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mgbemena.ogonna@fupre.edu.ng (C. O. Mgbemena)
Abstract
This study deals on hyperelastic modeling and prediction of limit stresses of organo-kaolin filled natural rubber vulcanizates
with the filler oleochemically derived from the complex intercalate of hydrazine hydrate and rubber seed oil (Hevea
brasiliensis) modified kaolin for tyre side wall applications. The stress-strain data reports of Natural Rubber/Rubber Seed
Oil modified kaolin (NR/RSO) obtained from uniaxial tests conducted were used to develop hyperelastic models by
employing ANSYS 14.0 software. The Yeoh 3rd Order model was observed to give perfect fit for NR/RSO modified kaolin
composites. The energy absorption capacities were evaluated on the functions derived from stress-strain data to establish the
toughness of NR/Unmodified Kaolin and NR/RSO modified Kaolin. The NR/Unmodified kaolin composite has its
approximate strain energy as 29.1147MJ/m3 at 2phr while the NR/RSO kaolin composite has its approximate strain energy
as 51.5899MJ/m3 at 10phr. Plane stress analysis executed on ANSYS 14.0 gave limit stress distributions in terms of von-
Mises stresses in the range 1.28897MPa-1.41134MPa. The maximum principal stress is found to be higher than the ultimate
tensile strength of 1.335938MPa hence the material is safely specified with load range of von-Mises 1.28897MPa-
1.335938MPa. Atomic Force Microscopy conducted on the respective natural composites further validated
micromechanically the reason for optimum results obtained for NR/RSO modified kaolin composites.
Keywords
Hyperelastic Behaviour, Energy Absorption Capacity, Strain Energy, Von-Mises Stress, AFM
(1998) reported the various failure theories on maximum positions of the material.
stress criterion, maximum strain criterion and Tsai-Hill
criterion as appropriate for predicting failure of composite 2. Methodology
materials. Ihueze et al. (2013) and Ihueze et al. (2014)
applied distortion energy theory (DET) implemented with 2.1. Materials and Data
ANSYS software to predict failure of plantain composites
subjected to multi-axial stress state and limiting stresses of The materials employed in this study and the method of
Natural Rubber/Tea Seed Oil modified kaolin composites preparation of rubber seed oil modified kaolin are as
designed and applied on automobile tire sidewalls. contained in the previous work published by the following
Recent studies conducted by several researchers indicate authors (Mgbemena et al., 2013a; Mgbemena et al., 2013b;
that prediction of the onset of failure is more significant than Rugmini and Menon, 2008).
the knowledge of the ultimate strength of material. Therefore 2.1.1. Preparation of Rubber Vulcanizates
to predict the limit stresses of a material; a thorough Replicated samples of Natural Rubber/Rubber seed oil
knowledge of the related orthogonal stresses, principal modified kaolin composites were compounded by melt
stresses and shear stresses of the multi-axial stressed material blending as shown in Table 1. The melt blending process
as manifested in von Mises stress theory and mastery of the demands the dispersal and exfoliation of an organoclay into
finite element model (FEM) are required to solve the material an elastomer while being masticated by high shear forces
model which represents the characteristic material properties from an open two-roll mill. The rubbers are blended with
and external effects (Sadek and Olson, 2014; Gross and Ravi- accelerants, activators, kaolin, softeners and Sulphur. The
Chandar, 2014; Mohotti et al, 2014). blend mixtures were plasticized for about 12–15 min and
Theoretical stress–strain relations that match experimental thin-passed several times at 90°C. Rubber vulcanizates sheets
results for hyperelastic materials have been developed by of dimension 90 mm × 90 mm × 1.5 mm were prepared by
various researchers (Miehe et al., 2004; Boyce and Arruda, compression molding at a temperature of 140°C for 10 min
2000; Charlton and Yang, 1994). Mooney (1940) suggested a on an electrically heated, semi-automatic hydraulic press
phenomenological model with two parameters based on the (MODEL INDUDYOG DS-SD-HMP/25) at 400 Pa and
assumptions of a linear relation between the stress and strain curing takes place at the same temperature and pressure.
during simple shear deformation. Treloar (1958) developed
the neo-Hookean material model which is a special case of Table 1. Composition of the rubber composites
the Mooney model that is based on the statistical theory with Ingredients (phr) UMK RMK
only one material parameter. The Mooney and neo-Hookean Natural Rubber 100 100
strain energy function have played an important role in the Zinc Oxide 5 5
development of the nonlinear hyperelastic theory and its Stearic Acid 2 2
applications (Ogden, 1984, 2001). URK 2,6,10 -
MRK - 2,6,10
Rivlin (1948a, 1948b, 1949) obtained a general expression
MBT 2 2
of the strain energy function expressed in terms of strain Sulphur 2 2
invariants from a modified Mooney model. Yeoh (1993)
UMK is the unmodified Kaolin; RMK is the Rubber Seed Oil modified
published one of the most successful hyperelastic models in
Kaolin; MBT is Mercapto Benzothiazole.
the form of a third-order polynomial of the first invariant of
the right Cauchy–Green tensor. Gent (1996) proposed a high- 2.2. Hyperelastic Modeling and Curve Fitting
order polynomial model with the form of a natural logarithm of Stress-Strain Data
of the first invariant. In 1972, Ogden (1972a, 1972b)
proposed a strain energy function expressed in terms of Hyperelastic models are a feature in most commercial
principal stretches, which is a very general tool for describing Finite Element Analysis (FEA) software. The uniaxial test
hyperelastic material. An excellent agreement has been data was used to obtain the coefficients of the strain energy
obtained between Ogden’s formula and Treloar’s function and the hyperelastic models. The material
experimental data for extensions of unfilled natural rubber up parameters of the various composites optimized in this work
to 700% (Ogden, 1972a, 1972b). However, the parameter were obtained by the fitting of the strain energy function to
identification is complicated because of the purely stress-strain data using ANSYS Workbench 14.0. The
phenomenological character of the Ogden strain energy optimization process was used in the ANSYS software to
function. minimize the error with respect to the model’s parameter.
In this present study, the experimental results of
Mgbemena (2014) will be employed to perform hyperelastic 2.3. Estimation of Energy Absorption
modelling of Natural Rubber/Rubber Seed Oil modified Capacities of the Composites
composites (NR/RSO); analyze the stress strain response of The energy absorption capacities of the optimum setting of
the composites using ANSYS Workbench 14.0 and predict the composites were estimated using trapezoidal rule by
failure from the limit stress distribution of the maximum computing the area under the stress-strain curve. Newton-
principal stresses and von Mises stresses at different Cotes integration formulas (trapezoidal rule, Simpson’s rule
78 Chukwutoo Christopher Ihueze and Chinedum Ogonna Mgbemena: Hyperelastic Modelling and Limit Stress
Prediction of Natural Rubber/Rubber Seed Oil (Hevea brasiliensis) Modified Kaolin Composites
78 79 78 79
and Richardson’s extrapolation (Romberg integration)) are 3 = ,3 = , 4 = +
7 7 7 7
(6)
possible integration schemes to evaluate the area under the
curve. The robustness of this analysis requires the evaluation of
yield stresses obtained as von-Mises stresses, orthogonal
2.4. Failure Analysis
stresses and etc. In this work ANSYS 14.0 was used to solve
The octahedral shear stress theory (distortion energy or for plane stresses and subsequently the yield stress
Henky-von Mises) was used as the preferred method for distribution.
predicting the onset of yielding, for materials exhibiting
2.5. Atomic Force Microscopy (AFM) of
equal strengths in tension and compression (Shigley and
Natural Rubber Composites
Mischke, 1986) and is classically expressed as
6 2+ 2+ 212
positions for each sample and the best images recorded. The
(2) measurements for the samples were done on the same size of
scan area for comparison purposes. AFM was performed
The limiting value of the octahedral shear stress is that with a view to ascertain the correlation of the morphological
which occurs during uniaxial tension at the onset of yield and property of the composites with parameters characterizing
is expressed as the linear isotropic elastic behaviour of the rubber
√
=
vulcanizates. NR/Unmodified kaolin composites at 10phr and
(3) NR/Rubber Seed Oil modified kaolin composites at10phr
respectively were analyzed.
Expressing (3) in terms of the principal stresses and a
design factor, we obtain 2.5.1. Roughness Analysis
The changes in surface topography could be determined
= lim = − + − +
√ √
quantitatively by the root mean square (RMS) roughness
3− 1212= ′ (4) calculation (Rq). This is applied when the surfaces show a
degree of randomness. The roughness calculation is based on
The term % is called the von Mises stress. It is the uniaxial finding a median surface level for the image and then
tensile stress that induces the same octahedral shear (or evaluating the standard deviation within the image. Since the
distortion energy) in the uniaxial tension test as does the roughness analysis is based on the vertical axis, i.e., the z-
triaxial stress state in the actual part. axis, the topographic height images were used in the present
Where,
, , = are the ordered principal stresses,
investigations. Root mean square average of height
deviations taken from the mean data plane was expressed by
, ' , '( = are the orthogonal stresses in x, y and z- (Maiti and Bhowmick, 2006) as:
directions respectively,
, , = orthogonal shear stresses, :; = <
∑ 5> 0
This entails that with the material properties of elastic 2.5.2. Particle Size and Filler Distribution
modulus 6 and Poisson’s ratio 1 the orthogonal stresses and In the tapping mode, the measurement of the difference
principal stresses can be estimated in a finite element solver between the phase angle of the excitation signal and the
system. Also implemented is the strain-displacement phase angle of the cantilever response is used to map
relationships expressed as compositional variations such as stiffness, hardness and
viscoelasticity on the sample surface.
The phase image can provide a stiffness variation in the
American Journal of Materials Science and Application 2014; 2(5): 76-85
85 79
sample, which is expressed by the following equation: unmodified and modified natural rubber composites. Both
K K
∆F G 〈)〉 J M = 3〈N〉6 ∗ J M
figures show hyperelastic nature of rubber composites as the
L L
(9) recorded maximum strain at failures exceeded 500%. Figure
1 shows that at 2phr the unmodified kaolin natural rubber
where
∆F = the phase angle shift between free and interacting
composite is more hyperelastic. While
Whi figure 2 shows that
RSO modified kaolin rubber composite is more hyperelastic
cantilevers,
) = the stiffness of the material,
at 10phr.
Figure 3.
3 Yeoh 3rd order model for NR/RSO kaolin at 10phr
80 Chukwutoo Christopher Ihueze and Chinedum Ogonna Mgbemena: Hyperelastic Modelling and Limit Stress
Prediction of Natural Rubber/Rubber Seed Oil (Hevea brasiliensis) Modified Kaolin Composites
Table 2. Computed Parameters for Yeoh 3rd order parameter model for NR/unmodified composite is then estimated as
NR/RSO kaolin at 10phr 29.1147MJ/m3.
Coefficient Name Calculated Value Table 4. Data for application of trapezoidal rule to unequal segments of
Incompressibility Parameter D1 0 Pa-1 function (f(x)) of NR/RSO kaolin composites at 10phr:
0 Pa-1
e ad.f + e ad
Incompressibility Parameter D2
Incompressibility Parameter D3 0 Pa-1 F(ab) cd
g
I x h n
Material parameter C10 1.1702E+05 Pa
Material parameter C20 -32.469 Pa 0 0.04 0.02
1 1.13 0.90 0.41 1 0.1935
Material parameter C30 0.57028 Pa
2 2.08 0.95 0.59 2 0.4750
Residual 1.3949
3 4.53 2.45 1.00 3 1.94775
Figure 6. ANSYS 14.0 Contour plot of distribution of Y-component of stress Figure 10. ANSYS 14.0 Contour plot of distribution of Von Mises Stress for
for NR/RSO kaolin at 10phr NR/RSO kaolin at 10phr
82 Chukwutoo Christopher Ihueze and Chinedum Ogonna Mgbemena: Hyperelastic Modelling and Limit Stress
Prediction of Natural Rubber/Rubber Seed Oil (Hevea brasiliensis) Modified Kaolin Composites
Figure 11. ANSYS 14.0 Contour plot of distribution of maximum Principal Figure 13. ANSYS 14.0 Contour plot of distribution of Von Mises stress for
Stresses for NR/Unmodified kaolin at10phr NR/Unmodified kaolin at 10phr
Figure 12. ANSYS 14.0 Contour plot of distribution of stress intensity for
NR/Unmodified kaolin at 10phr
Table 5. ANSYS 14.0 predicted failure stresses compared with ultimate stress of material
NR/UMK/10phr NR/RSOK/10phr
Properties
Min Max min max
x-stress (MPa) -0.039824 0.066917 -0.395922 0.797932
y-stress(MPa) 0.104955 0.157258 1.04344 1.62843
xy-stress(MPa) -0.003062 0.002382 -0.030443 0.023678
1st principal stress(MPa) 0.105019 0.157364 1.04409 1.62955
2nd principal stress(MPa) 0 0.071242 0 0.708282
3rd principal stress(MPa) -0.039888 -0.004432 -0.396565 -0.044063
Von Mises 0.12965 0.140592 1.28897 1.41134
Poisson’s ratio 0.49 0.49
Modulus of elasticity 0.02211
Density
Shear modulus
Ultimate strength(MPa) 0.134375 1.335938
5. Conclusions
The following conclusions were drawn from this study:
1. The Stress– Strain results of NR/Unmodified kaolin
composites are hyperelastic at 2hpr-10phr but
NR/RSO modified kaolin composites are more
hyperelastic at 2hpr-10phr.
2. The Yeoh 3rd order model fit was used to represent
the value of the energy density function of NR/RSO
Figure 15. 3D images of the NR/Unmodified kaolin at 10phr modified kaolin composite.
3. The NR/Unmodified kaolin composite has its
Table 7. Quantitative parameters from NR/RSO-modified kaolin composites approximate strain energy as 29.1147MJ/m3 at 2phr
84 Chukwutoo Christopher Ihueze and Chinedum Ogonna Mgbemena: Hyperelastic Modelling and Limit Stress
Prediction of Natural Rubber/Rubber Seed Oil (Hevea brasiliensis) Modified Kaolin Composites
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