and safe set-up: to save costs and
until now, such as: n Configuration via parameters, with reduce complexity
n Rotary tables no advanced programming required.
n Cutting machines Reduced complexity will minimize
n Packaging machines the risk of errors

14 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


Positioning Speed Speed
In positioning mode, the drive controls
Position Position
movement over a specific distance
(relative positioning) or to a specific
target (absolute positioning). The drive
calculates the motion profile based on
target position, speed reference and
ramp settings (see the examples in Fig. 1 Fig. 1. Motion profile with linear ramps Fig. 2. Motion profile with S-ramps
and Fig. 2 on the right).

There are 3 positioning types using


different references for defining the Absolute
target position:

0 1000 2000 3000 4000
n Absolute positioning
Target position is relative to the With absolute positioning, the drive moves backwards from the starting position
of 2000 to the absolute position of 1000 related to 0.
­defined zero point of the machine.
n Relative positioning
Target position is relative to
the actual position of the machine. Relative
n Touch probe positioning

0 1000 2000 3000 4000
Target position is relative to a signal
on a digital input With relative positioning, the drive moves a distance of 1000 forward from
the starting position of 2000 ending at position 3000.

This illustration (Fig. 3) shows the


­different resulting target with a set
target position (reference) of 1000 and Touch probe
starting position of 2000 for each of the

0 1000 2000 3000 4000
positioning types.
Touch probe sensor

With touch probe positioning, the drive starts moving forward from the starting
Synchronizing position of 2000, detects the touch probe sensor and moves a distance of 1000
forward from the position of the touch probe sensor.
In synchronizing mode, the drive fol-
lows the position of a master; multiple
drives can follow the same master. The Fig. 3. IMC supports 3 positioning modes
master signal can be an external signal,
for example, from an encoder, a virtual
master signal generated by a drive or
master positions transferred by fieldbus. the machine after power up. There are
Gear ratio and position offset is adjust- several home functions with and with-
able by parameter. out sensor to choose from. The home
synchronizing function can be used to
continuously realign the home position
Homing during operation when there is some
With sensorless control and closed sort of slip in the system. For example
loop control with an incremental in case of sensorless control with an
encoder, homing is required to create induction motor or in case of slip in the
a ­reference for the physical position of mechanical transmission.

| Content | Danfoss Drives · DKDD.PB.302.A7.02 15


Increase precision, accuracy and speed
Expand the standard functionality of a VLT® AutomationDrive
with energy-enhancing motion control options.

Increase productivity new functionalities and removes the Add flexibility to


and performance need for mechanical cam discs and applications such as
Replacing mechanical controls with boxes. „„
Printing lines
intelligent, energy-saving electronic „„
Bottle washers
solutions is an effective way to reduce „„
Conveyor belts
both installation and daily running Increase capacity „„
Packaging systems
costs. In other cases, manufacturers might „„
Material-handling systems
want to increase the capacity of their „„
Palletizers
The ability to set and control the packaging application. This can be „„
Indexing tables
packaging application with greater achieved with the VLT® Synchronizing „„
Storage systems
precision also reduces packaging errors Controller MCO 350, which offers „„
Pick-and-place systems
and equipment breakdowns. unparalleled synchronizing control „„
Positioning on the fly
and can be set up easily via the user- „„
Foil wrapping
The result is a reliable, high- friendly control panel on the VLT® „„
Flow packing
quality process that increases AutomationDrive. „„
Filling and sealing
both productivity and bottom line „„
Crane, lift and hoist applications
performance. As well as increasing the performance, „„
Product-rejection systems
the controller adds extra value by „„
Winder applications
being an intelligent way to simplify the
Reduce installation costs control system.
Replacing mechanics by electronic
synchronizing or cam control increases No matter which option you choose,
flexibility while reducing costs. For the benefits of freedom of control and
example, electronic cam control, a operational efficiency will provide a fast
standard feature in the VLT® Motion return on your investment.
Control Option MCO 305, both adds

16 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


Tailored safety
Protect both equipment module is certified according to ISO safety fieldbus. This interconnection
and operators 13849-1 up to PL d as well as IEC 61508/ enables activation of Safe Torque Off
The VLT® AutomationDrive FC 302 IEC 62061 up to SIL 2 and provides (STO) irrespective of where a hazard
is delivered as standard with the SS1 and SLS (SMS) functionality. The occurs. The safety functions of the MCB
STO (Safe Torque Off ) function in option can be used in low and high 152 are implemented according to EN
compliance with ISO 13849-1 PL d and demand applications. SS1 offers ramp IEC 61800-5-2.
SIL 2, according to IEC 61508/IEC 62061. and time based functionality. SLS can
This safety function can be extended be configured both with and without The MCB 152 supports PROFIsafe
to include SS1, SLS, SMS, safe jog ramp down on activation. functionality to activate integrated
mode, etc. with the VLT® Safety Option safety functions of the VLT®
MCB 150 Series. The speed monitoring AutomationDrive from any PROFIsafe
functions are available both with and VLT® Safety Option MCB 152 host, up to Safety Integrity Level SIL
without speed feedback. The VLT® Safety Option MCB 152 2 according to EN IEC 61508 and EN
operates the safety functions of an IEC 62061, Performance Level PL d,
VLT® Safety Option AC drive via the PROFIsafe fieldbus in Category 3 according to EN ISO
MCB 150 and MCB 151 combination with the VLT® PROFINET 13849-1.
The MCB 150 and MCB 151 can be MCA 120 fieldbus option. Central
integrated directly in the AC drive and decentral drives located at
and is prepared for future connection different machinery cells can easily Quick commissioning
to common safety bus systems. The be interconnected with the PROFIsafe Parameter configuration is fully
integrated into the VLT® Motion
Control Tool MCT 10 and enables
simple start-up and easy maintenance.
Visual instructions in MCT 10 ensure
Before
both fault-free wiring and that safety
Contactors
parameters are correctly transferred
Actuator
Safety from the PC to the drive.
module
The software also offers easy diagnosis
AC drive and a dynamic commissioning report
without STO which can be used for supplying
certification documentation necessary
for safety acceptance tests.
After
AC drive
Actuator with STO (FC 302)

| Content | Danfoss Drives · DKDD.PB.302.A7.02 17


Free to connect
Real-time information is becoming
increasingly important in industrial
automation and control systems as
we progress further into Industry 4.0.
Immediate access to data increases
transparency in production facilities,
while making it possible to optimize
system performance, collect and
analyze system data and provide
remote support around the clock from
anywhere in the world.

Regardless of your application or your


preferred communication protocol, AC
drives have an extremely wide variety
of communication protocols to select
from. In this way you can ensure that
the AC drive integrates seamlessly into
your chosen system providing you the
freedom to communicate however you networks are easier to maintain, The drive and fieldbus can also be
see fit. while providing improved systems configured using the software tools
performance. that support each drive family. Danfoss
Drives offers fieldbus drivers and PLC
Increase productivity examples for free from the Danfoss
Fieldbus communication reduces User friendly and fast setup Drives website to make integration to
capital costs in production plants. In Danfoss fieldbuses can be configured your system even easier.
addition to the initial savings achieved via the drive’s local control panel, which
through the significant reduction in features a user-friendly interface with
wiring and control boxes, fieldbus support for many user languages.

Web server dashboard

18 DKDD.PB.302.A7.02 | Content |
Customized commissioning experience
The VLT® Motion Control Tool MCT 10 VLT® Software Customizer
is an interactive tool for quick and easy VLT® Software Customizer allows you
online/offline configuration of a VLT® to customize the commissioning
drive or soft starter using a PC. You experience to best fit your needs. It is
can also use the tool to configure the a tool that enables you to simply and
communication network and to back quickly create and test your desired
up all your relevant parameter settings. setup using the simulator before
With MCT 10, you can control and uploading it to a real drive.
configure your system simultaneously
and monitor your entire system more The VLT® Software Customizer consists
effectively for faster monitoring, of three main features:
diagnosis, troubleshooting (alarms/
warnings) and better preventive „„
SplashScreen allows you to create
maintenance. Starting with version a custom splash screen for when the
4.00, MCT 10 includes even more drive starts up. You can use the built-
features that enhance usability. in editor to create an image from
blank or import an existing image
from a library or from your computer
Status plug-in and adapt it to the VLT®.
The readouts for various status and
control words, relay inputs and outputs „„
InitialValues allows you to set a
that are available over the fieldbus new default value for virtually any
have been greatly improved. We have parameter.
combined these signals into a single
plug-in that shows you much more „„
SmartStart allows you to create
information. You’ll be able to see right a custom start-up wizard to go
away if a certain relay or bit is on or off, through exactly the parameters you
and what exact command the drive has need.
been configured with, saving you time.

Motor plug-in
The motor plug-in makes it easier to
select the needed motor type and to
parameterize the drive accordingly.
Simply select the required motor type,
and the corresponding parameters
are listed together with a description
guiding you on how to set the correct
value. The motor types supported by
the motor plug-in are:

„„
Asynchronous
„„
PM, non-salient SPM
„„
PM, salient IPM
„„
Synchronous Reluctance (SynRM)

| Content | Danfoss Drives · DKDD.PB.302.A7.02 19


1

8
2

Modular simplicity – A, B and C enclosures


Delivered fully assembled and tested to meet your specific requirements

1. Enclosure 3. Protective coating 7. I/O options


The drive meets requirements for The electronic components are, The general purpose I/O, relay,
enclosure class IP20/Chassis. IP21/ as standard, coated as per safety and thermistor expands the
UL Type 1, IP54/UL Type 12, IP55/UL IEC 60721-3-3, class 3C2. For harsh flexibility of the drives.
Type 12 or IP66/UL Type 4X. and aggressive environments,
coating as per IEC 60721-3-3, class 8. Display option
2. EMC and Network effects 3C3 is available. Danfoss drives’ renowned
All versions of VLT® AutomationDrive removable Local Control Panel (LCP)
comply as standard with EMC 4. Removable fan has an improved user interface.
limits B, A1 or A2 according to the Like most of the elements, the Choose between 28 built-in
EN 55011 norm and IEC61800- fan can be quickly removed and languages (including Chinese) or
3 Category C1, C2 and C3. The remounted for easy cleaning. have it customized with your own.
standard integrated DC coils ensure Languages can be changed by the
low harmonic load on the network 5. Control terminals user. Wireless version available.
according to EN 61000-3-12 and Specially developed removable
increase the lifetime of the DC link spring-loaded cage clamps add Alternatively the drive can be
capacitors. to reliability and facilitate easy commissioned via the built-in USB/
commissioning and service. RS485 connection or through
fieldbus options with the VLT®
6. Fieldbus option Motion Control Tool MCT 10 PC tool.
All major industrial fieldbuses are
supported. See complete list of 9. 24 V supply or RTC
available fieldbus options on A 24 V supply keeps the VLT® drives
page 41. logically “alive” in situations when

20 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


1

7
8
5
3
2
9

10

the AC power supply is removed.


The new 24  VDC Backup option VLT® Wireless Communication Panel LCP 103
with RTC combines a battery and
real-time clock in one D-option. The VLT® Wireless Communication
A 24 V supply option to keep the Panel LCP 103 (8) communicates
control section and any installed with MyDrive® Connect – an app
option functioning during power which can be downloaded to iOS-
failure. An extended version and Android-based smart devices.
combines a Real-time Clock with
a battery in one D-option. MyDrive® Connect offers full access
to the drive making it easier to
10. Mains switch perform commissioning, operation,
This switch interrupts the mains monitoring and maintenance tasks.
supply and has a free useable Utilizing the active point-to-point
auxiliary contact. wireless connection, maintenance
personnel can receive real-time error
Safety messages via the app to ensure a
Extended range of integrated quick response to potential issues
functional safety. Please see chapter and reduce downtime.
“Tailored safety” on page 17.

| Content | Danfoss Drives · DKDD.PB.302.A7.02 21


High-power modularity – D, E and F enclosures
The high-power VLT® AutomationDrive modules are all built on a modular
platform ­allowing for highly customized drives which are mass produced,
tested, and delivered from the factory.

Upgrades and further options ­dedicated to your industry are a matter of


plug-and-play. Once you know one, you know them all.

1. Display options 7. 24 V supply 12. Back-channel cooling


Danfoss drives’ renowned removable A 24 V supply keeps the VLT® drives The unique design uses a back channel
Local Control Panel (LCP) has an logically “alive” in situations when the to pass cooling air over heat sinks.
improved user interface. Choose AC power supply is removed. This design allows up to 90% of the
between 28 built-in languages Is available in an extended version heat losses to be exhausted directly
(including Chinese) or have it with RTC. Real Time Clock parameters’ outside of the enclosure with minimal
customized with your own. Languages settings will be supported. air passing through the electronics
can be changed by the user. area. This reduces temperature rise
8. RFI filter suitable for IT grids and contamination of the electronic
2. Hot pluggable LCP All high-power drives come standard components for improved reliability
The LCP can be plugged in or with RFI filtering according to EN and increased functional life.
unplugged during operation. Settings 61800-3 Cat. C3/EN 55011 class A2.
are easily transferred via the control A1/C2 RFI filters according to IEC 61000 As an option, the back-channel cooling
panel from one drive to another or and EN 61800 standards as integrated duct can be supplied in stainless
from a PC with MCT 10 set-up software. options. steel to provide a degree of corrosion
resistance against conditions such as
3. Integrated manual 9. Modular construction those found in salt-air environments
The info button makes the printed and ease of maintenance near the ocean.
manual virtually redundant. Users All components are easily accessible
have been involved throughout from the front of the drive, allowing 13. Enclosure
development to ensure optimum for ease of maintenance and side-by- The drive meets relevant requirements
overall functionality of the drive. The side mounting of drives. The drives are for all possible installation conditions.
user group has significantly influenced constructed using a modular design Enclosure class IP00/chassis, IP20/
the design and functionality of the LCP. that allows for the easy replacement of chassis, IP21/UL Type 1, and IP54/UL
modular sub-assemblies. Type 12. A kit is available to increase
The Automatic Motor Adaptation the enclosure class on enclosure size D
(AMA), the Quick Set-Up menu 10. Programmable options drives to UL Type 3R.
and the large graphic display make A freely programmable motion
commissioning and operation a breeze. control option for user-specific control 14. DC-link reactor
algorithms and programs allows the The built-in DC-link reactor ensures low
4. Fieldbus options integration of PLC programs. harmonic disturbance of the power
See complete list of available fieldbus supply in accordance with IEC-61000-
options on page 46. 11. Conformally coated and 3-12. The result is a more compact
ruggedized circuit boards design with higher efficiencies than
5. I/O options All high-power drive circuit boards are competitive systems with external-
The general purpose I/O, relay and conformal coated to withstand the salt mounted AC chokes.
thermistor expands the flexibility of the mist test. Meets IEC 60721-3-3
drives. Class 3C3. The conformal coating 15. Input mains option
complies with ISA (International Society Various input configurations are
6. Control terminals of Automation) standard S71.04 1985, available, including fuses, mains
Specially developed removable spring- class G3. Additionally, drives in D and E disconnect switch, or RFI filter.
loaded cage clamps add to reliability enclosures can be further ruggedized
and facilitate easy commissioning and to withstand the higher vibration needs
service. of certain applications.

22 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


1

12
Efficiency is vital
for high-power drives
Efficiency is essential in the design 4
of the high-power VLT® drive series.
Innovative design and exceptionally 5 10
high-quality components have resulted
in unsurpassed energy efficiency. 14
6
VLT® drives pass more than 98% of 7
the supplied electrical energy on to 11
13
the motor. Only 2% or less is left in
the power electronics as heat to be
removed.

Energy is saved and electronics last


8
longer because they are not exposed
to high temperatures within the
enclosure.

Safety
Extended range of integrated
functional safety. Please see chapter
“Tailored safety” on page 17.

15

| Content | Danfoss Drives · DKDD.PB.302.A7.02 23


Engineered for cost savings
via intelligent heat ­management,
­compactness and protection
All Danfoss VLT® drives follow the same design principle for fast,
flexible and fault-free installation, and efficient cooling.

The AC drives are available in a broad contaminants. At the same time, it In daily use, the benefits are equally
range of enclosure sizes and protection removes heat efficiently which helps clear as the energy consumption
ratings from IP20 to IP66 to enable to prolong product life, increase related to cooling can be reduced
easy installation in all environments: the overall availability of the system significantly. This means that designers
mounted in panels, switch rooms or and reduce faults related to high can reduce the size of the air
as stand-alone units in the production temperatures. conditioning system, or even eliminate
area. it entirely.
For example, by exhausting heat
directly outside, it is possible to reduce
Cost-saving heat management the size of the cooling system in the Coated circuit boards
In AC drives, there is total separation panel or switch room. This can be The AC drive conforms as standard to
between the back-channel cooling achieved with Danfoss’ extremely class 3C3 (IEC 60721-3-3) to ensure long
air and the internal electronics. efficient back-channel cooling concept, lifetime even in harsh environments.
This separation greatly reduces the allowing heat to be vented outside the
airflow over the sensitive electronics, control room.
minimizing the exposure to

Ruggedized for
extra protection
In order to reduce the potential Spark-free design
negative effects of vibration, the drives The VLT® drives conform to the Limited
have been ‘ruggedized’. It is a process Explosion Risk requirements in The
that ensures that critical components European Agreement concerning the
on the PCB have increased protection, International Carriage of Dangerous
significantly reducing the risk of Goods by Inland Waterways, as they do
malfunction while at sea. not create any sparks durings normal
operation and the temperature does
The printed circuit boards in the drives not exceed 200 °C.
are also all coated in accordance with
IEC  60721-3-3 class 3C3, providing
additional protection against moisture
and dust.

Reliable operation at
engine room temperatures
up to 55  °C
VLT® drives can operate at full load in
engine rooms with 50 °C temperature
and 55 °C at reduced power close to,
for example, pumps and thrusters.
There is no need for installation in air-
conditioned control rooms with long
motor cables.

24 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


Back-channel
cooling gives up to

90%
reduction
in investment for air
cooling systems

Panel-through cooling
An accessory mounting kit for small and
mid-range drives enables heat losses to be
directed directly outside the panel room.

Minimal airflow over electronics Back-channel cooling


Complete separation between back- By directing air through a rear cooling
channel cooling air and the internal channel, up to 90% of the drive’s heat
electronics ensures efficient cooling. loss is removed directly outside the
installation room.

| Content | Danfoss Drives · DKDD.PB.302.A7.02 25


Optimize ­performance
and grid protection
Built-in protection
The AC drive contains all the modules
necessary for compliance with EMC
standards.

A built-in, scalable RFI filter minimizes


electromagnetic interference, and
the integrated DC link chokes reduce
the harmonic distortion in the mains
network, in accordance with
IEC 61000-3-12. Furthermore, they
increase the lifetime of the DC link
capacitors and therefore the overall
efficiency of the drive.

These built-in components save


cabinet space, as they are integrated
in the drive from the factory. Efficient
EMC mitigation also enables the use
of cables with smaller cross-sections,
which reduces installation costs.

26 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


Expand grid and motor Use motor cables up to 300 m 300
protection with filter solutions The design of the AC drive makes it
Danfoss’ wide range of solutions for a perfect choice in applications that 150
harmonic mitigation ensures a clean require long motor cables. Without
power supply and optimal equipment needing additional components, the
0
protection, and includes: drive provides trouble-free operation
[V]
with cable lengths of up to 150 m
„„
VLT® Advanced Harmonic Filter AHF shielded or 300 m unshielded. This -150

„„
VLT® Advanced Active Filter AAF allows the drive to be installed in a
„„
VLT® Low Harmonic Drives central control room, away from the -300
„„
VLT® 12-pulse Drives application without affecting motor
8 16 24 32 [ms]
performance.
Provide extra motor protection with:
Harmonic distortion
„„ VLT® Sine-wave Filter Electrical interference reduces e­­ fficiency and risks
„„ VLT® dU/dt Filter harming equipment.
„„ VLT® Common Mode Filters

Achieve optimum performance for 300


your application, even where the grid is
weak or unstable. 150

0
[V]
EMC Standards Conducted emission
-150
EN 55011 Class B Class A Group 1 Class A Group 2
Facility operators must Housing Industrial Industrial
comply with EN 55011 and light industries environment ­environment
Standards and -300
requirements Category C1 Category C2 Category C3
EN/IEC 61800-3 First First Second
Converter manufacturers 8 16 24 32 [ms]
must conform to EN 61800-3 environment, home environment, home environment
and office and office
Compliance 1) n n n Optimized harmonic performance
Compliance to mentioned EMC classes depends on the selected filter.
1) Efficient harmonic mitigation protects electronics
For further details see the design guides. and increases efficiency.

You’re covered
with DrivePro® Life Cycle service products
Get the most out of your systems, with the help of ­DrivePro® services
for Danfoss VLT® and VACON® drives. You get services that go beyond
simple t­ roubleshooting, maintenance, repairs and replacements. DrivePro® app
They also ­proactively improve productivity, performance and uptime. Use the DrivePro app for fast
access to the DrivePro® services,
for improved productivity,
DrivePro® Retrofit DrivePro® Start-up
performance and uptime of
your systems. Find your closest
DrivePro® Spare Parts DrivePro® Extended Warranty service partner, place a service
request, and register your VLT®
DrivePro® Exchange DrivePro® Remote Expert Support
and VACON® drives. You can also
DrivePro® Upgrade DrivePro® Preventive Maintenance
look up product information,
DrivePro® Life Cycle specifications and manuals for
your specific VLT® or VACON® drive
DrivePro®
Higher performance based on the nameplate product
Pre-sales
support
Training Services
code, or the product name.
More uptime

Stay calm. You’re covered. Healthier budget

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| Content | Danfoss Drives · DKDD.PB.302.A7.02 27


Connection example
The numbers represent the terminals on the drive

130BC931.10
91 (L1) (U) 96
3 Phase 92 (L2) (V) 97
power
input 93 (L3) (W) 98
95 PE (PE) 99
Motor

88 (-) Switch Mode


DC bus
Power Supply
89 (+)
10Vdc 24Vdc (R+) 82 Brake
15mA 130/200mA resistor
50 (+10 V OUT) + - + -
+10Vdc (R-) 81
S201
0/-10Vdc -
53 (A IN)
1 2

ON

+10Vdc relay1
ON=0/4-20mA
0/4-20 mA S202 03
OFF=0/-10Vdc -
1 2

0/-10Vdc - +10Vdc
ON

54 (A IN) 240Vac, 2A
+10Vdc 02
0/4-20 mA
55 (COM A IN) 01
* relay2
12 (+24V OUT) 06
240Vac, 2A
13 (+24V OUT) P 5-00 05
400Vac, 2A
24V (NPN)
18 (D IN) 04
0V (PNP)
24V (NPN)
19 (D IN) 0V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
24V (NPN)
27 (D IN/OUT) 0V (PNP) S801
24V ON=Terminated
1 2

ON

OFF=Open

0V 5V
* 24V (NPN)
29 (D IN/OUT) 0V (PNP)
24V
S801 0V
0V
RS-485 RS-485
(N RS-485) 69
24V (NPN) Interface
32 (D IN) 0V (PNP) (P RS-485) 68
24V (NPN) **
33 (D IN) 0V (PNP) (COM RS-485) 61
: Chassis

* : Earth
37 (D IN)

This diagram shows a typical installation These inputs can be set up as either On the 68 (P+) and 69 (N-) terminals’
of the VLT® AutomationDrive. Power reference, feedback or thermistor RS 485 interface, the drive can be
is connected to the terminals 91 (L1), inputs. controlled and monitored via serial
92 (L2) and 93 (L3) and the motor is communication.
connected to 96 (U), 97 (V) and 98 (W). There are 6 digital inputs to be
connected to terminals 18, 19, 27, 29,
Terminals 88 and 89 are used for load 32, and 33. Two digital input/output
sharing between drives. terminals (27 and 29) can be set up
Analog inputs can be connected to as digital outputs to show an actual
the 53 (V or mA), and for 54 (V or mA) status or warning or can be used as a
terminals. pulse reference signal. The terminal 42
analog output can show process
values such as 0 - Imax.

28 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


Technical data
Basic unit without extensions
Main supply (L1, L2, L3) Control card
200-240 V AC USB interface 1.1 (Full Speed)
380-450 V AC USB plug Type “B”
Supply voltage 525-600 V AC
525-690 V AC RS485 interface Up to 115 kBaud
Supply frequency 50/60 Hz Max. load (10 V) 15 mA
Displacement power factor Max. load (24 V) 200 mA
> 0.98
(cos ф) near unity Relay outputs
Switching on input supply Programmable relay outputs 2
1-2 times/min.
L1, L2, L3 Max. terminal load (AC)
Output data (T1, T2, T3) on 1-3 (NC), 1-2 (NO), 240 V AC, 2 A
Output voltage 0-100% of supply voltage 4-6 (NC) power card
Output frequency 0-500 Hz Max. terminal load (AC -1) on 400 V AC, 2 A
Switching on output Unlimited 4-5 (NO) power card
Ramp times 0.01-3600 s Min. terminal load on
1-3 (NC), 1-2 (NO),
Digital inputs 24 V DC 10 mA, 24 V AC 20 mA
4-6 (NC), 4-5 (NO)
Programmable digital inputs 6* power card
Changeable to digital output 2 (terminal 27, 29) Surroundings/external
Logic PNP or NPN IP: 00/20/21/54/55/66
Ingress protection class
Voltage level 0-24 V DC UL Type: Chassis/1/12/3R/4X
Maximum voltage on input 28 V DC Vibration test 0.7 g
Input resistance, Ri Approx. 4 kΩ 5-95% (IEC 721-3-3); Class 3K3
Max. relative humidity
Scan interval 5 ms (non-condensing) during operation
* Two of the inputs can be used as digital outputs Ambient temperature Max. 50 °C without derating

Analog inputs Galvanic isolation of all I/O supplies according to PELV


Analog inputs 2 Aggressive environment Designed for 3C3 (IEC 60721-3-3)
Modes Voltage or current
Ambient temperature
Voltage level 0 to +10 V (scaleable)
– Operating temperature range is -25 °C to 50 °C without derating
Current level 0/4 to 20 mA (scaleable) Max 55 °C with derating
Accuracy of analog inputs Max. error: 0.5% of full scale Fieldbus communication
Pulse inputs
Standard built-in: Optional:
Programmable pulse inputs 2* FC Protocol VLT® PROFIBUS DP V1 MCA 101
Voltage level 0-24 V DC (PNP positive logic) N2 Metasys VLT® DeviceNet MCA 104
Pulse input accuracy FLN Apogee VLT® CANopen MCA 105
Max. error: 0.1% of full scale Modbus RTU VLT® 3000 PROFIBUS Converter MCA 113
(0.1-1 kHz)
VLT® 5000 PROFIBUS Converter MCA 114
* Two of the digital inputs can be used for pulse inputs. VLT® PROFINET MCA 120
Digital outputs VLT® EtherNet/IP MCA 121
VLT® Modbus TCP MCA 122
Programmable VLT® POWERLINK MCA 123
2
digital/pulse outputs VLT® EtherCAT MCA 124
Voltage level at VLT® 5000 DeviceNet Converter MCA 194
0-24 V DC
digital/frequency output
Protection mode for longest possible up-time
Max. output current – Electronic motor thermal protection against overload
40 mA
(sink or source)
Maximum output frequency 0-32 kHz – Protection against overtemperature
Accuracy on frequency output Max. error: 0.1% of full scale
– The AC drive is protected against short circuits
Analog outputs on motor terminals R, S, T
Programmable – The AC drive is protected against ground faults
1
analog outputs on motor terminals U, V, W
Current range at – Protection against mains phase loss
0/4-20 mA
analog output
– Real-Time Clock with battery backup
Max. load to common at – Advanced data logging usingreal-time stamps
500 Ω
­analog output (clamp 30)
– Predictive maintenance
Accuracy on analog output Max. error: 0.5 % of full scale
– Preventive maintenance
– D-option VLT® Real-time Clock Option MCB 117

Agency approvals

| Content | Danfoss Drives · DKDD.PB.302.A7.02 29


Electrical data – A, B, and C enclosures
[T2] 3 x 200-240 V AC – high overload
High overload (150% 1 min/10 min) Enclosure size
Type Output current Typical shaft Conti­nuous Estimated Protection rating [IEC/UL]
code (3 x 200-240 V) output power input current power loss IP20 IP21 IP55 IP66

FC-302 Con. IN Inter. IMAX kW @ Hp @ [A] [W] Chassis Type 1 Type 12 Type 4X
(60 s) 208 V 230 V
PK25 1.8 2.9 0.25 0.34 2.6 21 A1* A2 A4/A5 A4/A5
PK37 2.4 3.8 0.37 0.5 3.5 29 A1* A2 A4/A5 A4/A5
PK55 3.5 5.6 0.55 0.75 5.1 42 A1* A2 A4/A5 A4/A5
PK75 4.6 7.4 0.75 1 6.6 54 A1* A2 A4/A5 A4/A5
P1K1 6.6 10.6 1.1 1.5 9.4 63 A1* A2 A4/A5 A4/A5
P1K5 7.5 12 1.5 2 10.9 82 A1* A2 A4/A5 A4/A5
P2K2 10.6 17 2.2 3 15.2 116 – A2 A4/A5 A4/A5
P3K0 12.5 20 3 4 18.1 155 – A3 A5 A5
P3K7 16.7 26.7 3.7 5 24 185 – A3 A5 A5
P5K5 24.2 38.7 5.5 7.5 35.2 239 B3 B1 B1 B1
P7K5 30.8 49.3 7.5 10 44.8 371 B3 B1 B1 B1
P11K 46.2 73.9 11 15 67.2 463 B4 B2 B2 B2
P15K 59.4 89.1 15 20 81 624 B4 C1 C1 C1
P18K 74.8 112 18.5 25 102 740 C3 C1 C1 C1
P22K 88 132 22 30 120 874 C3 C1 C1 C1
P30K 115 173 30 40 156 1143 C4 C2 C2 C2
P37K 143 215 37 50 195 1400 C4 C2 C2 C2
*A1 enclosure is only available as FC 301

[T2] 3 x 200-240 V AC – normal overload


Normal overload (110% 1 min/10 min) Enclosure size
Type Output current Typical shaft Conti­nuous Estimated Protection rating [IEC/UL]
code (3 x 200-240 V) output power input current power loss IP20 IP21 IP55 IP66

FC-302 Con. IN Inter. IMAX kW @ Hp @ [A] [W] Chassis Type 1 Type 12 Type 4X
(60 s) 208 V 230V
PK25 1.8 2.9 0.25 0.34 2.6 21 A1* A2 A4/A5 A4/A5
PK37 2.4 3.8 0.37 0.5 3.5 29 A1* A2 A4/A5 A4/A5
PK55 3.5 5.6 0.55 0.75 5.1 42 A1* A2 A4/A5 A4/A5
PK75 4.6 7.4 0.75 1 6.6 54 A1* A2 A4/A5 A4/A5
P1K1 6.6 10.6 1.1 1.5 9.4 63 A1* A2 A4/A5 A4/A5
P1K5 7.5 12 1.5 2 10.9 82 A1* A2 A4/A5 A4/A5
P2K2 10.6 17 2.2 3 15.2 116 – A2 A4/A5 A4/A5
P3K0 12.5 20 3 4 18.1 155 – A3 A5 A5
P3K7 16.7 26.7 3.7 5 24 185 – A3 A5 A5
P5K5 30.8 33.9 7.5 10 30.8 310 B3 B1 B1 B1
P7K5 46.2 50.8 11 15 46.2 514 B3 B1 B1 B1
P11K 59.4 65.3 15 20 59.4 602 B4 B2 B2 B2
P15K 74.8 82.3 18.5 25 74.8 737 B4 C1 C1 C1
P18K 88 96.8 22 30 88 845 C3 C1 C1 C1
P22K 115 127 30 40 114 1140 C3 C1 C1 C1
P30K 143 157 37 50 143 1353 C4 C2 C2 C2
P37K 170 187 45 60 169 1636 C4 C2 C2 C2
*A1 enclosure is only available as FC 301

30 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


[T5] 3 x 380-500 V AC – high overload
High overload (150% 1 min/10 min) Enclosure size
Output current Conti­ Esti- Protection rating [IEC/UL]
Type Typical shaft nuous mated
code (3 x 380-440 V) (3 x 441-500 V) output power input power IP20 IP21 IP55 IP66
current loss

FC-302 Con. IN Inter. IMAX Inter. IMAX kW @ Hp @


Con. IN [A] [W] Chassis Type 1 Type 12 Type 4X
(60 s) (60 s) 400 V 460 V
PK37 1.3 2.1 1.2 1.9 0.37 0.5 1.9 35 A1* A2 A4/A5 A4/A5
PK55 1.8 2.9 1.6 2.6 0.55 0.75 2.6 42 A1* A2 A4/A5 A4/A5
PK75 2.4 3.8 2.1 3.4 0.75 1 3.5 46 A1* A2 A4/A5 A4/A5
P1K1 3 4.8 2.7 4.3 1.1 1.5 4.3 58 A1* A2 A4/A5 A4/A5
P1K5 4.1 6.6 3.4 5.4 1.5 2 5.9 62 A1* A2 A4/A5 A4/A5
P2K2 5.6 9 4.8 7.7 2.2 3 8 88 – A2 A4/A5 A4/A5
P3K0 7.2 11.5 6.3 10.1 3 4 10.4 116 – A2 A4/A5 A4/A5
P4K0 10 16 8.2 13.1 4 5 14.4 124 – A2 A4/A5 A4/A5
P5K5 13 20.8 11 17.6 5.5 7.5 18.7 187 – A3 A5 A5
P7K5 16 25.6 14.5 23.2 7.5 10 23 255 – A3 A5 A5
P11K 24 38.4 21 33.6 11 15 35.2 291 B3 B1 B1 B1
P15K 32 51.2 27 43.2 15 20 46.4 379 B3 B1 B1 B1
P18K 37.5 60 34 54.4 18.5 25 54.4 444 B4 B2 B2 B2
P22K 44 70.4 40 64 22 30 64 547 B4 B2 B2 B2
P30K 61 91.5 52 78 30 40 82.5 570 B4 C1 C1 C1
P37K 73 110 65 97.5 37 50 99 697 C3 C1 C1 C1
P45K 90 135 80 120 45 60 123 891 C3 C1 C1 C1
P55K 106 159 105 158 55 75 144 1022 C4 C2 C2 C2
P75K 147 221 130 195 75 100 200 1232 C4 C2 C2 C2
*A1 enclosure is only available as FC 301

[ T5] 3 x 380-500 V AC – normal overload


Normal overload (110% 1 min/10 min) Enclosure size
Output current Conti­ Esti- Protection rating [IEC/UL]
Type Typical shaft nuous mated
code (3 x 380-440 V) (3 x 441-500 V) output power input power IP20 IP21 IP55 IP66
current loss

FC-302 Con. IN Inter. IMAX Inter. IMAX kW @ Hp @


Con. IN [A] [W] Chassis Type 1 Type 12 Type 4X
(60 s) (60 s) 400 V 460 V
PK37 1.3 2.1 1.2 1.9 0.37 0.5 1.9 35 A1* A2 A4/A5 A4/A5
PK55 1.8 2.9 1.6 2.6 0.55 0.75 2.6 42 A1* A2 A4/A5 A4/A5
PK75 2.4 3.8 2.1 3.4 0.75 1 3.5 46 A1* A2 A4/A5 A4/A5
P1K1 3 4.8 2.7 4.3 1.1 1.5 4.3 58 A1* A2 A4/A5 A4/A5
P1K5 4.1 6.6 3.4 5.4 1.5 2 5.9 62 A1* A2 A4/A5 A4/A5
P2K2 5.6 9 4.8 7.7 2.2 3 8 88 – A2 A4/A5 A4/A5
P3K0 7.2 11.5 6.3 10.1 3 4 10.4 116 – A2 A4/A5 A4/A5
P4K0 10 16 8.2 13.1 4 5 14.4 124 – A2 A4/A5 A4/A5
P5K5 13 20.8 11 17.6 5.5 7.5 18.7 187 – A3 A5 A5
P7K5 16 25.6 14.5 23.2 7.5 10 23 255 – A3 A5 A5
P11K 32 35.2 27 29.7 15 20 31.9 392 B3 B1 B1 B1
P15K 37.5 41.3 34 37.4 18.5 25 37.4 465 B3 B1 B1 B1
P18K 44 48.4 40 44 22 30 44 525 B4 B2 B2 B2
P22K 61 67.1 52 57.2 30 40 60.5 739 B4 B2 B2 B2
P30K 73 80.3 65 71.5 37 50 72.6 698 B4 C1 C1 C1
P37K 90 99 80 88 45 60 90.2 843 C3 C1 C1 C1
P45K 106 117 105 116 55 75 106 1083 C3 C1 C1 C1
P55K 147 162 130 143 75 100 146 1384 C4 C2 C2 C2
P75K 177 195 160 176 90 125 177 1474 C4 C2 C2 C2
*A1 enclosure is only available as FC 301

| Content | Danfoss Drives · DKDD.PB.302.A7.02 31


[T6] 3 x 525-600 V AC – high overload
High overload (150% 1 min/10 min) Enclosure size
Type Output current Typical shaft Intermittent Estimated Protection rating [IEC/UL]
code (3 x 525-600 V) output power input current power loss IP20 IP21 IP55 IP66

FC-302 Con. IN Inter. IMAX kW @ Hp @ [A] [W] Chassis Type 1 Type 12 Type 4X
(60 s) 575 V 575 V
PK75 1.7 2.7 0.75 1 2.7 35 A3 A3 A5 A5
P1K1 2.4 3.8 1.1 1.5 3.8 50 A3 A3 A5 A5
P1K5 2.7 4.3 1.5 2 4.3 65 A3 A3 A5 A5
P2K2 3.9 6.2 2.2 3 6.6 92 A3 A3 A5 A5
P3K0 4.9 7.8 3 4 8.3 122 A3 A3 A5 A5
P4K0 6.1 9.8 4 5 9.3 145 A3 A3 A5 A5
P5K5 9 14.4 5.5 7.5 13.8 195 A3 A3 A5 A5
P7K5 11 17.6 7.5 10 16.6 261 A3 A3 A5 A5
P11K 18 29 11 15 28 220 B3 B1 B1 B1
P15K 22 35 15 20 33 300 B3 B1 B1 B1
P18K 27 43 18.5 25 41 370 B4 B2 B2 B2
P22K 34 54 22 30 52 440 B4 B2 B2 B2
P30K 41 62 30 40 59 600 B4 C1 C1 C1
P37K 52 78 37 50 70 740 C3 C1 C1 C1
P45K 62 93 45 60 85 900 C3 C1 C1 C1
P55K 83 125 55 75 113 1100 C4 C2 C2 C2
P75K 100 150 75 100 137 1500 C4 C2 C2 C2

[T6] 3 x 525-600 V AC – normal overload


Normal overload (110% 1 min/10 min) Enclosure size
Type Output current Typical shaft Intermittent Estimated Protection rating [IEC/UL]
code (3 x 525-600 V) output power input current power loss IP20 IP21 IP55 IP66

FC-302 Con. IN Inter. IMAX kW @ Hp @ [A] [W] Chassis Type 1 Type 12 Type 4X
(60 s) 575 V 575 V
PK75 1.7 2.7 0.75 1 2.7 35 A3 A3 A5 A5
P1K1 2.4 3.8 1.1 1.5 3.8 50 A3 A3 A5 A5
P1K5 2.7 4.3 1.5 2 4.3 65 A3 A3 A5 A5
P2K2 3.9 6.2 2.2 3 6.6 92 A3 A3 A5 A5
P3K0 4.9 7.8 3 4 8.3 122 A3 A3 A5 A5
P4K0 6.1 9.8 4 5 9.3 145 A3 A3 A5 A5
P5K5 9 14.4 5.5 7.5 13.8 195 A3 A3 A5 A5
P7K5 11 17.6 7.5 10 16.6 261 A3 A3 A5 A5
P11K 22 24 15 20 23 300 B3 B1 B1 B1
P15K 27 30 18.5 25 28 370 B3 B1 B1 B1
P18K 34 37 22 30 36 440 B4 B2 B2 B2
P22K 41 45 30 40 43 600 B4 B2 B2 B2
P30K 52 57 37 50 54 740 B4 C1 C1 C1
P37K 62 68 45 60 62 900 C3 C1 C1 C1
P45K 83 91 55 74 83 1100 C3 C1 C1 C1
P55K 100 110 75 100 100 1500 C4 C2 C2 C2
P75K 131 144 90 120 131 1800 C4 C2 C2 C2

32 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


[T7] 3 x 525-690 V AC – high overload
High overload (150% 1 min/10 min) Enclosure size
Type Output current Typical shaft Conti­nuous Estimated Protection rating [IEC/UL]
code (3 x 525-550 V) (3 x 551-690 V) output power input current power loss IP20 IP21 IP55

FC-302 Con. IN Inter. IMAX Inter. IMAX kW @ Hp @


Con. IN [A] [W] Chassis Type 1 Type 12
(60 s) (60 s) 690 V 575 V
P1K1 2.1 3.4 1.6 2.6 1.1 1.5 3 44 A3 A3 A5
P1K5 2.7 4.3 2.2 3.5 1.5 2 3.9 60 A3 A3 A5
P2K2 3.9 6.2 3.2 5.1 2.2 3 5.6 88 A3 A3 A5
P3K0 4.9 7.8 4.5 7.2 3 4 7 120 A3 A3 A5
P4K0 6.1 9.8 5.5 8.8 4 5 8.8 160 A3 A3 A5
P5K5 9 14.4 7.5 12 5.5 7.5 12.9 220 A3 A3 A5
P7K5 11 17.6 10 16 7.5 10 15.8 300 A3 A3 A5
P11K 14 22.4 13 20.8 11 10 23.2 150 B4 B2 B2
P15K 19 30.4 18 28.8 15 15 31.2 220 B4 B2 B2
P18K 23 36.8 22 35.2 18.5 20 38.4 300 B4 B2 B2
P22K 28 44.8 27 43.2 22 25 46.4 370 B4 B2 B2
P30K 36 54 34 51 30 30 54 600 B4 C2 C2
P37K 43 64.5 41 61.5 37 40 72 740 C3 C2 C2
P45K 54 81 52 78 45 50 87 900 C3 C2 C2
P55K 65 97.5 62 93 55 60 105 1100 – C2 C2
P75K 87 130.5 83 124.5 75 75 129 1500 – C2 C2

[T7] 3 x 525-690 V AC – normal overload


Normal overload (110% 1 min/10 min) Enclosure size
Type Output current Typical shaft Conti­nuous Estimated Protection rating [IEC/UL]
code (3 x 525-550 V) (3 x 551-690 V) output power input current power loss IP20 IP21 IP55

FC-302 Con. IN Inter. IMAX Inter. IMAX kW @ Hp @


Con. IN [A] [W] Chassis Type 1 Type 12
(60 s) (60 s) 690 V 575 V
P1K1 2.1 3.4 1.6 2.6 1.1 1.5 3 44 A3 A3 A5
P1K5 2.7 4.3 2.2 3.5 1.5 2 3.9 60 A3 A3 A5
P2K2 3.9 6.2 3.2 5.1 2.2 3 5.6 88 A3 A3 A5
P3K0 4.9 7.8 4.5 7.2 3 4 7 120 A3 A3 A5
P4K0 6.1 9.8 5.5 8.8 4 5 8.8 160 A3 A3 A5
P5K5 9 14.4 7.5 12 5.5 7.5 12.9 220 A3 A3 A5
P7K5 11 17.6 10 16 7.5 10 15.8 300 A3 A3 A5
P11K 19 20.9 18 19.8 15 15 21.5 220 B4 B2 B2
P15K 23 25.3 22 24.2 18.5 20 26.4 300 B4 B2 B2
P18K 28 30.8 27 29.7 22 25 31.9 370 B4 B2 B2
P22K 36 39.6 34 37.4 30 30 39.6 440 B4 B2 B2
P30K 43 47.3 41 45.1 37 40 53.9 740 B4 C2 C2
P37K 54 59.4 52 57.2 45 50 64.9 900 C3 C2 C2
P45K 65 71.5 62 68.2 55 60 78.1 1100 C3 C2 C2
P55K 87 95.7 83 91.3 75 75 95.7 1500 – C2 C2
P75K 105 115.5 100 110 90 100 108.9 1800 – C2 C2

| Content | Danfoss Drives · DKDD.PB.302.A7.02 33


Dimensions enclosure sizes A, B and C
VLT® AutomationDrive
Enclosure size A1 A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4
IP21 / Type 1 IP21 / Type 1
IP20 IP20 IP21 IP20 IP21 IP55 / Type 12
Protection rating [IEC/UL] IP55 / Type 12 IP00 / Chassis IP55 / Type 12 IP00 / Chassis
Chassis Chassis Type 1 Chassis Type 1 IP66 / Type 4X
IP66 / Type 4X IP66 / Type 4X
Height 200 268 375 268 375 390 420 480 650 399 520 680 770 550 660
Height with decoupling plate 316 374 – 374 – – – – – 420 595 – – 630 800
Width 75 90 90 130 130 200 242 242 242 165 230 308 370 308 370
Width with one C option – 130 130 170 170 – 242 242 242 205 230 308 370 308 370
[mm]
Width with two C options – 150 150 190 190 – 242 242 242 225 230 308 370 308 370
Depth 207 205 207 205 207 175 200 260 260 249 242 310 335 333 333
Depth with A, B option 222 220 222 220 222 175 200 260 260 262 242 310 335 333 333
Depth with mains disconnect – – – – – 206 224 289 290 – – 344 378 – –
[kg] Weight 2.7 4.9 5.3 6 7 9.7 14.2 23 27 12 23.5 45 64 35 50

Height 10.6 14.8 10.6 14.8 15.4 16.6 18.9 25.6 15.8 20.5 26.8 30.4 21.7 26
Height with decoupling plate 14.8 – 14.8 – – – – – 16.6 23.5 – – 24.8 31.5
Width 3.6 3.6 5.2 5.2 7.9 9.6 9.6 9.6 6.5 9.1 12.2 14.6 12.2 14.6
Width with one C option 5.2 5.2 6.7 6.7 – 9.6 9.6 9.6 8.1 9.1 12.2 14.6 12.2 14.6
[in]
Width with two C options 6 6 7.5 7.5 – 9.6 9.6 9.6 8.9 9.1 12.2 14.6 12.2 14.6
Depth 8.1 18.2 8.1 8.2 6.9 7.9 10.3 10.3 9.8 9.6 12.3 13.2 13 13
Depth with mains disconnect – – – – 8.2 8.9 11.4 11.5 – – 13.6 14.9 – –
Depth with A, B option 8.7 8.8 8.7 8.8 6.9 7.9 10.3 10.3 10.4 9.6 12.3 13.2 13 13
[lb] Weight 10.8 11.7 14.6 15.5 21.5 31.5 50.7 59.6 26.5 52 99.3 143.3 77.2 110.2

A3 IP20/Chassis A3 IP20 with option C A3 with IP21/Type 12 NEMA 1 Kit


with decoupling plate

A4 IP55 with mains disconnect B4 IP20 C3 IP20

34 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


Ordering typecode for A, B and C enclosures
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19]

FC- – – – – – – – – – – – – – – – CX – – XX –

[1] Application (character 4-6) [5] R


 FI filter, terminal and monitoring options [15] B-options (character 31-32)
301 VLT® AutomationDrive FC 301 – EN/IEC 61800-3 (character 16-17) BX No option
302 VLT® AutomationDrive FC 302 H1 RFI-Filter Class A1/B (C1) BK VLT® General Purpose MCB 101
[2] Power size (character 7-10) H2 RFI-Filter, Class A2 (C3) BR VLT® Encoder Input MCB 102
PK25 0.25 kW / 0.33 Hp H3 RFI-Filter Class A1/B 1) BU VLT® Resolver Input MCB 103
PK37 0.37 kW / 0.50 Hp H4 RFI-Filter, Class A1 (C2) BP VLT® Relay Option MCB 105
PK55 0.55 kW / 0.75 Hp RFI-Filter, Class A2 (C3) BZ VLT® Safety PLC I/O MCB 108
H5 Marine ruggedized
PK75 0.75 kW / 1.0 Hp B2 VLT® PTC Thermistor Card MCB 112
HX No RFI-Filter
P1K1 1.1 kW / 1.5 Hp B4 VLT® Sensor Input Card MCB 114
[6] Braking and safety (character 18)
P1K5 1.5 kW / 2.0 Hp B6 VLT® Safety Option MCB 150 TTL
X No brake IGBT
P2K2 2.2 kW / 3.0 Hp B7 VLT® Safety Option MCB 151 HTL
B Brake IGBT
P3K0 3.0 kW / 4.0 Hp B8 VLT® Safety Option MCB 152 PROFIsafe STO
T Safe Stop without brake
P3K7 3.7 kW / 5.0 Hp [16] C0-option (character 33-34)
U Brake IGBT plus Safe Torque Off
P4K0 4.0 kW / 5.5 Hp CX No option
[7] LCP Display (character 19)
P5K5 5.5 kW / 7.5 Hp C4 VLT® Motion Control MCO 305
X Blank faceplate, no LCP installed
P7K5 7.5 kW / 10 Hp [17] C1-option (character 35)
N Numerical Local Control Panel (LCP 101)
P11K 11 kW / 15 Hp X No C1-ption
G Graphical Local Control Panel (LCP 102)
P15K 15 kW / 20 Hp R VLT® Extended Relay Card MCB 113
[8] PCB Coating – IEC 721-3-3 (character 20)
P18K 18.5 kW / 25 Hp [18] C1-option software (character 36-37)
X Standard coated PCB Class 3C2
P22K 22 kW / 30 Hp No software option
C Coated PCB Class 3C3 Note: C4 option in [16] selected with no motion
P30K 30 kW / 40 Hp XX
[9] Mains input (character 21) software in [18] will require programming by
P37K 37 kW / 50 Hp qualified individual
X No mains option
P45K 45 kW / 60 Hp VLT® Synchronizing Controller MCO 350
Mains disconnect 10
1 (must select C4 in position [16])
P55K 55 kW / 75 Hp (A4, A5, B1, B2, C1 and C2 enclosures only)
P75K 75 kW / 100 Hp VLT® Positioning Controller MCO 351
Mains disconnect and load sharing 11
8 (must select C4 in position [16])
P90K 90 kW / 125 Hp (B1, B2, C1 and C2 enclosures only)
[19] Control Power Backup Input (character 38-39)
N75K 75 kW / 100 Hp Load sharing terminals
D DX No DC input installed
(B1, B2, C1, C2 enclosures only)
N90K 90 kW / 125 Hp
[10] Hardware option A (character 22) D0 VLT® 24 V DC Supply Option MCB 107
[3] AC Line Voltage (character 11-12)
X Standard cable entries D1 VLT® Real-time Clock Option MCB 117
T2 3 x 200-240 V AC
T4 3 x 380-480 V AC (FC 301 only) O Metric cable entry (threaded) 1) reduced motor cable length

T5 3 x 380-500 V AC S Imperial cable entry Please beware that not all combinations are possible.
[11] H
 ardware option B (character 23) Find help configuring your drive with the online
T6 3 x 525-600 V AC configurator found under: driveconfig.danfoss.com
T7 3 x 525-690 V AC X No adaptation

[4] IP/UL protection ratings (character 13-15) [12] Special version (character 24-27)

IP20 / Chassis enclosures SXXX Latest released standard software

Z20 IP20/Chassis (A1 enclosure, FC 301 only) S067 Integrated Motion Control

E20 IP20/Chassis [13] LCP language (character 28)

P20 IP20/Chassis + backplate Standard language package including


X English, German, French, Spanish, Danish,
IP21 / UL Type 1 enclosures Italian, Finnish and others
E21 IP21 / Type 1 Contact factory for other language options
P21 IP21 / Type 1 + backplate [14] A-options: Fieldbus (character 29-30)
IP55 / UL Type 12 enclosures AX No option
E55 IP55/Type 12 A0 VLT® PROFIBUS DP V1 MCA 101
P55 IP55/Type 12 + backplate A4 VLT® DeviceNet MCA 104
IP55/ Type 12 + backplate A6 VLT® CANopen MCA 105
Y55 (A4 enclosure, no C-options)
AT VLT® 3000 PROFIBUS Converter MCA 113
Z55 IP55/Type 12 (A4 enclosure, no C-options)
AU VLT® 5000 PROFIBUS Converter MCA 114
UL Type 3R enclosures
AL VLT® PROFINET MCA 120
E3R UL Type 3R (North America only)
AN VLT® EtherNet/IP MCA 121
UL Type 3R + backplate
P3R AQ VLT® Modbus TCP MCA 122
(North America only)
IP66 / UL Type 4X enclosures AY VLT® POWERLINK MCA 123

E66 IP66 / Type 4X A8 VLT® EtherCAT MCA 124

IP66 / Type 4X + backplate AV VLT® 5000 DeviceNet Converter MCA 194


Y66 (A4 enclosure, no C-options)
Z66 IP66 / Type 4X (A4 enclosure, no C-options)

| Content | Danfoss Drives · DKDD.PB.302.A7.02 35


Electrical data – D, E and F enclosures
[T5] 3 x 380-500 V AC – high overload
High overload (150% 1 min/10 min) Enclosure size
Output current Conti­ Esti- Protection rating [IEC/UL]
Type Typical shaft nuous mated
code (3 x 380-440 V) (3 x 441-500 V) output power input power IP20 IP21 IP54
current loss

FC-302 Con. IN Inter. IMAX Inter. IMAX


Con. IN kW @ 400 V Hp @ 460 V [A] [W] Chassis Type 1 Type 12
(60 s) (60 s)
N90K 177 266 160 240 90 125 171 2031 D3h D1h/D5h/D6h
N110 212 318 190 285 110 150 204 2289 D3h D1h/D5h/D6h
N132 260 390 240 360 132 200 251 2923 D3h D1h/D5h/D6h
N160 315 473 302 453 160 250 304 3093 D4h D2h/D7h/D8h
N200 395 593 361 542 200 300 381 4039 D4h D2h/D7h/D8h
N250 480 720 443 665 250 350 463 5005 D4h D2h/D7h/D8h
N315 600 900 540 810 315 450 578 6178 E3h E1h E1h
N355 658 987 590 885 355 500 634 6851 E3h E1h E1h
N400 695 1043 678 1017 400 550 670 7297 E3h E1h E1h
N450 800 1200 730 1095 450 600 771 8352 E4h E2h E2h
N500 880 1320 780 1170 500 650 848 9449 E4h E2h E2h
P450 800 1200 730 1095 450 600 779 9031 – F1/F3 F1/F3
P500 880 1320 780 1170 500 650 857 10146 – F1/F3 F1/F3
P560 990 1485 890 1335 560 750 964 10649 – F1/F3 F1/F3
P630 1120 1680 1050 1575 630 900 1090 12490 – F1/F3 F1/F3
P710 1260 1890 1160 1740 710 1000 1227 14244 – F2/F4 F2/F4
P800 1460 2190 1380 2070 800 1200 1422 15466 – F2/F4 F2/F4

[T5] 3 x 380-480 V AC – normal overload


Normal overload (110% 1 min/10 min) Enclosure size
Output current Conti­ Esti- Protection rating [IEC/UL]
Type Typical shaft nuous mated
code (3 x 380-440 V) (3 x 441-500 V) output power input power IP20 IP21 IP54
current loss

FC-302 Con. IN Inter. IMAX Inter. IMAX


Con. IN kW @ 400 V Hp @ 460 V [A] [W] Chassis Type 1 Type 12
(60 s) (60 s)
N90K 212 233 190 209 110 150 204 2559 D3h D1h/D5h/D6h
N110 260 286 240 264 132 200 251 2954 D3h D1h/D5h/D6h
N132 315 347 302 332 160 250 304 3770 D3h D1h/D5h/D6h
N160 395 435 361 397 200 300 381 4116 D4h D2h/D7h/D8h
N200 480 528 443 487 250 350 463 5137 D4h D2h/D7h/D8h
N250 588 647 535 588 315 450 567 6674 D4h D2h/D7h/D8h
N315 658 724 590 649 355 500 634 6928 E3h E1h E1h
N355 745 820 678 746 400 600 718 8036 E3h E1h E1h
N400 800 880 730 803 450 600 771 8783 E3h E1h E1h
N450 880 968 780 858 500 650 848 9473 E4h E2h E2h
N500 990 1089 890 979 560 750 954 11102 E4h E2h E2h
P450 880 968 780 858 500 650 857 10162 – F1/F3 F1/F3
P500 990 1089 890 979 560 750 964 11822 – F1/F3 F1/F3
P560 1120 1232 1050 1155 630 900 1090 12512 – F1/F3 F1/F3
P630 1260 1386 1160 1276 710 1000 1227 14674 – F1/F3 F1/F3
P710 1460 1606 1380 1518 800 1200 1422 17293 – F2/F4 F2/F4
P800 1720 1892 1530 1683 1000 1350 1675 19278 – F2/F4 F2/F4

36 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


[T7] 3 x 525-690 V AC – high overload
High overload (150% 1 min/10 min) Enclosure size
Output current Conti­ Esti- Protection rating [IEC/UL]
Type Typical shaft nuous mated
code (3 x 525-550 V) (3 x 551-690 V) output power input power IP20 IP21 IP54
current loss

FC-302 Con. IN Inter. IMAX Inter. IMAX


Con. IN kW @ 690 V Hp @ 575 V [A] [W] Chassis Type 1 Type 12
(60 s) (60 s)
N55K 76 114 73 110 55 60 77 1056 D3h D1h/D5h/D6h
N75K 90 135 86 129 75 75 89 1204 D3h D1h/D5h/D6h
N90K 113 170 108 162 90 100 110 1479 D3h D1h/D5h/D6h
N110 137 206 131 197 110 125 130 1798 D3h D1h/D5h/D6h
N132 162 243 155 233 132 150 158 2157 D3h D1h/D5h/D6h
N160 201 302 192 288 160 200 198 2443 D4h D2h/D7h/D8h
N200 253 380 242 363 200 250 245 3121 D4h D2h/D7h/D8h
N250 303 455 290 435 250 300 299 3768 D4h D2h/D7h/D8h
N315 360 540 344 516 315 350 355 4254 D4h D2h/D7h/D8h
N355 395 593 380 570 355 400 381 4989 E3h E1h E1h
N400 429 644 410 615 400 400 413 5419 E3h E1h E1h
N500 523 785 500 750 500 500 504 6833 E3h E1h E1h
N560 596 894 570 855 560 600 574 8069 E3h E1h E1h
N630 659 989 630 945 630 650 635 8543 E4h E2h E2h
N710 763 1145 730 1095 710 750 735 10319 E4h E2h E2h
P630 659 989 630 945 630 650 642 7826 – F1/ F3 F1/ F3
P710 763 1145 730 1095 710 750 743 8983 – F1/ F3 F1/ F3
P800 889 1334 850 1275 800 950 866 10646 – F1/ F3 F1/ F3
P900 988 1482 945 1418 900 1050 962 11681 – F2/ F4 F2/ F4
P1M0 1108 1662 1060 1590 1000 1150 1079 12997 – F2/ F4 F2/ F4
P1M2 1317 1976 1260 1890 1200 1350 1282 15763 – F2/ F4 F2/ F4

[T7] 3 x 525-690 V AC – normal overload


Normal overload (110% 1 min/10 min) Enclosure size
Output current Conti­ Esti- Protection rating [IEC/UL]
Type Typical shaft nuous mated
code (3 x 525-550 V) (3 x 551-690 V) output power input power IP20 IP21 IP54
current loss

FC-302 Con. IN Inter. IMAX Inter. IMAX


Con. IN kW @ 690 V Hp @ 575 V [A] [W] Chassis Type 1 Type 12
(60 s) (60 s)
N55K 90 99 86 95 75 75 89 1203 D3h D1h/D5h/D6h
N75K 113 124 108 119 90 100 110 1476 D3h D1h/D5h/D6h
N90K 137 151 131 144 110 125 130 1796 D3h D1h/D5h/D6h
N110 162 178 155 171 132 150 158 2165 D3h D1h/D5h/D6h
N132 201 221 192 211 160 200 198 2738 D3h D1h/D5h/D6h
N160 253 278 242 266 200 250 245 3172 D4h D2h/D7h/D8h
N200 303 333 290 319 250 300 299 3848 D4h D2h/D7h/D8h
N250 360 396 344 378 315 350 355 4610 D4h D2h/D7h/D8h
N315 418 460 400 440 400 400 408 5150 D4h D2h/D7h/D8h
N355 470 517 450 495 450 450 453 6062 E3h E1h E1h
N400 523 575 500 550 500 500 504 6879 E3h E1h E1h
N500 596 656 570 627 560 600 574 8076 E3h E1h E1h
N560 630 693 630 693 630 650 607 9208 E3h E1h E1h
N630 763 839 730 803 710 750 735 10346 E4h E2h E2h
N710 889 978 850 935 800 950 857 12723 E4h E2h E2h
P630 763 839 730 803 710 750 743 9212 – F1/ F3 F1/ F3
P710 889 978 850 935 800 950 866 10659 – F1/ F3 F1/ F3
P800 988 1087 945 1040 900 1050 962 12080 – F1/ F3 F1/ F3
P900 1108 1219 1060 1166 1000 1150 1079 13305 – F2/ F4 F2/ F4
P1M0 1317 1449 1260 1386 1200 1350 1282 15865 – F2/ F4 F2/ F4
P1M2 1479 1627 1415 1557 1400 1550 1440 18173 – F2/ F4 F2/ F4

| Content | Danfoss Drives · DKDD.PB.302.A7.02 37


Dimensions enclosure size D
VLT® AutomationDrive
Enclosure size D1h D2h D3h D3h(1) D4h D4h(1) D5h(2) D6h(3) D7h(4) D8h(5)
IP21 / Type 1 IP21 / Type 1
Protection rating [IEC/UL] IP20 / Chassis
IP54 / Type 12 IP54 / Type 12
Height 901.0 1107.0 909.0 1026.5 1122.0 1293.8 1324.0 1663.0 1978.0 2284.0
[mm] Width 325.0 420.0 250.0 250.0 350.0 350.0 325.0 325.0 420.0 420.0
Depth 378.4 378.4 375.0 375.0 375.0 375.0 381.0 381.0 386.0 406.0
[kg] Weight 62.0 125.0 62.0 108.0 125.0 179.0 99.0 128.0 185.0 232.0

Height 35.5 43.6 35.8 39.6 44.2 50.0 52.1 65.5 77.9 89.9
[in] Width 12.8 12.8 19.8 9.9 14.8 13.8 12.8 12.8 16.5 16.5
Depth 14.9 14.9 14.8 14.8 14.8 14.8 15.0 15.0 15.2 16.0
[lb] Weight 136.7 275.6 136.7 238.1 275.6 394.6 218.3 282.2 407.9 511.5
(1)
dimensions with regeneration or load share terminals
(2)
D5h is used with disconnect and/or brake chopper options
(3)
D6h is used with contactor and/or circuit breaker options
(4)
D7h is used with disconnect and/or brake chopper options
(5)
D8h is used with contactor and/or circuit breaker options

Dimensions enclosure sizes E and F


VLT® AutomationDrive
Frame E1h E2h E3h E4h F1 F2 F3 F4
IP21 / Type 1 IP20 / Chassis IP21 / Type 1
Protection rating [IEC/UL] IP54 / Type 12 IP21 / Type 1 IP54 / Type 12
Height 2043.0 2043.0 1578.0 1578.0 2204.0 2204.0 2204.0 2204.0
[mm] Width 602.0 698.0 506.0 604.0 1400.0 1800.0 2000.0 2400.0
Depth 513.0 513.0 482.0 482.0 606.0 606.0 606.0 606.0
[kg] Weight 295.0 318.0 272.0 295.0 1017.0 1260.0 1318.0 1561.0

Height 80.4 80.4 62.1 62.1 86.8 86.8 86.8 86.8


[in] Width 23.7 27.5 199.9 23.9 55.2 70.9 78.8 94.5
Depth 20.2 20.2 19.0 19.0 23.9 23.9 23.9 23.9
[lb] Weight 650.0 700.0 600.0 650.0 2242.1 2777.9 2905.7 3441.5

D3h/D4h E1h F

38 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


Electrical data and dimensions – VLT® 12-Pulse
[T5] 6 x 380-500 V AC – high overload
High overload (150% 1 min/10 min) Enclosure size
Output current Conti­ Esti- Protection rating [IEC/UL]
Type Typical shaft nuous mated
code (3 x 380-440 V) (3 x 441-500 V) output power input power IP21/Type 1 IP54/Type 12
current loss

FC-302 Con. IN Inter. IMAX Inter. IMAX AC + AC +


Con. IN kW @ 400 V Hp @ 460 V [A] [W]
(60 s) (60 s) drive options drive options
P250 480 720 443 665 250 350 472 5164 F8 F9 F8 F9
P315 600 900 540 810 315 450 590 6960 F8 F9 F8 F9
P355 658 987 590 885 355 500 647 7691 F8 F9 F8 F9
P400 695 1043 678 1017 400 550 684 8178 F8 F9 F8 F9
P450 800 1200 730 1095 450 600 779 9492 F10 F11 F10 F11
P500 880 1320 780 1170 500 650 857 10631 F10 F11 F10 F11
P560 990 1485 890 1335 560 750 964 11263 F10 F11 F10 F11
P630 1120 1680 1050 1575 630 900 1090 13172 F10 F11 F10 F11
P710 1260 1890 1160 1740 710 1000 1227 14967 F12 F13 F12 F13
P800 1460 2190 1380 2070 800 1200 1422 16392 F12 F13 F12 F13

[T5] 6 x 380-500 V AC – normal overload


Normal overload (110% 1 min/10 min) Enclosure size
Output current Conti­ Esti- Protection rating [IEC/UL]
Type Typical shaft nuous mated
code (3 x 380-440 V) (3 x 441-500 V) output power input power IP21/Type 1 IP54/Type 12
current loss

FC-302 Con. IN Inter. IMAX Inter. IMAX AC + AC +


Con. IN kW @ 400 V Hp @ 460 V [A] [W]
(60 s) (60 s) drive options drive options
P250 600 660 540 594 315 450 590 6790 F8 F9 F8 F9
P315 658 724 590 649 355 500 647 7701 F8 F9 F8 F9
P355 745 820 678 746 400 600 733 8879 F8 F9 F8 F9
P400 800 880 730 803 450 600 787 9670 F8 F9 F8 F9
P450 880 968 780 858 500 650 857 10647 F10 F11 F10 F11
P500 990 1089 890 979 560 750 964 12338 F10 F11 F10 F11
P560 1120 1232 1050 1155 630 900 1090 13201 F10 F11 F10 F11
P630 1260 1386 1160 1276 710 1000 1227 15436 F10 F11 F10 F11
P710 1460 1606 1380 1518 800 1200 1422 18084 F12 F13 F12 F13
P800 1720 1892 1530 1683 1000 1350 1675 20358 F12 F13 F12 F13

| Content | Danfoss Drives · DKDD.PB.302.A7.02 39


[T7] 6 x 525-690 V AC – high overload
High overload (150% 1 min/10 min) Enclosure size
Output current Conti­ Esti- Protection rating [IEC/UL]
Type Typical shaft nuous mated
code (3 x 525-550 V) (3 x 551-690 V) output power input power IP21/Type 1 IP54/Type 12
current loss

FC-302 Con. IN Inter. IMAX Inter. IMAX AC + AC +


Con. IN kW @ 690 V Hp @ 575 V [A] [W]
(60 s) (60 s) drive options drive options
P355 395 593 380 570 355 400 381 4589 F8 F9 F8 F9
P450 429 644 410 615 400 400 413 4970 F8 F9 F8 F9
P500 523 785 500 750 500 500 504 6707 F8 F9 F8 F9
P560 596 894 570 855 560 600 574 7633 F8 F9 F8 F9
P630 659 989 630 945 630 650 642 8388 F10 F11 F10 F11
P710 763 1145 730 1095 710 750 743 9537 F10 F11 F10 F11
P800 889 1334 850 1275 800 950 866 11291 F10 F11 F10 F11
P900 988 1482 945 1418 900 1050 962 12524 F12 F13 F12 F13
P1M0 1108 1662 1060 1590 1000 1150 1079 13801 F12 F13 F12 F13
P1M2 1317 1976 1260 1890 1200 1350 1282 16719 F12 F13 F12 F13

[T7] 6 x 525-690 V AC – normal overload


Normal overload (110% 1 min/10 min) Enclosure size
Output current Conti­ Esti- Protection rating [IEC/UL]
Type Typical shaft nuous mated
code (3 x 525-550 V) (3 x 551-690 V) output power input power IP21/Type 1 IP54/Type 12
current loss

FC-302 Con. IN Inter. IMAX Inter. IMAX AC + AC +


Con. IN kW @ 690 V Hp @ 575 V [A] [W]
(60 s) (60 s) drive options drive options
P355 470 517 450 495 450 450 453 5529 F8 F9 F8 F9
P450 523 575 500 550 500 500 504 6239 F8 F9 F8 F9
P500 596 656 570 627 560 600 574 7653 F8 F9 F8 F9
P560 630 693 630 693 630 650 607 8495 F8 F9 F8 F9
P630 763 839 730 803 710 750 743 9863 F10 F11 F10 F11
P710 889 978 850 935 800 950 866 11304 F10 F11 F10 F11
P800 988 1087 945 1040 900 1050 962 12798 F10 F11 F10 F11
P900 1108 1219 1060 1166 1000 1150 1079 13801 F12 F13 F12 F13
P1M0 1317 1449 1260 1386 1200 1350 1282 16821 F12 F13 F12 F13
P1M2 1479 1627 1415 1557 1400 1550 1440 19247 F12 F13 F12 F13

Dimensions enclosure size F


VLT® AutomationDrive
Enclosure size F8 F9 F10 F11 F12 F13
IP21 / Type 1
Protection rating [IEC/UL] IP54 / Type 12
Height 2204.0 2204.0 2204.0 2204.0 2204.0 2204.0
[mm] Width 800.0 1400.0 1600.0 2200.0 2000.0 2600.0
Depth 606.0 606.0 606.0 606.0 606.0 606.0
[kg] Weight 447.0 669.0 893.0 1116.0 1037.0 1259.0

Height 86.8 86.8 86.8 86.8 86.8 86.8


[in] Width 31.5 55.2 63.0 86.7 78.8 102.4
Depth 23.9 23.9 23.9 23.9 23.9 23.9
[lb] Weight 985.5 1474.9 1968.8 2460.4 2286.4 2775.7

40 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


VLT® 12-pulse

VLT® 12-pulse

| Content | Danfoss Drives · DKDD.PB.302.A7.02 41


Ordering typecode for D, E and F enclosures
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19]

FC- – – – – – – – – – – – – – – – CX – – XX –

[1] Application (character 4-6) IP21 / Type 1 – Stainless steel back channel RCD for TN/TT mains with Class A2 RFI
C2H HE
302 VLT® AutomationDrive FC 302 + space heater (Enclosure sizes F1, F2, F3, F4)

[2] Power size (character 7-10) IP21 / Type 1 + cabinet light HX No RFI filter
L2A + 115 V power outlet
N75K 75 kW / 100 Hp RCD for TN/TT mains and Class A1 RFI
HF
IP21 / Type 1 + cabinet light (Enclosure sizes F1, F2, F3, F4)
N90K 90 kW / 125 Hp L2X + 230 V power outlet
IRM for IT mains and Class A1 RFI
N110 110 kW / 150 Hp HH
IP21 / Type 1 + space heater + cabinet light (Enclosure sizes F1, F2, F3, F4)
R2A
N132 132 kW / 200 Hp + 115 V power outlet
VLT® Low Harmonic Drive
N160 160 kW / 250 Hp IP21 / Type 1 + space heater + cabinet light
R2X VLT® Low Harmonic Drive, active filter
+ 230 V power outlet N2
N200 200 kW / 300 Hp based with Class A2 RFI
N250 250 kW / 350 Hp IP21 / Type 1 – Stainless steel back channel VLT® Low Harmonic Drive, active filter
C2E N4
+ Cooling out the back based with Class A1 RFI
N315 315 kW / 450 Hp
IP21 / Type 1 – Stainless steel back channel VLT® 12-Pulse, encl. sizes F8, F9, F10, F11, F12, F13
P315 315 kW / 450 Hp C2J + cooling out the back + space heater
N355 355 kW / 500 Hp B2 12-Pulse with Class A2 RFI
E2E IP21 / Type 1 – cooling out the back
P355 355 kW / 500 Hp B4 12-Pulse with Class A1 RFI
IP21 / Type 1 – cooling out the back
E2J BE 12-Pulse with RCD / A2 RFI
N400 400 kW / 550 Hp + space heater
P400 400 kW / 550 Hp IP54 / UL Type 12 enclosures BF 12-Pulse with RCD / A1 RFI
N450 450 kW / 600 Hp E54 IP54 / Type 12 BG 12-Pulse with IRM / A2 RFI
P450 450 kW / 600 Hp E5D IP54 / Type 12 (D1, D1h, D5h, D6h frames) BH 12-Pulse with IRM / A1 RFI
N500 500 kW / 650 Hp E5M IP54 / Type 12 + mains shield [6] Braking and safety (character 18)
P500 500 kW / 650 Hp H54 IP54 / Type 12 + space heater + thermostat X No brake IGBT

N560 560 kW / 750 Hp C54 IP54 / Type 12 – Stainless steel back channel B Brake IGBT
P560 560 kW / 750 Hp IP54 / Type 12 – Stainless steel back channel Safe Torque Off with Pilz Safety Relay
C5M C
+ mains shield (enclosure sizes F1, F2, F3, F4)
N630 630 kW / 900 Hp
IP54 / Type 12 – Stainless steel back channel Safe Torque Off with Pilz Safety Relay
P630 630 kW / 900 Hp C5H D and brake IGBT
+ space heater
N710 710 kW / 1000 Hp (enclosure sizes F1, F2, F3, F4)
IP54 / Type 12 + cabinet light
P710 710 kW / 1000 Hp L5A Safe Torque Off with Pilz Safety Relay and
+ 115 V power outlet
N800 800 kW / 1200 Hp E regeneration terminals
IP54 / Type 12 + cabinet light (enclosure sizes F1, F2, F3, F4)
L5X
P800 800 kW / 1200 Hp + 230 V power outlet
T Safe Torque Off without brake
P900 900 kW / 1250 Hp IP54 / Type 12 + space heater + cabinet light
R5A R Regeneration terminals (enclosure sizes D & F)
P1M0 1.0 MW / 1350 Hp + 115 V power outlet
S Regeneration terminals and brake chopper
P1M2 1.2 MW / 1600 Hp IP54 / Type 12 + space heater + cabinet light
R5X + 230 V power outlet U Brake IGBT plus Safe Torque Off
P1M4 1.4 MW / 1900 Hp
E5E IP54 / Type 12 – cooling out the back Enclosure sizes F3, F4
[3] AC mains voltage (character 11-12)
IP54 / Type 12 – Stainless steel back channel IEC Emergency Stop Pushbutton
T5 3 x 380-500 V AC C5E M
+ cooling out the back (includes Pilz Relay)
3 x 525-690 V AC IP54 / Type 12 – Stainless steel back channel
T7 C5J IEC Emergency Stop Pushbutton with brake
690 V kW. See manuals for 575 V Hp + cooling out the back + space heater N IGBT and brake terminals
[4] IP/UL protection ratings (character 13-15) (includes Pilz Safety Relay)
IP54 / Type 12 – cooling out the back
E5J
IP00 / Chassis enclosures + space heater IEC Emergency Stop Pushbutton with
E00 IP00 / Chassis (D4, E2 enclosures) IP66 / UL Type 4X enclosures P regeneration terminals
(includes Pilz Safety Relay)
C00 IP00 / Chassis – Stainless steel back channel E66 IP66 / Type 4X
[7] LCP display (character 19)
IP20 / Chassis enclosures Y66 IP66 / Type 4X + backplate (no C-options)
X Blank faceplate, no LCP installed
E21 IP21 / Type 1 Z66 IP66 / Type 4X (no C-options)
N Numerical Local Control Panel (LCP 101)
E2M IP21 /  Type 1 + mains shield [5] R
 FI filter, terminal and monitoring options
– EN/IEC 61800-3 (character 16-17) G Graphical Local Control Panel (LCP 102)
E2D IP21 / Type 1 (D1h, D5h, D6h enclosures)
H2 RFI filter, Class A2 (C3) Enclosure size D and E, IP21/IP54 only
H21 IP21 / Type 1 + space heater
J No Local Control Panel + USB through door
C21 IP21 / Type 1 – Stainless steel back channel RFI filter, Class A1 (C2)
H4 (Enclosure sizes D and F only) Graphical Local Control Panel (LCP 102)
IP21 / Type 1 – Stainless steel back channel L
C2M + USB through door
+ mains shield RFI filter, Class A2 (C3)
H5 Marine ruggedized Numerical Local Control Panel (LCP 101)
IP21 / Type 1 – Stainless steel back channel K
C2D + USB through door
(D1h, D5h, D6h enclosures) IRM for IT mains with Class A2 RFI
HG (Enclosure sizes F1, F2, F3, F4)

42 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19]

FC- – – – – – – – – – – – – – – – CX – – XX –

[8] PCB coating – IEC 721-3-3 (character 20) [11] H


 ardware option B (character 23) B8 VLT® Safety Option MCB 152 PROFIsafe STO
X Standard coated PCB Class 3C2 X No adaptation [16] C0-option (character 33-34)
C Coated PCB Class 3C3 Heat sink access panel CX No option
Q (enclosure size D and E only)
R Coated PCB Class 3C3 + ruggedized C4 VLT® Motion Control MCO 305
[9] Mains input (character 21) Enclosure sizes F1, F2, F3, F4, F10, F11, F12, F13, F18 [17] C1-option (character 35)
X No mains option 5 A 24 V supply (customer use) and X No option
G external temperature monitoring
7 Fuses R VLT® Extended Relay Card MCB 113
H 5 A 24 V supply (customer use)
Fuses and load sharing terminals [18] C1-option software (character 36-37)
A (enclosure sizes D/IP20 and F3, F4, F9, F11, J External temperature monitoring
F14, F18 only) No software option
K Common motor terminals Note: C4 option in [16] selected with no motion
XX
L 5 A 24 V supply + common motor terminals software in [18] will require programming by
Load sharing terminals qualified individual
D (enclosure sizes D/IP20 and F3, F4, F9, F11, F14,
External temperature monitoring + common
F18 only) M VLT® Synchronizing Controller MCO 350
motor terminals 10 (must select C4 in position [16])
Mains disconnect + fuse 5 A 24 V supply + external temperature
3 N
(enclosure sizes D, E and F3, F4, F9, F11, F14, F18) monitoring + common motor terminals VLT® Positioning Controller MCO 351
11
4 Mains contactor + fuse (enclosure size D) (must select C4 in position [16])
[12] Special version (character 24-27)
Mains disconnect, fuse and load sharing [19] Control Power Back-up Input (character 38-39)
5 SXXX Latest released standard software
(Not available for enclosure size F18) DX No DC input installed
S067 Integrated Motion Control
Mains disconnect + contactor + fuse D0 VLT® 24 V DC Supply Option MCB 107
E [13] LCP language (character 28)
(enclosure sizes D, E and F3, F4, F9, F11, F14, F18)
D1 VLT® Real-time Clock Option MCB 117
Circuit breaker + fuse Standard language package including
J X English, German, French, Spanish, Danish, Please beware that not all combinations are possible.
(enclosure sizes D, E and F3, F4, F9, F11, F14, F18)
Italian, Finnish and others Find help configuring your drive with the online
Mains circuit breaker, contactor and fuses configurator found under: driveconfig.danfoss.com
F Contact factory for other language options
(enclosure sizes F3, F4, F9, F11, F14, F18)
[14] A-options: Fieldbus (character 29-30)
Mains disconnect, contactor, load sharing
G terminals and fuses AX No option
(enclosure sizes F3, F4, F9, F11, F14, F18)
A0 VLT® PROFIBUS DP MCA 101
Mains circuit breaker, contactor, load sharing A4 VLT® DeviceNet MCA 104
H terminals and fuses
(enclosure sizes F3, F4, F9, F11, F14, F18) A6 VLT® CANopen MCA 105
AT VLT® 3000 PROFIBUS Converter MCA 113
Mains circuit breaker, load share and fuses
K (enclosure sizes F3, F4, F9, F11, F14, F18) AU VLT® 5000 PROFIBUS Converter MCA 114
Cable connection cabinet AL VLT® PROFINET MCA 120
T (enclosure size D5h/D7h only)
AN VLT® EtherNet/IP MCA 121
Cable connection cabinet and fuse AQ VLT® Modbus TCP MCA 122
W (enclosure size D5h/D7h only)
AY VLT® POWERLINK MCA 123
[10] Hardware option A (character 22)
A8 VLT® EtherCAT MCA 124
X Standard cable entries
AV VLT® 5000 DeviceNet Converter MCA 194
Enclosure sizes F1, F2, F3, F4, F10, F11, F12, F13, F18
[15] B-options (character 31-32)
E 30 A fuse protected power terminals
BX No application option
30 A fuse protected power terminals and
F BK VLT® General Purpose MCB 101
2.5-4 A manual motor starter
BR VLT® Encoder Input MCB 102
30 A fuse protected power terminals and
G 4-6.3 A manual motor starter BU VLT® Resolver Input MCB 103
30 A fuse protected power terminals and BP VLT® Relay Option MCB 105
H 6.3-10 A manual motor starter
BZ VLT® Safety PLC I/O MCB 108
30 A fuse protected power terminals and B2 VLT® PTC Thermistor Card MCB 112
J 10-16 A manual motor starter
B4 VLT® Sensor Input Card MCB 114
K Two 2.5-4 A manual motor starters
B6 VLT® Safety Option MCB 150 TTL
L Two 4-6.3 A manual motor starters
B7 VLT® Safety Option MCB 151 HTL
M Two 6.3-10 A manual motor starters
N Two 10-16 A manual motor starters

| Content | Danfoss Drives · DKDD.PB.302.A7.02 43


Electrical data – VLT® Low Harmonic Drive
and VLT® Advanced Active Filters
[T5] 3 x 480 V AC – VLT® Low Harmonic Drive
High overload (150% 1 min/10 min) Enclosure size
Type Output current Typical shaft Conti­nuous Estimated Protection rating [IEC/UL]
code (3 x 380-440 V) (3 x 441-480 V) output power input current power loss IP21 IP54

FC-302 Con. IN Inter. IMAX Inter. IMAX


Con. IN kW @ 400 V Hp @ 460 V [A] [W] Type 1 Type 12
(60 s) (60 s)
N132 260 390 240 360 132 200 251 7428 D1n D1n
N160 315 473 302 453 160 250 304 8048 D2n D2n
N200 395 593 361 542 200 300 381 9753 D2n D2n
N250 480 720 443 665 250 350 472 11587 E9 E9
P315 600 900 540 810 315 450 590 14140 E9 E9
P355 658 987 590 885 355 500 647 15286 E9 E9
P400 695 1043 678 1017 400 550 684 16063 E9 E9

[T5] 3 x 480 V AC – VLT® Low Harmonic Drive


Normal overload (110% 1 min/10 min) Enclosure size
Type Output current Typical shaft Conti­nuous Estimated Protection rating [IEC/UL]
code (3 x 380-440 V) (3 x 441-480 V) output power input current power loss IP21 IP54

FC-302 Con. IN Inter. IMAX Inter. IMAX


Con. IN kW @ 400 V Hp @ 460 V [A] [W] Type 1 Type 12
(60 s) (60 s)
N132 315 347 302 332 160 250 304 8725 D1n D1n
N160 395 435 361 397 200 300 381 9831 D2n D2n
N200 480 528 443 487 250 350 463 11371 D2n D2n
N250 600 660 540 594 315 450 590 14051 E9 E9
P315 658 724 590 649 355 500 647 15320 E9 E9
P355 745 820 678 746 400 600 733 17180 E9 E9
P400 800 880 730 803 450 600 787 18447 E9 E9

[T4] 3 x 380-480 V AC VLT® Advanced Active Filter


Normal overload (110% 1 min/10min automatically regulated) Enclosure size
Corrected Current Recommend- Protection rating [IEC/UL]
Type Estimated
ed fuse and
code @ 400 V @ 460 V @ 480 V @ 500 V power loss IP21 IP54
disconnect*
AAF006 Cont. Int. Cont. Int. Cont. Int. Cont. Int. [A] [W] Type 1 Type 12
A190 260 390 240 360 260 390 240 360 350 5000 D14 D14
A250 315 473 302 453 315 473 302 453 630 7000 E1 E1
A310 395 593 361 542 395 593 361 542 630 9000 E1 E1
A400 480 720 443 665 480 720 443 665 900 11100 E1 E1
* Built-in options for fuses and disconnect recommended

Typecode VLT® Advanced Active Filter


The different VLT® Active Filters can easily be configured acccording to customer request at drives.danfoss.com
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 .. 39
A A F 0 0 6 A x x x T 4 E x x H x x G C x x x S . X

8-10: 16-17: 21:


13-15:
190: 190 A correction current E54: IP 54/NEMA 12 HX: No RFI Filter X: No mains options
E21: IP 21/NEMA 1
250: 250 A correction current E5M: IP 54/NEMA 12 w. mains shield H4: RFI class A1 3: Disconnect & Fuse
E2M: IP 21/NEMA 1 w. mains shield
310: 310 A correction current C5M: IP 54/NEMA 12 w. stainless steel 7: Fuse
C2M: IP 21/NEMA 1 w. stainless steel
400: 400 A correction current back-channel and mains shield
back-channel and mains shield

44 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


Dimensions – VLT® Low Harmonic Drive and VLT® Advanced Active Filter
VLT® Low Harmonic Drive VLT® Advanced Active Filter
Enclosure size D1n D2n E9 D14 E1
IP21 / Type 1 IP21 / Type 1
Protection rating [IEC/UL] IP54 / Type 12 IP54 / Type 12
Height 1915.91 1914.7 2000.7 1780.0 2000.0
[mm] Width 929.2 1024.2 1200.0 600.0 600.0
Depth 418.4 418.4 538.0 418.4 538.0
[kg] Weight 353.0 413.0 676.0 238.0 453.0

Height 75.4 75.4 78.8 70.0 78.7


[in] Width 36.6 40.3 47.2 23.6 23.6
Depth 16.5 16.5 21.0 16.5 21.0
[lb] Weight 777.0 910.0 1490.0 524.7 998.7

Specifications VLT® Advanced Active Filter


3P/3W, Active Shunt Filter I5: 63%, I7: 45%, I11: 29%,
Filter type Individual harmonic current
(TN, TT, IT) I13: 25%, I17: 18%, I19: 16%,
allocation in selective mode
Frequency 50 to 60 Hz, ± 5% I23: 14%, I25: 13%
Enclosures IP21 – NEMA 1, IP54 – NEMA 12 Yes, leading (capacitive) or lagging
10% Reactive current compensation
Max. voltage pre-distortion (inductive) to target power factor
20% with reduced performance
Flicker reduction Yes
0-40 °C
Operating temperature +5 °C with reduced performance Programmable to harmonics or
Compensation priority
-10 °C with reduced performance displacement power factor
1000 m without derating Up to 4 units of same power
Paralleling option
Altitude 3000 m with reduced rating in master follower
performance (5%/1000 m) Current Transformer Support 1 A and 5 A secondary with auto
IEC61000-6-2 (Customer supply and field
EMC standards tuning Class 0.5 or better
IEC61000-6-4 mounting)
Conformal coated 4 (2 programmable)
Circuitry coating Digital inputs /outputs
– per ISA S71.04-1985, class G3 Programmable PNP or NPN logic
Languages 18 different Communication interface RS485, USB1.1
Direct harmonic control
Selective or overall Control type
Harmonic compensation (for faster response)
(90% RMS for harmonic
modes Response time < 15 ms (including HW)
reduction)
Harmonic settling time (5-95%) < 15 ms
2nd to 40th in overall mode, Reactive settling time (5-95%) < 15 ms
Harmonic compensation Maximum overshoot 5%
spectrum including triplens 5th, 7th, 11th, 13th,
17th, 19th, 23rd, 25th in selective mode Progressive control in the range of
Switching frequency 3 – 18 kHz
Average switching frequency 3 – 4.5 kHz

VLT® Advanced Active Filter AAF 006 VLT® Low Harmonic Drive

| Content | Danfoss Drives · DKDD.PB.302.A7.02 45


A options: Fieldbuses
Available for the full product range
Fieldbus Typecode position
A
VLT® PROFIBUS DP MCA 101
VLT® DeviceNet MCA 104
VLT® CANopen MCA 105
VLT® 3000 PROFIBUS Converter MCA 113
VLT® 5000 PROFIBUS Converter MCA 114
VLT® PROFINET MCA 120 14
VLT® EtherNet/IP MCA 121
VLT® Modbus TCP MCA 122
VLT® POWERLINK MCA 123
VLT® EtherCAT MCA 124
VLT® 5000 DeviceNet Converter MCA 194

PROFIBUS DP CANopen PROFINET


Operating the AC drive via a fieldbus enables High flexibility and low cost are two of the PROFINET uniquely combines the highest
you to reduce the cost of your system, commu- “cornerstones” for CANopen. performance with the highest degree of
nicate faster and more efficiently and benefit openness. The option is designed so that many
from an easier user interface. The CANopen option is fully equipped with of the features from the PROFIBUS can be
both high-priority access to control and status reused, minimizing user effort to migrate
Other features: of the drive (PDO Communication) and access PROFINET and securing the investment in
 Wide compatibility, a high level of availabi- all parameters through acyclic data a PLC program.
lity, support for all ­major PLC vendors, and (SDO Communication).
compatibility with future versions  Same PPO types as PROFIBUS for easy
 Fast, efficient communication, ­transparent For interoperability, the option has migration to PROFINET
installation, advanced diagnosis and para- ­implemented the DSP402 AC drive Profile.  Support of MRP
meterization and auto-­configuration These features all guarantee standardized  Support of DP-V1 Diagnostic allows easy,
of process data via GSD-file ­handling, interoperability and low cost. fast and standardized handling of warning
 Acyclic parameterization using PROFIBUS and fault information into the PLC,
DP-V1, P ­ ROFIdrive or Danfoss FC VLT® CANopen MCA 105 improving bandwidth in the system
(MCA101 only) profile state machines,  Implementation in accordance with
­PROFIBUS DP-V1, Master Class 1 and 2 Order code Conformance Class B
130B1103 standard  Built-in web server
VLT® PROFIBUS DP MCA 101 130B1205 coated  E-mail client for service notification

Order code VLT® PROFINET MCA 120


130B1100 standard
130B1200 coated VLT® 3000 PROFIBUS Order code
Converter 130B1135 standard, dual-port
130B1235 coated, dual-port
The VLT® PROFIBUS Converter MCA 113 is
DeviceNet a special version of the PROFIBUS options that
DeviceNet offers robust, efficient data han- emulates the VLT® 3000 commands in the
dling thanks to advanced Producer/Consumer VLT® AutomationDrive. EtherNet/IP
technology. Ethernet is the future standard for communica-
The VLT® 3000 can be replaced by the tion at the factory floor. EtherNet/IP is based on
 Support of ODVA’s AC drive profile suppor- VLT® AutomationDrive, or an existing system the newest technology available for industrial
ted via I/O instance 20/70 and 21/71 secures can be expanded without costly change of the use and handles even the most demanding
compatibility to existing systems PLC program. requirements.
 Benefit from ODVA’s strong ­conformance EtherNet/IP™ extends commercial off-the-shelf
­testing policies, which ensure that products VLT® 3000 PROFIBUS Converter MCA 113 Ethernet to the Common Industrial Protocol
are ­interoperable (CIP™) – the same upper-layer protocol and
 Built-in web server Order code object model found in DeviceNet.
 E-mail client for service notification 130B1245 coated
The option offers advanced features such as:
VLT® DeviceNet MCA 104  Built-in high performance switch enabling
VLT® 5000 PROFIBUS line-topology, and eliminating the need for
Order code external switches
130B1102 standard Converter  DLR Ring
130B1202 coated The VLT® PROFIBUS Converter MCA 114 is  Advanced switch and diagnosis functions
a special version of the PROFIBUS options that  Built-in web server
emulates the VLT® 5000 commands in the  E-mail client for service notification
VLT® AutomationDrive.  Unicast and Multicast communication

The VLT® 5000 can be replaced by the VLT® EtherNet/IP MCA 121
VLT® AutomationDrive, or an existing system
can be expanded without costly change of the Order code
PLC program. 130B1119 standard, dual-port
130B1219 coated, dual-port
The option supports DPV1.

VLT® 5000 PROFIBUS Converter MCA 114

Order code
130B1246 coated

46 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


Modbus TCP  Synchronization and positioning
­applications
VLT® EtherCAT MCA 124
Modbus TCP is the first industrial Ethernet-­  Built-in web server Order code
based protocol for automation. Modbus TCP is  E-mail client for service notification 130B5546 standard
able to handle connection intervals down to 5 130B5646 coated
ms in both directions, positioning it among the
fastest performing Modbus TCP devices in the VLT® POWERLINK MCA 123
market. For master redundancy, it features hot
swapping between two masters. Order code
VLT® DeviceNet Converter
130B1489 standard, dual-port The VLT® DeviceNet Converter MCA 194
Other features: 130B1490 coated, dual-port emulates VLT® 5000 commands in the
 Dual Master PLC connection for redundancy VLT® AutomationDrive.
in dual port options (MCA 122 only)
This means that a VLT® 5000 drive can be
VLT® Modbus TCP MCA 122 replaced by the VLT® AutomationDrive, or a
EtherCAT system can be expanded without costly
Order code The EtherCAT offers connectivity to change of the PLC program.
130B1196 standard, dual-port ­EtherCAT®-based networks via the EtherCAT
130B1296 coated, dual-port Protocol. The option emulates I/O instances and explicit
messages of a VLT® 5000.
The option handles the EtherCAT line
POWERLINK communication in full speed, and connection
towards the drive with an interval down to 4
VLT® DeviceNet Converter MCA 194
POWERLINK represents the second generation ms in both directions. This allows the option to Order code
of fieldbus. The high bit rate of industrial participate in networks ranging from low 130B5601 coated
Ethernet can now be used to make the full performance up to servo applications.
power of IT technologies used in the
automation world available for the factory  EoE Ethernet over EtherCAT support
world.  HTTP (Hypertext Transfer Protocol) for
diagnosis via built-in web server
POWERLINK provides high performance  CoE (CAN Over Ethernet) for access to drive
real-time and time synchronization features. parameters
Due to its CANopen-based communication  SMTP (Simple Mail Transfer Protocol)
models, network management and device for e-mail notification
description model, it offers much more than  TCP/IP for easy access to drive configuration
just a fast communication network. data from MCT 10
The perfect solution for:
 Dynamic motion control applications
 Material handling

B options: Functional extensions


Available for the full product range
Functional extensions Typecode position
B
VLT® General Purpose MCB 101
VLT® Encoder Input MCB 102
VLT® Resolver Input MCB 103
VLT® Relay Option MCB 105
VLT® Safety PLC I/O MCB 108 15
VLT® Analog I/O Option MCB 109
VLT® PTC Thermistor Card MCB 112
VLT® Sensor Input Card MCB 114
VLT® Safety Option MCB 150 TTL
VLT® Safety Option MCB 151 HTL
VLT® Safety Option MCB 152 PROFIsafe STO

VLT® General Purpose I/O VLT® Encoder Input MCB 102 VLT® Resolver Input MCB 103
MCB 101 This option offers the possibility to connect This option enables connection of a resolver to
various types of incremental and absolute provide speed feedback from the motor.
This I/O option offers an extended number of encoders. The connected encoder can be used
­control inputs and outputs: for closed loop speed/position control as well  Primary voltage............................................. 2-8 Vrms
as closed loop flux motor control.  Primary frequency.................................... 2.0-15 kHz
 3 digital inputs 0-24 V: Logic ‘0’ < 5 V; Logic  Primary current max...............................50 mA rms
‘1’ > 10V The following encoder types are supported:  Secondary input voltage.............................4 Vrms
 2 analog inputs 0-10 V: Resolution 10 bit  5V TTL (RS 422)  Spring-loaded connection
plus sign  1VPP SinCos
 2 digital outputs NPN/PNP push pull  SSI Ordering number
 1 analog output 0/4-20 mA  Hiperface 130B1127 standard
 Spring-loaded connection  EnDat 2.1 and 2.2 130B1227 coated (Class 3C3/IEC 60721-3-3)
Ordering number Ordering number
130B1125 standard 130B1115 standard
130B1212 coated (Class 3C3/IEC 60721-3-3) 130B1203 coated (Class 3C3/IEC 60721-3-3)

| Content | Danfoss Drives · DKDD.PB.302.A7.02 47


VLT® Relay Card MCB 105 VLT® PTC Thermistor Card VLT® Safety Option MCB 152
Makes it possible to extend relay functions with MCB 112 The VLT® Safety Option MCB 152 enables activa-
3 ­additional relay outputs. tion of Safe Torque Off (STO) via the PROFIsafe
The VLT® PTC Thermistor Card fieldbus in combination with VLT® PROFINET
MCB 112 enables improved surveillance of the
 Max. switch rate at rated MCA 120 fieldbus option. It improves flexibility
­motor c­ ondition compared to the built-in ETR
load/min. load ................................ 6 min-1/20 sec-1 by connecting safety devices within a plant.
­function and thermistor terminal.
 Protects control cable connection
 Spring-loaded control wire connection The safety functions of the MCB 152 are
 Protects the motor from overheating implemented according to EN IEC 61800-5-2.
 ATEX-approved for use with Ex d and
Max. terminal load: The MCB 152 supports PROFIsafe functionality
Ex e motors
 AC-1 Resistive load ............................ 240 V AC 2 A to activate integrated safety functions of the
 Uses Safe Torque Off function, which is
 AC-15 Inductive VLT® AutomationDrive from any PROFIsafe host,
approved in accordance with SIL 2 IEC 61508
load @cos phi 0.4 ............................240 V AC 0.2 A up to Safety Integrity Level SIL  2 according
 DC-1 Resistive load ...............................24 V DC 1 A to EN  IEC 61508 and EN IEC 62061, Perfor-
Ordering number
 DC-13 Inductive mance Level PL d, Category 3 according to
130B1137 coated (Class 3C3/IEC 60721-3-3)
load @cos phi 0.4 .............................. 24 V DC 0.1 A EN  ISO  13849-1.

Min. terminal load:  PROFIsafe device


 DC 5 V........................................................................10 mA VLT® Sensor Input Card (in combination with MCA 120)
 Replacement of external safety equipment
Ordering number MCB 114  2 safe programmable inputs
130B1110 standard This option protects the motor from being  Safe LCP copy
130B1210 coated (Class 3C3/IEC 60721-3-3) overheated by monitoring the temperature of  Dynamic commissioning report
bearings and windings in the motor.
Ordering number
 Protects the motor from overheating 130B9860 coated (Class 3C3/IEC 60721-3-3)
VLT® Safe PLC I/O MCB 108  3 self-detecting sensor inputs for 2 or 3 wire
The VLT® AutomationDrive FC 302 provides a PT100/PT1000 sensors
safety input based on a single-pole 24 V DC  1 additional analog input 4-20 mA
input.
Ordering number
 For the majority of applications, this input 130B1172 standard
enables the user to implement safety in a 130B1272 coated (Class 3C3/IEC 60721-3-3)
cost-effective way. For applications that
work with more advanced products like
Safety PLC and light curtains, the Safe PLC VLT® Safety Option
interface enables the connection of a two-
wire safety link MCB 150 and MCB 151
 The Safe PLC Interface allows the Safe PLC
to interrupt on the plus or the minus link The VLT ® Safety Options MCB 150 and
without interfering the sense signal of the MCB 151 expand the Safe Torque Off (STO)
Safe PLC function, which is integrated in a standard
VLT® AutomationDrive. Use the Safe Stop 1
Ordering number (SS1) function to perform a controlled stop
130B1120 standard before removing torque. Use the Safely-­Limited
130B1220 coated (Class 3C3/IEC 60721-3-3) Speed SLS function to monitor whether a
specified speed is exceeded.

The functions can be used up to PL d accord-


VLT® Analog I/O Option ing to ISO 13849-1 and SIL 2 according to
MCB 109 IEC 61508.

This analog input/output option is easily fitted  Additional standards-compliant safety


in the AC drive for upgrading to advanced functions
performance and control using the additional  Replacement of external safety equipment
I/O. This option also upgrades the AC drive with  Reduced space requirements
a battery back-up supply for the AC drive built-  2 safe programmable inputs
in clock. This provides stable use of all AC drive  1 safe output (for T37)
clock functions as timed actions.  Easier machine certification
 Drive can be powered continuously
 3 analog inputs, each configurable as both  Safe LCP Copy
voltage and temperature input  Dynamic commissioning report
 Connection of 0-10 V analog signals as well  TTL (MCB 150) or HTL (MCB 151) encoder as
as Pt1000 and Ni1000 temperature inputs speed feedback
 3 analog outputs each configurable as 0-10
V outputs Ordering number
 Back-up supply for the standard clock func- 130B3280 MCB 150, 130B3290 MCB 151
tion in the AC drive

The back-up battery typically lasts for 10 years,


depending on environment.

Ordering number
130B1143 standard
130B1243 coated (Class 3C3/IEC 60721-3-3)

48 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


C options: Motion control and relay card
Available for the full product range
Motion control and relay card Typecode position
C
VLT® Motion Control MCO 305 16
VLT® Synchronizing Control MCO 350
16 and 18
VLT® Positioning Controller MCO 351
VLT® Extended Relay Card MCB 113 17

VLT® Extended Relay Card 


Support of CANopen motion bus, encoders
and I/O modules
Ordering number
130B1152 standard
MCB 113 
Sends and receives data via fieldbus 130B1252 coated (Class 3C3/IEC 60721-3-3)
The VLT® Extended Relay Card MCB 113 adds ­interface (requires fieldbus option)
inputs/outputs for increased flexibility.  PC software tools for debugging and
­commissioning: Program and Cam editor VLT® Positioning Controller
„„
7 digital inputs  Structured programming language with
„„
2 analog outputs both cyclic and event-driven execution MCO 351
„„
4 SPDT relays
„„
Meets NAMUR recommendations Ordering number The VLT® Positioning Controller MCO 351 offers
„„
Galvanic isolation capability 130B1134 standard a host of user-friendly benefits for positioning
130B1234 coated (Class 3C3/IEC 60721-3-3) applications in many industries.
Ordering number
130B1164 standard Features:
130B1264 coated (Class 3C3/IEC 60721-3-3)  Relative positioning
VLT® Synchronizing  Absolute positioning
Controller MCO 350  Touch-probe positioning
 End-limit handling (software and hardware)
VLT® Motion Control The VLT® Synchronizing Controller MCO 350 for  Control via I/Os or fieldbus
MCO 305 VLT® AutomationDrive expands the functional
properties of the AC drive in synchronizing ap-
 Mechanical brake handling (programmable
hold delay)
An integrated programmable motion controller plications, and replaces traditional mechanical  Error handling
adding extra functionality for VLT® Automation- solutions.  Jog speed/manual operation
Drive FC 301 and FC 302.  Marker related positioning
 Speed synchronizing  Home function
VLT® Motion Control Option MCO 305 offers  Position (angle) synchronizing with or  Configuration as well as read-out of status
easy-to-use motion functions combined with without marker correction and data via the LCP
programmability – an ideal solution for posi-  On-line adjustable gear ratio
tioning and synchronizing applications.  On-line adjustable position (angle) offset Ordering number
 Encoder output with virtual master function 130B1153 standard
 Synchronization (electronic shaft), for synchronization of multiple followers 130B1253 coated (Class 3C3/IEC 60721-3-3)
­positioning and electronic cam control  Control via I/Os or fieldbus
 2 separate interfaces supporting both  Home function
­incremental and absolute encoders  Configuration as well as read-out of status
 1 encoder output (virtual master function) and data via the LCP
 10 digital inputs
 8 digital outputs

D option: 24 V back-up power supply


Available for the full product range
24 V back-up power supply Typecode position
D
VLT® 24 V DC Supply Option MCB 107 19

VLT® 24 V DC Supply This enables full operation of the LCP (includ-


ing the parameter setting) and all installed
Ordering number
130B1108 standard
MCB 107 options without connection to mains. 130B1208 coated (Class 3C3/IEC 60721-3-3)
Connect an external DC supply to keep the
control section and any installed option func- „„
Input voltage range.....................24 V DC +/- 15%
tioning during power failure. (max. 37 V for 10 sec.)
„„
Max. input current ............................................... 2.2 A
„„
Max. cable length ................................................75 m
„„
Input capacitance load .............................. < 10 uF
„„
Power-up delay ..................................................< 0.6 s

| Content | Danfoss Drives · DKDD.PB.302.A7.02 49


Accessories
Available for the full product range
LCP
VLT® Control Panel LCP 101 (Numeric)
Ordering number: 130B1124
VLT® Control Panel LCP 102 (Graphical)
Ordering number: 130B1107
VLT® Wireless Communication Panel LCP 103
Ordering number: 134B0460
LCP Panel Mounting Kit
Ordering number for IP20 enclosure
130B1113: With fasteners, gasket, graphical LCP and 3 m cable
130B1114: With fasteners, gasket, numerical LCP and 3 m cable
130B1117: With fasteners, gasket and without LCP and with 3 m cable
130B1170: With fasteners, gasket and without LCP

Ordering number for IP55 enclosure


130B1129: With fasteners, gasket, blind cover and 8 m “free end” cable
LCP Remote Mounting Kit
Ordering number:
134B5223 – Kit with 3 m cable:
134B5224 – Kit with 5 m cable
134B5225 – Kit with 10 m cable
Accessories
PROFIBUS SUB-D9 Adapter
IP20, A2 and A3
Ordering number: 130B1112
Option Adapter
Ordering number: 130B1130 standard, 130B1230 coated
Adapter Plate for VLT® 3000 and VLT® 5000
Ordering number: 130B0524 – to be used only for IP20/NEMA type 1 units up to 7.5 kW
USB Extension
Ordering number:
130B1155: 350 mm cable
130B1156: 650 mm cable
IP21/Type 1 (NEMA 1) kit
Ordering number
130B1121: For enclosure size size A1
130B1122: For enclosure size size A2
130B1123: For enclosure size size A3
130B1187: For enclosure size size B3
130B1189: For enclosure size size B4
130B1191: For enclosure size size C3
130B1193: For enclosure size size C4
NEMA 3R outdoor weather shield
Ordering number
176F6302: For enclosure size size D1h
176F6303: For enclosure size size D2h
NEMA 4X outdoor weather shield
Ordering number
130B4598: For enclosure size size A4, A5, B1, B2
130B4597: For enclosure size size C1, C2
Motor connector
Ordering number:
130B1065: enclosure size A2 to A5 (10 pieces)
Mains connector
Ordering number:
130B1066: 10 pieces mains connectors IP55
130B1067: 10 pieces mains connectors IP20/21
Relays 1 terminal
Ordering number: 130B1069 (10 pieces 3 pole connectors for relay 01)
Relays 2 terminal
Ordering number: 130B1068 (10 pieces 3 pole connectors for relay 02)
Control card terminals
Ordering number: 130B0295
VLT® Leakage Current Monitor Module RCMB20/RCMB35
Ordering number:
130B5645: A2-A3
130B5764: B3
130B5765: B4
130B6226: C3
130B5647: C4
VLT® Pressure Transmitter PTU 025
Ordering number:
Not yet available for ordering
PC software
VLT® Motion Control Tool MCT 10
VLT® Motion Control Tool MCT 31
Danfoss HCS Harmonic Calculation Software
VLT® Energy Box
Danfoss ecoSmart™

50 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


Power options
Power option
VLT® Sine-Wave Filter MCC 101
VLT® dU/dt Filter MCC 102
VLT® Common Mode Filters MCC 105
VLT® Advanced Harmonic Filter AHF 005/010
VLT® Brake Resistors MCE 101
VLT® Line Reactor MCC 103

VLT® Sine-wave Filter VLT® Common Mode Filter VLT® Brake Resistor MCE 101
MCC 101 MCC 105  Energy generated during braking is
­absorbed by the resistors, protecting
 VLT® Sine-wave Filters are positioned bet-  Positioned between the AC drive and the ­electrical components from heating up
ween the AC drive and the motor to provide motor  Optimized for the FC-series and general
a sinusoidal phase-to-phase motor voltage  They are nano-crystalline cores that mitigate versions for horizontal and vertical motion
 Reduces motor insulation stress high-frequency noise in the motor cable are available
 Reduces acoustic noise from the motor (shielded or unshielded) and reduce bearing  Built-in thermo switch
 Reduces bearing currents (especially in large currents in the motor  Versions for vertical and horizontal
motors)  Extends motor bearing lifetime ­mounting
 Reduces losses in the motor  Can be combined with dU/dt and sine-wave  A selection of the vertically mounted units
 Prolongs service lifetime filters are UL-recognized
 VLT® FC series family look  Reduces radiated emissions from the motor
cable Power range
Power range  Reduces electromagnetic interference Precision electrical match to each individual
3 x 200-500 V, 2.5-800 A  Easy to install – no adjustments necessary VLT® drive power size
3 x 525-690 V, 4.5-660 A  Oval shaped – allows mounting inside the
AC drive enclosure or motor terminal box Enclosure ratings:
Enclosure ratings  IP20
 IP00 and IP20 wall-mounted enclosures Power range  IP21
rated up to 75 A (500 V) or 45 A (690 V) 380-415 V AC (50 and 60 Hz)  IP54
 IP23 floor-mounted enclosures rated 115 A 440-480 V AC (60 Hz)  IP65
(500 V) or 76 A (690 V) or more 600 V AC (60 Hz)
 IP54 both wall-mounted and floor-mounted 500-690 V AC (50 Hz) Ordering number
enclosures rated up to 4.5 A, 10 A, See relevant Design Guide
22 A (690 V) Ordering number
130B3257 Enclosure size A and B
Ordering number 130B7679 Enclosure size C1
See relevant Design Guide 130B3258 Enclosure size C2, C3 and C4 VLT® Line Reactor MCC 103
130B3259 Enclosure size D
130B3260 Enclosure size E and F  Ensures current balance in load-sharing ap-
plications, where the DC-side of the rectifier
VLT® dU/dt Filter MCC 102 of multiple drives is connected together
 UL-recognized for applications using load
 Reduces the dU/dt values on the motor VLT® Advanced Harmonic sharing
terminal phase-to-phase voltage
Filter AHF 005 and AHF 010  When planning load-sharing applications,
 Positioned between the AC drive and the pay special attention to different enclosure
motor to eliminate very fast voltage chan-  Optimized harmonic performance for type combinations and inrush concepts
ges VLT® drives rated up to 250 kW  For technical advice regarding load-sharing
 The motor terminal phase-to-phase voltage  A patented technique reduces THD levels in applications, contact Danfoss application
is still pulse shaped but its dU/dt values are the mains network to less than 5-10% support
reduced  Perfect match for industrial automation,  Compatible with VLT® AutomationDrive
 Reduces stress on the motor’s insulation highly dynamic applications and safety 50 Hz or 60 Hz mains supply
and are recommended in applications with installations
older motors, aggressive environments or Ordering number
frequent braking which cause increased DC Power range See relevant Design Guide
link voltage 380-415 V AC (50 and 60 Hz)
 VLT® FC series family look 440-480 V AC (60 Hz)
600 V AC (60 Hz)
Power range 500-690 V AC (50 Hz)
3 x 200-690 V (up to 880 A)
Enclosure ratings
Enclosure ratings  IP20
 IP00 and IP20/IP23 enclosure in the entire (An IP21/NEMA 1 upgrade kit is available)
power range  IP00
 IP54 enclosure available up to 177 A (Forced cooling is required. There is no fan
in the IP00 unit. Separate cooling measures
Ordering number must be implemented in the cabinet as part
See relevant Design Guide of the installation)

Ordering number
See relevant Design Guide

| Content | Danfoss Drives · DKDD.PB.302.A7.02 51


Accessory compatibility with enclosure size
Overview for enclosure sizes D, E and F only
F3/F4 (w/ F9 (w/ F11/F13
Typecode D1h/ D3h/ D5h/ D6h/ D1n/ E1h/ E3h/ F10/
Enclosure size E9 F1/F2 options F8 options (w/options
position D2h D4h D7h D8h D2n E2h E4h F12
cabinet) cabinet) cabinet)
Enclosure with corrosion-­resistant 4 – – – – – – – – –
back channel
Mains shielding 4 – – n n n n n n

Space heaters and thermostat 4 – – – – – –


Cabinet light with power outlet 4 – – – – – – – – – –
RFI filters (+) 5 – – –
Insulation Resistance Monitor (IRM) 5 – – – – – – – – – – –
Residual Current Device (RCD) 5 – – – – – – – – – – –
Brake Chopper (IGBTs) 6 –
Safe Torque Off with Pilz Safety Relay 6
Regeneration terminals 6 –
Common Motor Terminals 6 n n n n n n n n n n

Emergency Stop with 6 – – – – – – – – – – – – –


Pilz Safety Relay
Safe Torque Off + Pilz Safety Relay 6 – – – – – – – –
No LCP 7 – – – – – – – –
VLT® Control Panel LCP 101 (Numeric) 7 – – – – – – – – – –
VLT® Control Panel LCP 102 (Graphical) 7 n n n n n n n n n n

Fuses 9 – n

Load sharing terminals 9 – – – – – – – – – –


Fuses + load sharing terminals 9 – – – – – – – – – –
Disconnect 9(1) – – – – – – –
Circuit breakers 9(1) – – – – – – – – – – – –
Contactors 9(1) – – – – – – – – – – – –
Manual motor starters 10 – – – – – – – – – –
30 A, fuse-protected ­terminals 10 – – – – – – – – – –
24 V DC supply 11 – – – – – – – – – –
External temperature monitoring 11 – – – – – – – – – –
Heat sink access panel 11 – – – – – – – –
NEMA 3R ready drive 11 – – – – – – – – – – – – –

Options supplied with fuses


(1)

Not available in 690 V


(+)

Optional
n Standard

52 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


Enclosure with corrosion-­ Residual Current Device Disconnect
resistant back channel (RCD) A door-mounted handle allows for the manual
operation of a power disconnect switch to en-
For additional protection from corrosion in Uses the core balance method to monitor able and disable power to the drive, increasing
harsh environments, units can be ordered in ground fault currents in grounded and safety during servicing. The disconnect is inter-
an enclosure that includes a stainless steel high-­resistance grounded systems (TN and locked with the cabinet doors to prevent them
back channel, heavier plated heat sinks and an TT ­systems in IEC terminology). There is a from being opened while power is still applied.
upgraded fan. pre-warning (50% of main alarm setpoint) and
a main alarm setpoint. Associated with each
This option is recommended in salt-air environ- setpoint is an SPDT alarm relay for external
ments, such as those near the ocean. use. Requires an external “window-type” Circuit breakers
current transformer (supplied and installed by
customer). A circuit breaker can be remotely tripped, but
must be manually reset. Circuit breakers are
Mains shielding  Integrated into the drive’s interlocked with the cabinet doors to prevent
Safe Torque Off circuit them from being opened while power is still
Lexan® shielding can be mounted in front of
 IEC 60755 Type B device monitors, pulsed applied. When a circuit breaker is ordered as an
incoming power terminals and the input plate
DC, and pure DC ground fault currents option, fuses are also included for fast-acting
to protect from accidental contact when the
 LED bar graph indicator of the ground fault current overload protection of the AC drive.
enclosure door is open.
current level from 10-100% of the setpoint
 Fault memory
Space heaters  TEST / RESET key Contactors
and thermostat An electrically controlled contactor switch
allows for the remote enabling and disabling
Mounted in the cabinet interior of drives with Safe Torque Off with of power to the drive. An auxiliary contact on
enclosure sizes D and F and controlled via an
automatic thermostat, space heaters controlled
Pilz Safety Relay the contactor is monitored by the Pilz Safety
Module if the IEC Emergency Stop option is
via an automatic thermostat prevent conden- Available for drives with enclosure size F. ordered.
sation inside the enclosure. Enables the Pilz Relay to fit in the enclosure
without requiring an options cabinet.
The thermostat default settings turn on the
­heaters at 10 °C (50 °F) and turn them off at Manual motor starters
15.6 °C (60 °F). Emergency Stop with Pilz Provide 3-phase power for electric cooling
blowers that are often required for larger
Safety Relay motors. Power for the ­starters is provided from
Cabinet light with Includes a redundant 4-wire emergency stop the load side of any supplied contactor, circuit
pushbutton mounted on the front of the breaker or disconnect switch. If a Class 1 RFI
power outlet enclosure, and a Pilz relay that monitors it filter option is ordered, the input side of the
A light can be mounted on the cabinet interior in conjunction with the drive’s Safe Torque RFI provides the power to the starter. Power is
of drives with enclosure size F, to increase Off circuit and contactor position. Requires a fused before each motor starter and is off when
visibility during servicing and maintenance. contactor and the options cabinet for drives the incoming power to the drive is off. Up to
The light housing includes a power outlet for with enclosure size F. two starters are allowed. If a 30 A, fuse-protect-
temporarily powering laptop computers or ed circuit is ordered, then only one starter is
other devices. Available in two voltages: allowed. Starters are integrated into the drive’s
Safe Torque Off circuit.
 230 V, 50 Hz, 2.5 A, CE/ENEC
Brake Chopper (IGBTs)
 120 V, 60 Hz, 5 A, UL/cUL Brake terminals with an IGBT brake chopper cir- Unit features include:
cuit allow for the connection of external brake  Operation switch (on/off)
resistors. For detailed data on brake resistors  Short circuit and overload protection with
please see the VLT® Brake Resistor MCE 101 test function
RFI filters Design Guide, MG.90.Ox.yy, available at  Manual reset function
VLT® Series drives feature integrated Class A2 http://drivesliterature.danfoss.com/
RFI filters as standard. If additional levels of
RFI/EMC ­protection are required, they can be 30 A, fuse-protected
obtained using optional Class A1 RFI filters, Regeneration terminals ­terminals
which provide ­suppression of radio frequency
interference and electromagnetic radiation in Allow connection of regeneration units to  3-phase power matching incoming mains
accordance with EN 55011. the DC bus on the capacitor bank side of the voltage for powering auxiliary customer
DC-link reactors for regenerative braking. The equipment
On drives with enclosure size F, the Class A1 ­enclosure size F regeneration terminals are  Not available if two manual motor starters
RFI filter requires the addition of the options sized for approximately 50% of the power are selected
cabinet. rating of the drive. Consult the factory for  Terminals are off when the incoming power
­regeneration power limits based on the to the drive is off
Marine-use RFI filters are also available. ­specific drive size and voltage.  Power for the fused-protected terminals will
be provided from the load side of any sup-
plied c­ ontactor, circuit breaker, or discon-
Insulation Resistance Load sharing terminals nect switch If a Class 1 RFI filter option is
ordered, the input side of the RFI provides
Monitor (IRM) These terminals connect to the DC-bus on the the power to the starter.
rectifier side of the DC-link reactor and allow
Monitors the insulation resistance in un- for the sharing of DC bus power between
grounded systems (IT systems in IEC terminol- multiple drives. For drives with enclosure
ogy) between the system phase conductors size F, the load sharing terminals are sized for
and ground. There is an ohmic pre-warning approximately 33% of the power rating of the
and a main alarm setpoint for the insulation drive. Consult the factory for load sharing ­limits
level. Associated with each setpoint is an SPDT based on the specific drive size and voltage.
alarm relay for external use. Only one insulation
resistance monitor can be connected to each
ungrounded (IT) system.

 Integrated into the drive’s Safe Torque


Off circuit
 LCD display of insulation resistance
 Fault memory
 INFO, TEST and RESET key

| Content | Danfoss Drives · DKDD.PB.302.A7.02 53


Common Motor Terminals network, which requires the purchase of a sep-
arate module/bus coupler. A Safe Torque Off
VLT® Control Panel LCP 102
The common motor terminal option provides brake option must be ordered when selecting (Graphical)
the bus bars and hardware required to connect external temperature monitoring.  Multi-language display
the motor terminals from the paralleled  Quick menu for easy commissioning
inverters to a single terminal (per phase) to ac- Universal inputs (5)  Full parameter back-up and copy function
commodate the installation of the motor-side Signal types:  Alarm logging
top entry kit.  RTD inputs (including Pt100), 3-wire or  Info key explains the function of the
4-wire ­selected item on display
This option is also recommended to connect  Thermocouple  Hand-operated start/stop or selection of
the output of a drive to an output filter or out-  Analog current or analog voltage Automatic mode
put contactor. The common motor terminals  Reset function
eliminate the need for equal cable lengths Additional features:  Trend graphing
from each inverter to the common point of the  One universal output, configurable for
output filter (or motor). analog voltage or analog current Ordering number
 Two output relays (N.O.) 130B1107
 Dual-line LC display and LED diagnostics
24 V DC supply  Sensor lead wire break, short circuit and
­incorrect polarity detection
 5 A, 120 W, 24 V DC  Interface set-up software VLT® Wireless
 Protected against output overcurrent, over-  If 3 PTC are required, an MCB  112 control ­Communication Panel
load, short circuits, and overtemperature card ­option must be added.
 For powering customer-supplied accessory LCP 103
devices such as sensors, PLC I/O, contactors, Additional external temperature monitors:  Full access to the drive
temperature probes, indicator lights and/or  This option is available in case you need  Real-time error messages
other electronic hardware more than the MCB  114 and MCB 112  PUSH notifications for alarms/warnings
 Diagnostics include a dry DC-ok contact, a ­provides.  Safe and secure WPA2 encryption
green DC-ok LED and a red overload LED  Intuitive parameter functionalities
 Version with RTC available  Live graphs for monitoring and fine tuning
VLT® Control Panel LCP 101  Multi-language support
 Upload or download parameter file to the
External temperature (Numeric) built-in memory or to your smartphone
monitoring  Status messages
 Quick menu for easy commissioning Ordering number
Designed for monitoring temperatures of  Parameter setting and adjusting 134B0460
external system components, such as the mo-  Hand-operated start/stop function or
tor windings and/or bearings. Includes eight ­selection of Automatic mode
universal input modules plus two dedicated  Reset function
thermistor input modules. All ten modules
are integrated into the drive’s Safe Torque Off Ordering number
circuit and can be monitored via a fieldbus 130B1124

Loose kits for enclosure sizes D, E and F


Kit Available for following enclosure sizes
NEMA 3R outdoor weather shield D1h, D2h
D1h, D2h, D3h, D4h, D5h, D6h,
USB in the door kit D7h, D8h, E1h, E2h, E3h, E4h, F
Enclosure size F top entry kit motor cables F
Enclosure size F top entry kit mains cables F
Common motor terminal kits F1/F3, F2/F4
Adapter plate D1h, D2h, D3h, D4h
Back-channel duct kit D1h, D2h, D3h, D4h, E3h, E4h
NEMA 3R Rittal and welded enclosures D3h, D4h
Back-channel cooling kits for non-Rittal enclosures D3h, D4h
Back-channel cooling kit (in-bottom/out-top) D1h, D2h, D3h, D4h, E3h, E4h
Back-channel cooling kit (in-back/out-back) D1h, D2h, D3h, D4h, E3h, E4h, F
Pedestal kit with in-back/out-back cooling D1h, D2h
Pedestal kit D1h, D2h, D5h, D6h, D7h, D8h
Top entry of fieldbus cables D3, D4, D1h-D8h
LCP Remote Mounting Kit Available for the full product range

NEMA 3R outdoor USB in the door kit Enclosure size F top entry kit
weather shield Available for all enclosure sizes, this USB motor cables
extension cord kit allows access to the drive
Designed to be mounted over the VLT® drive To use this kit, the drive must be ordered with
controls via laptop computer without opening
to protect from direct sun, snow and falling the common motor terminal option. The
the drive.
debris. Drives used with this shield must be kit includes everything to install a top entry
ordered from the factory as “NEMA 3R Ready”. cabinet on the motor side (right side) of an F
The kits can only be applied to drives manu-
This is an enclosure option in the type code size enclosure.
factured after a certain date. Drives built prior
– E5S. to these dates do not have the provisions to
accommodate the kits. Reference the following Ordering number
Ordering number F1/F3, 400 mm.................................................... 176F1838
table to determine which drives the kits can be
D1h............................................................................ 176F6302 F1/F3, 600 mm.....................................................176F1839
applied to.
D2h............................................................................ 176F6303 F2/F4 400 mm.....................................................176F1840
F2/F4, 600 mm.....................................................176F1841
F8, F9, F10, F11, F12, F13.................. Contact factory

54 Danfoss Drives · DKDD.PB.302.A7.02 | Content |


Enclosure size F top entry kit Back-channel cooling kits Ordering numbers for E-frames:
E3h (in bottom/out top)
mains cables for non-Rittal enclosures 600 mm bottom plate...................................176F6606
The kits include everything required to install a The kits are designed to be used with the E3h (in bottom/out top)
top entry section onto the mains side (left side) IP20/Chassis drives in non-Rittal enclosures for 800 mm bottom plate...................................176F6607
of an F size enclosure. in-back/out-back cooling. Kits do not include E4h (in bottom/out top)
plates for mounting in the enclosures. 800 mm bottom plate...................................176F6608
Ordering number E3h (in back/out back)................................... 176F6610
F1/F2, 400 mm.....................................................176F1832 Ordering number E4h (in back/out back)....................................176F6611
F1/F2, 600 mm.....................................................176F1833 D3h..............................................................................176F3519 E3h (in bottom/out back)
F3/F4 with disconnect, 400 mm.............. 176F1834 D4h............................................................................. 176F3524 600 mm bottom plate....................................176F6612
F3/F4 with disconnect, 600 mm...............176F1835 E3h (in bottom/out back)
F3/F4 without disconnect, 400 mm...... 176F1836 Ordering number for corrosion resistant 800 mm bottom plate....................................176F6613
F3/F4 without disconnect, 600 mm.......176F1837 D3h............................................................................. 176F3520 E4h (in bottom/out back)
F8, F9, F10, F11, F12, F13.................. Contact factory D4h............................................................................. 176F3525 800 mm bottom plate................................... 176F6614
E3h (in back/out top).......................................176F6615
E4h (in back/out top)...................................... 176F6616
Common motor terminal kits Back-channel cooling kit
The common motor terminal kits provide the (in-bottom/out-back) Pedestal kit with in-back/
busbars and hardware required to connect the
motor terminals from the paralleled inverters to Kit for directing the back-channel air flow in the out-back cooling
bottom of the drive and out the back.
a single terminal (per phase) to accommodate See additional documents 177R0508 and
the installation of the motor-side top entry kit. 177R0509.
Ordering number
This kit is equivalent to the common motor ter- D1h/D3h.................................................................. 176F3522
minal option of a drive. This kit is not required Ordering number
D2h/D4h..................................................................176F3527
to install the motor-side top entry kit if the D1h 400 mm kit.................................................. 176F3532
common motor terminal option was specified D2h 400 mm kit.................................................. 176F3533
Ordering number corrosion resistant
when the drive was ordered. D1h/D3h.................................................................. 176F3523
D2h/D4h................................................................. 176F3528
This kit is also recommended to connect the
output of a drive to an output filter or output Pedestal kit
contactor. The common motor terminals The pedestal kit is a 400 mm high pedestal for
eliminate the need for equal cable lengths enclosure sizes D1h and D2h, and 200 mm high
from each inverter to the common point of the Back-channel cooling kit for enclosure sizes D5h and D6h, that allows
output filter (or motor). (in-back/out-back) the drives to be floor mounted. The front of the
pedestal has openings for input air to cool the
Ordering number These kits are designed to be used for power components.
F1/F2, 400 mm.....................................................176F1832 redirecting the back-channel air flow. Factory
F1/F2, 600 mm.....................................................176F1833 back-channel cooling directs air in the bottom Ordering number
of the drive and out the top. The kit allows the D1h 400 mm kit.................................................. 176F3631
air to be directed in and out the back of the D2h 400 mm kit.................................................. 176F3632
Adapter plate drive. D5h/D6h 200 mm kit......................................176F3452
D7h/D8h 200 mm kit...................................... 176F3539
The adapter plate is used to replace an old Ordering number for
enclosure size D drive with the new enclosure in-back/out-back c­ ooling kit
size D drive, using the same mounting. D1h.............................................................................176F3648
D2h.............................................................................176F3649 Input-plate option kit
Ordering number D3h.............................................................................176F3625 Input-plate option kits are available for enclo-
D1h/D3h adapter plate to replace D4h.............................................................................176F3626 sure sizes D and E. The kits can be ordered to
D1/D3 drive...........................................................176F3409 D5h/D6h................................................................. 176F3530 add fuses, disconnect/fuses, RFI, RFI/fuses and
D2h/D4h adapter plate to replace D7h/D8h..................................................................176F3531 RFI/disconnect/fuses. Please consult the factory
D2/D4 drive........................................................... 176F3410 for kit ordering numbers.
Ordering number for corrosion resistant
D1h.............................................................................176F3656
D2h.............................................................................176F3657
Back-channel duct kit D3h.............................................................................176F3654 Top entry of fieldbus cables
Back-channel duct kits are offered for con- D4h............................................................................. 176F3655 The top entry kit provides the ability to install
version of enclosure sizes D and E. They are fieldbus cables through the top of the drive.
offered in two configurations – in-bottom/out- Ordering number for The kit is IP20 when installed. If an increased
top venting and top only venting. Available for VLT® Low Harmonic Drives rating is desired, a different mating connector
enclosure sizes D3h and D4h. D1n.............................................................................176F6482 can be used.
D2n.............................................................................176F6481
Ordering number top and bottom E9 ................................................................................ 176F3538 Ordering number
D3h kit 1800 mm............................................... 176F3627 F18...............................................................................176F3534 D1h-D8h..................................................................176F3594
D4h kit 1800 mm...............................................176F3628
D3h Kit 2000 mm..............................................176F3629 Ordering number for
D4h Kit 2000 mm..............................................176F3630 VLT® Advanced Active Filter AAF 006
D14.............................................................................. 176F3535 LCP Remote Mounting Kit
The kit makes it possible to detach the LCP
NEMA 3R Rittal from the drive, so it can, for example, be
and welded enclosures Telescopic mounted outside the machine part for easy
operation.
The kits are designed to be used with the
back-channel cooling kit
IP00/IP20/Chassis drives to achieve an ingress Back-channel cooling kits allow the heat sink air The LCP Remote Mounting Kit offers an easy-
protection rating of NEMA 3R or NEMA 4. These of the drive to be directed out of the panel in to-install, IP54 design which you can mount
enclosures are intended for outdoor use to pro- which the drive is installed. The new telescop- on panels and walls of 1-90 mm thickness. The
vide a degree of protection against inclement ic design of the back-channel cooling kits front cover blocks the sunlight for convenient
weather. provides more flexibility in the installation. The programming. The closed cover is lockable
collapsible design makes it easier to fit inside to prevent tampering, while keeping the On/
Ordering number for the panel. When using back-channel kits, small- Warning/Alarm LEDs visible. The kit is available
NEMA 3R (welded enclosures) er door fans can be specified for the panel. with 3 m, 5 m or 10 m cables. It is compatible
D3h back-channel cooling kit with all VLT® Local Control Panel options.
(in back out back)............................................. 176F3521 The kits are designed for IP20/Chassis drives
D4h back-channel cooling kit and are supplied in almost pre-assembled Ordering number for IP20 enclosure
(in back out back)............................................. 176F3526 condition, and include a gland plate that 3 m cable length............................................... 134B5223
fits standard Rittal enclosures. The kit can be 5 m cable length................................................134B5224
Ordering number for installed in minutes instead of hours. 10 m cable length............................................. 134B5225
NEMA 3R (Rittal enclosures)
D3h back-channel cooling kit
(in back out back).............................................176F3633
D4h Back-channel cooling kit
(in back out back).............................................176F3634

| Content | Danfoss Drives · DKDD.PB.302.A7.02 55


Stronger on the outside,
more intelligent on the inside
Providing consistently awesome performance for almost The modular VLT® AutomationDrive helps save energy,
50 years, VLT® AutomationDrive is built to last. This robust increase flexibility, reduce costs related to spare parts and
drive operates effectively and reliably even with the most servicing, and optimize process control on any industrial
demanding applications and in the most challenging machine or production line across a wide range of industries.
environments.

Powder mixing Peroni Brewery selects Italcementi enjoys


productivity triples VLT® FlexConcept® optimized process
with wireless PROFINET to optimize performance in all
Huijbregts Groep, Holland
operating costs conditions
Peroni Brewery, Rome, Italy Italcementi Group (GSM Aggregates
limestone quarry, Roussas, France)

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DKDD.PB.302.A7.02 © Copyright Danfoss Drives | 2017.11


EMC, principles and practices vacon • 39

5.8.1 Motor cable and grounding


The most basic guideline within installations is to optimise the physical separation between inter-
ference sources and potentially sensitive equipment. In drive systems, shielded cables are often the
key to appropriate protection, as motor cables are the main source of interference. Grounding also
needs special attention.
The motor cable plays an important role in relation to the electromagnetic interference of the drive
system. With right cable selection interferences can be avoided. The type of the cable is of particular
importance for the radiated emission of the cable.
In the industrial environment a shielded cable is usually sufficient. In public environment, a cable
with a low impedance shield for high frequencies is needed.
We recommend that you use symmetrical three-phase cables with symmetrical phase conductors,
symmetrical PE conductors and symmetrical shield, whenever possible. Single core cables are not
recommended.

Recommended symmetrical Not recommended


cable types asymmetrical cable

Figure 30. Two symmetrical cables and an asymmetrical cable

If the cable shield is made of iron, it offers protection from EMC disturbance, but cannot be used as
PE. An iron shield cable can only be connected at the inverter end, and it must be isolated at the
motor end. A separate PE conductor must be used. For EMC purposes, both ends of the motor cable
shield must be 360° grounded.
Grounding may not form a loop, but it must be in star configuration. If there is a potential difference
between the devices, it must be equalised by proper grounding.
Keep the motor cable as short as possible, both inside and outside the drive enclosure. You can use
the shield of the motor cable for grounding purposes when the cross section of the shield is greater
than 50% of one phase conductor. Otherwise, use a separate ground conductor. If you install com-
ponents between the motor and the drive, make sure that the shield is continuous.
The standard EN/IEC 61800-5-1 defines the requirement of the PE conductor as follows:

Table 5. Cross-section of protective earthing conductor

Cross-sectional area of phase Minimum cross-sectional area of


conductors of the PDS/CDM/BDM S the protective earthing conductor
(mm2)2 (mm2)
S 16 S
16 < S  16
35 < S S/2
The values are valid only if the protective earthing conductor is made of the same metal as the
phase conductors. If this is not so, the cross-sectional area of the protective earthing conductor

Vacon Engineered Drives


vacon • 40 EMC, principles and practices

shall be determined in a manner which produces a conductance equivalent to that which results
from the application of the values presented in the table above.
The cross-sectional area of every protective earthing conductor which does not form part of the
supply cable or cable enclosure shall, in any case, be not less than:
• 2,5 mm2 if mechanical protection is provided
or

• 4 mm2 if mechanical protection is not provided. For cord-connected equipment, provisions


shall be made so that the protective earthing conductor in the cord shall, in the case of fail-
ure of the strain-relief mechanism, be the last conductor to be interrupted.

For special systems topologies, such as 6-phase motors, the PDS designer shall verify the protec-
tive earthing conductor cross-section required. For more information, see the EN/ISO 61800-5-1.

Figure 31. Routing of supply and power cables

Vacon Engineered Drives


COMMENT RESOLUTION SHEET

Sr. No. COMMENTS RESOLUTION


Vendor to include the value as per IEC As per IEC61800-3 standard CAT III for
1
61000 VFD Module
Noted, Cable size updated as recent
2 cable size will be updated later
motor cable size.
Noted, and updated with Colour- 631 as
3 Shal be RAL 7035 per IS5, as per final colour shade for tag
no. 1814-AC-002

Selector switch shall have four positions


1.LCS
2.Panel
3.DCS
4.OFF
4 Noted and updated.
Necessary feedback as listed in
enclosed VFD operating philosophy
shall be included and scheme to be
revised accordingly
COMMENT RESOLUTION SHEET - TO ADDITIONAL COMMENTS DATED 21-12-2022

Sr. No. Comments Resolution


This document is approved in CODE-3 subject to
1 Noted
incorporation of minor text comments.
Designed filter is suitable for maximum cable length
2 Noted and confirmed
mentioned in this data sheet.
VFD / BYPASS mode slection shall be considered as DO
from DCS. Selector switch to be removed.
Schem to be revised considering following DI & DO:
3 1. VFD mode selected DO from DCS Changes incorporated
2. BYPASS mode selected DO from DCS
3. VFD mode slected confirmation DI to DCS
4. BYPASS mode selected confimation DI to DCS
VFD / BYPASS mode slection shall be considered as DO
4 Changes incorporated
from DCS. Selector switch to be removed.
Not applicable, as this selector switch is removed from
the scheme. Instead provide VFD mode selected
5 Changes incorporated
confirmation and BYPASS mode selected confirmation
feedbacks to DCS

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