Komafsu: Parts Book

PM078-MC
KOMAfSU
PARTS BOOK
AX SERIES
FORKLIFT TRUCKS
Serial Numbers 600001A through 650000A
Serial Numbers 650001A and Up
C(5 15H/18H-16
r V J
15S/18S-16
CHASSIS / ENGINE / MAST
Revised: August 2001

The information and specifications contained herein were accurate at the time of publication, but
may change without notice for product improvements as required. Due to ongoing product
improvements, your model may not exactly match assemblies depicted herein. Komatsu Forklift
USA, Inc., its parent company and subsidiaries will not be held responsible for damages due to
misuse or inappropriate use of its products.
Send comments, requests for information and other inquiries to:
Komatsu Forklift USA, Inc.

14481 Lochridge Blvd., Bldg. #2
Covington, Georgia 30014
Voice phone: 770-385-4815

Fax:770-385-4838
© 2001, Komatsu Forklift USA, Inc. All rights reserved. No part of this document may be photo-
copied or otherwise reproduced without prior express written consent of Komatsu Forklift USA,
Inc.
HOW TO USE THIS BOOK
This book provides the parts numbers and, where available, the illustrations for the various engine, chassis, mast, and
other parts. Note that both the gasoline and LP engines (H20-II) are covered in this book.
NOTE: When ordering parts, please provide an accurate model number, serial number, engine serial number
and the reading on the service meter (hour meter).
Machine Detail Codes - The codes shown within parentheses in the Table of Contents, and in some figures, represent
forklift truck models as follows:
DETAIL CODE CHASSIS MODEL

5H FG15H-16
8H FG18H-16
5S FG15S-16
8S FG18S-16
In each case, the illustration immediately precedes the parts list for a part or assembly. The header at the top of the
illustration page provides the following information:
• Figure number (abbreviated as "Fig. " and followed by an alphanumeric number). Figure numbers are generally in
sequence, but in certain instances they may not fall in sequence.
• Part or assembly name
The page number in the footer at the bottom of each page includes an alphabetic character and a number to aid in
locating sections or pages. Thus page C-3 is page 3 in the third section of this parts book.
On the parts list page, the information box directly above the parts list displays the figure number and the list of mod-
els to which the parts list applies.
Each parts list page has five columns as follows:
Index The item number of the part in the illustration and in the parts list. No index number for a
part means that item has the same index number as the item immediately above it.
Part No. The number to be used when ordering or identifying parts or assemblies. An asterisk (*)
means that this item cannot be purchased separately, but must be ordered as part
of the assembly to which it belongs.
Description The name of the part, sometimes including numerical measurements. A dot in front of the
description means this item is a part of the assembly immediately above with no dot in
front of it. Two dots in front of the description means that the item is a part of the assembly
immediately above with one dot in front of it. If a certain part is listed twice, the descrip-
tion will indicate which part to use on which truck or engine.
Qty The number of parts required for an assembly. In the case of mast lift cylinders and tilt cyl-
inders, the quantity is the number of items required per mast cylinder assembly and not for
the entire truck. The letters "A/R" mean "as required", as with lubricants.
Serial No. The truck or engine serial number used to qualify the use of certain parts. If a certain part
is listed twice, different serial number ranges may be shown to indicate to indicate which
part to use on which truck or engine. In the engine sections, no serial number listing means
the part or assembly is used on all engines. Other parts or assemblies are assigned to spe-
cific engine serial number range.
Codes The codes and part numbers specified in the "Part No." and "Description" columns
represent the following:
D The part specified in the line above is applicable instead of this part.
H This part is applicable instead of the part specified in the line

immediately above.
This part and the part specified in the line immediately above
are interchangeable.
This part is not supplied anymore- The part specified in the above
SI
line is supplied instead.
The part specified in the "Description" column is applicable

instead of this part if it is used as a set.
• This part is not supplied anymore. The part specified in the

"Description" column is supplied instead as a set.
Part supplied as semi-finished. It must be reworked

before use.
ft Supplied as a set rather than singly.
Supplied as a set rather than singly. It is supplied singly by

*
specific dealers only.
0 Part group. This part is not considered a supply part.
The parts surrounded by this line are components of the part group
specified above.
G-1, G-2 Part group numbers.
KIT Kit components. Please refer to the service kit table for kit components.
KOMAYSU
AX SERIES INDEX
AX SERIES
KOMATSU AX Series Fork Lift Truck
Table of Contents
Assembly Name Figure No. page
AO Engine-Related Parts
Engine Unit and Powertrain-Related Parts (truck serial no. 600001A -
A4110-01A0 A-2
650000A)
Engine Unit and Powertrain-Related Parts (truck serial no. 650000A and
A411O-01A0A A-2A
up)
Engine Mounting Parts (Clutch Spec.) A4120-01A0 A-4
Engine Mounting Parts (Torque Converter Spec.) A4120-01A1 A-6
Engine Mounting Parts (FG15S, FG18S) A4120-01A2 A-8
Air Intake Connection (FG15H,FG18H) A4140-01A0 A-10
Air Intake Connection (FG15S, FG18S) A4140-01A1 A-12
Komtsu Engine Parts - H20II (LPG Conversion and Dual-Fuel)
Includes table of contents, illustrations and parts listings
BO Exhaust Parts
Muffler and Exhaust Connection (FG15H, FG18H) B4110-01A0 B-2
Muffler and Exhaust Connection (FG15S, FG18S) B4110-01A1 B-4
CO Cooling System
Radiator (Clutch Spec. FG15H) C4110-01A0 C-2
Radiator (Torque Converter Spec.) C4110-01A1 C-4
Radiator Piping (FG15H.FG18H) C4130-01 AO C-6
Radiator Piping (FG15S, FG18S) C4130-01A1 C-8
Torque Converter Oil Cooler Piping C4140-01A0 C-10
Reservoir Tank (FG15H, FG18H) C4160-01 AO C-12
Reservoir Tank (FG15S, FG18S) C4160-01A1 C-14
Radiator Cover (FG15H, FG18H) C4170-01A0 C-16
Komatsu Forklift USA, Inc. 1

DO Fuel Tank and Related Parts
Fuel System (FG15H, FG18H) D4110-01A0 D-2
Fuel System (FG15S, FG18S) D4110-01A1 D-4
FO Power Train and Front Axle

Drive Axle (Torque Converter Spec. - FG15H, FG18H) F1430-01A0 F-2
Drive Axle (FG15S, FG18S) F1430-01A1 F-4
Dry Clutch (FG15H, truck serial no. 600001A - 650000A) F4160-01A0 F-6
Dry Clutch (FG15H, truck serial no. 650001A and up) F4160-01A0A F-6A
Torque Flow Transmission (with Torque Converter) (1/8) F4160-21A0 F-8
Torque Flaw Transmission (with Torque Converter) (5/18) F4160-25A0 F-16
Torque Flow Transmission (with Torque Converter) (7/8) (truck
F4160-27A0 F-20
serial no. 600001A - 650000A)
Torque Flow Transmission (with Torque Converter) (7/8)
F4160-27A0A F-20/
(truck serial no. 650001A and up)
Direct Drive Transmission (1/2) (FG15H, truck serial no. 600001A -
F4160-31A0 F-24
650000A)
Direct Drive Transmission (1/2) (FG15H, truck serial no. 650001A
F4160-31A0A F-24A
and up)
Direct Drive Transmission (2/2) (FG15H, truck serial no. 600001A -
F4160-32A0 F-26
650000A)
Direct Drive Transmission (2/2) (FG15H, truck serial no. 650001A
F4160-32A0A F-26A
and up)
Differential Gear and Hypoid Gear (5H) F4160-51A0 F-28
HO HO Steering System and Rear Axle

Steering Axle (FG15H, FG18H) H4110-01AO H-2
Steering Axle (FG15S, FG18S) H4110-01A1 H-4

JO Front and Rear Wheels
Tires (FG15H, FG18H) J-1
Tires (FG15S, FG18S) J-2
KO Brake System
Wheel Brake (FG15H, FG18H) K4110-01A0 K-2
Wheel Brake (FG15S, FG18S) K4110-01A1 K-4
Parking Brake Lever (FG15H, FG18H) K4120-01AO K-6

Parking Brake Lever (FG15S, FG18S) K4120-01A1 K-8
Brake Piping K4130-01A0 K-10
Brake Piping (Torque Converter Spec.) K4130-01A1 K-12
LO Travel Control
Steering Column (truck serial no. 600001A - 650000A) L4110-01A0 L-2
Steering Column (truck serial no. 650001A and up) L4110-01A0A L-2A
Power Steering Valve L4110-51A0 L-4

Steering Wheel (truck serial no. 600001A - 650000A) L4120-01AO L-6
Steering Wheel (truck serial no. 650001A and up) L4120-01AOA L-6A
Transmission Shift Lever (Clutch Spec, FG15H) L4140-01AO L-8
Transmission Shift Lever (Torque Converter Spec.) L4140-11A0 L-10
Brake and Clutch Pedal (Clutch Spec. 514) L4150-01AO L-12
Brake and Inching Pedal (Torque Converter Spec.) L4150-02A0 L-14
Master Cylinder (Brake)(truck serial no. 600001A - 650000A) L4150-51A0 L-16
Master Cylinder (Brake)(truck serial no. 650001A and up) L4150-51A0A L-16A
Master Cylinder (Clutch S p e c , FG15H) L4150-52A0 L-18
Accelerator Pedal L4160-01A0 L-20
MO Frame and Related Parts

Frame (FG15H, FG18H) M4110-01A0 M-2
Frame (FG15S, FG18S) M4110-01 A1 M-4
Counter Weight (FG15H, FG18H) M4120-01AO M-6
Counterweight (FG15S, FG18S) M4120-01A1 M-8

Counter Weight Cap M4150-01A0 M-10

Fuel Cap (FG15H, FG18H) M4170-01A0 M-12
Fuel Cap (FG15S, FG18S) M4170-01A1 M-14
Frame Cover {Yellow and Black) M4180-01A0 M-16
Guard and Operator's Compartment

Operator's Seat (truck serial no. 600001A - 650000A) P4110-01A0 P-2
Operator's Seat (truck serial no. 650001A and up) P4110-01A0A P-2A
Dash Board (FG15H, FG18H; truck serial no. 600001A -
P4120-01A0 P-4
650000A)
Dash Board (FG15S, FG18S; truck serial no. 650001Aand up) P4120-01A0A P-4A
Dash Board (FG15S, FG18S) P4120-01A1 P-6
Step and Side Cover {FG15H, FG18H) P4140-01A0 P-8
Step and Side Cover (FG15S.FG18S) P4140-01A1 P-10
Floor Mat (FG15H, FG18H) P4150-01A0 P-12
Floor Mat (FG15S, FG18S) P4150-01A1 P-14
Floor Plate (Clutch Spec. FG15H) P4160-01AO P-16
Floor Plate (Torque Converter Spec. FG15H, FG18H) P4160-01A1 P-18
Floor Plate (FG15S, FG18S) P4160-01A2 P-20
Dashboard Cover (for 2-Spool or 3-Spool Control Valve-
P4170-01A0 P-22
FG15H, FG18H; truck serial no. 600001A - 650000A)
Dashboard Cover (for 2-Spool or 3-Spool Control Valve-
P4170-01A0A P-22A
FG15H, FG18H; truck serial no. 650001A and up)
Dashboard Cover (for 4-Spool Control Valve-FG15S, FG18S;
P4170-01A1 P-24
truck serial no. 600001A - 650000A)
Dashboard Cover (for 4-Spool Control Valve-FG15S, FG18S;
P4170-01A1A P-24A
truck serial no. 650001A and up)
Dashboard Cover {Fuse Box Blind Parts - Clutch S p e c ,
P4170-11AO P-26
FG15H)
Dashboard Cover (Fuse Box Blind Parts - Torque Converter
P4170-11A1 P-28
S p e c , FG15H, FG18H)
Bonnet (FG15H, FG18H) P4180-01A0 P-30
Bonnet (FG15S, FG18S) P4180-01A1 P-32
Sub Bonnet (FG15H, FG18H) P4190-01AO P-34
Sub Bonnet (FG15S, FG18S) P4190-01A1 P-36
Head Guard (FG15H, FG18H; truck serial no. 600001A - 650000A) P4210-01A0 P-38
Head Guard {FG15H, FG18H; truck serial no. 650001A and up) P4210-01A0A P-38A
Head Guard (FG15S, FG18S; truck serial no. 600001A - 650000A) P4210-01A1 P-40
Head Guard (FG15S, FG18S; truck serial no. 650001A and up) P4210-01A1A P-40
Lamp Guard P4210-01AO P-42
Monitor Panel P4260-01A0 P-44
Head Guard Mounting Parts P4280-01AO P-46
Insulator (Bonnet and Step - FG15H, FG18H) P4310-01A0 P-48
Insulator (Bonnet and Step - FG15S, FG18S) P4310-01A1 P-50
Insulator (Floor and Sub Bonnet) P4320-01A0 P-52
Electrical System
Electrical System (Dashboard Wiring)
Q4110-01AO Q-2
(truck serial no. 600001A - 650000A)
Electrical System (Dashboard Wiring)
Q4110-01A0A Q-2 A
Electrical System (Head Lamp FG15H, FG18H)
Q4120-01A0 Q-4
Electrical System (Head Lamp FG15H, FG18H)
Q4120-01A0A Q-4A
Electrical System (Head Lamp FG15S, FG18S) Q4120-01A1 Q-6
Electrical System (Battery) Q4130-01A0 Q-8
Electrical System (Back-Up Buzzer FG15H, FG18H) Q4150-01A0 Q-10
Electrical System (Back-Up Buzzer FG15S, FG18H) Q4150-01A1 Q-12
Electrical System (Engine Wiring - Clutch Spec, FG15H) Q4210-01AO Q-14
Electrical System (Engine Wiring - Torque Converter Spec. -
Q4210-01A1 Q-16
FG15H, FG18H) (truck serial no. 600001 A - 650000A)
Electrical System (Engine Wiring - Torque Converter Spec. -
Q4210-01A1A Q-16A
FG15H, FG18H) (truck serial no. 650001A and up)
Electrical System (Engine Wiring - FG15S, FG18S) Q4210-01A2 Q-18
Electrical System (Fuel Sending Unit- FG15H, FG18H) Q4220-01A0 Q-20
Electrical System (Fuel Sending Unit-FG15S, FG18S) Q4220-01A1 Q-22

Electrical System (Combination Lamp)
Q4230-01A0 Q-24
Electrical System (Combination Lamp)
Q4230-01A0A Q-24A
Electrical System (Combination Switch Assembly - Torqflow Spec.)
Q4240-01A0 Q-26

Electrical System (Combination Switch Assembly - Clutch-Type
Q4250-01A0 Q-28
Trucks) (truck serial no. 650001A and up)
Hydraulic System
Hydraulic Pump and Mounting Parts R4110-01A0 R-2
2 - Spool Control Valve and Mounting Parts (Clutch Spec, FG15H) R414O-01A0 R-4
3 - Spool Control Valve and Mounting Parts R4140-01A1 R-6
2 - Spool Control Valve Lever (Clutch Spec, FG15H) R4150-01AO R-8
3 - Spool Control Valve Lever R4150-01A1 R-10
4 - Spool Control Valve Lever (truck serial no. 650001A and up) R4150-01A2 R-10A
Power Steering Cylinder (truck serial no. 600001A - 650000A) R4180-01A0 R-12
Power Steering Cylinder {truck serial no. 650001A and up) R4180-01AOA R-12A
Tank Cover (FG15H, FG18H) R4210-01A0 R-14
Tank Cover (FG15S, FG18S) R4210-01A1 R-16
Hydraulic Piping (Pump To Control Valve) R4220-01AO R-18
Hydraulic Piping (Tilt Cylinder Line; truck serial no. 600001A -
R4230-01A0 R-20
650000A)
Hydraulic Piping (Tilt Cylinder Line; truck serial no. 650001A and
R4230-01AOA R-20A
up)
Hydraulic Piping - Power Steering Line {1/2 - FG15H, FG18H) R4240-01A0 R-22
Hydraulic Piping - Power Steering Line {1/2 -FG15S, FG18S) R4240-01A1 R-24
Hydraulic Piping - Return Line R4260-01A0 R-26
Hydraulic Piping - Lift Cylinder Line R4270-01A0 R-28
Hydraulic Piping - Power Steering Line R4310-01A0 R-30
Hydraulic Piping - Control Valve Suction Tube R4340-01A0 R-32
Hydraulic Piping R4350-01A0 R-34
2-Spool Control Valve (truck serial no. 600001A and Up) R4360-01A0 R-36
3-Spool Control Valve (truck serial no. 600001A - 650000A) R4370-01AO R-40
3-Spool Control Valve (truck serial no. 650001A and up) R4370-01A0A R-40A
4-Spool Control Valve (truck serial no. 650001A and up) R4380-01AO R-44
Tilt Cylinder (truck serial no. 600001A - 650000A) R4400-01AO R-48
Tilt Cylinder (truck serial no. 650001A and up) R4400-01A0A R-48A
2 to 3-Spool Hydraulic Control Valve Conversion Kit R4500-01A0 R-50
3 to 4-Spool Hydraulic Control Valve Conversion Kit R4600-01AO R-52

2 to 4-Spool Hydraulic Control Valve Conversion Kit R4700-01A0 R
3 to 4-Spool Hydraulic Control Valve Conversion Kit R4800-01A0 R
SO Uprights and Related Parts

Forks and Fork Kits
Komatsu Internal Hose Kits — (30D Freeview - Single Function)
Komatsu 30D Full Free Lift, 3-Stage Mast (30D-MT-001)
Cascade 30D Limited Free Lift, 2-Stage Mast (30D-MS-001)
Cascade 35D and 40D High-Visibility World Mast, Full Free Lift, 2-
Stage Mast
Cascade 30D Limited Free Lift, 2-Stage Mast (30D-MS-001)
Cascade 35D and 40D High-Visibility World Mast, Full Free Lift, 3-
Stage Mast
Cascade 35D and 40D High-Visibility World Mast, Limited Free Lift,
2-Stage Mast
VO Marks and Plates

Marks and Plates (Gasoline) (truck serial no. 600001A - 650000A) V4010-01 AO V
Marks and Plates (Gasoline) (truck serial no. 650001A and up) V4010-01AOA V

KOMAfSU
Engine R e l a t e d P a r t s
AX SERIES
FIG.A4110-01AO ENGINE UNIT AND POWER TRAIN RELATED PARTS
See Fig.Q42lO-01AO nr CM210-01A1

g.Q42iO-01AO Or ft^nwviA* or
nr Q4210-01A2
ÂÂîX—
Engine Harness
N*. w
2—^&
PUF1680
2
FG15/18-16
FIG HO. : A4110-01AO
INDEX PART NO. DESCRIPTION QVFY SERIAL NO.
37B-1DH-3110 ENGINE,H20 600001A - 650000A

323-01-34140 .RELAY,AUTO CHOKE.
01010-81045 BOLT
01502-21030 WASHER,SPRING
01580-11008 NUT
FG15/18-16 A- 3
FIG. NO. : A 4 1 1 0 - 0 1 A O A ENGINE UNIT AND POWER TRAIN-RELATED PARTS
KFI12200001
A-2A
FIG. NO. : A4110-01AOA
FG15HT-16, FG18HG-16, FG15ST-16, FG18ST-16
INDEX PART NO DESCRIPTION Q'TY SERIAL NO.
650001A and Up
1 37B-1DH-3710 ENGINE, H20 (GAS)
37B-1DH-3820 ENGINE, H20 (LPG)
37B-1DH-3830 ENGINE, H20 (LPS)
37B-1DH-3850 ENGINE, H20 (GS)
2 12331-50K01 FLYWHEEL, ALL TORQFLOW
3 12315-58S00 BOLT, FLYWHEEL
4 01643-51032 WASHER
5 3EA-01-37180 BUSHING
6 3EA-01-3719Q ADAPTOR PLATE
7 01050-51022 BOLT, ADAPTOR-TO-FLYWHEEL, ....
8 01643-51032 WASHER
9 12333-A1000 PLATE, CONVERTER-SIDE, FLYWHEEL
10 12330-E3000 PLATE, CRANKSHAFT-SIDE, FLYWHEEL
11 01010-50816 BOLT
12 01605-20825 WASHER
A-3A
^HI'-J HTO ? - » ( 2 5 , * 5 3 9 )
FI5.A4120-01A0 ENGINE MOUNTING PAKTS (CLUTCH SPEC.)
C3r
r-vi
•v
r t%
71/-4
Frame
E/L \
<K"
A- 4
FIG NO. : A4120-01AO"
FG15H
INDEX PART NO. DESCRIPTION Q'TY SERIAL NO.
1 01010-81025 BOLT 8 600001A and Up

2 01010-81C30 BOLT 4
I
3 01010-81035 BOLT 2
4 01010-81040 BOLT 1
5 01010-81495 BOLT 2
6 01643-31032 WASHER 15
7 01643-31445 WASHER 2
8 3EA-01-35210 BRACKET,L.H. 1
9 32A-01-35220 BRACKET,R.H, 1
10 3EB-01-31510 BRACKET, L.H. 1
11 3EB-Q1-31520 BRACKET ,R.H, 1
12 3EB-01-31540 RUBBER 4
13 3EB-01-31550 COLLAR 2
14 3EB-01-315SO SHIM, 1.0MM. 5
IS 3EB-50-13180 U-NUT 2
FG15/18-16 A- 5
TWV \-\JWJ P*tC (WW ZZUVS 5/3D)
FIG.A4120-01A1 ENGINE MOUNTING PSRTS (TORQUE CONVERTER SPEC.)
•L'J'V'J ^
Engine A ( )
\ \ f
Frame ']
V\ •<K'
PUF1682
a- 6 FG15/18-16
FIG HO- : A4120-0XA1
FG15H,FG18H
INDEX PART NO. DESCRIPTION Q*TY SERIAL NO.
1 01010-81025 BOLT 8 600001A and Up

2 01010-81030 BOLT 4
I
3 01010-81035 BOLT 2
4 01010-81040 BOLT 1
5 01010-81495 BOLT 2
6 01643-31032 WASHER 15
7 01643-31445 WASHER 2
8 3EA-01-31570 BRACKET,L.H. 1
9 3EA-01-31580 BRACKET,R.H. 1
10 3EB-01-31S10 BRACKET,L.H. 1
11 3EB-01-31520 BRACKET,R.H. 1
12 3EB-01-31540 RUBBER 4
13 3EB-01-31550 COLLAR.. 2
14 3ES-01-31560 SHIH, 1.0MM. 5
15 U-NTJT 2
3EB-50-13180
FG15/18-16 A- 7
FIG.A4120-01A2 ENGINE MOUNTING PARTS
I Engine S\ \—•)
*WsV. -NJ*-
.0
&
Frame *-—ô (^ ^11 ^* .- :
HjK
IN 2
PUF1683
A- 8
FG15/18-16
FIG NO. : A4120-01A2
FG15S,FG18S
INDEX PAST NO. DESCRIPTION Q'TY SERIAL NO.
1 01010-81030 BOLT 600001A and Up

2 01010-81495 BOLT
3 01543-31032 WASHER
4 01643-31445 WASHER
5 3EA-01-&5510 BRACKET,L.H.
6 3EA-01-A5521 BRACKET,R.H.
7 3EB-01-31540 RUBBER
8 3EB-01-31550 COLLAR......
9 3EB-01-31560 SHIM, 1.0HM.
10 3EB-50-13180 U-NUT.
FG15/18-16 A- 9
FIG.A4140-01A0 AIR INTAKE CONNECTION
PUF1684
A- 10 FG15/18-16
FIG NO. : A4140-01AO
FG15H,FG18H
INDEX PART NO, DESCRIPTION Q*TY SERIAL NO.
3EB-01-25150 HOSE 600001A and Up

3EB-01-A5310 CLEANER ASS' Y,AIR,
2 3EB-01-A5330 .BODY ASS'Y
3 3EB-Q1-A5340 -ELEHENT ASS'Y
4 3EB-01-A5420 .NUT ASS'Y
5 3EB-01-A5430 .COVER ASS'Y
6 3EB-01-A5440 .VALVE,VACUATOR...
7 3EB-01-35150 PLATE
8 01010-80816 BOLT
9 01010-80830 BOLT
10 01602-20825 WASHER,SPRING
11 07280-06429 CLAMP
12 3EB-01-A5411 HOSE
13 07281-00709 CLAMP
FG15/18-16 A- 11
XT'- - O y - 7 2 * ^ / 3 ^
FIG.A4140-01A1 AIR INTAKE CONNECTION
PUF1685
A- 12 FG15/1.8-16
FIG NO. : A 4 1 4 0 - 0 1 A 1
FG15S,FG18S
1 01010-80816 BOLT 600001A and Up

I
3 07280-06429 CLAMP
4 3EA-01-35110 BRACKET
5 3EA-02-25240 HOSE
3EB-O1-A5310 CLEANER ASS'S,AIR.
6 3EB-01-A5330 .BODY ASS'Y
7 3EB-01-A5340 .ELEMENT ASS'Y
8 3EB-01-A5420 .NUT ASS'Y
9 3EB-01-A5430 .COVER ASS'Y
10 3EB-01-A5440 .VALVE,VACUATOR.. .
11 07281-00709 CLAMP
12 3EA-01-A5410 HOSE
FG1S/18-16 A- 13
KOMAVSU
Engine Parts
H20 II
LPG CONVERSION
LPG DUAL FUEL
AX SERIES
H20
GASOLINE ENGINE
Engine Serial No. K40001X and up
APPUCABL£ MACHINE MODELS

A-spec Alt countries except Japan and USA tt&Q4tta
J-spec __—Jap*nes« specification B^SPtftaE
C-spec USA
Engine Type Code Machine Model Spec. t±# Clutch type
H200 STD
H202 STD
H203 Large Capacity ALT.
H204 A.C& Tropical Terrain Dry clutch
H205 R32Q/23/25/2a/30-12 J-spec Cab Less (KFf) TORQFLOW drive
H20a FG20S/25S-12 LPS(KFl)
H206 FG15H/18H-16 Atr Conditioner
H207 UUGS (KFVKFE)
H201 STD
H208 J-spec Large Capacity ALT Wet dutch
H209 Air Conditioner
H20 II ENGINE
CONTENTS
CONTENTS 1
ENGINE FIG. # PAGE
CYLINDER BLOCK AND OIL PAN H2001 A-2
CYUNDER HEAD ROCKER COVER H2002 A-4
PISTON AND CRANKSHAFT H2003 A-6
TIMING CHAIN H2004 A-8
FRONT COVER H2005 A-10
CAM SHAFT H2006 A-12
INTAKE MANIFOLD H2007 A-14
OIL PUMP H2008 A-16
WATER PUMP H2009 A-18
BLOWBY GAS VALVE H2010 A-20
VACUUM CONTROL H2012 A-22
CARBURATOR ( GAS) H2015 A-24
GOVERNOR H2017 A-28
FUEL PUMP H2018 A-30
AIR HORN H2019 A-32
SPARK PLUG H2020 A-34
DISTRIBUTOR H2021 A-36
ATERNATOR MOUNTING H2022 A-38
ALTERNATOR H2025 A-40
STARTING MOTOR ( MITSUBISHI) H2027 A-42
STARTING MOTOR (WET TYPE) H2028 A-44
STARTING MOTOR ( REDUCTION TYPE ) H2029 A-46
AX LPG CONVERSION LPG-1 A-48
AX DUAL FUEL LPG-2 A-49
NUMERICAL INDEX FOR H20 II A-52
i"J^y* 7*OvO * 3 t T *<h l\"J
FIG.E20C1 CYLIKDER BLOCK ASS OIL PAN
19 3
*' /* i " A }2 30
A- 2 E 2 5 - 1 US
FIG NO. : E2001
IHDgg PAST KO. DESCRIPTION Q'TY SERIAL KO.
1 11000-50KOO BLOCK ASS'Y,CYLIHDES 1 K40002X-

2 12293-P0500 .BOLT 10 K40001X-
3 1S07S-50K01 .BUSHING 1 K40001S-
4 NJ00933-1351A .PI.BG 7 K40001S-
5 13002-71200 .BUSHING 1 K40001X-
6 11019-32201 •PLUG 1 K40001X-
7 11024-K01O0 -PLUG 2 K4000IX-
8 .PLUG 1 K400C1X-
11024-78200
9 .PIN,DOWEL 2 K40001Z-
10 11046-73402
.PLUG 1 K40001X-
11 11023-78200 2 K40002JC-
.PLUG
12 NJ0S931-3021A .STUD 1 K400012-
13 15213-21001 .VALVE ASS'X,HELXIE 1 K40001X-
14 1S241-D4200 PIN,DOWEL 2 K4O001X-
15 11053-73400 PIN,DOWEL 2 K40001Z-
16 30412-P5100 STUD... 2 K40001Z-
17 11392-S0K00 PLUG,DfiAIN 1 K40001X-
IS 11024-8501 RETAIHEB,OIL... 1 K40001X-
19 12297-50K00 SEAL,OIL 1 K40001X-
20 12279-50KO0 BOLT 4 K4O001X-
21 NJ0B120-82O1E PIN.DOWEL . 2 K40001Z-
22 GASKET- AS K4O0O1S-
11046-73402
23 11110-50KOO PAN ASS'I,OIL 1 K40001Z-
24 1U21-38UQ0
11128-69200 .PLUG,DRAIN 1 K4OO01X-
25 11026-61000 .WASHES. 1 K40001X-
26 11119-61000 .SEAT.. 1 K40001X-
27 11121-3SU00 GASKET. AS K400012-
28 11140-50KOO GAUGE ASS'I,OIL LEVEL 1 K40001X-
29 NJ08120-61228 BOLT... 12 K4OO01X-
30 25240-89911 SWITCH ASS*Y,OIL PRESSURE. 1 K40001X-
E20-1 US A- 3
VJ29* Ay(-_ Q»3 »A*-
FIG.H2002 CYLIIBER HEAD ROCKER COVES
11
~fc>N*
&- 4 H20-1 US
T I G HO. : S 2 0 0 2
INDEX PART NO, DESCRIPTION Q*TY SERIAL NO.
1 11041-50KOO EEAB ASS"I,CYLINDER 1 K40001X-

2 11099-01B01 -SEAT, V&L7E 4 K40001X-
3 NJO0933-1351A .PLUG 1 K40001X-
4 11065-30000 PLUS. 2 K40001X-
5 110S3-Y4400 STUD.......................... 2 K40001X-
I
6 NJ08223-83210 STUD 4 K40001X-
7 14049-76001 CONNECTOR, W A T E R - . - . 1 K40001X-
8 U06O-50K00 OUTLET, WATER. . . . . . . . . . . . . . . . . . 1 K40001X-
9 11O57-8BOO0 BOLT 10 K40001X-
10 11044-50KOO GASKET,CYLINDER HEAD 1 R40001X-
11 10005-50K01 SLXNGER, F R O N T . . . . . . . . . . . . . . . . . 1 K40001Z-
12 10O05-1E4O0 SLINGER.REAS 1 K40001X-
13 NJOS121-O201E BOLT.. 2 K40001X-
14 13264-50K00 COVER ASS'Y,VALVE 1 X40001X-
15 13270-E3400 GASKET.... 1 K40001X-
16 13274-B1101 NUT 2 K400012-
17 13275-E0720 WASHER 2 K40001X-
18 15255-85500 CAP A S S ' Y , O I L FILLER 1 K40001Z-
19 25080-89903 GAUGE ASS*Y,VATES TEKPERATURE. 1 K40001X-
E 2 0 - 1 US A- 5
FIG.E2003 PISTON &TO CR&HKSH&TT
12
10 . . ® ^ 17 (gO
17
ffl 15
^ f 14
16
A- 6 520-1 OS
FIG NO. : K2003
120JO-5OK00 PISTON SET,STANDARD 4 K400012-

12010-50K70 PISTON SET (OS) . 4 K40001S-
1201O-5OK71 PISTON SET (OS). 4 K40001X-
1201O-5OK72 PISTON SET (OS). 4 K400012-
12C33-50K00 RING SET,STANDARD 4 K400Q12-
12035-50KOO RING SET (OS). 4 K40001Z-
12036-5OK0O SING SET (OS) . 4 K40001Z-
12037-SOKOO RING SET (OS). 4 K400012-
12100-50K00 4 K40001X-
SOD ASS«Y,CONNECTING
12109-D0210 8 K400012-
12112-H1000 .BOLT
8 K40O01X-
12U1-D2800 •NUT-.............................. 8 K40001X-
12112-D2800 BUSHING,STANDARD 8 K400012-
BUSEING (US).
12U3-D2800 BUSHING (US). 8 K40001X-
12114-D2800 BUSHING (US). 8 K4000LX-
7 12200-5CK00 CRANKSHAFT ASS'Y 8 K40001X-
8 13021-O3GOO SPROCKET '. 1 K40001X-
9 KJ0O926-51600 KEY 2 K40001X-
10 12303-50K00 PULLEY, CRANKSHAFT 1 K40001X-
11 12307-50KOO W£DGE,CRANK PULLET 1 K40001X-
12 SPROCKET 1 K40001X-
12351-50K00
13 BOLT 1 K40001X-
12309-29SOO
14 WASHER 1 K40001X-
IS 1230S-W3400
SPROCKET - 1 K40001X-
16 123S3-E0K00 CHAIN 1 K40001X-
17 12352-OOB00 BEARING 2 K40001X-
18 12354-50K00 BEARING SET,STANDARD 1 K40001X-
12207-50K00 BEARING SET (US), 1 K40001S-
12208-50K00 BEARING SET ...(OS). 1 K400012-
12209-50KOO BEARING SET (DS). 1 K40001X-
12210-50K00 BEARING SET (US). 1 K40001X-
T
12211-50K00 BEARING SET (US). K40001X-
19 12212-50K00 FLYWHEEL ASS'Y 1 K40001X-
20 12310-K9302 .G£AR,RING - 1 K40001X-
21 12312-50KOO KKARTNG,PILOT 1 K40001X-
22 32202-K9160 BOLT 6 K40001X-
23 12315-S8S0O PIH 2 K4O001X-
12313-10600
E 2 0 - 1 US A- 7
FIG.E2004 TIHING CHAIN
A- 8 E20-1 US
FIG NO. ; E2004
INDEX PAST SO. DESCRIPTION Q'TT SERIAL NO.
13034-50KOO HOUSING,CHAIN. 1 K40001X-

11046-73402 PIN,DOWEL 1 K40001X-
1H21-38U00 GASKET.......' AR K40001X-
KJ08120-8451E BOLT 6 K4000XZ-
KJ08120-8251E BOLT 1 K40001Z-
13501-SOKOO COVER, FRONT. . , 1 K400012-
13042-A3510 SEAL,OIL , 1 K40001S-
11121-38U00 GASKET.. ... AR K40001X-
NJ08120-8251E BOLT • 9 K4000LX-
E 2 0 - 1 US A- 9
nxfr U P -
FIG.E2005 FRONT COVER
I
! 2
A- 10
E 2 0 - 1 TJS
FIG HO. : H200S
"INDEX PART HO. DESCRIPTION Q'T? SERIAL HO.
12320-13302 HOUSING,FLTVHEU,. K40001X-

30413-61700 PIX,DOWEL K400012-
NJ08171-0301A BOLT K400012-
HJ08915-2401A K40001X-
WASHER,SPRING....
£20-1 US a- li
riG.H2006 C3UI SBSPT
I
23 IS
A- 12
FIG KO. : E2006
INDEX PART KO. DESCRIPTION Q'T? SERIAL NO.
i, 130.01-50K00 CAKSHAFT 1 K40001X-

2 13010-78201 FL&TE 1 K400012-
3 13024-50K00 SPROCKET 1 K400012-
4 13012-78200 BOLT 1 K40001X-
5 13013-78200 WASHER.............. 1 K40C01X-
6 13028-50K00 CHAIH 1 K400012-
7 13070-50KOO TENSION ASSfy,CH&IN. 1 K40001X-
8 13201-50KO0 VaLVE,INTAK£ 4 K400012-
9 13202-50KOO 4 K40001*-
VALVE,£XHAUST
10 13207-2B500 8 K40001Z-
SEAL»OIL 8 K40001X-
XI 13203-50KOO
12 SPRING, V&I.VE 8 K40001Z-
13209-01BOO
13 13210-01X00 REiaiKER, VALVE IS K40001X-
14 13252-32200 COLLET,VALVS 1 K400012-
15 13254-58000 SBAFT,ROCKER 2 K40001X-
16 13222-78200 .PLUG K400012-
3
17 13223-78200 BRACKET K40001X-
1
18 13226-78200 BRACKET............. K40001X-
19 13256-58000 SCREW, SET... , 1 K40002X-
20 13258-78201 SPRING, ROCKER • 3 K400022-
21 13259-78201 EOCK£R,VALVE . 4 K40001X-
22 13235-78200 ROCKER,VALVE 4 K400012-
23 13234-78200 NUT. 8 K40001X-
24 13289-58000 SCREW 2 K40001X-
25 13289-58000 K40001X-
SPRING,EOCKEE 2
26 13238-12200 SPRING .ROCKER K400012-
27 13231-H1001
2 K40001Z-
ROD,PUSB 8
28 13224-78200 LUTER.VALVE K400C1X-
29 NJ08915-4401A BOLT 8 K40001X-
30 NJ08120-61628 WASHER 4 K40001X-
31 KJ08120-63528 BOLT 4 K400012-
32 NJ08915-1401& BOLT 2 K400012-
33 NJ00926-41610 WASHES. 2 K400012-
34 NJOOS21-22500 KES 1 K400012-
PIN 1
2
H 2 0 - 1 US A- 13
FIG.S2007 INTAKE K&HIFOLD
I
V
<V
A- i 4 H20-1 CS
FIG HO. : E2007
INDEX PART NO. DESCRIPTION g'TY SERIAL KO.
1 14O.03-5OK76 KANIFOLD, INTAKE 1 K40001X-

. 2 KJ08223-87S10 STUD-................................... 2 K40001X-
3 14053-E0600 COKKECTOS,WATER 1 K40001X-
4 14004-L1101 HANIFOLD, EXHAUST 2 K40001X-
. 5 NJ08223-83010 STUD 2 K4O001X-
6 14035-50K00
I
GASKET........ 1 K40001X-
7 14037-32200 K40001X-
8 YOKE 8
KJ08911-2081A K40001X-
9 NJ08120-8351A NUT 4 K400C1X-
BOLT 4
320-1 US A- IS
TIG.H20CS OIL PIffiP
I
SSRG.H2Q01
SEER&H2001
A- IS 2 2 0 - 1 TJ5
FIG KO. : E2008
IKDEX PART KO. DESCRIPTIOK Q'TY SERIAL KO.
15010-66202 PUMP ASS*Y,OIL K4O001X-

15066-78200 CASKET K40001X-
KJ08120-S201E BOLT K40001X-
1S208-OXB02 FILTER ass*y,oiL K40001X-
E20-1 US &- 17
FIG.E2009 WATER FBXP
HI&tfAN
/ \
* CYUNDfflHEAD ^
23
* - :
23
INTAKE MANffOU)
i- is
H20-1 US
FIG NO. : £ 2 0 0 9
IKJS2 PART KO. DESCRIPTION Q'TY SERIAL NO,
1 210.1C-50K26 PUHP ASS'Y,WATER... 1 X40001Z-

2 21O14-07HO0 .GASKET 1 K4000XX-
5 NJ08120-8201E BOLT 2 X40002X-
6 KJ0812Q-62028 BOLT 3 K40001X-
7 11060-W70O0 INLET,WATER. 1 K40001X-
8 110S2-07HOO GASKET 1 K40001X-
9 NJO 8 1 2 0 - 8 3 Oil: BOLT .-. 2 K40001X-
10 11061-K9760 HOUSING,THERMOSTAT. 1 K40001X-
11 21200-53JOO THERMOSTAT.- ,. 1 K40001X-
12 1407S-40F04 CONNECTOR, WATER. . . . 1 K4000XX-
13 U04S-73402 ?IK,DOVEL 2 K4000XX-
14 2148O-R01OO COCK,DRAIN 1 K40001X-
15 21481-18000 PACXIHS 1 K40001X-
16 U072-50K01 GASKET 1 K40001X-
17 NJ08911-2081A NUT.. 2 K40001X-
18 KJ08915-3381A WASHES 2 K40OO1X-
19 21079-K9760 BOLT 1 K40001X-
21 14049-76001 CONHECTOR, WASHER. . , ^ K40001X-
22 14O80-50K00 HOSE, WATER 1 K40001X-
23 15-SS-002S1 CLAMP 2 K40001X-
24 14055-50K01 HOSE,WATER 1 K40001X-
25 SJ01S55-00191 CLAHP ' 2 K40002X-
26 21060-50KO0 FAH,COOLIHG 1 K40001Z-
27 HJ08120-63028 BOLT 4 K40001X-
28 21064-T3470 SPACER, FAN 1 K40O01Z-
29 21051-87VOO PULL£T,FAK 1 K40001X-
30 11720-K4O80 V-BEXT.FA1U 1 K40001X-
E20-1 US A- 19
FIG.E2010 BLOtfEY G&£ VH.VE
ft- 20 H20-1 OS
F I G NO. : B2010
INDEX PAST HO. DESCRIPTION Q'TT SERIAL HO.
U8J.0-A3501 VALVE ASS'Y,CONTROL. K4O001X-

X1828-50K00 HOSE K40001X-
1183O-50KO0 SEPARATOR K4OO02X-
I1826-50K00 HOSE K4O001X-
16439-IOBOO CLAMP K40001X-
H 2 0 - 1 US A - 2X
FIS.H2012 VACUUM COHTBOL
CARBURETOR?^
A - 22 E20-X US
FIG KO. : H2012
IKDSX PARI HO. DESCRIPTION Q'TY SERIAL KO.
1 14953-H9810 VALVE ASS'Y 1 K40001X-

2 1487S-A2600 CONHECTOS 1 K40001X-
3 KJ02173-03020 EOSE 1 K40001X- •
4 KJ02187-41401 EOSE 2 K40001X-
• 5
KJ02187-47201 EOSE... X K40001X-
6 KJ0I552-00321 CLAHP '. 2 K40001X-
E20-1 US A- 23
FIG.E2015 CSSgOBETOS
CHAMBER ASSY-CHOKE 1/2}
• GASKET KIT (#52)

28 25 27 31
SCREW AND WASHES KIT (A) (*53) H
T^©©<BTO8=" 4*
SCREW ANDWASHER KIT (B][*54)
57
Ls t
\ %\ r f I 2426 / \-
%-34 50 29
21*
T^-Sj^nc
A—$ * ' 43
H 2 0 - 1 US
A- 24
FIG NO.- : H2015
INDEX PART MO. DESCRIPTION Q'TT SERIAL NO.
1 1501O-5OKO0 CaSBUSETOR ASS'T.- 1 X40002X-

2 1B266-50K00 -CSAHBER ASS'T 1 K4000IX-
3 16061-S5K00 ..FLOAT 1 X40001X-
4 16101-53L02 ..V&LVE,FLOAT 1 X400032-
- 5 15098-00100 ...FILTER 1 K40001X-
6 16827-85G00 ..PIN....... 1 K4000IX-
7 16390-50100 ..PLATE 1 K40001X-
8 1639O-01H01 ..PLATE 1 X40001X-
9 16267-SSK00 ..CONNECTOR,3 VXZ. 1 X40001X-
10 16520-S0K00 ..PIPE 1 K40001X-
11 1S52O-67G00 ..PIPE 1 X40001X-
12 16389-S5K00 ..COVER 1 K40001X-
13 16199-55K00 ..PISTON 1 K40001Z-
14 1G3S1-55K00 ..ELEHEKT KIT 1 K40001X-
15 16399-W7000 ...NUT,LOCK 1 K40001X-
IS 1S392-W7000 . ..STOPPER 1 K400Q1X-
17 16394-W7000 ...PTC.... 1 K40001X-
18 1S393-5OT0O ...VAXfPDHP 1 K40002Z-
19 15396-55K00 .i.EASNESS 1 X40002X-
20 16217-50K00 ..COLLAR 1 K40Q02X-
21 16302-SSKOO . .LEVER,FUHP. . . . .. 1 X40001X-
22 16155-55K00 ..BRACKET 1 X40001X-
23 16313-55K00 ..CEAEBER ASS'Y... 1 X40001X-
24 16071-01K00 .WEIGHT,FDK?...... 1 X40001X-
25 16245-11200 • STRAINER 1 K4000JX-
26 16069-B8500 .SPRING 1 K40002X-
27 16148*50100. .SPRING, RETURN. . . 1 K40001S-
28 16156-11200 •CLIP 1 K40001X-
29 1628G-85G00 .PLOG 1 X4000IX-
30 16196*551X0 .VALVE,SOLENOID.. 1 K40001X-
31 16151-D4000 .PISTON 1 K40001X-
32 16144-87A00 -SCREW 1 K40001X-
33 16144-55K00 .SCREW... 1 K40001Z-
34 16145-B8500 .SPRING , THROTTLE. 1 K40001K-
35 16249-55K00 .LEVER 1 K40001Z-
36 16134*55X00 .LEVER,THROTTLE.. 1 K40001X-
37 16365-5SKQ0 .ARK 1 K40001X-
38 16217-55K00 .COLLAR. -- 2 K40001X-
39 16116-SSK00 .SLEEVE..... . 2 X4000IX-
40 16160-55K00 .SFRING,TBROTTLE. 1 K40001X-
41 16143-SSK00 •ROD............. 1 K40001X-
42 16013-55K00 -VENTBRI 1 K40001X-
43 16160-85G60 -SPRING. THROTTLE. 1 K40001X-
44 15056-50K00 -CLASP 1 K40001X-
45 16138-55K0O -CLASP.... 1 K40002X-
46 16156-55K00 .CLASP... 1 K40001S-
47 15138-50K00 .CLASP...... 1 K40001X-
48 16033-T8000 .JET,MAIN 1 K40001X-
49 16036-50K00 . .BLEEDER,KAIN.... 1 K40002X-
50 16054-20JOO .JET,SLOW 1 K4000J2-
51 16059-D0100 •JET,POWER T K40001X-
52 16455-55K0O .GASKET KIT. 1 K40001X-
53 16465-55X00 •SCREW...*..-•.•• 1 K40001X-
54 16475-55X00 .SCREW 1 X4O001X-
55 16174-50X00 INSULATOR 1 K40001X-
56 NJ08911-20S1A NUT .......... 2 X400022-
57 NJ0S915-3381A WASHER........... 2 X4O002Z-
58 14330-50K65 PLATE 1 X4C001X-
H20-1 CS A- 25
TIG HO. : H201S
IKDSX_ PMCT K0. DESCRIPTIOy Q'_TI SSBI&L HO.
59 KJO8340-6O81O SCSEtf 2 K40001X-

60 16318-50K67 TDSS,DSaiS...... 1 K40001X-
61 *J08120-€1228 BOLT 1 K40001X-
62 HJ08216-64510 STUB........... 2 K40001X-
63 16306-C0B70 BRACKET.- 1 K40001X-
1 K40001X-
I
11053-73400 PIH
A- 26 E20-1 US
FIG.H2017 GOVERNOR
CYLINDER HEAD
A- 28 H20-1 BS
7IG HO. : H2017
IKDES PJJM SO. DESCRIPTION Q'TY SEBI&L HO.
1 19100-K9300 GOVERKOR ASS*! 1 K40001X-

2 16174-50K00 IHSBIATOR 1 X400Q1X-
3 22235-OT400 SEAL 1 K40001X-
4 14056-5OTOO EOSE,VATEE X K40001X-
5 HJ015S5-00191 CLAKP , 2 K40001X-
6 19110-50K10 .WIRE ASS'Y (CAM BAND) 1 K40001X-
H20-1 TO A- 23
FI6.H2018 FUEL PUX?
POMP LESS
A- 30 E20-1 US
FIG HO. : E2018
IKPEX P&RT KO. DESCRIPTIOK SS3I&L KO.
1 170;0-K9300 - ?U5P ASS'TfFBEL 1 K400012-

2 16420-S5GO0 SPACER.................... 1 K40001X-
3 NJ08120-8201B BOLT 2 K4O0012-
4 1S420-E0100 COVER. 1 K40001X-
S 17099-85G00 G&51ST • 1 K4O0002-
6 17522-K9300 TUBS ASS'T 1 K4000IZ-
7 KJ0812O-8161F BOLT 2 K4OO01X-
H20-1 BS A- 31
17- S-2
FIG.H2013 AIR HORN
A- 32
E20-1 OS
FIG NO. : E2019
INDSX PAST KO. DESCRIPTION Q'TY SERIAL KO.
1S267-50K00 EQBK ASS'T,AIR. K40001X-

16578-50K00 SPACES K40001X-
1S5S9-50K10 SEAL K40001X-
HJ089I3.-10637 HUT K40002X-
H20-1 US A- 33
FIG.B2020 SPARK PLUS
A- 34 H2Q-1 US
FIG NO. : E2020
INDEX PART HO. DESCRIPTION Q'TT SERIAL MO.
1 22401-V8914 PLUG,SPARK 4 K40001Z-

2 22450-50K50 CABLE A S S ' J 1 K4O0O1S-
3 22451-56001 .CfiBLE 1 K40001X-
4 22452-66001 .CABLE 1 K40001Z-
5 22453-66001 .CABLE 1 K400012-
6 22454-80001 .CABLE 1 K400012-
7 22431-10560 .CLAHP 1 K40002X-
E 2 0 - 1 US A - 35
FIG.H2021 DISTEIBUTUk
A- 36 H20-1 US
FIG SO. : E2021
INDEX PAST H O . DESCRIPTION Q*TY SERIAL HO.
1 22100-50K10 DISTRIBUTOR ASS*Y K40001X-

2 22162-55K10 .cap Ass*t K4O0OOX-
3 22157-55K10 .ROTOR,HEM). K40001X-
4 22125-50111 .COTES -- K4000XX-
5 22229-50Y10 .PICK-UP '..... K4O001X-
6 22404-55K20 -COKKECTOR &SS*2 K40001X-
7 22020-55K10 .IGHITIOH K40001Z-
8 22131-55K10 -SEAL K4OO01X-
9 22750-H0110 -SCREW K40001X-
10 22106-50K10 .HOSSISG K40001X-
U 22301-50K10 .COHTEOL £ S S * 2 f V & O n m . K40001X-
12 KJ08360-2851D BOLT K40001X-
H 2 0 - 1 US A- 37
FIG.E2022 ALTESNATOR HODKTING
A- 38 HZO-1 VS
FIG HO. : 132022
ISDEX PAST NO. DESCRIPTION Q'TY SERIAL NO.
11715-50KOO BAR K40001X-

KJ0S120-8201F BOLT K40001X-
NJ0S12O-83O1F BOLT K4OO012-
E20-i ITS A- 39
FIG.H2025 ALTERNATOR
A- 40 H20-1 D5
PIS HO. : H2025
IKDEX PAR3 MO. PBSCSIPTIOy JQ'TY SERIAL S3.
23100-50K10 ALTERNATOR A S S ' Y , ( 3 5 A ) - 1 K40001X-

23100-SOK15 ALTERNATOR A S S ' Y , ( 5 0 A ) 1 K40001X-
23L0O-L2910 ALTERNATOR A S S ' Y ( 2 0 A , GS, LPS)..... 1 K40001X-
23102-47K10 .STATOS A S S ' Y 1 K4OO0XX-
231Q2-50K15 .STATOR A S S ' Y , ( S O A ) 1 K40001X-
23102-L2910 •STATOB A S S ' Y , ( 2 0 A ) 1 K400012-
23103-47N10 .ROTOR A S S ' Y 1 K40001X-
23108-50X15 .ROTOR A S S ' Y , ( 5 0 A ) 1 K40001X-
2310B-L2910 -ROTOR A S S ' Y , ( 2 0 A ) 1 K40001X-
23120-30H10 ..BEARING,BALL 1 K4OO012-
23127-5033.0 . C 0 7 E R ASS'Y.SEAR 1 K4O001X-
23127-50K15 -COVER A S S ' Y , ( 5 0 A ) 1 K40001Z-
23124-50K10 . . R E C T I F I E S ASS'Y 1 K4O001S-
23124-50K15 ..RECTIFIES ASS'T,(50A) 1 K400QLX-
7 23156-0BOO0 ..NOT. •*. 1 K40001Z-
8 23215-S0K10 ..REGULATOR ASS'Y ..... 1 K40001I-
9 23142-OBOOO ...BRUSH 2 K400C12-
10 23U8-47K10 .COVER ASS'Y,FRONT 1 K4000LX-
11 23120-22J20 ..BEARING. BALL 1 K40001X-
12 23H5-47N10 X40001X-
..SCREW 1
13 2.3131-20510 K40001X-
14 23150-47H10 .BOLT 1 K40001X-
15 231S5-0P610 .PULLEY ASS'Y 1 K40001X-
.HUT - 1
H20-1 US A- 41
FIG.E2027 STASIING H0T03 (XITSBBISHI)
H20-1 US
i - 42
FIG NO. : H2027
INDEX PART KO. DESCRIPTION g*TY SERIAL NO.
23300-OOHOO MOTOR ASS'T,STARTER K40001X-

2 2331O-42L10 •ARMATURE ASS'Y K4O001X-
3 234SO-H8011 .WASHER,THRUST K40001X-
4 23354-42L10 .CLUTCH K40001Z-
5 234S5-42L10 „STOPPER,PINION K4O001X-
6 23302-T5000 .ICKE K4O001X-
7 23380-K8310 ..BRUSH K40001X-
e 23378-K8011 .HOLDER ASS'Y.BRUSK
K40001X-
9 23380-H83U K40001X-
..BRUSH
10 23333-H1510 K40001X-
..SPRING,BRUSH K40001Z-
23337-42U.0
n 23338-M8011
.COVER A S S U R E R S
. .2£ETAL,R£AR
K40OO1X-
12 23318-OOH10 K40001X-
.CASE ASS'S,GEAR
13 23319-H8011 K40001K-
..HEXAL
14 23340-M8010 .BOLT,TEROUGE K40001S-
15 .LEVER,SHIFT K40001Z-
23322-42L10
16 '.SWITCH ASS*Y,KAGNETIC. K40001X-
23343-00H10
17 -SCREW K400012-
23480-H0110 K40001X-
18 STUD
19 NJ08227-02510 K4000LX-
NUT
20 KJ08911-1401G K40001X-
BOLT
21 NJ08121-035IF
//\i4s*k»'s^
B 2 0 - 1 US A- 4 3
FIG.E2023 STARTING MOTOR (WET TYPE)
ft- 44 H20-1 BS
FIG HO. : H2028
INDEX PAST MO. DESCRIPTION p/TY SERIAL KO.
2 23300-U123 MOTOR &SS»T r STASTEB 1 K40001X-

2 23310-V5300 .MOaTUEE ASS'Y 1 K40001X-
3 23319-M4900 ..BEARING 1 K40001X-
4 23338-M4900 ..BEARING 1 K40001X-
5 23302-L1122 .YOKE 1 K4OO01X-
6 23306-¥1700 ..COIL A S S ' S . . . " . 1 K40001X-
7 23305-09500 ..SCREW ASS'Y 4 K400012-
8 23380-K4900 ..BRUSH 1 K40001X-
9 23337-M4901 .COVER A£S'Y,R£AS. 1 K40001X-
10 23340-H5900 •BOLT,THROUGH 2 K400012-
11 23378-05E0O .SOLDER A £ S * Y , B R U S E . . . . 1 K40001S-
12 23379-H4900 •.BffnsH................ 2 K4OO01Z-
13 23333-H4901 .-SP2ING,BRHSH 4 K4OO01X-
14 23312-U123 .CASE £ S S ' Y 1 K400Q1X-
15 23322-H9100 .LEVER, SHIFT 1 K40001X-
16 23343-L1122 .SWITCH ASS'Y,MAGNETIC. 1 K40001X-
17 23470-D0300 .COVES 1 K40001X-
18 KJ08227-02510 STUD 1 K4OO01X-
19 HJ089U-1401G HUT 1 K40001X-
20 NJ0S121-0351F BOLT 1 K40001X-
21 23399-U123 GASKET. K40001X-
UHV
H 2 0 - 1 US a- 45
FIG.K2029 sraSTIHG MOTOR (REDDCTIOH TSPS)
•26
•ASCREW5x85t2J
B$CRBW&23{2)
1•
A- 46 E20-1 US
FIG NO. : H2029
INDEX PART NO. DESCRIPTION Q'TS SERIAL NO.
1 233OO-K9160 MOTOR ASS'S,STAKTEB i K40OC1X-

2 2331O-01N11 .ARMATURE ASS'S i K40O02X-
3 23312-K91S0 -PINION £SS*T i K40O01X-
4 23312-V9811 ..SHAFT,PIKION i K40001X-
5 2336O-K9160 ..GEAR ASS'S i K40001S-
6 23320-42L70 ..WASE£R,XERUST i K40001X-
7 23361-421,70 3 K400C1X-
.-GEAR
1 K40001X-
8 23354-K9160 ..CLUTCH ASS'S
1 K40001S-
9 23316-86G10 ..CAP K40001X-
10 23465-V9S10 1
. .STOPPER. PINION K40001X-
1
11 233S5-42L70 .PACKING K4OO01X-
1
12 2332S-42t70 .BALL 1 K40001X-
13 23302-77110 .SOKE . 1 K40001X-
14 233S0-K9160 .BRUSH................. 1 K40001X-
13 23378-42L70 .BOLDER ASS*?,BRUSH 2 K4OO02X-
16 23333-42L70 . -SPRING, BRUSH 2 K40001X-
17 23333-42L71 . .SPRING.BRDSH T_
K40001S-
18 23337-01N10 -COVER ASS'S,REAR 1 K40001X-
19 23338-01N10 ..METAL K4OC01S-
1
20 23318-K9160 .CASE ASS1?,GEAR K40001X-
2
.BOLT, THROUGH.. K40002X-
21 23340-20P10 • 1
.LKVKtt, SHIFT. .......... K40001X-
22 23322-42L70 1
.SWITCH ASS'S,MAGNETIC. K4O0013J-
23 23343-00H11 1
-SCREW K40001X-
24 23480-S0110 1
STUB K40001X-
25 KJ08227-02510 NUT. 1
K40001X-.
25 NJ08911-1401G BOLT 1
27 NJ08121-0351T
f^duc-Korv
B 2 0 - 1 US A- 47
F I G . NO. : LPG-2
A-48
FIG. NO. : LPG-2
ALL LPG MODELS
600001A and Up
1173 AS S EMBLY, CARBURETOR
1 1172 .SUBASSEMBLY, CARBURETOR ....
2 M848 .BRACKET, MOUNTING
3 M901 .CASTING, ADAPTER, AIR HORN .
4 M567 .THROTTLE LEVER ON CA55
5 M849 .THROTTLE LEVER
6 D237 .SCREW
7 D228 .LOCKWASHER
8 53EB .HOSE FITTING, 5/8 IN
9 M4 82 .SPRING
10 M902 .ADAPTER, MANIFOLD
11 NHM8C .NUT, M8 X 1.25 IN
12 D250 .LOCKWASHER, STAR-TYPE, 8 MM
13 M354 .GASKET, CARB-TO-SPACER
14 Gl-101 .GASKET, CARB-TO-BRACKET ....
A-49
Fig No. LPG-1
etp naasauKw
nu own;
AX - LPG Conversion
Item Part Number Description Qty.
3EA-05-A5410 LPG Conversion Kit 1

3EA-05-A5610 Dual Fuel Conversion Kit 1
3EA-OS-F5100 LP Fuel Tank Bracket 2
3EA-05-F5200 Dual Fuel Tank Bracket 2
HKM2W13 HOSE- AUX Fue^BuBchead To Fler Block Inlet Fitting
CN204 Clamp-Fuel Hose Mounting to threaded fastener f a Battery
BH1/4X3/4C Bctt1/4"-20X3W
LS1« Lock Washer 1/4"
NH1M NutWC
WF1/4F Flat Washer 1/4"
NHM6C Nut 6mm

C0111321 Clamp
BHMX20G Bott 8rnmX 1-23 X 20mm
LS5M6 Lock Washer 5/16*
WFS/16F Flat Washer 5/1 6T

48X6UL Fitting 3/STSAE Flare X 1 M MPT Filer Block Inlet
VFF30-2C Filter Block-LPG Filter-Vacuum Lock Off
P4-e Fitting - 1M"ID HoseX 1/8* MPT X90 Fflterkxk Vacuum

402X6UL Fitting 3/8" Inverted Flare X1/4 MPTX90
T166 Tube Assembly - Converter To Fflter Block
402X6UL Fitting 3/8" Inverted Flare X1/4 MPTX90
JB Converter LPG Vaporizer/Regulator
49EEE-2 FBing 378" Flare
54X6X6 Fitting 3fl3T SAE FlareX 1/T MPTX45
64EB Fitting 5/8" ID HoseX MPT X90
RB383 Bracket
BH1MXSBC Bolt 1 M ' . 20X5/8"
LS1/4 Lock Washer \K
WF1MF Flat Washer 1/4"
H730-11W Hose (Black)
US Ctamp
H71S-7 Hose (Dry Gas)
10H Ctamp
H703-13 Hose Vacuum
UMS007 Clamp
AX - Fig. LPG Conversion

ftem Part Number Description • •:. r. CHy..
Items 12 T h r o u g h 32 Are Assembled
33 BHM6X16C Bcfl 8mm X 1 2 3 X 16mm Converter Asm. Mountmg To Engine Bracket 2

34 LSS/16 Lock Washer 5/16" 2
35 WF5M6F Rat Washer 5/16"
36 US CJamp - Return Water Hose To Water Pump Fating
37 10H damp - Dry Gas Hose To Mixer Wet Fating
38 UH5007 Clamp- Vacuum Hose To MboerAirVatas Fitting
39 53EB Fating - 5/8" Hose X 3/T MPT X 90
40 H72 LPG Carbureter- Sub Assertory
41 G1-101 Gasket - M901 AJmom Adapter To LPG Carburetor
42 U«M-1 Airhom Adapter- LPG Carburetor
43 H95S Stud - Bmm X 1 2 5 X 20mm Air Bonnet Mounting To Airhom Adapter
44 M348 Bracket-Throttle Cable
45 M73 LPG Carburetor Assembly
45 US67 Throtte Lever
47 M849 Bracket • Throtte Cable To Throtte Lewr
48 M482 Spring - Throttta Return
49 D237 Screw- #8-12x1/4"
50 D228 Lock Washer- #8
51 G1-120 Gasket - Carburater To ManffoW
52 M902-1 Mar**] Adapter
53 M959 Stud -SmmX 1.25X20mm U ^ C ^ M c u r ^ To ManifcJd Adaptor
55 LESS/16 Lock Washer - 5/16" Edema! Star LPG Cartx Mounting To Manifold Adapter
56 H744 Gasket - M902 Adapter To Gowror & Gowmcr To Intake Manfrfcl
57 LESS/16 Lock Washer- 5/16" Eternal Star - LPG Carb. Asm. To Intake ManifoM
58 NHHBC NU-8mmX1^6 IPGCarbâerAsn^Ûourtir^To WafceMartfdd
59 H924 Rubber Cap - 3/8" D - Cap For Gcvarnor Water FMng
60 F252 Plug - 3/8" BSP - Gasoline Fuel Tank Outlet Opening
61 Ml 52 Cap - Gascflne Tank FW Opening
62 M175 Nylon Strap
63 U357 Plate- Fuel Pump Covar (KF1 # 1642frE0100)
64 M524 Gasket Fuel Pump Cow (KF1 # i7099-85G00)
65 RB386 or N5-0806 or
16306-6G000 Bracket, Relay (attaches to head)
AX - Fig. LPG Conversion

KOMATSU
KOMATSU AX SERIES - DUAL FUEL SYSTEM

Item - P a r t Number; Description Qty.
3EA-OS-A5410 LPG Conversion Kit 1

3EA-05-A5610 Dual Fuel Conversion Kit 1
3EA-05-F5100 LP Fuel Tank Bracket 2
3EA-05-F6200 Dual Fuel Tank Bracket 2
1 H110-42W13 HOES
2 CN204 CLAMP
3 BH1/44X3MC BOLT
4 LS1M LOCK WASHER
5 NH1MC NUT
€ WF1/4F FLAT WASHER

7 NEM6C NUT
8 COV111321 CLAMP
9 BHM8X20C BOLT
10 LS5/16 LOCK WASHER
11 WFSM6 FIAT WASHER

12 54X6 FITTING
13 VFF30-2 FILTER LOCK
RK-VFF30-2 FILTER ONLY
14 F4-8 FITTING
15 402X6UL FITTING
16 T228 TUBE ASSEMBLY
17 402X6UL FITTING
18 7007B-12V SOUNOID VALVE-LPG
19 C3S29X4 FITTING
20 JB CONVERTER - LPG VAFORIZER/REGULATOR
21 49EEE-2 FITTING
22 54X6X6 FITTING
23 54EB FTTTING
24 RB383-1 BRACKET
25 BH1MX5QC BOLT
26 LS1M FLAT WASHER
27 WF1MF FLAT WASHER
28 H730-14W HOSE
29 US CLAMP
30 H730-27 HOSE
31 M717 HOSE (13")
A X . Fig. DUAL FUEL

Hem Part Number Description Qty.
33 H703-19 HOSE-VACUUM 1
34 UH507 CLAMP 1
35 BNM8X16C BOLT 2
35 LSS16 LOCK WASHER 2
37 WF5/16 FLATWASHER
38 US CLAMP
33 10H CLAMP-DRY GAS
40 UMS007 CLAMP. VACUUM
41 M994 BRACKET
42 H339 NAME PLATE FUEL SELECTION
43 H328 SWITCH-FUEL SELECTION
44 16GAR WIRE LEAD (RED)
45 U 861-12" PLASTIC LOOM
46 H465 3-WAYWtRE CONECTOR
47 16GA(12") WIRE LEAD-YELLOW
48 M8S1 PLASTIC LOOM ( 1 ? )
49 16GAG<W) W1RELEAD
SO M861(50"} PLASDCLOOM
51 M611 RUBBER BOOT - FUEL SELECTER SWITCH
52 53EB FITTNG
S3 CA55-258 MIXER
55 F4-2 FrrrwG
56 340QX2W FITTING
57 am-9-2 FTTriNG
58 2386575 HOSE
59 32H CLAMP
60 M793 HOSE
61 • USE EWSTTNG CLAMP
62 H714-12 HOSE
63 F2S0 prrnNG
64 US FITTING-BARBED
65 M653 CAP - CRANKCASE VENT
66 10H CLAMP
67 RB386 or N5-0806 or
16306-6G000 BRACKET, RELAY (ATTACHES TO HEAD)
68 7007B-12V SOLENOID, SHUT-OFF
69 48X4X4 FITTING
AX-Fig. DUAL FUEL

KOMAfSU
Exhaust System Parts
AX SERIES
^75 5f3t- X^y-JU- 3*OVsV
FIG.B4110-01A0 HUFFLER AND EXHAUST CONNECTION
B- 2
FIG NO. : B411O-01AO
FG15H,FG18H
1 01598-11011 NUT 600001A AND UP

2 3EA-03-A5110 MUFFLER
3 3BA-51-11390 WASHER
4 3EB-03-31140 RUBBER
5 01010-81035 BOLT
5 01580-11008 NUT
7 01643-31032 WASHER
8 3SA-03-A5120 PIPE ,
9 3EA-03-37610 CLAMP ASS'I,
10 NJ20650-37700 NUT ,
FG15/18-16 B- 3
FIG.B4110-01A1 MUFFLER AND EXHAUST CONNECTION
Frame
PUF1687
B- 4
FG15/18-16
FIG NO. : B4110-O1A1
FS15S,FG18S
<1 INOEX PART NO. DESCRIPTION g'T? SERIAL NO.
1 01010-80325 BOLT....- 600001A AND UP

2 01602-20825 WASHES,SPRING
3 3ER-03-A5S20 BRACKET
4 3EA-03-A5611 MUFFLER
3EA-03-A5661 MUFFLER, CATALYST (OPTIONAL)
5 01010-81035 BOLT
6 01580-11008 NUT
7 01643-31032 WASHES
8 3SA-03-A571Q PIPE -
9 3EA-03-37610 CLAHP KSS*I
10 360-03-11310 SUBBER
11 304-60-31110 WASHER
12 3EB-61-11260 NUT •
13 C1642-21016 WASHER
14 BJ2 0650-37700 NUT...; •
FG15A8-16 B- 5
KOMATSU
Cooling S y s t e m P a r t s
AX SERIES
FIG-C4110-01AO RADIATOR (CLUTCH SPEC.)
2
FIG NO. : C4110-01AO
FG15H
INDEX PART NO. DESCRIPTION Q'T?" SERIAL NO.
3EB-04-A5410 RADIATOR. 600001A AND UP

CPC89C0175010 .CAP
CPC1010055520 .VALVE...
01010-80335 BOLT
01642-20810 WASHER...
01598-10809 NUT
3EA-03-11120 RUBBER...
3EB-04-31160 RUBBER...
FG15/18-16 C- 3
^STX-S ( h W I D A * - ? i»30)
FIG.C4110-01A1 RADIATOR (TORQUE CONVERTER S P E C . )
PAF1009
C- 4
FG15/18-16
FIG NO. : C4110-01A1
INDEX PART NO. DESCRIPTION Q*n SERIAL NO.
3EB-04-A5111 RADIATOR. 600001A AND UP

CPC89C0175010 .CAP
CPC10100S5S20 .VALVE...
01010-80835 BOLT
01642-20810 WASHER...
01598-10809 NUT
3EA-Q3-11120 RUBBER.-.
3EB-04-31160 RUBBER.-.
FG15/18-16 C- 5
FIG.C4130-01A0 RADIATOR PIPING
Radiator fe ^ ^ >
t%]
Engine
PUF1688
c- 6 FG15/18-16
FIG NO. : C4130-01A0
FG15H,FG18H
32B-04-39512 SHROUD 600001A AND UP

01010-80316 BOLT
01602-20825 WASHER,SPRING.
01642-20810 WASHER
3E3-04-A5132 HOSE
3EB-04-A5122 HOSE
37B-1FH-3020 CLAHP
3EB-04-23250 RUBBER...'.
FG15/18-16 C- 7
FIG.C4130-01A1 RADIATOR PIPING
Engine
PUF1689
C- 8
FG15/18-16
FIG NO. : C 4 1 3 0 - 0 1 A 1
FG15S,FG18S
INDEX PART NO, DESCRIPTION o'Tr SERIAL NO-
01010-80812 BOLT 600001A AND UP

01642-20810 WASHER
3EA-04-A5460 SHROUD
3EB-04-A5122 HOSE
3SB-04-A5132 HOSE
3EB-04-23250 RUBBER
37B-1FH-3020 CLAMP ,
FG15/18-16 C- 9
\-ltf? ZZJIY-9 X-<}\> 5 - 5 A"-ft* 27*
FIG.C4140-01A0 TORQUE COKVERTER OIL COOLER PIPING
7V1-9
<S ^y^ Radiator
•«t^
SgF4l60-25AOa^fB
See FiaF4160-25A0
Frame L K
PUF1693
C- 10 FG15/18-16
FIG NO. : C414O-01A0
INDEX P&RT MO. DESCRIPTION Q»T*_ SERIAL NO.
1 3EB-04-A5B41 HOSE 1 600001A AND UP

2 3EB-04-A5S50 HOSE . 1
3 04434-52110 CLIP 1
4 3EB-04-24190 CLAMP 1
5 3EA-04-23220 CLAMP 4
I I
FG15/1S-16 C- 11
FIG.C4160-01AO RESERVOIR TANK
PUF1690
C- 12 FG15/18-16
FIG NO. J C4160-01A0
FG15H,FG18H
INDEX BART NO. DESCRIPTION Q'TT SERIAL SO-
1 01010-80816 BOLT.- 600001A AND UP

2 01010-80820 BOLT
3 OI580-108Q6 NUT
5 01541-20812 WASHER
6 07285-G0115 CLIP
7 3EA-04-35110 BRACKET
8 3EB-04-A5160 TANK ASS*X,RESERVOIR,
063405 -CAP
9 3EB-04-25140 CLAMP
10 37B-1AC-A130 HOSE
11 37B-1AC-A200 HOSE
12 37B-1AF-6010 BAND
FG15/18-15 C- 13
u+r-n* *oi>
FIG.C4160-01A1 RESERVOIR TAKK
3?G4150-01Al@^Bt
see Fia w 150-01AI
PUF1691
c- 14 FG15/18-16
F I G NO. : C4160-01A1
FG15S,FG18S
INDEX PART NO, DESCRIPTION Q'TY SERIAL NO.
1 01010-80816 BOLT.... 6 0 0 0 0 1 A AND UP

2 01602-2082S WASHER,SPUING
3 01S41-20812 WASHER
4 07285-00115 CLIP -,
5 3EB-04-A5160 TANK ASS'5.RESERVOIR.
063405 .CAP
5 3EB-04-25140 CLASP
7 373-1AC-A140 HOSE
8 37B-1AE-6030 BAND
9 37B-1AC-A20Q HOSE..
10 37B-1AF-5010 BAND.'.
FGI5/18-16 C- 15
=£/*X-$ 7UV-
FIG.C4170-01A0 RADIATOR COVER
PUF1692
C- 16
FG15/18-16
PIG NO. : C4170-01A0
FG15H,FG18H
INDEX FART NO. DESCRIPTION O/TI SERIAL NO.
01010-80316 BOLT - 6 0 0 0 0 1 A AND UP

3EA-04-A5550 COVER
3EB-04-25551 SPONGE
FG15/18-16 C - 17
K0MA1*SU
Fuel Tank And R e l a t e d P a r t s
AX SERIES
7aX* VZrh.
FIG.D4110-01AO ' FUEL SYSTEM •
\ M4 o ^.y/ ^ ^
Engine
v\
i
71/-4 5
Frams L H
PUF1694
D- 2
FG15/18-16
FIG NO. : D4110-01AO
FG15H,FG18H
INDEX FART HO. DESCRIPTION Q'TY SERIAL NO.
01010-80816 BOLT 600001A AND UP

07005-00812 GASKET..
07285-00130 CLAMP...
3EA-05-35110 BLOCK...
3EB-05-21130 PACKING.
3EB-05-22210 PIPE
34C-04-23340 COCK....
37B-1CT-3O10 COVER..,
37B-1FA-A020 HOSE
FG15/18-16 D- 3
J*XJU VXS-L.
FIG.D4110-01A1 FUEL SYSTEM
Z'JV'J
Engine
i
7I/-4 5
Frame L K
PUF1695
D- 4
FG15/18-16
FIG NO. : D4110-01A1
FG15S.FG18S
01010-80816 BOLT 600001A AND UP

07005-00812 GASKET..
07285-00130 CLAMP...
3EA-05-A5310 COVER...
3EA-Q5-3S510 BLOCK...
3EB-05-21130 PACKING.
3EB-05-22210 PIPE
34C-04-23340 COCK
37B-1FA-A020 HOSE
FG15/18-16 D- 5
KOMAfSU
P o w e r Train And Front Axle P a r t s
AX SERIES
h * * 0 * 707A (\-M> XVV-9 V30)
FIG.F4130-01AO DRIVE AXLE (TORQUE COKVERTER SPEC. )
Transmission
PAF0386
F- 2 FG15/18-16
FIG NO. : F4130-01AD
FG15H,FG1SH
INDEX PERT NO. DESCRIPTION Q'TY SERIAL NO.
3ER-21-32111 HOUSING R S S ' Y 6 0 0 0 0 1 A AND UP

1 .HOUSING
2 .SHAFT
3 3EA-21-32240 GASKET.....
4 ClOlO-81030 BOLT *
5 C1502-21030 VASHEB, SPRING
6 04020-01228 PIN,DOWEL ....
7 3EA-21-13140 MIT
8 3EA-21-13151 PLATS
9 C1O10-80612 BCLT
10 07042-20312 PLVG..->?A?<JKfr.
11 3EB-21-15211 CAP... J&A<Arfh
12 34B-41-12910 PLUG
13 34B-41-12S20 GASKET
14 3EA-21-29210 HUB 2
15 3EA-21-14121 BOLT 12
16 3CO-22-31370 BEARING 2
17 06000-30212 BEARING 2
18 3EA-21-14131 SEAL 2
19 3EA-21-14140 SEAL 2
20 3EA-21-32161 SHAFT 2
21 01050-51025 BOLT 16
22 3EA-21-32140 SUPPORT,£.H... 1
23 3EA-21-32150 SUPPORT,L-H... 1
24 07020-00001 FITTING,GREAS2 2
25 07000-02075 O-EING 2
26 01010-81845 BOLT 1
27 01010-81865 BOLT 7
28 01643-31845 WASHES 8
29 01580-11815 NUT 7
30 300-22-31241 NUT 12
FG15/18-1S F- 3
FIG.F4130-01A1 DRIVE AXLE
Transmission
PUF1696
F- 4 FG15/18-16
F I G MO. : F4130-0XA1
FG15S,FG18S
INDEX PART NO. DESCRIPTION Q'TY j SSRI&L NO.
3EA-22-35110 HOUSING A S S ' T . . "1 6 0 0 0 0 1 A AND UP

.HOUSING 1
2 -SHAFT 2
3 3EA-22-11220 NUT • 2
4 3EA-22-I1230 PLATS • 2
5 01010-80612 BOLT 2
6 07042-20312 PLUG 1
7 3EB-21-15211 CAP 1
8 34B-41-12S10 PLUG 1
9 34B-41-12920 GASKET. 1
10 3EA-22-11133 HUE 2
11 3££-22-11141 BOLT 12
12 06002-32012 BEARING 2
13 3EA-22-11161 BEARING 2
14 3EA-22-35140 SHAFT 2
15 01050-51025 16
BOLT
15 3EA-22-35230 1
SUPPORT,L.H...
17 3EA-22-35240 1
SUPPOHT,R.E...
18 07020-00001 2
FITTING,GREASE
19 07000-02075 2
O-RING
20 3EA-21-32240 1
GASKET
21 01010-81030
BOLT 11
22 01602-21030
23 04020-01228 W&SHER,SPRING. 11
24 324-22-11210 PIN,DOWEL 2
25 01010-81S4S SEAL 2
26 01010-81565 BOLT 2
27 01643-31845 BOLT 8
28 01580-11815 WASHES 10
29 300-22-31241 NUT 8
NUT 12
FG15/18-16 F- 5
FIG.F4160-01AO DRY CLUTCH
PAF0029
FG15/18-16
FIG NO. : F4160-01AO
FG15H
INDEX PART NO. DESCRIPTION Q'TI SERIAL »0.
1 3EB-10-31110 CASE 1 600001A - 650000A

2 01010-81040 BOLT 14
3 01602-21030 WASHER , SPRING 14
4 04020-01228 PIN,DOWEL 2
5 3EB-10-31150 COVER 1
6 01010-80820 BOLT 2
7 01010-80816 BOLT 3
8 01502-20825 WASHER,SPRING 5
9 3SB-15-11350 SEAL 1
10 04055-08225 RING,SNAP 1
11 3EB-10-11130 JOKE 1
12 3EB-10-31130 FLANGE , 1
13 3EB-10-31120 1
SLEEVE ,
14 3EB-10-31140 1
BEARING
13 3EB-11-31160 1
LEVER.
15 2
3EB-10-31190 BUSHING
1? 1
04025-01032 PIN,SPRING 1
18 (3EB-10-31170) CYLINDER ASS*X,CLUTCH RELEASE.
19 2
01010-80825 BOLT 2
20 01602-20825 WASHER,SPRING ,
21 1
04205-11028 PIN 1
22 04050-13020 PIN,COTTER
23 1
3EB-10-32320 DISC 1
24 3EB-10-32310 PLATS,PRESSURE
25 2
04020-00820 PIN,DOWEL 6
26 01010-80818 BOLT 6
FG15/18-1S F- 7
F I G . NO. F 4 1 6 0 - 0 1 A 0 A DRY CLUTCH
tJF 41 I I
F-6A
F I G . NO. :F4160-01A0A
FG15H
1 3EB-10-31210 CASE 1 650001A and Up

2 01010-81035 14
3 01602-21030 14
4 04020-01228 PIN, DOWEL 2
5 3EB-10-31850 COVER 1
6 01010-80820 BOLT 2
7 01010-80816 BOLT 3
8 01602-20825 WASHER, SPRING 5
9 3SB-15-11350 CAP 1
10 04065-0822B RING, SNAP 1
n 3EB-10-31180SA YOKE 1
12 3EB-10-31130 FLANCE 1
13 3EB-10-31120 SLEEVE 1
14 3EB-10-31140 BEARING 1
15 3EB-10-31150 LEVER 1
16 3EB-10-31191 BUSHING 2
17 04025-01040 PIN, SPRING 1
18 (3EB-10-31270) CYLINDER ASS'Y, CLUTCH RELEASE 1
19 01010-80825 BOLT 2
20 01602-20825 WASHER, SPRING 2
21 04205-11028 PIN 1
22 04050-13020 PIN, COTTER 1
23 01641-21016 WASHER 1
24 07020-00675 FITTING 2
25 07012-00025 SEAL 2
26 3EB-10-32320 DISC 1
27 3EB-10-32310 PLATE, PRESSURE 1
28 04020-00820 PIN, DOWEL 2
29 01010-80818 BOLT 6
30 01602-20825 WASHER, SPRING 6
F-7A
\-M? PD- h 5 ^ ? 5 v ^ a ^ (hfl^ XWV-? * * ) ( 1 / 8 )
FIG.F4160-21AO TORQUE FLOW TRAHSHISSION (WITH TORQUE CONVERTER) (1/8)
F- 8 FG15/18-16
FIG NO. : F4160-21A0
INDEX PART NO. DESCRIPTION Q'TT SERIAL NO.
3EA-15-A5110 TRANSMISSION ASS*? 600001A AND UP

THIS ASSEMBLIES CONSIST OF ALL PARTS
SHOWN IN FIGS.F4160-21A0 TO F4160-28A0.
1 AS91521-61016 .BOLT 6
2 AS32118-3600 .SPACER 1
3 AS32111-3601 .PLATE, FLEXIBLE 1
4 AS32020-3600 •CONVERTER ASS'I,TORQUE 1
5 AS55981-2302 .RING 1
6 AS91611-40832 .BOLT 9
7 AS55931-3410 . O-RING 4
8 AS39311-5010 .O-RING 1
AS35310-3600 .STATOR ASS * Y 1
9 AS35311-3600 ..BODY '1
10 AS55941-2500 ..SEAL,OIL 1
11 AS35302-2600 ..GEAR 1
12 AS35322-2600 ..GEAR... 1
13 AS35370-2800 . .SHAFT 1
14 AS91611-40830 ..BOLT 8
15 ASS5981-2810 .RING,SEAL 1
16 AS33436-2800 .SHIM AR
AS33436-2810 . SHIM * AR
AS33436-2820 . SHIM AR
AS33436-2830 .SHIM AR
17 AS97103-06306 .BEARING 2
18 AS35768-3411 .SPACER 1
19 AS35708-B362 .GEAR,FORWARD 1
20 01010-80816 BOLT 6
21 01643-50823 WASHER 6
FG15/18-16 F- 9
HUO JO- h*51}Z*-yZ>nZ} (Mk? 33{\~—9 y*) (2/8)
FIG.F4160-22A0 TORQUE FLOW TRANSMISSION (WITH TORfiUE CONVERTER) (2/8)
F- 10
FG15/18-16
FIG NO. : F4150-22A0
PART NO. DESCRIPTION Q*TT SERIAL NO.
(3EA-15-A5110) TRANSMISSION ASS * I 600001A AND UP

THIS ASS3HBLIES CONSIST OF ALL PARTS .
SHOWN IN FIGS.F4160-21A0 TO F4160-23AO.
AS3561O-3410 .DRUM ASS'Z,CLUTCH
AS305G1-3400 .-SPRING,R£TURN
AS35601-3400 . .OHITH .
AS356C2-3400 . -PISTON 2
AS55981-3420 ...SINS,SEAL 1
AS35615-3400 -.RETAINER 2
AS3561S-3420 ..PLATE AR
AS3551S-3430 ..PLATE AS
AS36533-3400 . . PLATE 8
AS35S33-3410 ..PLATE 2
AS3S634-34O0 ..DISC S
AS39759-34O0 ..RING,SNAP 2
AS55925-2301 ..RINCSNAP 2
AS 55981-3410 . .SING,SEAL 2
AS357C6-B340 -SHAFT,HAIN
ASS5981-3400 .RING,SEAL
AS35765-3S20 -GEAR,REVERSE
AS35789-3S00 .BEARING,THRUST
AS35789-3610 .BEARING,THRUST- - -
AS39374-3500 .BEARING,NEEDLE
AS39376-3600 .B3ABING,XEEDLE
FG15/18-16 F - 11
h*0 Z>Q- h>5yz*vzimZ) (WW X»A*-5- y * ) ( 3 / 8 )
F I G . F 4 1 6 0 - 2 3 A 0 " TORQUE FLOW TRAHSMISSION (WITH TORQUE CONVERTER) (3/8)
Differential Gear
Transmission Case
12
PG1S/18-16
FIG SO. t.F4160-23tO
INDEX I PAST NO. DESCRIPTION ' Q»TY SERIAL HO.
(3EA-15-A5110) TRANSMISSION A S S ' 7 6 0 0 0 0 1 A AND UP

SHOWN IN F I G S . F 4 1 6 0 - 2 1 P . O TO F 4 1 6 0 - 2 6 A 0
1 AS91611- - 6 0 3 3 0 .BOLT
2 AS36726- • 3 6 0 1 -PLATE,LOCK
3 AS35773- - 3 6 2 0 .GEAR
4 AS91611- - 4 0 8 1 6 .BOLT
5 AS36726- - 3 4 5 0 .PLATE,LOCK
6 AS35778- - 3 6 0 0 .SHAFT,COUNTER
•7 AS55931- - 3 4 0 0 .O-RIKG
8 AS396S3- - 3 4 1 0 .BEARING .BALL
9 AS25777 - 3 6 2 0 .GEAR, ALL AX <INDOOR/OUTDOOR)
10 AS35162- - 3 6 C 0 .COVER
AS91611- -40S22 .BOLT
P615/18-16 F - L3
hfir? 7D- h=rj7&vz>9~J (HK> 3y)\'-9 3*) (4/8)
FIG.F4I60-24A0 TORQUE FLOW TRANSMISSION (WITH TORQUE CONVERTER) ( 4 / a )
22
î—23
FIG NO. : F4160-24A0
INDEX PART MO. DESCRIPTION Q'TT SERIAL NO,
(3EA-15-A5110) TRANSMISSION ASS » Y 600001A AND UP

SHOWN IN FIGS.F416Q-21A0 TO F4160-28&0-
1 AS35141-B360 .CASE
2 AS91611-40814 .BOLT
3 AS33314-3500 .PLATE
4 AS15000-2300 .FILTER ASS*I,OIL
5 AS35428-2300 .JOINT.
6 AS91619-61220 .BOLT
7 AS35147-2300 .HANGER
8 AS90344-54012 .PLUG
9 AS90341-18057 . PLUG
10 AS90430-18008 .GASKET
11 AS35394-2300 .HAGNET,OIL FILTER '
12 AS90250-13042 .PIN,DOWEL
13 AS90344-51014 -PLUG
14 AS90344-53008 .PLUG
15 AS90341-16010 . PLUG
16 AS90201-16013 .WASHER
17 AS916U-40618 .BOLT
18 AS35152-3610 .COVER
IS AS55931-3660 .O-RING
20 AS35303-3601 .STRAINER,OIL
21 AS35334-3600 .COVER.
22 AS91611-40818 .BOLT
23 AS35116-3600 .COVER
24 AS91611-40610 .BOLT
25 AS35U6-3610 .COVER
26 AS35108-3600 -GAUGE,OIL LEVEL.
27 AS35133-2810 .HOLDER
28 AS39380-3400 -PLUG
FG15/18-16 F- 15
l-H# T O - teVT&i&BV (HW X / / \ * - ? y * ) ( 5 / 8 )
FIG.F4160-25A0 TORQUE FLOW TRAKSKISSION (WITH TORQITE CONVERTER) (S/8)
For truck serial numbers

650001A and up, see Fig.
F4160-27AOA for control valve
assembly parts breakdown.
Transmission Case
F - 16
FIG NO. : F 4 1 6 0 - 2 5 A 0
(3EA-15-A5110) TRANSMISSION ASS * I •. 6 0 0 0 0 1 A AND UP

SHOWN IN F I G S . F 4 1 6 0 - 2 1 A 0 TO F4160-28A0.
(AS33000-B362) -VALVE ASS * I , CONTROL 1
AS33312-2800 .CLAMP 1
AS35442-3400 .GASKET - 1
AS39382-3410 .PLUG 1
AS39395-3400 .ELBOW , 1
AS39395-3410 . ELBOW , 1
AS91611-40832 .BOLT 14
FG15/18-16 F - 17
WW 7 0 - h*TJX%-A>*-J (MW ZO)\*-4 y * ) ( 6 / 8 )
FIG.F4160-26AO TORQUE FLOW TRANSHISSION (WITH TORQUE CONVERTER) (6/8)
Transmission Case
I
F - 18
FG15/18-16
FIG HO. : F4150-26A0
INDEX PART NO. DESCRIPTION Q»TY SERIAL NO.
(3EA-15-A5110) TRANSMISSION ASS ' Y , 6 0 0 0 0 1 A AND UP

SHOWN IN F I G S . F 4 1 6 0 - 2 1 A 0 TO F4160-28AQ.
(AS34000-3510) .DIFFERENTIAL ASS * Y , 1
AS91619-61235 . BOLT , 12
AS35144-3600 . GASKET , 1
AS35147-2300 .HANGER 1
AS91619-61220 . BOLT 1
FG15/18-16 F - 19
WW 7 0 - h?yZ$y*Jmy (WW X / A - - 5 y*) (7/8)
FIG.F4I60-27AO TORQUE FLOW TRMTSKISSION (WITH TORO.UE CONVERTER) (7/8)
I I
t
F - 20
FG15/18-16
INDEX PART NOl DESCRIPTION Q'TY SERIAL NO.
(3EA-15-A5110) 1 600001A - 650000A

THIS ASSEKBLIES CONSIST OF ALL PARTS
SHOWN IN FIGS.F4160-21AO TO F4160-28AO-
AS33000-B362
1 AS30501-2840 ..SPRING,SAFETY 1
2 AS30501-2850 ..SPRING/LEVER LOCK 1
3 AS30501-3410
4 AS30501-3420 1
5 AS305Q1-3430 1
6 AS30501-3450 1
7 AS305Q1-3510 ..SPRING,MODULATION 1
AS33101-3600 1
8 AS30501-2590 1
9 AS35451-3400 1
10 AS35452-3600 1
11 AS961S1-01800 1
12 AS33201-3400 ..COVER ASS'Y 1
13 AS55941-2510 2
14 AS33314-3620 1
15 AS33314-3631 1
16 AS35414-3400 1
17 AS35417-3400 1
18 AS35418-3400 1
19 AS35443-3600 1
20 AS35448-3400 1
21 AS35449-34O0 1
22 AS35453-3601 1
23 AS35454-2500 1
24 AS35510-34O1 1
25 AS35511-3602 1
26 AS35513-3400 ..PLUG 2
27 AS35520-3401 1
28 AS35521-3601 1
29 AS39382-3602 1
30 AS55931-3420 ..O-RING 2
31 1
AS84540-3400
32 1
AS84540-3600
33 2
AS89180-2500
34 ..VASKER 2
AS89180-251O
35 2
AS90201-16013
36 2
AS90341-20O02
37 ..BALL 1
38 AS90360-08009
AS90430-16242 2
39 2
40 AS90430-20004
AS91611-40612 2
41 2
42 AS94130-60800
AS94531-00800 2
43 2
44 AS96151-03200
AS35422-3600 1
45 2
46 AS35423-3600
AS35432-3600 1
47 1
48 AS35477-8000
AS39451-8000 1
49 5
50 AS91611-60625
AS91611-60830 10
51 2
52 AS89262-99001
AS90430-10027 1
53 1
AS90930-03019
FG15/18-16 F- 21
J
FIG. NO. : F4160-27AOA TORQUE FLOW TRANSMISSION (WITH TORQUE CONVERTER) (7/8)
50
O-10
ft Tts+*«
20HÔ-l-Q
F-20A
FIG. NO. F4160-27A0A
FG15S/18S-16, FG15H/18H-16
3EA-15-A5111 TRANSMISSION ASSEMBLY, COMPLETE 650001A AND UP

62 AS351030-13050 .VALVE ASSEMBLY, CONTROL
1 AS351312-43010 ..COVER, VALVE BODY PLATE ....
2 AS30501-3720 ..SPRING, SHIFT CHANGE
3 AS30501-3730 ..SPRING, SAFETY
4 AS35418-3700 .-VALVE, SHIFT CHANGE
5 AS35477-3700 ..VALVE, SAFETY
6 AS39282-3700 ..KEY, STRAIGHT
7 AS39339-7081 ..PLUG
8 AS351136-13020 ..WASHER
9 AS351432-43010 ..STOPPER, INCHING SPRING ....
10 AS991411-60612 ..BOLT, W/WASHER
11 AS994111-60800 ..NUT
12 AS994511-00800 ..WASHER, WAVE
13 AS996132-03200 ..RING, SNAP
14 AS996132-04500 ..RING, SNAP
15 AS30501-2860 ..SPRING, REGULATOR
16 AS30501-3700 ..SPRING, INCHING RETURN
17 AS30501-3740 ..SPRING, COMPRESSION
20 AS33201-3700 ..COVER SUB-ASS'Y,TRANS UPPER
20-1 AS55941-2510 ..SEAL, TYPE D, OIL
21 AS35414-3700 ..ROD, INCHING
22 AS35417-3700 ..VALVE, INCHING
23 AS35421-3700 ..VALVE, CHANGE
24 AS35424-3700 ..PISTON, ACCUMULATOR
25 AS35443-2800 ..VALVE, REGULATOR
26 AS35449-3700 ..ROD, SPRING STOPPER
27 AS35513-3400 -.PLUG, VALVE STOPPER
28 AS35513-3720 ..PLUG, VALVE STOPPER
29 AS35513-3730 ..PLUG, VALVE STOPPER
30 AS35520-3401 ..CAM LEVER SUB-ASS'Y, INCHING
31 AS35521-3601 ..LEVER, INCHING
32 AS36726-3700 ..PLATE, LOCK
33 AS39250-3700 ..PIN, STRAIGHT
34 AS39312-3700 ..O-RING
35 AS55931-3420 ..O-RING
36 AS55931-3700 ..O-RING
37 AS55931-3720 ..O-RING
38 AS89180-2500 ..WASHER, PLATE
39 AS351342-43030 ..VALVE, SAFETY
F-21A
FIG. NO. : F4160-27A0A TORQUE FLOW TRANSMISSION (WITH TORQUE CONVERTER) (7/8)
^ 3^>J f
45 43
KR1220002
OB
FIG. NO. F4160-27A0A (Continued)
FG15S/18S-16, FG15H/18H-16
65Q001A AND UP
40 AS351451-43010 . . P L A T E , VALVE BODY 1
41 AS351452-43030 , .GASKET, VALVE BODY 1
42 AS351791-10140 ..SPRING, COMPRESSION 1
43 AS991411-60625 ..BOLT, W/WASHER 3
44 AS991411-60640 ..BOLT, W/WASHER 7
45 AS991411-60828 . .BOLT, W/WASHER 6
46 AS33485-7010 ..PLATE, SPEEDOMETER SLEEVE 1
LOCK
47 AS35330-5011 ..STRAINER ASSEMBLY, OIL l
48 AS35423-3700 ..GASKET, VALVE BODY 1
49 AS83520-7420 ..SOLENOID ASSEMBLY, 2
TRANSMISSION
50 AS83920-7240 ,.WIRE TO SOLENOID ASSEMBLY .. 1
51 AS39382-1602 ..PLUG, W/HEAD STRAIGHT SCREW 2
52 AS39682-1610 ..O-RING 2
53 AS231174-10020 ..PLUG, VACUUM 1
54 AS90430-10027 , .GASKET 1
63 AS39468-3700 .BRACKET, CONNECTOR CLAMP .... 1
64 AS35442-3400 .GASKET, UPPER COVER 1
65 AS39382 3410 .PLUG, ELBOW 1
66 AS39395-3400 .CONNECTOR, ELBOW 1
68 AS991411-40832 .BOLT, W/WASHER 13
74 AS91511-60830 . BOLT, FLANGE 1
F-21B
Hl^? T O - bJUSi&aZJ ( h * 3 XJA* 1 -* tn) (8/8)
FIG.F4160-28A0 TORQUE FLOW TRANSMISSION (WITH TORQUE CONVERTER) (8/8)
F - 22 FG15/18-16
FIG NO. : F4160-28A0
INDEX PART NO". DESCRIPTION Q'TY SERIAL NO.
(3EA-15-A511C) TRANSMISSION ASS»Y 1 600001A AND UP

SHOWN IN FIGS.F4160-21A0 TO F4160-28AO
AS34000- 3610 -DIFFERENTIAL ASS'Y 1
1 AS31111- 3600 ..BOLT... 6
2 AS04322- 3600 --SHIK ASS'Y 2
3 AS34104- 3610 ..CARRIER ASS•Y 1
4 A S 3 3 U 4 - 3500 ...BOLT 4
5 AS04322- 3601 ..SHIM ASS'Y , 5
6 AS39366- 3610 . .BEARING 2
7 AS41210- •3620 ..PINION ASS'Y 1
8 AS33441- •3600 ...NUT 1
9 AS55931- •2313 ...O-RING '1
10 AS55942- •2300 ...SEAL,OIL 1
11 AS41214- •3600 ..BEARING 1
12 AS41231- •3620 ..BOLT 12
AS41310- •3610 ..CASE ASS'Y 1
13 AS41301- -3630 ...CASE SUB ASS'Y 1
14 AS41321- •3600 S
...BOLT
15 AS41331- •3630 2
...GEAR
16 AS41335- -3610 2
...BUSHING
17 AS41341- •3630 4
...PINION
18 AS41345- •3610 4
AS413S1- •3610
...WASHER
19 ...SPIDER 1
20 AS41361--3610 2
AS41363--3610 ..NUT
21 ..LOCK 2
22 AS55931--3640 1
AS91611--40816 ..O-RING
23 2
-.BOLT
FG15/18-16 F- 23
9*<\jO\- h*5-T?- h^-JTJUvVa-J (l/2)
FIG.F4160-31A0 DIRECT DRIVE TRANSMISSION (1/2)
3SF4160-0lA0@*g
See FiaF416O-0lA0
3IF416O-32A0g#E
See FiaF4160-32AO
I
3IF4160-32AQ@3*B3
See FiaF416O-32A0
PUF169?
F - 24 FG15/18-16
FG15H
INDEX PART MO. DESCRIPTION Q'TY SERIAL NO.
3EA-14-31112 CASE ASS * Y 1 600001A - 650000A

1 .CASE 1
2 -CAP 2
3 3EA-21-12220 .BOLT 4
4 3EB-14-31130 GASKET 1
5 3EB-14-31190 CAGE 1
6 07000-02085 O-RING 2
7 01010-81025 BOLT 6
8 3EA-14-11451 PIN 1
9 06003-06306 BEARING 1
10 3EB-15-21450 HOLDER 1
11 01010-80820 BOLT 2
12 3EA-14-31350 PLATE 1
13 01010-80825 BOLT 9
14 3EA-14-31360 SPACER 1
15 3EB-14-31370 COLLAR , 1
16 3EB-14-31380 WASHER 1
17 06000-06207 BEARING 1
18 01050-81890 BOLT 1
19 304-15-17180 PLUG 1
20 07005-02216 GASKET 1
21 3EB-14-11180 SEAL 1
22 3EB-14-31431 SHAFT * *... 2
23 3EB-14-31141 LEVER 2
24 3ED-15-41610 PLUG 2
25 3EB-14-31490 PIN 2
26 3EA-14-11390 SEAL 2
27 3EB-14-31150 YOKE,FORWARD AND REVERSE. 1
28 3EB-14-31410 SHAFT 1
29 3EB-14-31160 YOKE,HIGH AND LOW 1
30 04064-02212 RING 4
31 3EB-14-31420 SWITCH 2
32 07005-01412 GASKET 2
33 3EA-14-11460 SPRING 2
34 04260-00952 BALL,STEEL. 2
35 3EA-14-11440 BOLT , 1
FG15/18-16 F- 25
S*-0/?H h-=H^* h522£yz>aZf ( 1 / 2 )
FIG.F4160-31A0A DIRECT DRIVE TRANSMISSION ( 1 / 2 )
SF4160-01AOE*S
See Fig.F4l6O-01A0
5BF416O-51AO0*ig
See FiaF4160-51AO p ^ g .
i
£F4160-32A0@^fia
See FiaF4160-32A0
\ 11
a 9
PUF1697
F-24A FG15/18-16
F I G NO. : F4160-31AOA
FG15H
3EA-14-31113 CASE ASS'Y 1 650001A and Up

1 .CASE 1
2 .CAP 2
3 3EA-21-12220 -BOLT 4
4 3EB-14-31130 GASKET 1
5 3EB-14-31190 CAGE 1
6 07000-02085 O-RING 2
7 01010-81025 BOLT 6
8 3EA-14-11452 PIN 1
9 06003-06306 BEARING 1
10 3EB-15-21450 HOLDER 1
11 01010-80820 BOLT 2
12 3EA-14-31350 PLATE i
13 01010-80825 BOLT 9
14 3EA-14-31360 SPACER 1
15 3EB-14-31370 COLLAR l
16 3EB-14-31380 WASHER X
17 06000-06207 BEARING 1
18 01050-81890 BOLT 1
19 1
304-15-17180 PLUG
20 1
07005-02216 GASKET
21 1
3EB-14-11180 SEAL
22 2
23 3EB-14-31431 SHAFT
3EB-14-31141 LEVER 2
24 2
25 3ED-15-41610 PLUG
2
26 3EB-14-31490 PIN
2
27 3EA-14-11390 SEAL....
1
28 3EB-14-31151 YOKE,FORWARD AND REVERSE. 1
29 3EB-14-31411 SHAFT 1
30 3EB-14-31160 YOKE,HIGH AND LOW 4
31 04064-02212 RING 2
32 3EB-14-31520 SWITCH 2
33 07005-01612 GASKET 2
34 3EA-14-11460 SPRING 2
35 04260-00952 BALL, STEEL 1
3EA-14-11440 BOLT -
FG15/18-16 F- 25A
S'-'fUOh K 5 0 * Y*SZ7£.vV*Z} (2/2)
FIG.F416O-32A0 DIRECT DRIVE TRANSMISSION (2/2)
Transmission case
i
SF4160-51A0S^P
See Fig.F4160-51A0
PUF1698
F- 26 FG15/18-16
FIG NO. : F4160-32A0
FG15H
1 3EA-14-32210 SHAFT 1 600001A - 650000A

2 3EB-14-32330 GEAR, 19 TEETH. 1
3 06000-06208 BEARING 1
4 3EA-14-21180 WASHER 1
5 3EA-14-11191 BEARING 2
6 04064-03215 RING,SNAP 2
7 3EB-14-32590 SEAL 1
8 3EB-14-32380 SHAFT 1
9 3EB-14-11180 SEAL 1
10 3EB-14-31220 GEAR, 31 TEETH. 1
11 3EB-14-32340 GEAR, 19 TEETH. 1
12 3EB-14-31230 SHAFT 1
13 06000-05306 BEARING 1
14 3EB-14-31240 BUSHING 2
15 3EA-14-11240 BUSHING 2
16 3EB-14-312S0 COLLAR 1
17 3EB-14-31280 GEAR, 36 TEETH. 2
18 3EB-14-31171 GEAR, 36 TEETH. 2
19 3EB-14-11820 INSERT 6
20 3EA-14-11430 SPRING 4
3EB-14-31311 SYNCHRO ASS'Y.. 4
21 3EB-14-31321 -RING 1
22 3EB-14-31330 -CONE 1
23 3EB-14-31340 .RING,INNER 1
24 3EB-14-31210 GEAR, 42 TEETH. 1
25 3EB-14-31180 GEAR, 53 TEETH, 2
26 3EB-14-31220 GEAR, 31 TEETH. 1
27 3EB-14-31180 GEAR, 53 TEETH 2
28 3EB-1S-21450 HOLDER 1
29 BOLT
01010-80820 2
30 GEAR, 58 TEETH
3EB-15-32240 1
31 SPRING
3EB-16-21380 1
32 BEARING
3EB-14-32580 1
FG15/18-16 F- 27
**-(V9h K 9 0 * (-53*5-^=3 (2/2)
FIG.F4160-32A0A 'DIRECT DRIVE TRANSHISSION (2/2)
tyjZ'.vVzy'T-z
Transmission case K
(X. \>â
<; ^>^f^ c
I
mF4l6O-51A0@^S
See FiQ.F4160-5lAO
PUF1698
F - 26A FG15/18-16
PIG HO. : F4160-32A0&
FG15H
1 3EA-14-32210 SHAFT 1 650001A and Up

2 3EB-14-32330 GEAR, 19 TEETH. 1
3 06000-06208 BEARING 1
4 3EA-14-21180 WASHER 1
5 3EA-14-11191 BEARING 2
6 04064-03215 RING,SNAP 2
7 3EB-14-32590 SEAL 1
8 3EB-14-32380 SHAFT 1
9 3EB-14-11180 SEAL 1
10 3EB-14-31220 GEAR, 31 TEETH. 1
11 3EB-14-32340 GEAR, 19 TEETH. 1
12 3EB-14-31230 SHAFT.... 1
13 06000-06306 BEARING 1
14 3EB-14-31240 BUSHING 2
IS 3EA-14-11240 BUSHING 2
16 3EB-14-31250 COLLAR 1
17 3EB-14-31280 GEAR, 36 TEETH. 2
18 3EB-14-31172 GEAR, 36 TEETH. 2
19 3EB-14-11820 INSERT 6
20 3EA-14-11430 SPRING 4
3EB-14-31311 SYNCHRO ASS'Y., 4
21 3EB-14-31321 -RING 1
22 3EB-14-31330 -CONE 1
23 3EB-14-31340 -RING,INNER. 1
24 3EB-14-31210 GEAR, 42 TEETH. 1
25 3EB-14-31180 GEAR, 53 TEETH. 2
26 3EB-14-31220 GEAR, 31 TEETH. 1
27 3EB-14-31180 GEAR, 53 TEETH. 2
28 3EB-15-21450 HOLDER 1
29 01010-80820 BOLT 2
30 3EB-15-32240 GEAR, 58 TEETH. 1
31 SPRING
3EB-16-21380 1
32 BEARING
3EB-14-32580 1
FG15/18-16 F- 27A
FIG.F4160-51A0 DIFFERENTIAL GEAR AND HTPOID GEAR— CLUTCH TRUCKS ONLY
,!N^f ! Transmission
i
PAF0396
F- 28 FG15/18-16
FIG NO. : F 4 1 6 0 - 5 1 A 0
FG15H
3EA-21-O0O1O CASE SUB ASS'Y. 1 600001A AND UP

1 ft' .CASE 1
2 ft .CASE 1
3 01010-80855 .BOLT 8
• 4 3EA-21-31140 GEAR 2
5 300-22-31471 GEAR 4
6 34A-21-1U31 BUSHING 2
7 34A-21-11141 BUSHING... 4
8 34A-21-11151 SPIDER 1
9 300-22-31550 BEARING 2
10 34A-21-11231 SCREW 2
11 04050-16040 PIN 2
3EA-21-31310 SHAFT ASS'Y...
12 ft -SHAFT 1
13 ft .GEAR 1
14 3EA-21-11151 BOLT 12
15 3EA-14-11320 BEARING 1
16 3EA-21-00020 SHIH ASS'Y 1
FG15/18-16 F- 29
KOMAVSU
Steering S y s t e m And Rear Axle
I
AX SERIES
FIG.H4110-01A0 STEERING AXLE
23
rt-,
3027/
31
l
S ^ % F > o w e r Steering Cylinder
&-6
2
FG15/18-16
FIG NO. : H4110-01A0
FG15H,FG18H
INDEX PART NO. DESCRIPTION Q'TI SERIAL NO.
1 3EA-24-A511Q AXLE,STEERING 1 6 0 0 0 0 1 A AND UP

2 3EB-24-A2580 BUSHING 2
3 3EA-24-A2231 COVER 2
4 3BA-25-25180 PIN 2
5 300-27-11170 BEARING 2
6 3BA-25-25190 BEARING 4
7 3EB-24-35130 BOLT 2
8 01593-31613 NUT 2
9 04050-14025 PIN,COTTER 2
10 07020-00900 FITTING,GREASE 2
11 01640-21626 WASHER 2
12 34A-24-11150 SHIH, Q.4MH 3
34A-24-11160 SHIH, 0.6MM 3
13 07020-00001 FITTING,GREASE 4
14 300-27-11221 BOLT 2
15 01010-81650 BOLT 4
17 01643-31645 WASHER 4
18 07046-13520 PLUG 4
19 01015-51035 BOLT 2
20 NUT 4
01580-11008
21 BOLT 2
01016-51045
22 NUT 12
358-27-11230
23 BOLT 2
01010-80820
24 LINK,L.H 1
3EA-24-35110 2
25 BOLT
01010-80830 1
26 LINK,R.H
3EA-24-35120 4
27 WASHER
01602-20825 2
28 BOLT
29 3EB-24-35140 2
01593-31613 NUT
30 WASHER 4
31 01643-30823 2
PIN,COTTER
04050-14025 1
KNUCKLE A S S ' Y , L . H .
3EA-24-A2280 1
KNUCKLE A S S ' I , R . H .
3EA-24-A2290 1
32 .NUT
01593-13018 1
33 .PIN,SPRING
04025-00650 1
34 -BEARING
06000-30207 1
35 -BEARING .
06000-30209 1
36 -SEAL,DUST
07011-00080 1
37 .KNUCKLE,L.H
3EA-24-A2240 1
.KNUCKLE,R.H
3EA-24-A2250 1
38 .HUB
3EA-24-11210 1
39 .CAP
3EB-24-11160 6
40 -BOLT
34A-24-11220
PG15/18-16 . H- 3
FIG.H4110-01A1 STEERING AXLE
Power Steering Cylinder
23^ fio
I 8-7
H- 4
FG15718-16
FIG NO. s 3 4 1 1 0 - O l A ^
rei5sff6i8s
ISD3Z PART HO. DESCRIPTION Q'TY SE8IAL KO.
3EA-25-A5110 AXLE,STEERING.. 6 0 0 0 0 1 A AND UP

32A-42-21850 SUPPORT
3 3EB-24-A2580 BUSHING
4 33A-25-25180 P3M
s 300-27-11170 3EARING
6 33A-25-25190 3EARIHG
7 3SB-24-35130 BOLT ,
3 015S3-31613 HUT
9 0405O-14C25 ?IM,COTTER
10 0702O-00S0O F3TTIK3,GREASE,
11 01640-21626 VASHER
12 3 «-24-11150 SHIM, Q . 4 H K . . . ,
34i-24-llieo SHIM, 0-6KJC
13 300-27-11221 BOLT ,
14 O16C2-2103O WASHER, 5FBI1K3.,
IE 07046-13520 PLUG
16 07020-00001 FITTIN3.GKEASE
17 01010-81650 BOLT
18 01643-31645 VASEER
19 C1016-5L035 30LT
20 0158C-11008 ITTO
21 01016-51045 SOLT
22 3EA-25-35110 L:KK,L-3
3EA-25-35120 L"lfK r R.H
23 3E3-24-35140 30LT
24 3EA-25-11200 3U3IIING
25 3EA-24-A2240 KJTUCKL2,L.H...
3EA-24-&2250 KJnrCKL2,E.H...
26 07311-00080 SEAL,DUST
27 06000-30207 BZARING
28 06DOO-30209 B2ARING
29 01593-13018 N'J?
30 04325-00550 PIS,SPRING
31 3EB-24-L1160 CAP
FG1 5 / 1 8 - 1 6 E- 5
KOMAfSU
Front And R e a r W h e e l s
AX SERIES
Steer Tire FG15H-16, FG18H-16
fTEM PART No. DESCRIPTION QfTY SERIAL #

; :
'. -.-; ;.;;:":"i D r f w t f e e .' 600001A AND
1 01582-11210 Nut 12
2 01602-21236 W3Sher Spring 12
34A-27-00041 Rim Assembly 2
3 * Rim 1
4 * Rim 1
5 34A-27-18111 Bott 12
6 37A-1HA-A820 Tire 6.5xl0x10PR 2
;
•'••jV -SteerTiie A v " ; :
7 01582-11008 Nut 12
8 01602-21030 Washer. Spring 12
34A-2&40010 Rim Assembly 2
9 * Rim 1
10 * Rim 1
11 37A-1HA-A830 Tire 500x8x8 2
Steer Tire FG15S-16, FG18S-16
rTEM PART No. DESCRIPTION QTY SERIAL #

3EA-27-A5500 DRIVE TIRE ASSEMBLY 600001A AND
1 37B-1NR-2170 . DRIVE TIRE, 18 x 6 x 12 1/8 1
2 3EA-27-A5510 . RIM 1
3EA-28-A5500 STEERING TIRE ASSEMBLY
3 37B-1NT-A010 . STEERING TIRE, 1 4 x 4 1 / 2 x 8 1
4 3EA-25-A5310 . RIM 1
KOMAfSU
Brake System
ft
AX SERIES
f I
FIG.K4110-01A0 WHEEL BRAKE
31
21
'jf~ r 25
/MO<
W>
nv32
8
/ &
®
&
&
A » SB
Detail A
2 FG15/18-16
FIG NO. : K4110-01A0
FG15H,FG18H
3EA-30-31110 BRAKE ASS'Y,L.H 1 600001A AND UP

3EA-30-31120 BRAKE ASS*Y,R.H T.
3EA-30-31130 .PLATE ASS'Y,L.H 1
3EA-30-31140 .PLATE ASS'Y,R.H 1
3EA-30-25111 .CYLINDER ASS'Y,WHEEL 1
2 3EA-30-25121 ..BODY : 1
3 4 ..PISTON 2
4 <t ..CUP 2
5 ..SPRING 1
6 300-32-31250 ..ROD'. 2
7 it ..BOOT 2
8 34B-30-14550 .BREATHER 1
9 34B-30-14560 .CAP 1
10 325-32-21550 -BOLT,WITH WASHER 2
11 3EA-30-31150 .SHOE ASS'Y SL
12 3EA-30-31160 .SHOE ASS*Y,L.H 1
3EA-30-31170 -SHOE ASS'T,R-B 1
13 325-32-21570 .PIN 2
14 34B-30-14420 .SPRING 2
15 300-32-31780 -CUP 4
16 3EA-30-11130 .ADJUSTER ASSfY,L.H 1
3EA-30-U230 .ADJUSTER ASS*Y,R.H... 1
17 3EA-30-11320 .LEVER 1
18 3EA-30-11340 .SPRING 1
19 3EA-30-11330 -CABLE 1
20 300-32-31620 -PLATE 1
21 3EA-30-11360 .SPRING * 1
22 300-32-31760 -SPRING . 2
23 34B-30-14360 -GUIDE 1
24 3EA-30-11150 .SPRING,L.H 1
3EA-30-11250 .SPRING,R.H 1
25 300-32-31720 .STRUT 1
25 325-32-215SO .LEVER ASS*Y,PARKING, L.H. 1
325-32-22560 -LEVER ASS"Y,PARKING, R.H. 1
27 300-32-31750 • RETAINER 1
28 300-32-31720 -STRUT. 1
29 310-32-21490 .COVER 2
30 34B-30-14470 -RING 1
31 3EA-3O-31180 -CABLE ASS'Y,L.H 1
3EA-30-31190 -CABLE ASS'Y,R.H 1
325-32-21920
32 BOLT 12
01602-21442
. 33 WASHER,SPRING 12
04434-51510
34 CLIP 1
f FG15/18-16 K- 3
I
FIG.K4110-01A1 WHEEL. BRAKE
12
11
7 27 25
20
19
/
«F \ 9
10
6?
PL
8
10 7 Ana
Detail A
K- 4 FG15/18-16
r
FIG NO. : K4110-01A1
FG15S,FG18S
3EA-30-35111 BRACKET 1 600001A AND UP

01010-80612 BOLT 2
01602-20619 WASHER,SPRING. 2
08035-01510 CLIP 1
3EA-30-22100 BRAKE ASS'Y,L.H 1
3EA-30-22500 BRAKE ASS*Y,R.H 1
3EA-30-11110 .PLATE ASS'Y,BACK, L.H . 1
3EA-30-11210 .PLATE ASS'Y,BACK, R.H , 1
34A-30-11401 .CYLINDER ASS'Y,WHEEL 1
6 ft . .PISTON (K35) 2
7 ft ..CUP (K35) 2
8 ft . .SPRING (K35) 1
9 300-32-31250 ..ROD 2
10 300-32-31260 ..BOOT (K35) 2
11 34B-30-14550 ..BREATHER 1
12 34B-30-14560 ..CAP,BLEEDER 1
13 325-32-21550 ,B0LT,WITK WASHES 2
14 1
3EA-30-11410 .LINING ASS»Y
15 1
3EA-3O-11420 .LINING ASS'Y,L.H
1
3EA-30-11430 .LINING ASS'Y,R.H
16 2
325-32-21570 .PIN 2
17 34B-30-14420 -SPRING
18 4
300-32-31780 .CUP 1
19 3EA-30-11130 .ADJUSTER ASS'Y,L.H 1
3EA-30-11230 .ADJUSTER ASS* Y,R.H 1
20 3EA-30-11320 .LEVER,ADJUSTER.
21 1
3EA-30-11340 .SPRING 1
22 3EA-30-11330 .CABLE
23 1
300-32-31620 .PLATE 1
24
25 3EA-30-11360 .SPRING 2
26 300-32-31760 .SPRING 1
27 300-32-31660 .CABLE GUIDE 1
3EA-30-11150 .SPRING,L.H 1
3EA-30-11250 .SPRING,R.H 1
28
300-32-31720 .STRUT 1
29
325-32-21560 .LEVER ASS*Y,PARKING, L.H 1
325-32-22560 -LEVER ASS'Y,PARKING, R.H 1
30 1
31 300-32-31750 -RETAINER
300-32-31740 .WASHER,SPRING 2
32 1
33 310-32-21490 -COVER
300-32-31690 .RING,SNAP 1
34 1
3EA-30-21140 .CABLE ASS'Y,L.H
3EA-30-21240 .CABLE ASS*Y,R.H 12
35 12
36 325-32-21920 BOLT
01602-21442 WASHER,SPRING 1
37 2
K35 37B-1AE-6010 BAND
3EA-30-00010 WHEEL CYLINDER KIT
h FG1S/18-16 K-
FIG.K4120-01AO "PARKING BRAKE LEVER
8
/
12 &
VI \
H -14
1 I 10
®/
K- 6
FG15/18-16
1
FIG NO. : K4120-01AO
FG15H,FG18H
INDEX PART NO. DESCRIPTION Q'TZ SERIAL NO.
3EB-39-31510 LEVER ASS'?,PARKING. 600001A AHD UP

X 3EB-39-31520 .BRACKET
2 3EB-39-31530 .LEVER .
3 3EB-38-25S30 .LINK
4 OC31511-131O0 .SHAFT ASS'Y
5 3EB-38-25530 .BRACKET •
5 OC36027-04H01 .PIN
7 3BA-39-31160 .WASHER.. -.
8 3EB-38-15340 .PIN,COTTER •
9 3BA-39-31170 .PIN
10 3EB-38-15230 .SPACER
11 OC81-14045-1A .BOLT
12 OC1281-045O0 .WASHER
13 OC31510-14010 .NUT
14 3BA-39-31180 .ROD ASS'?...
IS OC25513-13010 -SPACER
16 3BA-39-31220 .BUSHING
17 01435-01020 BOLT
FG15/18-16 K- 7
FIG.K4120-01AI PARKING BRAKE LEVER
8 13
Y\ §•
10
J-
J-
1 6
K
*Li / 5
Vci / 16
K- 8
FG1S/18-16
t
FIG NO. : K4120-01A1
FG15S,FG18S
INDEX PART NO. DESCRIPTION 6'TY SERIAL NO.
01435-01020 BOLT 600001A AND UP

3EA-39-35110 LEVER ASS*Y,PARKING.
2 OC35110-11000 .BRACKET
3 3EB-39-31530 .LEVER
. 4 3EB-38-25630 .LINK
5 OC50101-13100 .SHAFT ASS'Y
6 3EB-38-25530 .BRACKET......
7 3BA-39-31190 .BOLT ,
8 OC1281-04500 .WASHER ,
9 OC9-21118-2A .PIN,COTTER ,
10 3SA-39-31170 .PIN
11 OC91251-136O0 .SPACER -..
12 OC81-1404S-2A .BOLT
13 OC1281-04500 .WASHER
14 OC5O101-14010 .NUT
15 3BA-39-31180 .ROD ASS*Y
16 OC50101-13010 .SPACER
17 3BA-39-31220 .BUSHING
h FG15/18-15 K- 9
I
FIG.K4130-01AO BRAKE PIPIKG
Master cylinder
71/-* S
Brake L H.
PUF1711
K- 10 PG15/18-16
FIG HO. : K4130-01A0
FG15H,FG18H
01010-80815 BOLT... 600001A AND UP

01010-80825 BOLT...
01641-20812 WASHER.
04434-50508 CLIP...
3EA-38-A5110 PIPE...
3EA-38-31120 PIPE...
3EA-38-31130 PIPE...
3EB-38-31140 TEE
FG15/18-16 K- 11
I
?*U-* A ' - f f 3 9 * (M^7 jyiV-9 zfBO)
FIG.K4130-01A1 BRAKE PIPING (TORQUE CONVERTER SPEC.)
Master Cylinder
Brake L H
PUF1712
K- 12 FG15/18-16
FIG NO. K4130-01A1
IKDEX PART NO. DESCRIPTION Q'TY SERIAL NO.
01010-80816 BOLT... 600001A AND UP

01010-80825 BOLT...
01641-20812 WASHER.
04434-50508 CLIP...
3EA-38-A5110 PIPE...
3EA-38-A5510 PIPE...
3EA-38-A5520 PIPE...
3EB-38-31140 TEE....
FG15/18-16 K- 13
I
KOMAfSU
Travel Control
AX SERIES
FIG.L4110-01AO STEERING COLUMN
©~-~
J
3EB-34-23460
BRG
PUF1704
L- 2
FG1S/18-16
FIG NO. : L4110-01AO
34A-10-81150 NUT 1 600001A - 650000A

3EB-34-35111 COLUHN ASS*Y,STEERING 1
2 FK48820-KKF80 .SHAFT ASS'? 1
3 FK48860-KHF80 .TUBE ASS*? 1
4 FK48053-KKF50 ..BUSHING 1
5 FK48058-Z9000 ..GROHHET 1
6 FK34104-KHF20 ..BUSHING 2
7 FK48970-KKF70 .LEVER ASS'? 1
8 FK48971-KHF80 -STOPPER 1
9 FK48969-50A00 .ADJUSTER 1
10 FK48972-63100 .NUT. 1
11 FK48965-KKF31 .BOLT 1
12 FK48960-KKF80 .CLAMP 1
13 FK9-22242 .RING,SNAP 1
14 01640-21223 WASHER 1
15 01602-2123S WASHER,SPRING 1
16 02010-70632 BOLT 4
IS 4
3EB-34-35123 BRACKET 1
19
34B-04-15220 RUBBER 2
20
3EA-51-11390 WASHER 1
21
22 3EB-61-11260 NUT 1
23 3EB-34-22450 RUBBER 4
24 01011-81010 BOLT 2
25 01642-21016 WASHER 2
26 3EB-61-11260 NUT 2
27 01010-81085 BOLT 2
29 01580-11008 NUT 2
30 37B-1HD-2020 SHAFT 1
31 01641-21223 WASHER 1
32 01599-01214 NUT 1
33 01010-80610 BOLT 1
01602-20619 WASHER,SPRING 1
FG15/18-16 L- 3
F I G . NO. : L4110-01AOA STEERING COLUMN
•13
STEERING WHEEL
SEE PAGE L-6A,

ITEM 11
3EB-34-23460
BRG
FIG. NO. L4110-01A0A
FG15H/18H-16, FG15S/18S-16
650001A and Up
3EB-34-35111 COLUMN ASSEMBLY, STEERING
l FK48820-KMF80 .SHAFT ASSEMBLY
2 3EC-34-39110 STEERING COLUMN
3 FK48053-KMF50 ..BUSHING
4 FK48058-Z9000 ..GROMMET
5 FK34104-KMF20 ..BUSHING
6 FK48970-KMF70 .LEVER ASSEMBLY
7 FK48971-KMF80 .STOPPER
8 FK48969-50A00 .ADJUSTER
9 FK48972-63100 .NUT
10 FK48966-KMF31 .BOLT
11 FK48960-KMF80 .CLAMP
12 FK9-22242 .RING, SNAP
13 34A-10-81150 NUT
14 01643-31232 WASHER
15 NOT USED
16 02010-70632 BOLT
17 01602-20929 WASHER, SPRING
18 3EB-34-35123 BRACKET
19 34B-04-15220 RUBBER
20 3EA-51-11390 WASHER
21 3EB-61-11260 NUT
22 3EB-34-22450 RUBBER
23 01011-81010 BOLT
24 01642-21016 WASHER
25 3EB-61-11260 NUT
26 01010-81085 BOLT
27 01602-21030 WASHER
28 01580-11008 NUT
29 37B-1HD-2020 SHAFT
30 01641-21223 WASHER
31 01599-01214 NUT
32 01010-80610 BOLT
L-3A
A'?- J&PJW IV)V7*
FIG.L4110-51A0 POWER STEERIHG VALVE
•I
PUF1705
4 FG15/18-16
FIG NO. : L4110-51A0
INDEX PAST NO. DESCRIPTION Q'TT SERIAL NO.
P 1
3EA-34-A5110
DF533B90O2
VALVE ASS'Y
.RING,DUST SEAL
6 0 0 0 0 1 A AND UP
2 •a -HOUSING
3 DF689X1031 .BALL
4 DF150-0304 .BUSHING
5 DF150N4014 .O-RING
6 DF150-4262 .BEARING
7 DF150-0310 -RING
8 DF150-0305 .PIN,CROSS
9 DF150-0844 .SHAFT,CARDAN
10 DF150N4019 .SPRING
11 DF633B1202 .O-RING
12 DF150N0610 . PLATE, DISTRIBUTOR.
13 DF150-4168 -GEAR..
14 DF633B1173 .O-RING
15 DF150-0328 -COVER,END
16 DF684X2481
.WASHER
17 DF150-0321
.BOLT,WITH PIN
18 DF681X1578 .BOLT
19 .PLATE, NAHE
20 DF150N4092 .VALVE,CHECK ,
KIT DF150N4038 SEAL KIT ,
FG15/18-16 L- 5
FIG.L4120-01A0 STEERING WHEEL
Steering Shaft
FIG NO. : L4120-01A0
INDEX
1
2
PAST NO.
3EB-33-A5110
3EB-33-A5120
3EB-33-A5180
3EB-33-A517Q
.WHEEL
.PLATE
.PLATE
DESCRIPTION
WHEEL ASS'2,STEERING.
,
Q'TY SERIAL NO.
600001A - 650000A I
3
4 3E3-33-A5190 .SPRING
5 01220-40412 .SCREW ,
6 3E3-33-A5210 .CORD ASS'Y
7 01220-40310 .SCREW
8 3EB-33-A5230 .PAD,HORN..
9 3EB-33-A5220 .PLUG
10 01220-40412 .SCREW
FG15/18-16 L- 7
F I G . NO. : L 4 1 2 0 - 0 1 A O A STEERING WHEEL
13
12
\r %L/
KFI01W01
L-6A
FIG. NO. : L4120-01AOA
FG15H/18H-1S, FG15S/18S-16
650001A and Up
37B •1BA-3020 STEERING WHEEL ASSEMBLY
3EB 33-31120 WHEEL ASSEMBLY
1 3EB •33-31130 .WHEEL
2 3EB •33-31140 .PLATE, CONTACT
3 3EB •33-31150 .PLATE, CONTACT
4 3EB •33-31160 .INSULATOR
5 3EB •33-31170 .SPRING
6 3EB •33-31180 .SCREW
7 3EB •33-31190 .WASHER
8 3EB •33-31210 .SCREW
9 3EB •33-31220 .PLUNGER
10 3EB •33-31230 .PLUNGER
11 3EB •33-31240 .COVER
12 3EB •33-31250 .SCREW
13 3EB •33-31270 HORN PAD
L-7A
\-Dj3*-?,yay =rj\- W r - (75^? ^39)
. L 4 1 4 0 - 0 1 A 0 " TRANSMISSION-SHIFT LEVER (CLUTCH SPEC.) 1
FG15/18-16
FIG NO. : L4140-01A0
FG15H
k INDEX PART NO.
3EB-35-31130
3EB-35-31140
3EB-35-21131
3EB-35-31150
DESCRIPTION
LEVER ASS'Y,FORWARD AND REVERSE.

.LEVER
-KNOB..
LEVER ASS'YrSPEED SELECTOR
Q'TY SERIAL NO.
6 0 0 0 0 1 A AND UP I
3EB-35-31160 . LEVER
3SB-35-21141 . KNOB
3EB-35-11130 PIN
01542-21016 WASHER
01602-21030 WASHER,SPRING ,
01580-11008 NUT
FG15/18-16 L- 9
h-zJT^vlfvy E^7H W \ * - (hJl/2 rc/A*-* VBO)
FIG.L4140-11A0 TRANSHISSION SHIFT LEVER (TORQUE CONVERTER SPEC.)
0F416O-27AO £ ( £ * *
See Rg. F4160-27A0
L- 10
FG15/18-16
FIG NO. r L4140-11A0
W
INDEX
2
3
PART NO.
3EB-35-35114
3EA-35-35110
3MA-73-13180
3EB-35-35160
DESCRIPTION
LEVER,(FOR PNEUHA).
LEVER,(FOR CUSHION)
.BUSHING
KNOB
Q'-TY SERIAL NO,
600001A AND UP I
4 37B-1HD-2020 SHAFT
5 01010-80612 BOLT..
6 01599-01214 NUT
7 01643-51232 WASHER...
3EB-35-A5311 CABLE ASS'Y
8 3EB-35-A5321 .CABLE
9 3EB-35-A5330 .JOKE
10 3EB-35-A5340 .PIN
11 3EB-35-A5350 .PIN,COTTER
12 3EB-35-A5360 .NUT
13 08037-02512 GROMHET
14 01016-50830 BOLT
15 01016-50840 BOLT
16 01580-10806 NUT
FG15/18-15 L- 11
FIG.L4150-01A0 BRAKE AND CLUTCH PEDAL (CLUTCH SPEC.)
Frame L.H.
L- 12
FG15/18-16
FIG NO. : L415O-01A0
FG15H
INDEX PART NO.
302-32-24080
(3EB-36-31280)
01010-80830
01602-20825
SPRING
DESCRIPTION
CYLINDER ASS**.
BOLT
WASHER,SPRING.-
Q'TY
2
1
2
2
SERIAL NO.
600001A AND UP
I
01580-10806 NUT 2
3EB-36-31150 PEDAL,BRAKE 1
3EB-36-31120 .PLATE 1
3EA-36-22160 -BUSHING.". 2
3EB-36-22170 -SEAL 4
04205-11028 PIN.... 1
04050-13018 PIN,COTTER 1
3EB-36-31170 PEDAL,INCHING.. 1
3EB-36-31120 .PLATE 1
3EA-36-22160 .BUSHING 2
3EB-36-22170 .SEAL 2
10 04205-10825 PIN , 1
11 04050-12015 PIN,COTTER 1
12 3EB-36-31191 BRACKET 1
13 3EB-36-31270 SHAFT 1
14 1
358-43-15180 STOPPER
15 1
F1110-40612 BOLT
16 2
01016-80830 BOLT
17 2
01580-10806 NUT 1
18 (3EC-36-11212) CYLINDER ASS'Y
19 2
01010-80820 BOLT 2
20
01602-20825 WASHER, SPRING. 1
21
34B-55-15230 SWITCH 1
22
23 3EB-36-31240 PIPE 1
24 01010-81260 BOLT 2
25 01010-81225 BOLT 3
26 01643-31232 WASHER 2
3EB-36-31130 COVER
FG15/18-16 L- 13
FIG.L4150-02A0 BRAKE AMD INCHING PEDAL (TORQUE CONVERTER SPEC.)
MF4I 60-27A0 m&m

4
See Rg. F4160-27AO
7U-AS
'Frame L.H.
L- 14 FG15/18-16
FIG NO. : L4150-02A0
INDEX PART NO.
34B-55-15230
3EB-36-31150
3EB-36-31120
3EA-36-22160
SWITCH
PEDAL,BRAKE
.PLATE
.BUSKING
DESCRIPTION Q'TY SERIAL NO.
600001A AND UP
I
3EB-36-22170 .SEAL
302-32-24080 SPRING
3EB-36-31370 PEDAL,INCHING..
3EB-36-31120 -PLATE
3EA-36-22160 .BUSHING ,
3EB-36-22170 .SEAL
5 01016-51040 BOLT
6 01580-11008 NUT
7 3EB-36-31331 BRACKET
8 01580-10806 NUT
9 01016-50830 BOLT...
10 3EB-36-31270 SHAFT
11 358-43-15180 STOPPER
12 01010-80612 BOLT
13 (3EB-36-31280) CYLINDER ASS'Y
14 01010-80830 BOLT
15 01602-20825 WASHER,SPRING.
16 01580-10806 NTJT
17
04205-11028 PIN
18
04050-13018 PIN,COTTER
19
3EB-36-35131 CABLE
20
21 04205-10620 PIN
22 04050-11610 PIN,COTTER
23 3EB-36-31130 COVER -
24 01010-81260 BOLT
25 01010-81225 BOLT
01643-31232 WASHER
FG15/18-1S L- 15
*Z9 WJV9* ( ? * > - * 3 9 )
FIG.L4150-51A0 MASTER CYLINDER (FOR BRAKE)
L- 16 FG15/18-16
FIG HO. : L4150-51A0
INDEX
1
2
3
PART NO.
3EB-36-31280
MYO22-8098-OO
MY322-0003-00
MY331-0049-00
.CYLINDER
-WIRE
.PLATE
DESCRIPTION
CYLINDER ASS'Y.
Q'TY
'1
1
1
1
SERIAL NO.
600001A - 650000A I
4 MY101-8C20-00 .PISTON ASS'Y. 1
5 HY151-8016-00 .SPRING 1
6 HY171-0182-00 .VALVE 1
7 MY174-0C56-00 .SEAT 1
8 MY301-0051-10 .BOOT. 1
9 MY372-7207-O0 .ROD 1
10 HY521-0807-00 .NUT 2
11 HY373-7174-00 .YOKE 1
12 KY3S1-0045-00 .PLUG 1
13 KY351-0046-00 .GASKET 1
14 HY591-0219-00 .O-RING 1
IS HY382-1017-00 1
.RESERVOIR....
1
16 KY38S-1020-OO .INDICATOR
1
17 HY384-1005-OO .FILTER
1
18 HY387-0048-00 .CLAMP 1
19 HY365-0037-00 • BLEEDER 1
20 K7311-0296-00 .CAP
FC-15/18-16 L- 17
F I G . NO. : L 4 1 5 0 - 5 1 A 0 A MASTER CYLINDER (FOR BRAKE)
KFI0106116
L-16A
FIG. NO. : L415Q-51A0A
ALL MODELS EXCEPT CLUTCH-TYPE
PART NO. DESCRIPTION Q'TY SERIAL NO.
650001A and Up
3EB-36 -31281 MASTER CYLINDER ASSEMBLY
MY022- 8098-01 .CYLINDER
MY322- 0003-00 .WIRE, STOP (KIT)
MY331- 0049-00 .PLATE, STOP
MY101- 8020-00 .PISTON ASSEMBLY
MT151- 8016-00 .SPRING
MY171- 0182-00 .VALVE (KIT)
MY174- 0056-00 .SEAT, VALVE (KIT)
MY3 01- 0051-10 .BOOT (KIT)
MY372- 7207-00 .ROD, PUSH
MY521- 0807-00 . NUT
MY373- 8034-00 .YOKE
MY361- 0045-00 .PLUG
MY351- 0046-00 .GASKET (KIT)
MY591- 0219-00 .O-RING (KIT)
MY382- 1000-00 .RESERVOIR
MY385- 1020-00 .INDICATOR
MY384- 1005-00 .FILTER
MY387- 0048-00 .CLAMP
MY312- 0115-00 . CAP
MY212- 8032-00 REPAIR KIT, BRAKE MASTER CYLINDER
L-17A
^** zJ'JZJS* (03v* 39)
FIG.L4150-52A0 HASTER CYLINDER (FOR CLUTCH)
18
FIG NO, L4150-52A0
FG15H
P
INDEX
1
2
3
PART NO.
3EC-36-11212
3EC-36-11410
3EC-36-11420
ft
.BOLT
.WASHER
.VALVE
DESCRIPTION
CYLIKDER ASS'Y.
Q'TY SERIAL NO.
600001A AND UP I
4 ft .CASE ,
5 ft .SPRING
5 ft .ROD
7 ft .SPRING
8 ft -BODY •
9 •RETAINER
10 ft .CUP
11 ft .PISTON
12 ft .CUP
13 3EC-36-11540 .BOOT
14 3EC-36-11550 .PLATE
15 3EC-36-11561 .RING
16 3EC-36-11570 -NUT
17 3EC-36-11580 .YOKE
18 3EC-36-11590 .ROD
19 3EC-36-11610 .RESERVOIR
FG15/18-16 L- 19
79WI V ^ - J t
FIG.L4160-01AO ACCELERATOR PEDAL
L- 20 FG15/18-16
FIG NO. : L4160-01A0
IKDEX
1
2
3
4
PART NO.
F1110-40616
F111D-40816
01010-80816
01016-50870
BOLT-...
BOLT
BOLT
BOLT
DESCRIPTION Q"?Y
2
2
1
1
SERIAL NO.
600001A AND UP I
5 01580-10806 NUT 1
6 01602-20825 WASHES,SPRING. 1
7 04050-11610 PIN,COTTER 1
8 04205-10614 PIN , 1
01016-20625 BOLT 1
9 1
01580-10605 NUT..
10 2
11 01641-21016 WASHER
04050-13020 PIN,COTTER... 2
12 1
13 3EA-37-31150 LEVER
1
14 3E3-37-31140 ROLLER
1
15 3EB-37-31160 BRACKET
1
16 3EB-37-31170 SPRING
2
17 34C-39-17570 BUSHING
1
18 3EA-50-3312O PLATE,FLOOR.. 1
19 3EB-37-31120 PEDAL ASS* Y. . 1
3EB-37-31180 CABLE 2
20
3EB-50-33160 RUBBER 1
21
37B-1AE-6010 BAND
22
FG15/18-16 L- 21
KOMAfSU
Frame Related Parts
AX SERIES
FIG. M4110-01A0 FRAME
T i l t Cylinder I
9 ~
T i l t Cylinder
11
10
PUF1713
M- 2 FG15/18-16
FIG NO. : M4110-01A0
FG15H,FG18H
INDEX PART NO. DESCRIPTION Q'TX" SERIAL NO.
3EA-41-A5010 FRAME ASS'Y 600001A AND UP

1 .FRAME
2 3EB-41-31220 .PLUG
3 34B-41-12920 .GASKET
4 3EA-41-A5580 SUPPORT
5 3EA-41-11870 BUSHING
6 07020-00675 FITTING,GREASE.
7 07020-00675 FITTING,GREASE.
8 3EB-41-31850 PIN
9 3EA-41-31880 PIN
10 01010-81020 BOLT
11 01602-21030 WASHER,SPRING..
12 3EA-41-22730 SHIM, 0.5MM...,
13 3EA-41-22740 SHIM, 1.0MM
14 01010-81640 BOLT
15 01643-31645 WASHER
FG15/18-16 M- 3
FIG.M4110-01A1 FRAME
T i l t Cylinder
SSH4UO-OlA10£g
see Fiawuo-oiAi
6-CÔ*"
Tilt Cylinder
PUF1714
M- 4
FG15/18-16
FIG NO. : M4110-01A1
FG15S,FG18S
INDEX PART HO. DESCRIPTION Q'TY SERIAL NO.
3EA-42-A5010 FRAME ASS'Y... 1 600001A AND UP

1 .FRAME
2 3EB-41-31220 .2
I
.PLUG
3 34B-41-12920 .GASKET 2
4 3EA-41-31860 PIN 2
5 3EA-41-31880 PIN 2
6 01010-81020 BOLT 4
7 01602-21030 WASHER,SPRING. 4
8 3EA-42-11880 SHIM, 0.5MH... 2
9 3EA-42-11890 SHIM, 1.0MM.., 2
10 01010-81690 BOLT 2
11 01643-81645 WASHER 2
12 01010-80816 BOLT 2
13 01602-20825 WASHER, SPRING. 2
FG15/18-16 M- 5
7&y? 9x-rt-
FIG.M412O-01A0 COUNTER WEIGHT
Frame 7^
PUF1715
H- 6
FG15/18-16
FIG NO. : M4120-01AO
FG15H,FG18H
3EA-43-A5210 WEIGHT,1.5 TON. 600001A AND UP

3EA-43-A5310 WEIGHT,1.8 TON.
3EA-43-2116Q BAR
3EP-41-11740
01011-82425
01602-22472
WASHER
BOLT
WASHER,SPRING..
I
FG15/18-16 M- 7
ttt>9 9x-t>
FIG-M4120-01A1 COUNTER WEIGHT
Frame ^ ^ - ^ s
PUF1716
H- 8
FG15/18-16
FIG NO. : M4120-01A1
FG15S,FG18S
INDEX PART NO, DESCRIPTION Q'TY SERIAL NO.
3EA-43-A5510 WEIGHT,1.5 TON. 600001A AMD UP

3EA-43-A5610 WEIGHT,1.8 TON.
3EA-43-21160 BAR
3EP-41-11740
01011-82400
01602-22472
WASHER
BOLT
WASHER,SPRING..
I
FG15/18-16 M- 9
2D29 9I<K **vy
FIG.M4150-01A0 COUNTER WEIGHT CAP
0X4 h
weight
PAF0142
10
PG15/18-16
FIG NO. : M4150-01AO
3EB-43-31730 CAP. 600001A AND UP
F015/18-X6 M- 1 1
FIG-H4170-01AO FUEL CAP
L P fi Z ft m
LP Gas Only
< = >
^•s-M-F Head Guard

Head Guard
\
i<S> ^ ;
W •
\ \ \ \
o
71,-4 *V^ ^\S

Frame ^ ^:>^* /
PUF1717
H- 12
FG15/18-16
FIG NO. : K4170-Q1A0
F<315H,FG18H
3EB-41-31990 CAP 600001A AND UP

3EB-41-31421 PIPE
3EA-42-35120 PACKING
01010-80820
01602-20825
3EB-51-31480
3EB-41-35470
BOLT
WASHER,SPRING..
COVER
C0VER,LPG ONLY. I
FG15/18-16 M- 13
FIG.M4170-01A1 FUEL CAP
L P n * ft m
LP Gas Only
<£=£>
Head Guard
ir I
^ ^ \
Frame / - ^ - ^ ^ J
PUF1718
14
FG15/18-16
FIG NO. : M4170-01A1
FG15S,FG18S
01010-80820 BOLT...* 6 0 0 0 0 1 A AND UP

01602-20825 WASHER,SPRING..
I
3EA-42-35110 PIPE
3EA-42-35120 PACKING
3EB-41-31990 CAP
3EB-51-31480 COVER...
3EB-41-36470 COVER,LPG ONLY.
FG15/18-16 H- 1 5
FIG.H4180-01&0 FRAME COVER (XELLOW)
7U"4 )\0
Frame o
PUF1719
16
FG15/18-16
FIG NO. : N41S0-01AO
3EA-42-35710
3EA-52-21180
C O V E R . . . Yellow
COVER...Black .
6 0 0 0 0 1 A AND UP
F-iî i / i a - i c
KOMAfSU
O v e r h e a d Guard And Operator's
Compartment
^
AX SERIES
f
AX - STANDARD SEAT
/v>*»5^ _ ^ - L * j
i ^^^!
1±JL N
!// ^ \ !
t// 1 4-
>
^ ^ /
Js§» " s2$\
-s. .•*'" ^ ^ ^
HSF^-
(x~* ^^*^^^W^
^Z J ^ ^
1™ I '
)&&
>TJ
-^S i
-^r- , , t, ^
"-S^
ITEM PART NUMBER DESCRIPTION QTY.

1 3EB-50-A5160 SEAT ASSEMBLY
2 HO8005-2116E BACK CUSHION KIT (KOMATSU LOGO)
3 H04845416 SUDE RAIL KIT
4 HOB3506 SEAT BELT KIT
5 HO8003-2113 LOWER SEAT CUSHION KIT
I
This Page Left IntentionaUy Blank
KOMAftU
P-3
FIG. NO. : P4110-01AOA
AX-STANDARD SEAT
KFI0106104
P-2A
FIG. NO. : P4110-01AOA
FG15H/18H-16, FG15S/18S-16
6500Q1A and Up
3EB-50-A5181 SEAT ASSEMBLY
3EB-50-A5180-2 BACK CUSHION
* RAIL (SEE ITEM 6) .
XP7153 SEAT BELT ASSEMBLY
3EB-50-A5180-1 BOTTOM CUSHION
3EB-50-A5190 ADJUSTER RAIL SET .
NOTE:
ADJUSTER RAIL HANDLE HAS BEEN

CHANGED FOR EASE OF ADJUSTMENT AND
TO ELIMINATE SCRAPING OF BONNET.
P-3A
F I G . P412 0-01AO DASHBOARD
1 3 4
/ 'IV- Meter Panel
Head Guard
PUF1720
P- 4 FG15/18-16
PIG NO. : P4120-01A0
FG15H,FG18H
INDEX PART NO. DESCRIPTION I Q'TY SERIAL NO.
1 01010-81025 BOLT i 6 600001A - 650000A

2 01370-00410 SCREW 2
3 01602-21030 WASHER, SPRING 6
4 01643-31032 WASHER 6
5 3SA-50-35110 BOARD,DASH 1
6 3E3-50-35130 PLATE •. 1
7 3EB-55-39160 COVER 1
FG15/18-16 P- 5
F I G . NO. : P4120-01AOA DASHBOARD
2 3 4
KFI122O00O7
P-4A
FIG. NO. P412G-01A0A
FG15H-16, FG15S/18S-16
650001A and UP
3EA-50-35112 DASHBOARD (OUTDOOR)
3EA-50-A5612 DASHBOARD (INDOOR)
01010-81025 BOLT
01602-21030 WASHER, SPRING
01643-31032 WASHER
3EB-50-35130 PLATE
01370-00410 SCREW
3EB-55-39160 COVER
P-5A
FIG.P4120-01A1 DASHBOARD
Head Guard
PUF1763
6
FG15/18-16
FIG NO. : P 4 1 2 0 - 0 1 & 1
FG15S,FG18S
01010-81025 BOLT ' 6 600001A AND UP

01370-00410 SCREW , 2
01602-21030 WASHER, SPRING. 6
01643-31032 WASHER 6
3EA-50-A5610 BOARD,DASH 1
3SB-50-3513O PLATE 1
3EB-55-39160 COVER 1
FG15/18-16 P- 7
TS^T *3f u<h* a/r-
FIG.P4140-01A0 STEP AND SIDE COVEH
i
I «>7S n < " J 0 Til
C
Frame
11
PUF1721
P- 8
FG15/18-16
FIG NO. : P414O-Q1A0
FG15HfFG18H
INDEX PAST NO. DESCRIPTION 2'TY SERIAL NO.
1 3EA-50-32610 COVER,L.H. 600001A AND UP

2 3EA-50-32620 COVER,R.H.
3 F1210-50816 BOLT
4 3EA-50-3267O WASHER
5 3EA-50-32630 COVER,L.H.
6 3EA-50-32640 COVER,R.H.
7 F121D-50816 BOLT
8 3EA-50-32670 WASHER
9
I
3EA-50-32650 COVER,L.H.
10 3EA-50-32660 COVERpR.H.
11 F1310-70616 BOLT
FG15/18-1S P- 9
Zr-v?' 3t3fc* tKh* 13I\*-
FIG.P4140-01A1 STEP &HD SIDE COVER
^f ///
/ *
5
>" fr-6
Frame T-- 2
PUF1722
P - 10 FG15/18-16
FIG NO. : P 4 1 4 0 - 0 1 A 1
FG15S,FG18S
F1210-50816 BOLT.., 600001A AND UP

3EA-50-A57S0 COVER..
3EA-50-32670 WASHER.
3EA-50-35710 COVER..
F1210-50816 BOLT...
3EA-50-32670 WASHER.
FG15/18-16 P- 11
TUP ^yh
FIG.P4150-01A0 FLOOR HAT
PAF0147
P - 12
FG15/18-16
FIG NO. : P4150-01AO
FG15H,FG18H
INDEX PART NO. DESCRIPTION Q»TY SERIAL NO.
3EB-50-33S11 EAT,(CLUTCH SPEC.) 600001A AND UP

3EB-50-33S11 HAT,(TORQUE CONVERTER SPEC.)
FG15/18-16 P- 13
FIG.P4150-01A1 FLOOR HAT
^^s££>\
7U-4
Frarre
/i
y^-
/
L
NJK''
PAF0147
P - 14
FG15/18-16
FIG HO. : P4150-01A1
FG15S,FG18S

3EA-50-35610 MAT. 600001A AND UP
FG15/18-16 P- 15
7D7 :?'L/-h ( 7 5 y ? VB.O)
FIG.P4160-01AO FLOOR PLATE (CLUTCH SPEC.)
Accel Pedal Plate
DashDoard
Head Guard
a /« 0
0 /', >
\
U\«?
<7
PCF1054
P - 16 PG15/18-16
FIG NO. : P4160-01A0
FG15H
INDEX PART NO. DESCRIPTION Q/TY SERIAL NO.
3EA-50-33110 PLATE, FLOOR... 600001A AND UP

3EB-5O-33150 RUBBER
3EB-50-33131 PLATE, FLOOR...
3EB-50-33160 RUBBER
01580-10806 NUT
34A-50-22140 WASHER....
F1110-5082O BOLT
34A-50-22140 WASHER ,
FG15/18-16 P- 17
7D7 7*b-t- (HV7 ZDIV-9 VBO)
FIG.P4160-01A1 FLOOR PLATE (TORQUE CONVERTER SPEC.)
Accel Pedal Plate
Dashboard
Head Guard
*<J PCF1055
P - 18
FG15/18-16
FIG NO. : P4160-01A1
FG15H,FG18H
INDEX PART NO. DESCRIPTION p/TY SERIAL NO.
3EA-5O-33110 PLATE, FLOOR... 6 0 0 0 0 1 A AND UP

3EB-50-33231 PLATE, FLOOR...
3EB-50-33150 RUBBER
3EB-5O-33160 RUBBER
01580-10806 NUT
34A-5O-22140 WASHER
F1110-5082O BOLT
34A-50-22140 WASHER.
FG15/18-16 P- 19
707 zro-h
FIG.P4160-01A2 FLOOR PLATE
Accelerator Pedal Plate
Dashboard /
PUF1723
p - 20 FG15/18-16
FIG NO. : P4160-01A2
FG15S,FG18S
3EA-50-33110 PLATE,FLOOR... 600001A AND UP

3EA-50-A5810 PLATE,FLOOR...
3EB-50-33150 RUBBER
3EB-50-3316O RUBBER
01580-10806 NUT
01S02-20325 WASHER,SPRING.
34A-50-22140 WASHER
F1110-50820 BOLT
34A-50-22140 WASHER
FG15/18-16 P- 21
***s>*ar-h- zj/r- (2 yy w n 3 LO X»HD-* n**:>* SO)
FIG.P4170-01AO DASHBOARD COVER (FOR 2-SPOOL OR 3-SPOOL CONTROL VALVE)
PUF1724
P- 22
FG15/18-16
FIG NO. : P4170-01A0
FG15H,FG18H
INDEX PART NO. DESCRIPTION Q"H SERIAL NO.
1 F1310-70616 BOLT 10 600001A - 650000A

2 01370-40416 SCREW 3
3 01642-40810 WASHES 10
4 09415-00706 CAP 1
5 09415-01610 CAP 1
6 3EB-50-21150 CLIP 1
7 3EB-50-32510 COVER,L.H. 1
8 3EB-SO-32520 COVER,R.H. 1
9 3EB-50-35330 COVER 1
10 3EB-50-32540 COVER. 1
FG15/18-16 P- 23
F I G . NO. : P4170-01A0A DASHBOARD COVER (FOR 2-SPOOL OR 3-SPOOL CONTROL VALVE)
KFI122O0OOft
P-22A
FIG. NO. : P4170-01A0A
FG15H/18H-16
650001A and Up
1 3EB-5 0-A5670YD L.H. COVER 1
2 3EB-5 0-A5660YD R.H. COVER 1
3 3EB-5 0-A5610 COVER 1
4 F1310 -70616 BOLT 10
5 01642 -40810 WASHER 10
6 01370 -40416 SCREW 3
7 09415 -01610 GROMMET 1
8 09415 -00706 GROMMET 1
9 3EB-5 0-21150 CLIP 1
10 3EB-5 0-A5680 COVER (2/3-WAY CONTROL VALVE) l
3EB-5 0-A5690 COVER (4/5-WAY CONTROL VALVE) 1
P-23A
=.T^. TW,., **<&=3r-h~ a n * - (4 up W A 5 UP : D K J - J I , n**:?* 30)
FIG.P4170-01A1 DASHBOARD COVER {FOR 4-SPOOL CONTROL VALVE)
Dashboard
PUF1725
P- 24
FG15/18
FIG NO. : P4170-01A1
FG15S,FG18S
01220-70616 SCREW., 600001A - 650000A

01642-40608 WASHER.
3EA-50-A5711 COVER..
3EB-50-3533O COVER..
09415-00706 CAP
3EA-50-A573O PANEL..
FG15/18-16 P- 25
FIG. NO. : P4170-01A1A DASHBOARD COVER (FOR 4-SPOOL CONTROL VALVE)
DASHBOARD
KFI010402
FIG. NO. : P4170-01A1A
FG15S/18S-16
650001A and Up
1 3EA-50-A5712YD L.H. PANEL
2 3EA-50-A5730YD R.H. PANEL
3 01220-70616 SCREW
4 01642-40608 WASHER
5 09415-00706 GROMMET . . .
6 3EB-50-35330 COVER
P-25A
FIG.P4170-11A0 DASHBOARD COVER (FUSE BOX BLIND PARTS) (CLUTCH SPEC.)
See Fig.P417Q-0lAO
PUF1726
26
FG15/18-16
FIG NO. : P4170-11A0
FG15H
INDEX PART NO, DESCRIPTION Q'T? SERIAL NO.
3EB-50-35350 COVER - 600001A AND UP

01220-7061G SCREW
01542-4060S WASHER •
FG15/18-16 P - 27
FIG.P4170-11A1 DASHBOARD COVER (FUSE BOX BLIND PARTS) (TORQUE CONVERTER SPEC.)
BM17O-O1AD0*B
See Fig.P4i70-0lA0
PUF1727
28
FG15/18-16
• FIG NO. : P 4 1 7 0 - 1 1 A 1
FG15H,FG18H
INDEX PART NO. DESCRIPTION O/TY SERIAL NO-
3EB-50-353SO COVER 600001A AND UP

01220-70616 SCREW -.
V 01642-40603 WASHER •
FG15/18-16 P- 29
FIG.P4180-01A0 BONNET
PCF1059
P - 30
FG15/18-16
FIG MO- : P418O-01A0
FG15H,FG1SH
IKDEX PART NO. DESCRIPTION Q"TC SERIAL KO.
1 3EB-50-31112 BONNET •600001A AND UP

2 3SB-S0-31120 H'KGE.
3 Fill0-50625 BOLT
4 FlllO-50620 BOLT.
5 3EB-50-5111 ST£S
6 •4052-01038 PIK.SNAP...
7 01641-21016 WASHES
8 33B-50-35120 PLATE .,
PIK,COTTER.
I
9 04052-11253
04205-11228 PIK
10
01641-21223 WASHER
11 32B-50-31252 LOCK ASS'Y.
12 32B-50-31260 LEVER
13 35B-5O-3I280 SPRING
14 3EB-50-31271 3RACK2T....
15 3EB-5O-31240 PLATE
16 F1110-50612 BOLT
17 F1110-50616 BOLT
18 01642-20608 WASHER.. . .
19 01023-60612 SCREW
20 01642-20608 WASHER
21 3SB-50-21150 CLIP
22
FG15/18-16 P - 31
FIG.P4180-01A1 BONNET
9-r^rai.i,.10
PUF1728
P- 32
FG15/18-1S
FIG NO. : P 4 L 8 0 - C 1 A 1
FGIES.FG18S
INDEX PART WO. DESCRIPTION Q'TY SERIAL NO.
1 3EA-50-A5550 BONNET 6 0 0 0 0 1 A AND UP

2 3EA-50-35210 HINGE
3 F1110-50625 BOLT
4 F1110-50620 BOLT
5 3EB-50-A5111 STAY
6 O40S2-C1O38 PIN,SNAP..,
7 01541-21016 WASHER
8 3E3-50-35120 PLATE..
I
9 04052-21253 PIN,COTTER.
10 04205-11228 PIN ,
11 0X541-21223 WASHER....,
12 3EB-50-31252 LOCK ASS'Y,
13 3EB-50-31260 LEVER
14 3EB-50-3128O SPRING
15 3EB-50-31271 BRACKET
16 3EB-50-31240 PLATE
17 F1110-50612 BOLT
18 F1110-50615 BOLT
19 0X642-20603 WASHER....
20 01023-6C612 SC3EW.....
21 01642-20608 WASHER
FG15/18-16 P - 33
FIG.P4190-01A0 SUB BONNET
1 j
i^
* & •
Head Guard
/ /
PCF1060
P- 34
FG15/18-16
FG15H,FG18H
1 3EB-50-35411 COVER.. 600001A AND UP

2 3EB-50-31420 KNOB...
3 3EB-50-31430 WASHER.
4 34A-55-24471 COVER..
5 37B-1CV-3030 SEAL...
FGL5/18-16 P- 35
FIG.P4190-01A1 SUB BONNET
PUF1729
FIG NO. P4190-01A1
FG15S.FG18S
INDEX PART NO. DESCRIPTION Q'TY SERIAL SO.
3EA-50-A5360 COVER., 600001A AND UP

3EA-52-35210 SEAL...
3EB-50-31420 KNOB...
3EB-50-31430 WASHER.
34A-55-24471 COVER..
FG15/18-16 P- 37
'Vyh* 73*-h*
FIG.P4210-01AO HEAD .GUARD
/ 13
3SP4280-01A0@^S3
See Fig.P4280-01A0
PUF1730
38
FG15/18-16
FG15H,FG18H
INDEX PART NO. DESCRIPTION 0,'TY SERIAL NO.
1 3EB-51-A5111 GUARD..; 600001A - 650000A

2 3EA-51-A5120 STAY,L.H
3 3EA-51-A5140 STAI,R.H
4 3EB-01-3176O COVER
5 3EB-01-25172 COVER
e 3EB-50-21130 CLIP
7 3EB-51-21380 NUT
8 3EB-51-31270 RUBBER
I
9 3EB-51-31390 GRIP
10 3EB-51-31491 PLATE
11 3EB-51-31740 WASHER
12 F1210-80820 BOLT
13 01010-81025 BOLT
14 01010-81035 BOLT...
15 01220-70650 SCREW
16 01583-11408 NUT
19 01642-10608 WASHER
20 01643-30823 WASHER
FG15/18-16 P- 39
F I G . NO. : P421Q-01A0A HEAD GUARD
(NEW) WELDED REAR

(NEW) HEADLIGHT LIGHT BRACKETS
BRACKET MOUNTING HOLES
23
22
21
.J
(NEW) PLATE
See Fig. P4280-01A0
KFICM0429A
3 8A
FIG. NO. : P4210-01A0A
FG15H/18H-16 OVERHEAD GUARD (OUTDOOR)
650001A and Up
3EB-51-A5113 OVERHEAD GUARD
3EA-51-A5121 STAY, L.H
3EA-51-A5142 STAY, R.H
01010-81225 BOLT
01010-81235 BOLT
01643-31232 WASHER
3EB-51-31491 CROSS BAR
F1210-80820 BOLT
3EC-51-A5910 PLATE (ALL EXCEPT LPG UNITS)
3EC-51-39120YD PLATE (LPG UNITS ONLY)
10 01023-20616 SCREW
11 3EB-50-21130 CLIP
12 3EB-51-31390 GRIP
13 01220-70650 SCREW
15 01642-40608 WASHER
16 3EB-51-21380 NUT
17 NOT USED
18 3EB-51-31270 RUBBER
19 3EB-01-25172 COVER
20 3EB-01-31760 COVER
21 01643-30823 WASHER
23 01583-11408 NUT
P-39A
F I G . P 4 2 1 0 - 0 1 A 1 " HE&D GUARD
SP428O-0lAOg!=fe©
PUF1731
40
FG15/18-16
FIG NO. : P4210-01A1
FG15S,FG18S
INDEX PART NO. DESCRIPTION Q'T?" SERIAL NO.
.1 F1210-80820 BOLT 600000A - 650000A

2 01010-81025 BOLT
3 01010-81035 BOLT
4 01023-20516 SCREW
5 01220-70650 SCREW
6 01583-11408 NUT
V 01602-10619 WASHER,SPRING.
S 01602-21442 WASHER, SPRING.
S 01642-10608 WASHER
10
11
12
13
14
15
16
17
01643-31445
3EA-51-A5210
3EA-51-A5220
3EA-51-A5240
3EA-51-35110
3EA-51-35120
3EB-01-31760
3EB-01-25172
WASHER
GUARD
STAS,L.H
STAS,R.H
PLATE
COVER
COVER
COVER
,
,
,
,
I
18 3EB-50-21130 CLIP
19 3EB-51-21380 NUT
20 3EB-51-31270 RUBBER
21 3EB-51-31390 GRIP
22 3EB-51-31740 WASHER •
FG15/18-16 P- 41
F I G . NO. : P 4 2 1 0 - 0 1 A 1 A HEAD GUARD
(New) Headlight
Mounting Holes
(New) Welded Rear

Light Brackets
23
(New) Plate
See Fig. P4280-01A0
KFI0KW298
FIG. NO. : P4210-01A1A
I FG15S/18S-16 OVERHEAD GUARD
650001A and Up
1 F1210-80820 BOLT
2 01010-81025 BOLT
3 01010-81035 BOLT
4 01023-20616 SCREW
5 01220-70650 SCREW
6 01583-11408 NUT
9 01642-10608 WASHER
10 01643-31445 WASHER
11 3EA-51-A5212 OVERHEAD GUARD (INDOOR) ....
12 3EA-51-A5222 STAY, L.H. (INDOOR)
13 3EA-51-A5244 STAY, R.H. (INDOOR)
14 3EA-51-35110SA CROSS BAR
15 3EA-51-35120 COVER
16 3EB-01-31760 COVER
17 3EB-01-25172 COVER
18 3EB-50-21130 CLIP
19 3EB-51-21380 NUT
20 3EB-51-31270 RUBBER
21 3EB-51-31390 GRIP
22 3EB-51-31740 WASHER
23 3EC-51-A5910 PLATE (ALL EXCEPT LPG UNITS!
3EC-51-39120YD PLATE (LPG ONLY)
24 01023-20616 SCREW
P-41A
FIG.P4230-01A0 LAHP GUARD
PUF1732
42
FG15/18-16
• FIG NO. : P4230-01AO
3EB-51-35510 PROTECTOR,L.H • 600001A AND UP

3EB-51-35520 PROTECTOR,R.3 •.
010X0-80820 BOLT
PG15/18-16 P- 43
FIG.P4250-01A0 EOKITOH PANEL
18,19
8
10—§»/ y
PAF0153
P - 44
FG15/18-16
FIG NC. : P4260-01AO
INDEX PART NO. DESCRIPTION Q*TY SSRIAL HO.
37B-1CP-3110 PANEL ASS'Y... 600001A AND UP

1 52769100-729 -PANEL,MONITOR
2 Y276910Q-790 .COVES,UPPER
3 X27S9203-320 .CCVER,LOWER
4 SZ759214-860 .GLASS
5 ¥Z759217-370 .PLATS
6 YZ759396-860 .CASE
7 I27S9382-180 .LEHS
8 ?Z7S9382-190 .LENS
9
10
11
12
13
14
15
16
2254522-041
YZ52622-C51
5Z68322-031
52769870-952
XZ759540-149
YZ759540-062
X2H4
F1310-70616
. GAUGE, FUEL
. GAUGE ,VATER TEKFERATURE.
.KETER,HOUR
.PLATE
.BULB
.BULB
.SCREW
BOLT
. ..
,
I
17 01370-40415 SCREW
18 3EB-50-35130 BRACKET, SWITCH, KEY (GAS ENGINE) ..
3EB-50-32140 BRACKET, SWITCH, KEY (DIESEL ENGINE)
19 01370-00410 SCREW
FS15/18-1S P- 45
FIG.P4280-01AO HEAD GUARD HOUNTING PARTS
m 5
'N^K
FIG NO. : P4280-01A0
3SB-51-32110 CUSHION,FRONT. 2 600001A AND UP

3EB-51-32120 CUSHION,REAR.. 2
01010-81020 BOLT 16
01602-21030 WASHER,SPRING. 16
01640-21016 WASHER 16
FG15/18-16 P- 47
PIG.P4310-01A0 INSULATOR (BONNET AND STEP)
FG15H,FG18H
1 01220-40608 SCREW 600001A AND UP

2 3EB-50-31130 CUSHION
3 3EB-52-31510 SEAL
4 3EB-52-31521 SPONGE
5 3EB-52-31560 PLATE
6 3EB-52-31570 PLATE
7 3EB-52-35111 GLASS WOOL.
8 34B-50-12730 CLIP
9 37C-1LA-3010 SPONGE.....
10
11
37C-1LA-3020
37C-1LA-3030
SPONGE
SPONGE
FG15/18-16 P- 49
FIG.P4310-01A1 INSULATOR (BONNET AND STEP)
//m
hi
/// Head Guard
•siL>
PUF1734
P- 50
FG15/18-16
FIG HO. : P4310-01A1
FG15S,FG18S
INDEX PART NO. DESCRIPTION Q'TY SERIAL HO.
01220-40608 SCREW 4 600001AAND UP

3EA-52-35110 GLASS WOOL. 1
3EA-52-35120 SEAL 1
3EB-50-3113O CUSHION 2
3EB-S2-31570 PLATE A
3EB-52-35151 SPONGE 2
34B-S0-1273O CLIP 12
FG15/18-16 P- 51
FIG.P4320-01AO INSULATOR (FLOOR AND SUB BONNET) •
<*
Floor Plate
52
INDEX PART NO. DESCRIPTION Q'TY SERIAL NO,
3EB-52-31740 SPONGE. SOOOOIA AND UP

3EB-52-31750 SPONGE.
FG15/18-16 P- S3
KOMATSU
Electrical System
AX SERIES
F I G . Q 4 1 1 0 - 0 1 A 0 ' ELECTRICAL S3TSTEM (DASHBOARD-WIRING)
Engine Harness
41 20-0 1A0 £ £ t t 01 A1 0 # g S
See Fig. Q4120-01 AO or 01A1
Engine Harness
KQ4120-01 A0*fcJJ01AlB**|B
See Rg. Q4120-01 AO or 01 A l "
Q- 2
FG15/18-16
FIG NO. : Q4110-01A0
iINDEX PART NO. DESCRIPTION O'TY SERIAL NO.
01601-20410 WASHER,SPRING 600001A - 650000A

01641-20405 WASHER
3EA-55-A5110 HARNESS
3EB-55-21220 -BOX,FUSE
3EF-55-41490 .COVER
373-1EJ-2010 -FUSE, 10A
373-1EJ-2020 -FUSE, 15A '.
3E3-5S-39290 .PLATE, NAME
4 3E3-55-21250 BRACKET ,...
5 3EB-55-39131 WIRE
6 3EB-55-39141 WIRE
7 3EB-55-39121 WIRE
8 01010-80610 BOLT
10 01220-40512 SCREW
I
11 01642-20508 WASHER
12 3EB-55-A3621 SWITCH ASS1I,STARTER.
13 3EB-55-A5910 HORN ASS'Y
14 01010-80816 BOLT
16 3EB-55-21840 HARNESS
**** 31-166-001 Key - Ignition
FG15/18-16 ft- 3
F I G . NO. : Q 4 1 1 0 - 0 1 A 0 A ELECTRICAL SYSTEM (DASHBOARD WIRING)
ENGINE HARNESS
See Fig. Q4120-01A0 or 01A1
ENGINE HARNESS
See Fig. Q4120-01AO or 01A1
Q-2A
FIG. NO. : Q4110-01AOA
FG15H/18H-16, FG15S/18S-16
650001A and Up
3EA-55-A5111 HARNESS (STD) (FG15S-1S) - -
3EB-56-A5160 HARNESS (GS/DS) (FG18S-16,
FG15H/18H-16)
.BOX, FUSE
.COVER
37B-1EJ-2010 .FUSE, 10 AMP
37B-1EJ-2020 .FUSE, 15 AMP
* .PLATE, NAME
3EB-55-39131 WIRE
3EB-55-39141 WIRE
3EB-55-39121 WIRE
01010-80610 BOLT
3EB-55-A3621 SWITCH ASSEMBLY, STARTER ..
31-166-001 KEY, IGNITION
3EB-55-A5910 HORN ASSEMBLY
9 01010-80816 BOLT
11 3EB-55-21840 HARNESS, STARTER SWITCH ...
12 NOT USED
13 01220-70616 SCREW, FUSE PANEL-TO-DASH .
14 01642-40608 WASHER, FUSE PANEL-TO-DASH
Q-3A
H/3HJM- y-zru l\vh* syy )
FIG.Q4120-01A0 ELECTRICAL SYSTEM (HEAD LAMP)
Dashboard Harness
Q- 4
FG15/18-16
FIG NO. : Q4I20-C1A0
rG15H,FG18E
!
^fcENDEX PART NO. i DESCRIPTION ; Q'TY SERIAL NO.
| 1
1
373-1EA-3Q10 ! 2 600001A - 650000A
i
3EB-5S-11220
i 3EB-55-34120 | -BULB, 55W
j 3EB-55-39511 ; MIRE 2 I
I 3EB-55-23370 | COVES 2 \
! 3EB-55-39410 PLATE
3EB-55-39420 WASHER
01641-21223 WASHER
34B-57-23730 CAP
3EB-55-39431 SWITCH,HEAD LA*P.
*** 3EB^55^14120L 55 Watt Bulb
****** 3EB-55-34121 Heavy Duty Bulb

Refer TB7-046
I
FG15/18-16 Q- 5
F I G . NO. : Q4120-01AOA ELECTRICAL SYSTEM (HEAD LAMP)
KF101M28
Q-4A
FG15H/18H-16, FG15S/18S-16
650001A and Up
1 3EB-51-A5510 BRACKET
2 01010-80820 BOLT
3 01602-20825 WASHER
4 37B-1EH-2010 FLASHER
5 3EB-55-A5560 HEADLIGHT (STD)
3EB-55-F1851 HEADLIGHT {ROADWAY ONLY)
6 3EB-55-23370 COVER
7 3EB-51-31390 ASSIST GRIP
8 01220-70650 BOLT
9 01640-20610 WASHER
10 01602-10619 WASHER
11 3EB-51-21380 NUT
12 08037-02512 GROMMET
13 3EB-55-A5631 LIGHT, REAR COMBINATION
14 3EB-55-A5641 HARNESS, REAR COMBINATION LIGHT
15 3EB-55-A5520 HARNESS, HEADLIGHT (STD)
3EB-55-A5710 HARNESS, HEADLIGHT (HOME DEPOT)
3EB-55-F5160 HARNESS, HEADLIGHT (ROADWAY) ...
SEE FIGURE Q4230-01AO (Pg. Q-25A)

FOR REAR COMBINATION LAMP PARTS
BREAKDOWN
Q-5A
II/0HJ2W. zTZfb, (\-JY-* 5^7* )
FIG.Q4120-01A1 ELECTRICAL SYSTEM (HEAD LAMP)
^ Dashboard Harness
Q- 6
FG15/18-16
FIG NO. ; Q4I20-OIR1
FC-15S,FG18S
INDEX PART HO. DESCRIPTION Q'TY i SERIAL NO.
37B-1EA-301O LAMP,HEAD 600001A AND UP

3EB-55-11220 .LEKS
3EB-55-34120 .BULB, 55V
3EB-55-39511 WIRE
3EB-55-23370 COVER
34B-57-23730 CAP
3EB-55-39431 SWITCE,H£AD LAMP.
*** 3EB-55-141201 55 W a t t Bulb
***** 3EB-55-34121 Heavy Duty Bulb
R e f e r TB-046
?G15/18-ie Q- 7
IL^hUa* VXrU (IVVT'J)
FIG.Q4130-01A0 ELECTRICAL SYSTEM (BATTERY)
A m
Detail A
Q- 8 FG15/18-16
FIG NO. : Q413O-01A0
INDEX PART NO. DESCRIPTION Q'TY SERIAL NO,
1 3EB-55-12140 CLAMP 2 600001A AND UP

2 3EB-55-245S0 CABLE , 1
3 3EA-55-A1810 BATTERY. 1
4 3EB-55-33210 HOLDER, (FOR PNEUKA) 1
3EA-55-35510 HOLDER, (FOR CUSHION) 1
5 3EB-55-33220 ANGLE 1
6 01580-10605 NUT 2
7 01641-20608 WASHER 2
8 04434-51708 CLIP 2
9 01642-20810 WASHER 2
10 37A-1LH-2110 CABLE 1
11 37A-1LK-2080 CABLE... 1
12 01010-80820 BOLT 2
14 01010-80816 BOLT... 2
FG15/18-16 Q- 9
XL/3HJ3* V73-U (A* vO 7^7* 7*U*-)
FIG.Q4150-01A0 ELECTRICAL SYSTEM (BACK-UP BUZZER)
Q- 10
FG15/18-16
FIG NO. : Q4150-01AO
FG15H,FG18H
INDEX PART NO. DESCRIPTION Q'T* SERIAL NO.
01220-40510 SCREW 600001A AND UP

01642-20508 WASHES
3EA-55-35150 BRACKET
3EA-56-F2210 BUZZES
3EB-55-3961C WIRE
FG15/18-16 Q- 11
XL/CKra* V75-U {IV?,? y-,7* 7 * t J * - )
FIG.Q4150-01A1 ELECTRICAL SYSTEM (BACK-UP BUZZER)
Q- 12
FG15/18-16
PIG NO. : Q4150-01A1
FG15S,FG18S
IKDEX PART NO. DESCRIPTION Q'TY SERIAL HO.
01220-40610 SCREW 600001A AND UP

01642-20608 WASHER
3EA-55-35160 WIRE
3EA-55-35170 BRACKET..
3EA-56-F2210 BUZZER
FGlS/18-16 Q- 13
FIG.Q4210-01A0 ELECTRICAL SYSTEM (ENGINE WIRING) (CLUTCH SPEC.)
^ 0 4 2 3 0 - 0 1 AO m&m
See Fig. Q4230-01A0
Starter Oil Pressure Sensor
Torque Converter
A &m
Detail A
Auto Check Relay
Q- 14
FG15/18-16
FIG NO. : Q4210-01A0
FG15H
1 3EA-55-A5210 HARNESS." 1 600001A AND UP

2 3EB-55-39240 WIRE 2
3 3E3-55-39580 WIRE 1
4 37B-1AE-6010 BAND .... 5
5 37B-1AE-6030 BAND 3
6 3EB-55-39221 WIRE 1
7 3EB-55-31260 PLATE , 1
8 3EB-55-22240 WIRE 1
9 3EB-55-31270 RELAY 1
10 3EB-55-39151 BRACKET 1
12 01580-10806 NUT , 2
13 01642-20508 2
WASHER •
14 2
01220-40516 SCREW.. ,
2
IS 01601-20513 WASHER , SPRING
I
CLIP 12
1G 3EB-55-31490
NUT 2
17 01580-10806
NUT 1
IS 01580-10504 2
1
1
21 37P-2BA-1060 WEATHER STRIP .
1
22 3EB-55-39590 WIRE
FG15/18-16 Q~ 15
FIG.Q4210-01A1 ELECTRICAL SXSTEH (ENGINE WIRING) (TORQUE CONVERTER SPEC.)
IJSQ4230-01 AO 0 # J ®
See Fig. Q4230-01A0
Starter Oil Pressure Sensor
Torque Converter
Detail A
Auto Check Relay
0 - 16 FG15/18-16
FIG NO. : Q4210-01A1
FG15H,FG18H
INDEX PART NO. DESCRIPTION Q'T? SERIAL NO.
.1 3EA-55-A5210 HARNESS 1 600001A - 650000A

2 3EB-55-39240 WIRE 2
3 37B-1AE-6010 BAND 6
4 37B-1AE-6030 BAND 3
5 3EB-55-39221 WIRE 1
6 3EB-55-31260 PLATE 1
7 3EB-55-22240 WIRE 1
8 3EB-55-31270 RELAY 1
9 3EB-55-39151 BRACKET 1
10 01602-20825 WASHER,SPRING. 2
11 01580-10806 NUT 2
12 01642-20508 WASHER 2
13 01220-40516 SCREW 2
14 01601-20513 WASHER,SPRING, 2
15 3EB-55-31490 CLIP 12
I
16 01580-10806 NUT 2
17 01602-20825 2
WASHER,SPRING.
1
1
19 01580-10504 NUT
1
20 37P-2BA-1060 WEATHER STRIP,
FG15/18-16 Q- 17
FIG. NO. : Q4210-01A1A ELECTRICAL SYSTEM (ENGINE WIRING -- TORQUE CONVERTER SPEC.)
OIL
STARTER
PRESSURE
SENSOR
J «
5N/ -
TORQUE
CONVERTER
\ v
AUTO CHOKE RELAY
KFI-12200011
Q-16A
FIG. NO. : Q4210-01A1A
FG15S/18S-16, FG15H/18H-16
650001A and Up
3EA-55-A5213 HARNESS, (STD)
3EB-56-A5310 HARNESS, (GS and LPS)
2 3EB-55-39240 WIRE
3 37B-1AE-6010 BAND
4 37B-1AE-6030 BAND
5 3EB-55-39221 WIRE
6 3EB-55-31260 PLATE
7 NOT USED NOT USED
8 3EB-55-31270 RELAY
9 3EB-55-39151 BRACKET
11 01580-10806 NUT
12 01642-20508 WASHER
13 01220-40516 SCREW
15 3EB-55-31490 CLIP
16 01580-10806 NUT
19 01580-10504 NUT
20 37P-2BA-1060 WEATHERSTRIP
21 3EB-55-39570 WIRE (TORQFLOW)
3EB-55-39560 WIRE (CLUTCH-TYPE) ..
Q-17A
FIG.Q4210-01A2 ELECTRICAL STSTEH (EKGIKE WIRING)
Torque Converter
12 ' \
*- i-fi^yi/- 13
Auto Check Relay
Q- 18
FG15/18-16
FIG NO. : Q4210-01A2
EG15S,FG18S
INDEX PART NO. DESCRIPTION Q'T5T SERIAL NO.
1 3EA-55-a5210 HARNESS 1 6 0 0 0 0 1 A AND UP

2 3EB-55-39240 WIRE 2
3 37B-1AE-6010 BAND • 6
4 37B-1AB-6030 BAND 3
5 3EB-55-39221 WIRE 1
6 3EB-55-31260 PLATE 1
7 3EB-55-22240 WIRE 1
8 3EB-55-31270 RELAY 1
9 3EA-55-35530 BRACKET 1
10 01602-20825 WASHER,SPRING. 2
11 01580-10806 NUT 2
12 01642-20508 WASHER 2
13 01220-4C516 SCREW 2
14 01601-20513 WASHER,SPRING. 2
15 01580-10504 1
NUT
I
16 3EB-55-31490" 10
CLIP
01601-20513 1
17 WASHER, SPRING.
1
18 37P-2BA-1060 WEATHER STRIP.
FG1S/18-16 Q- 19
Ib9MJ2W> V73-L. (?aXJb TZFr'-CJO' 2Z.vh)
FIG.Q4220-01AO ELECTRICAL SYSTEM (FUEL SENDING UNIT)
Engine Harness
20
FG15/18-16
FIG NO. : Q4220-01AO
FG15H,FG18H
01220-40512 SCREW 6 0 0 0 0 1 A AND UP

3EA-55-33110 TANK UNIT,FUEL,
3SB-55-11380 GASKET
324-06-11330 PACKING
FG15/18-16 Q- 2 1
FIG.Q4220-01A1 ELECTRICAL SYSTEM (FUEL SENDING UNIT)
Engine Harness
22
PG15/18-16
FIG NO. : Q4220-01A1
FG15S,FG1SS
INDEX PAST NO. DESCRIPTION QrTY SERIAL NO.
01220-40512 SCREW 600001A AND UP

3EA-55-23550 TANK UNIT,FUEL
3SB-55-11380 GASKET
324-06-11330 PACKING
FG15/18-16 Q- 23
FIG.Q4230-01AO ELECTRICAL SYSTEM (COMBINATION LAMP)
0- 24
FG15/18-16
FIG NO. : Q4230-Q1A0
37B-1EH-2O10 LAHP ASS'2 600001A - 650000A

08105-01220 .BULB, 23V
3EB-55-11290 .BULB, 8W
3EB-55-11240 .LENS ,.
3EB-55-11250 .LENS
37B-1EB-3010 LAMP ASS'Y
3EB-55-12322 .LENS
08104-11220 .BULB, 8W
08105-01220 .BULB, 23W
3EB-55-34310 .BULB, 27W
3EB-55-34320 GROHHET
3EB-55-23320 FLASHER
3EB-55-39550 WIRE
3BA-55-41910 SWITCH,TURN SIGNAL.
FG15/18-16 Q- 25
F I G . NO. : Q 4 2 3 0 - 0 1 A 0 A ELECTRICAL SYSTEM (COMBINATION LAMP)
Q-24A
FG15/18-16 (ALL)
650001A and Up
37B-/EH-2010 LAMP ASSEMBLY, FLASHER
08105-01220 .BULB, 23W
3EB-55-11290 .BULB, 8W
3EB-55-11240 .LENS
3EB-55-11250 .LENS
3EB-55-A5631 LAMP ASSEMBLY, REAR COMBINATION
4429480 .LENS, AMBER
4431490 .LENS, RED
4429490 .LENS, CLEAR
GE1141 BULB (TOP AND BOTTOM)
GE1157 BULB (CENTER)
3EB-55-34320 GROMMET
3EB-55-23320 FLASHER
3EB-55-39550 WIRE
Q-25A
FIG. NO. : Q4240-01A0
ELECTRICAL SYSTEM
(COMBINATION SWITCH — TORQFLOW)
DASHBOARD HARNESS
Q-26
FIG. NO. : Q4240-01AO
FG15HT/18HT-16, FG15ST/18ST-16 {TORQFLOW SPEC)
650001A and Up
37C-1CS-3010 SWITCH, ASSEMBLY, COMBINATION . . .
OS35255-37C30 .SWITCH, COMBO LIGHT/TURN SIGNAL
OS54000-37C30 .SWITCH, FORWARD/REVERSE
3EC-55-36710 ..CLAMP
OS77350-37C30 . COVER
OS83414-3EB32 .BOOT
OS93901-32420 .SCREW
01370-40416 SCREW
Q-27
F I G . NO. : Q4250-01AO
ELECTRICAL SYSTEM
(COMBINATION SWITCH — CLUTCH-TYPE TRUCKS)
<M
S!
/ /' Ui it'W
,s
ENGINE HARNESS
, < * '
v
. * •
\
DASHBOARD HARNESS
.J3^<
J >£^' I - ^
If
x
>
KF112200018
Q-28
PIG. NO. : Q4250-01A0
FG15C-16, FG15HC-16 (CLUTCH-TYPE TRUCKS ONLY)
INDEX PART NO DESCRIPTION Q'TY SERIAL NO.
650001A and Up
3EB-55-32112 SWITCH ASSEMBLY, COMBINATION ....
OS35251-3EB-32 .BODY
OS35255-3EB-33 .SWITCH, TURN SIGNAL
OS83414-3EB-32 .BOOT
OS77350-3EB-32 .COVER
OS93901-32420 .SCREW
01370-40416 SCREW
3EB-55-32180 WIRE
3EB-55-32190 CONNECTOR
Q-29
NOMAISU
Hydraulic S y s t e m
AX SERIES
/Wb*aUvO HTZV ;f3t* Hjy{7 J'bZJ
FIG.R4110-01A0 HYDRAULIC PUMP AND HOUKTING PARTS
PUF1751
R- 2
FG15/18-16
FIG NO. t R4110-01AO
01010-81030 BOLT 600001A AND UP

01643-31032 WASHER
02892-03081 O-RING
(3EA-60-A5110) PUMP ASS*?.
FG15/18-16 R- 3
2 XJ-J X/I-D-* iVAV *3fc- HJW :?*tC ( 7 5 v ? 5/39) '
FIG.R4140-01A0 2-SPOOL CONTROL VALVE AND HOUNTING PARTS (CLUTCH S P E C . )
o , \
MX
-4-'
PUF1747
4
FG1S/18-16
FIG NO. R4140-01A0
FG15H
01010-81030 BOLT...-. 600001A AND UP

01010-81045 BOLT
01643-51032 WASHER
(3EA-61-A2210) VALVE ASS'Y.
3EB-61-11260 NUT
FG1S/18-16 R- 5
3 ITJ X>Kj-* /r*7* ^3t* HW7 3*t/
FIG.R4140-01A1 3-SPOOL CONTROL VALVE AND HOUNTING PARTS
,^1
N S
•Frame ^J?^^ '
\0
•^r"
6
FIG NO. : R4140-01A1
01010-81030 BOLT 600001A AND UP

01010-81045 BOLT
01643-51032 WASHER
(3EA-61-A2310) VALVE ASS•I
3EB-61-11260 NUT
FG15/18-16 R-
FIG-HUSO-MAO 2-SPOOL CONTROL VALVE l i v E ^ ( C L ^ C H SPEC.)
Control valve
PUF1749
ft- 8
FG15/18-16
FIG NO. :.R4150-01AO
FG15H
INDEX PART HO. DESCRIPTION QiTY SERIAL NO.
37B-1HB-3011 LEVER 1 600001A AND UP

3EB-61-21241 .KNOB 1
3MA-73-13180 .BUSHING.., •2
2 3EB-61-31250 LINK 1
3 358-50-15250 PIN 1
4 01641-20508 WASHER 1
5 04050-11210 PIN,COTTER. 1
6 358-60-15250 PIN 1
7 01641-20508 WASHER 1
8 04052-00530 PIN,SNAP... 1
g 3EB-61-11180 BOOT 1
10 37B-1HB-3021 LEVER 1
3EB-61-21251 -KNOB 1
2
3HA-73-13180 .BUSHING...
l
11 3EB-61-31250 LINK
1
12 358-60-15250 PIN
1
13 01641-20508 WASHER 1
14 04050-11210 PIN,COTTER 1
IS 358-60-15250 PIN 1
16 01641-20508 WASHER 1
17 04052-00530 PIN,SNAP.. 1
I
18 3EB-61-11180 BOOT 1
19 3EA-61-31210 BRACKET... 1
20 37B-1HD-2020 SHAFT 1
21 F1110-40612 BOLT, 1
22 01599-01214 NUT 1
23 01643-51232 WASHER.... 2
24 01010-81035 BOLT..*... 2
25
01643-31032 WASHER
FG15/18-16 R- 9
3 W X>hQ-J|, trtvy Wr_
FIG.R4150-01A1 3-SPOOL CONTROL VALVE LEVER
'22 (9 ^ b
21 / f
5
4R? a
^.Control valve
33 34
PUF1750
R- 10
FG15/18-16
F I G NO- : R4150-01A1
37B-1HB-3011 LEVER 1 600001A AND UP

3EB-61-21241 .KNOB 1
3MA-73-13180 .BUSHING. 2
2 3EB-61-31250 LINK 1
• 3 358-60-15250 PIN 1
4 01641-20508 WASHER 1
5 04050-11210 PIN,COTTER. 1
6 358-60-15250 PIN 1
7 01641-20508 WASHER 1
8 04052-00530 PINfSNAP... 1
9 3EB-61-11180 BOOT 1
10 37B-1HB-3021 LEVER 1
3EB-61-21251 .KNOB 1
3HA-73-13180 .BUSHING... 2
11 3EB-61-31250 LINK 1
12 358-60-15250 PIN 1
13 01641-20508 WASHER 1
14 04050-11210 PIN,COTTER. 1
15 358-60-15250 PIN 1
16 01641-20508 WASHER 1
17 04052-00530 PIN,SNAP... 1
I
18 3EB-61-11180 BOOT 1
19 37B-1HB-3031 LEVER 1
3EB-61-21340 .KNOB 1
3HA-73-13180 .BUSHING... 2
20 3EB-61-31250 LINK 1
21 358-60-15250 PIN 1
22 01641-20508 WASHER 1
23 04050-11210 PIN,COTTER. 1
24 358-60-15250 PIN 1
25 01641-20508 WASHER 1
26 04052-00530 PIN,SNAP... 1
27 3EB-61-11180 BOOT 1
28 3EA-61-31210 BRACKET...., 1
29
37B-1ED-2030 SHAFT 1
30
F1110-40612 BOLT 1
31
01599-01214 NUT 1
32
33 01643-51232 WASHER 1
34 01010-81035 BOLT 2
01643-31032 WASHER 2
FG15/18-16 R- 11
F I G . NO : R4150-01A2 4-SPOOL CONTROL VALVE LEVERS
CONTROL VALVE
KFI010597
FIG. NO. R4150-01A2
FG15H/18H-16, FG15S/18S-16
1 of 2
650001A AND UP
1 37B-1HB-3013 LEVER ASSEMBLY, LIFT 1
3EB-61-21241 .KNOB 1
3MA-73-13180 .BUSHING 2
2 3EB-61-31250 LINK 1
3 368-50-15250 PIN 1
4 01641-20508 WASHER 1
5 04050-11210 PIN, COTTER 1
6 358-60-15250 PIN 1
7 01641-20508 WASHER l
8 04052-00530 PIN, SNAP 1
9 3EB-61-11180 BOOT 1
10 37B-1HB-3023 LEVER ASSEMBLY, TILT 1
3EB-61-21251 -KNOB * 1
3MA-73-13180 .BUSHING 2
11 3EB-61-31250 LINK 1
12 358-60-15250 PIN 1
13 01641-20508 WASHER 1
14 04050-11210 PIN, COTTER 1
15 368-60-15250 PIN 1
16 04052-00530 PIN, SNAP 1
17 01641-20508 WASHER 1
18 3EB-61-11180 BOOT 1
19 37B-1HB-3033 LEVER ASS'Y, THIRD FUNCTION .. 1
3EB-61-21340 .KNOB 1
3MA-73-13180 2
20 3EB-61-31250 1
21 358-60-15250 1
22 01641-20508 WASHER 1
23 04050-11210 PIN, COTTER 1
24 358-60-15250 1
25 04052-00530 PIN, SNAP 1
26 01641-20508 WASHER 1
27 3EB-61-11180 BOOT 1
28 37B-1HB-3043 LEVER ASS'Y, FOURTH FUNCTION . 1
3EB-61-21340 .KNOB 1
3MA-73-13180 .BUSHING 2
29 3EB-61-31250 LINK 1
30 358-60-15250 1
31 01641-20508 WASHER 1
32 04050-11210 PIN, COTTER 1
33 358-60-15250 1
34 04052-00530 PIN, SNAP 1
35 01641-20508 1
36 3EB-61-11180 1
37 3EB-61-31410 BRACKET 1
38 37B-1HD-2040 SHAFT 1
R-11A
FIG. NO. : R4150-01A2 4-SPOOL CONTROL VALVE LEVERS
27-8 . >
CONTROL VALVE
KFI01DS97
FIG. NO. R4150-01A2
FG15H/18H-16, FG15S/18S-16
2 Of 2
650001A AND UP
39 304-50-31110 WASHER
40 F1110-40612 BOLT
41 01599-01214 NUT
42 01643-51232 WASHER
43 01010-81035 BOLT
44 01643-51032 WASHER
45B-1FS-3081 DECAL, SIDE SHIFT KNOB .

46A-5FM-1750 DECAL, FORK POSITIONER KNOB
45B-1CM-2581 DECAL, CARTON CLAMP KNOB ..
45B-1RF-6041 DECAL, ROTATOR KNOB
NOTE;
OLD AND NEW LEVERS ARE INTER-
CHANGEABLE. NEW LEVERS ARE
DESIGNED TO BE MORE ERGONOMIC,
R-11B
FIG.R4180-01A0 POWER STEERING CYLINDER
R - 12
FG15/18-16
?IG NO. : R4180-01AO
INDEX PART HO. DESCRIPTION Q'TY SERIAL NO.
3EA-S4-A2721 CYLINDER ASS'Y,STEERING 600001A - 650000A

1 SH68S-50090 .HEAD,CYLINDER
2 SH6S8-20O40 -CYLINDER
3 SH688-00003 -ROD,PISTON
4 SH683-50093 .TIE ROD *
5 SH410-05020 .NUT,TIE SOD ....
6 SH100-228 .SEAL
7 SH134-001-223 .BACK-UP,SEAL
8 SH185-301-0250 .PACKING,PISTON
9 SH100-137 .EX?ANDER,PISTON PACKING
10 SH63S-30220 .WIPER,ROD.
11 SH68S-30251 .SEAL,ROD
12 SH688-3O003 -BUSHING
13 SH68S-30010 -SEAL,DUST
14 SH100-126 .RING
3EB-64-A2000 CYLINDER ASSEMBLY SEAL KIT
FG15/18-16 R- 1 3
F I G . NO. : R4180-01AOA POWER STEERING CYLINDER
PISTON NOT SOLD SEPARATELY.

PART OF ROD ASSY, ITEM 2.
R-12A
FIG. NO. : R4180-01A0A
FG15H/18H-16, FG15S/18S-16
650001A AND UP
3EA-64-A2 722 CYLINDER, POWER STEERING
1 ON43501-0 6565 .CYLINDER, TUBE
2 ON43503-0 6565 . ROD
3 * ..PISTON
4 ON43561-0 6565A .HEAD
5 ON65516-1 0004 .BUSHING (KIT B)
6 ON43556-0 6564 .PACKING (KIT A)
7 ON96751-0 3060 .O-RING (KIT A)
8 ON43567-0 6565 .BACKUP RING (KIT A)
9 ON43562-0 6565 .PACKING (KIT A)
10 ON43563-0 6565 .BACKUP RING (KIT A)
11 ON65564-0 9046 .DUST SEAL (KIT A)
12 ON43535-0 6565 .BUSHING
13 ON43569-0 6565 .TIE ROD
14 01580-112 10 . NUT
15 96456-006 09 .GREASE FITTING
KIT ON43001-0 6565 SEAL KIT
KIT ON430 02-0 6565 HEAD KIT
R-13A
FIG.R4210-01A0 TANK COVER
•^5 .'
C% - . W/^1. !l
;P
^
^ 1 ^ s
Frame
, ^ >
\
PUF1752
R- 14
FG15/18-16
FIG NO. : R4210-01AO
FG15H,FG18H
INDEX PART NO. DESCRIPTION Q'TZ SERIAL NO.
1 3EB-05-21130 PACKING 600001A AND UP

2 3EB-65-35111 COVER
3 3EB-66-33521 BREATHER
4 3EB-66-33531 CAP
5 34B-66-15180 STRAINER
6 01010-80616 BOLT
8 3EB-66-B2320 FILTER ASS'I..
9 01010-80816 BOLT
10 07005-00812 GASKET
11 3EB-66-33541 PIPE
12 01016-50825 BOLT
14 01580-10806 NUT
15 3EB-66-A5161 HOSE
1G 07280-02923 CLAMP
FG15/18-16 R- 15
FIG.R4210-01A1 TANK COVER
•lu!ioY^S'^ !|| | j|i

C Q>
:
M/ ° v ^
' 0
"^s
7U-4
% > . Frame
PUF1753
R- 16
FG15/18-16
FIG NO. : R4210-01A1
FG15S.FG18S
1 01010-80616 BOLT 600001A AND UP

4 07005-00812 GASKET...
5 07280-02923 CLAHP
6 3EA-66-&5210 HOSE
"i 3EA-SS-35130 COVER
8 3EB-05-21130 PACKING
9 3EB-65-A2320 FILTER ASS'Y..
10 3EB-66-33521 BREATHES
11 3EB-66-33531 CAP
12 3EB-66-33S41 PIPE
13 34B-56-15180 STRAINER ,
14 01010-80616 BOLT
15 01010-80816 BOLT
FG15/18-16 R- 17
ivn-*n>jv9 ivrtrw* {too za ?-jhu-)\, trvr)
FIG.R4220-01A0 HYDRAULIC PIPING (PUMP TO CONTROL VALVE)
3VKD-JUJU7
Control valve
Hydraulic Puro
.s
.. C^K
Frame R. a
-^ -.î
^
PUF1754
R- 18
P615/18-16
FIG NO. : R4220-01A0
1 3EB-66-AS340 HOSE-.v 600001A AND UP

2 3EB-66-35150 PIPE
3 02010-70632 BOLT
5 07000-03032 O-RING
6 07280-04726 CLAMP
7 3EB-66-35140 PIPE
8 02010-70625 BOLT
10 07000-13028 O-RING
11 37B-1FC-A040 HOSE
FG15/18-16 R- 19
/VlVD'Jvfii IX'ff-JO* (5tth y J 2 * * 5 - 0 )
FIG.R4230-01AO HYDRAULIC PIPING (TILT CYLINDER LINE)
rT^<^
\6^ < ^VhD-JUiU? T i l t Cy)inder

^ - \ < .Control valve
^s^-y
PUF1755
R- 20 PG15/18-16
FIG NO. : R4230-Q1A0
INDEX PART NO. DESCRIPTION Q*T? SERIAL NO.
1 01010-80814 BOLT 600001A - 650000A

3 01641-20812 WASHER
4 3BA-6S-25180 NIPPLE
5 3EA-56-A5130 EOSE
6 3EA-65-A5140 HOSE
7 3EB-66-11380 ELBOW
8 3EB-66-33110 PIPE
9 3EB-66-33150 PIPE
10 3EB-66-33170 CLAHP
11 3E3-66-33180 RUBBER ,
12 540-62-13330 C-RING
FG15/18-16 R- 21
F I G . NO. : R 4 2 3 0 - 0 1 A 0 A HYDRAULIC P I P I N G ( T I L T CYLINDER LINE)
KFI010S62
FIG. NO. : R4230-01AOA
FG15H/18H-16, FG15S/18S-16
650001A AND UP
01010-80814 BOLT
01641-20812 WASHER
3BA-66-25180 NIPPLE
3EB-66-A5220 HOSE (ROD END OF CYL LH & RH) .
3EB-66-A5210 HOSE (FRAME END OF CYL LH & RH)
3EB-66-11380 ELBOW
3EB-66-A5230 PIPE (ROD END OF CYL LH & RH) .
3EB-66-A5240 PIPE (FRAME END OF CYL LH & RH)
3EB-66-33170 CLAMP
3EB-66-33180 RUBBER
540-62-13330 O-RING
PH4-6-C50L0 ELBOW FITTING (O-RING TYPE) ...
R-21A
tWWJvO A'-Tf^9* (;\* V- TSTVyO* 5 0 ) (1/2)
FIG.R4240-01A0 HYDRAULIC PIPING (POWER STEERING LINE) (1/2)
<^. steering Axle
Steering valve
PUF1756
R- 22 FG15/18-16
FIG NO. i R4240-01SO
FG15H,FG18H
IKDEX PART MO. DESCRIPTION Q'71 SERIAL NO.
1 37B-1AE-6010 BAND 600001A AND UP

2 37A-1FA-A240 HOSE
3 37A-1FA-A25Q HOSE .....
4 3EA-66-A5620SA BRACKET
5 01010-80820 BOLT
7 01643-30823 WASHER
a 33B-S6-25270 CLAHF...-
9 3EB-6G-25280 RUBBER
10 01010-80840 BOLT
11 01602-20825 WASHER,SPRING,
12 45B-AAX-2280 NIPPLE
FG15/18-16 E - 23
/Vfh-DiJwS IV-CT-J9* {!\"D- T&TXXT 5 - 0 ) ( 1 / 2 )
FIG.R4240-01A1 HYDRAULIC PIPING (POWER STEERING LINE) ( 1 / 2 )
Steering Axle
Steering valve
7U-4 S .
Frame L a x
PUF1757
R- 2 4 FG15/18-16
FIG 110. x S4240-01A1
FG15S,FG18S
IKDEX PART NO. DESCRIPTION Q'T? SERIAL NO.
1 37B-1AE-6010 BAND 6 0 0 0 0 1 A AND UP

2 37A-1FB-A241 ' HOSE, LEFT-HAND.
3 37A-1FA-A220 HOSE, RIGHT-HAND
4 3EA-66-A5620SA BRACKET
5 01010-80320 BOLT
6 01602-20825 WASHES,SPKING
7 01643-30823 WASHES
8 3EB-66-25270 CLAHP....
9 3SB-6G-25280 RUBBER
10 01010-80840 BOLT
11 01602-20825 WASHER,SPEIN3
12 45B-AAX-2280 NIPPLE •-
FG15/18-16 R- 25
A-O*0Uy9 A*-It* 22* (<J9-Z> 5-0)
FIG.R4260-01AO HYDRAULIC PIPING (RETURN LINE)
Frame R. K ji
SSIM31<MHA0B$g
See Fig.R43l0-0lAO
Vh
Control valve
PUF1758
R- 26
FG15/18-16
FIG NO. : R4260-01AO
INDEX PART NO. DESCRIPTION QrT? SERIAL NO.
3EB-66-21190 PIPE 600001A AND UP

3EB-66-35121 PIPE
01010-80316 BOLT
3EB-66-35410 HOSE...-
07280-03826 CLAMP
3EB-66-21181 ELBOW
540-62-12540 O-RING
3EB-66-A5131 HOSE
FG15/18-16 R- 27
FIG.R4270-01A0 HYDRAULIC PIPING (LIFT CILINDER LINE)
Control valve
<) i
7 7 K
^ Mast
PSF1098
R- 28
FG15/18-16
!
FIG NO. : R4270-01A0
45B-AAX-2940 ELBOW v 600001A AND UP

540-62-13330 .O-RING
45B-AAX-2911 HOSE
FG15/18-16 R - 29
/VTh'DU^ A * - < f ^ 7 - (A* 9 - 757*JDO* \J9-y 5 ^ )
FIG.R4310-01A0 HYDRAULIC PIPING (POWER STEERING RETURN LINE)
SR4260-01A0@*H
See Fig.R4260-01AO
steering valve
P5F1099
R- 30
FG15/18-16
FIG NO. : R4310-01A0
INDEX PART NO. DESCRIPTION Q'TX SERIAL NO.
3EB-66-A5910 PIPE... 600001A AND UP

3EB-66-A5G30 HOSE...
07280-01920 CLAKP.,
325-62-2 U S 0 CLAMP.,
01010-80825 BOLT...
01642-20810 WASHER.
45B-AAX-2280 NIPPLE.
FG15/18-16 R- 31
FIG.R4340-01A0 HIDRAULIC PIPING (CONTROL VALVE SUCTION TUBE)
To Hydraulic PUTTD
Ui '
Control Valve
PSFilOO
FIG NO. : R4340-01A0
INDEX PART NO. DESCRIPTION Q'TS SERIAL NO.
3EB-66-21161 ELBOW.. 600001A AND UP

07042-20108 PLUG...
540-62-12540 0-RING.
3EB-6S-35211 PIPE...
FG15/18-16 R- 33
Mh'UUyV A*-ft* 29*
FIG.R4350-01A0- HTDRAULIC PIPING
/
/
fcvî^Steerlng valve
Control valve
%^y
PUF1759
R- 34
FG15/18-16
FIG NO. t R435O01&0
INDEX PART NO, DESCRIPTION Q'TS SERlRL MO.
3EA-66-A5810 HOSE... 600001A AND UP

45B-A&X-2280 NIPPLE.
FG15/18-1S R~ 35
FIG. R4360-01A0 2-SPOOL CONTROL VALVE
R-36
FIG. NO. R4360-01A0
> FG15/18H-16, FG15/18S-16 1 OF 2
3EA-61-A2210 :> -SPOOL CONTROL VALVE ASS'Y 1 600001A AND UP

HU5001P2 SECTION ASS'Y, INLET 1
1 * .HOUSING 1
2 * .SPOOL 1
3 HU42 51 .SPRING 1
4 * .SLEEVE 1
5 HU54269 .RING, SNAP 1
6 HU54339 .CONNECTOR ASS'Y 1
7 HU3389-1 .PLUG 1
8 HU3383 .O-RING 1
9 HU4255 .SPRING 1
10 HU542 98 .SLEEVE ASS'Y 1
11 HU54 720 .PLUG 1
12 HU6957 .WASHER 1
13 HU51875 . NUT 1
14 HU54300 .SCREW, SET 1
15 HU52345 .PLUG 3
16 * 1
17 * .SCREW 2
18 HU64 O-RING 1
19 HU50607 VALVE ASS'Y, RELIEF 1
20 HU5006A1 HOUSING 1
HU5002A705 VALVE ASS'Y, LIFT 1
21 * .HOUSING 1
22 * .SPOOL 1
23 HU5012 .PLATE 2
24 HU13 0 .O-RING 2
25 HU5 02 9 .WIPER 2
26 HU5 02 8 . CAP 1
27 HU5013 .SEAT 2
28 HU5015 .SCREW 1
29 HU5014 .SPRING 1
30 HU5 011 .POPPET 1
31 HU5064 .SPRING 1
32 HU564 .O-RING 1
33 HU3432 .SCREW 2
34 HU5035 .BOLT 2
35 HU3108 .PLUG 1
36 HU3114 .O-RING 1
HU5002A757 VALVE ASS'Y, TILT 1
37 * .HOUSING 1
38 * .SPOOL 1
39 HU5012 .PLATE 2
40 HU13 0 .O-RING 2
R-37
R-38
FIG. NO. : R4360-01A0
FG15/18H-16, FG15/18S-16 2 OF 2
41 HU5029 . .WIPER . 600001A AND UP

42 HU5028 . .CAP . . .
43 HU5013 ..SEAT ..
44 HU5015 . .SCREW .
45 HU5014 ,.SPRING
46 HU5011 , .POPPET
47 HU5064 ..SPRING
48 HU564 . .O-RING
49 HU34 3 2 . .SCREW .
50 HU5035 . .BOLT . .
51 , .VALVE .
52 HU52270 . .SPRING
53 HU4 623 . .O-RING
54 HU5089-66 . ROD
55 HU1052 .NUT
56 HU5069-04 . ROD
57 HU1861 .NUT
R-39
49 J?
•723S-*3*
R-40
FIG. NO. R4370-01A0
FG15/18H-16, FG15/18S-16 1 OF 2
3EA-61-A2310 3-SPOOL CONTROL VALVE ASS'Y 1 600001A-650000A

HU5004F1 .SECTION ASS'Y, INLET 1
1 * ..HOUSING 1
2 * . .SPOOL 1
3 HU4251 ..SPRING 1
4 * . .SLEEVE 1
5 HU54269 ..RING, SNAP 1
6 HU54337 ..CONNECTOR ASS'Y 1
7 HU3 3 8 9-1 ..PLUG 1
8 HU3383 ..O-RING 1
9 HU4255 1
10 HU54298 ..SLEEVE ASS'Y 1
11' HU54720 ..PLUG 1
12 HU6957 ..WASHER 1
13 HU51875 ..NUT 1
14 HU54300 ..SCREW, SET 1
15 HU52345 ..PLUG 3
16 * ..PLATE, NAME 1
17 * ..SCREW 2
18 HU64 .O-RING 1
19 HU50607 .VALVE ASS'Y, RELIEF 1
20 HU5006A1 .HOUSING 1
HU5002A705 .VALVE ASS'Y, LIFT 1
21 * ..HOUSING 1
22 * ..SPOOL 1
23 HU5012 ..PLATE 2
24 HU13 0 ..O-RING 2
25 HU5029 ..WIPER 2
26 HU5028 ..CAP 1
27 HU5013 ..SEAT 2
28 HU5015 ..SCREW 1
29 HU5014 ..SPRING 1
30 HU5011 ..POPPET 1
32 HU564 ..O-RING 1
33 HU34 32 ..SCREW 2
34 HU5035 ..BOLT 2
35 HU3108 ..PLUG 1
36 HU3114 ..O-RING 1
HU5002A757 .VALVE ASS'Y, TILT 1
37 * ..HOUSING 1
38 * ..SPOOL 1
39 HU5012 2
40 HU13 0 ..O-RING 2
R-41
49.1?
R-42
FIG. NO. R4370-01AO
FG15/18H-16, FG15/18S-16 2 OF 2
41 HU5029 .WIPER 2 600001A-650000A

42 HU5028 . CAP 1
43 HU5013 .SEAT 2
44 HU5015 .SCREW 1
45 HU5014 .SPRING 1
46 HU5011 .POPPET 1
47 HU5064 .SPRING 1
48 HU564 .O-RING 1
49 HU3432 .SCREW 2
50 HU5 0 35 .BOLT 2
51 * .VALVE 1
52 HU52270 .SPRING 1
53 HU4 623 .O-RING 1
HU5002V9 VALVE ASS'Y, AUXILIARY 1
54 * .HOUSING 1
55 * .S POOL 2
56 HU5012 .PLATE 2
57 HU13 0 .O-RING 2
58 HU5029 .WIPER 2
59 HU5028 . CAP 1
60 HU5013 .SEAT 2
61 HU5015 .SCREW 1
62 HU5014 .SPRING 1
63 HU5011 .POPPET 1
64 HU5064 .SPRING 1
65 HU564 .O-RING 1
66 HU34 32 .SCREW 2
67 HU5035 .BOLT 2
68 HU5089-22 ROD 1
69 HU1052 NUT 1
70 HU5069-33 ROD 2
71 HU1861 NUT 2
72 HU5060 VALVE ASS'Y, RELIEF (WITH PORT 2
IBELIEF VALVE)
R-43
FIG. NO. R4370-01AOA 3-SPOOL CONTROL VALVE
73 71
76 %-
75 Mi 74 54
fh"62
J:---
O"" ' fVS*'"" 44

-^
^r^-6o Q--—46
38
58
78
v M/A
a 79 80 fl
45
r 28
77
25
r'L^^fS^-^ w-43 kf- — 30
•••;" / q t f > W 58 n 18 °- 29
59 vj1]^- ^ 27
37 40 23 rt __8
62 —-<=> 68
69
63
61
^ 42
i,
0 o^-**
*U«-. ' 22
ft
ti
-2
45— -*=> 51
65 52 L %H/) -o^J
67 26'
29 o 35
65 36
30
66
—a » i 28 1
' U J ./•*
11
48—a 32 9 —§ S
64
72 —i •-a 34 -I 8
10
5 /
£ |
32 -a 12—o
13-Q 5
55—1 33 •ifi
14—• 20
31 15— S
is — i U
19
39
a 21
O 22
R-40A
FIG. NO. : R4370-01A0A
FG15H/18H-16, FG 15S/18S-16
1 OF 2
650001A AND UP
3EA-61-A5710 3-SPOOL VALVE ASSEMBLY 1
HU5001F2 .SECTION ASSEMBLY, INLET 1
1 * .HOUSING 1
2 * ..SPOOL 1
4 HU54261-1 ..SLEEVE 1
5 HU54269 ..RING, SNAP 1
6 HU54290 ..VALVE, CHECK 1
7 HU3389-1 ..PLUG 1
8 * ..O-RING (KIT) 2
10 HU542 98 ..SLEEVE ASSEMBLY 1
11 HU241B ..PLUG 1
12 * ..O-RING (KIT) 1
13 HU54 2 7Q ..PLUG 1
14 HU6957 ..WASHER, LOCK 1
15 HU51875 ..NUT 1
16 HU54300 ..SCREW 1
17 HU52345 ..PLUG 3
19 HU54262 ..PISTON 1
20 HU54256 ..SPRING 1
21 HU54252-1 ..PLUG 1
22 * ..O-RING (KIT) 1
23 HU56350-2525 .VALVE ASSEMBLY, MAIN RELIEF . 1
24 HU53910 .O-RING 1
25 HU5003-J1 .VALVE ASSEMBLY, OUTLET 1
HU5002A360 .VALVE ASSEMBLY, LIFT 1
26 * ..HOUSING 1
27 * ..SPOOL 1
28 HU5012 ..PLATE 2
29 * ..O-RING (KIT) 2
30 * ..WIPER (KIT) 2
31 HU5028 ..CAP 1
32 HU5013 ..SEAT 2
33 HU5 015 ..SPOOL, END 1
37 * ..O-RING (KIT) 1
38 HU34 32 ..SCREW 2
39 HU5035 ..SCREW, CAP 2
40 HU3108 ..PLUG 1
41 * ..O-RING (KIT) 1
HU5002-A757 .VALVE ASSEMBLY, TILT 1
42 * ..HOUSING 1
R-41A
NO. R4370-01A0A 3-SPOOL CONTROL VALVE
73 71
t
-$3
74 ex,
i ^ 62
O . -J: ,-44
58 a 60
79 M
a - — 46
^45
38
-28
A-
0 M
VK^f ,58 w
cr 43
_ . - 18
&--- 30
29
63
69 M,
27
59'
62
? 40 23
41 I "-^
69
63
42 22
61
65
45 ^ 51
52
ISO 24 T /fi-17
46 B
67 26
29
65 48 '""""""'f' 36
30 11
66 HI 50 - " ' ' i
28
-a 1
-•o 32
48
64 *-I 17
72
49 -A 34
47—§ 32 '—a «-L|

12—o
33 W 13-Q O 5
55
14 —» | 20
31 15-»
16 I i 19
39
d
3 21
O 22
6
f-
KFKM0S9S
FIG. NO. R4370-01AOA
FG15H/18H-16, FG15S/18S-16
2 OF 2
650001A AND UP
43 * .SPOOL 1
44 HU5012 .PLATE 2
45 * .O-RING (KIT) 2
46 * .WIPER {KIT) 2
47 HU5028 . CAP 1
48 HU5264 .SEAT 2
49 HU51983 .SPOOL, END 1
50 HU5014 .SPRING 1
51 HU5011 .POPPET 1
52 HU5064 .SPRING 1
53 .O-RING (KIT) 1
54 HU3432 .SCREW 2
55 HU5035 .SCREW, CAP 2
56 * .VALVE 1
57 HU52270 .SPRING 1
HU5002-V9 VALVE ASSEMBLY, ATTACHMENT .. 1
59 * .HOUSING 1
60 * .SPOOL 1
61 HU5012 .PLATE 2
62 * .O-RING {KIT) 2
63 * .WIPER (KIT) 2
64 HU5028 . CAP 1
65 HU5013 .SEAT 2
66 HU5015 .SPOOL, END 1
67 HU5014 .SPRING 1
68 HU5011 .POPPET 1
69 HU5064 .SPRING 1
71 HU3432 .SCREW 2
72 HU5035 .SCREW 2
73 HU5060-P-2130 VALVE ASS'Y, AUXILIARY RELIEF 1
74 HU53 910 O-RING 1
75 HU5089-22 BOLT 1
76 HU1052 NUT 1
77 HU5069-33 BOLT 2
78 HU1861 NUT 2
79 HU3108 PLUG 2
80 * O-RING (KIT) 2
KIT HU54 62 0 £3EAL KIT, 3 & 4 SPOOL VALVE 1
IIOTE:
IIAIN RELIEF VALVE: 2,525 PSI
IKJX. RELIEF VALVE: 2,130 PSI
I>RIORITY RELIEF: 1,100 PSI
R-43A
FIG. NO. R4380-01A0 4-SPOOL CONTROL VALVE
73 -71
61
76
75 74
fe?— 63
* ^ •'' i
71
62 %-
O ^^--61
&
60 -'- 63
*V 58 r - 5 4
79 80
78
&-• 46
60 -,_-38
25 58 -45
68 79 80 ^ 28
69
59
62
0..
I
68
59 8
43
<5
18
&--30
69
63
59
61
62
a 40 23 o—8
69
65
67 I 63
61
42'
45- O 51 24 V /Q—17
65 65 52 IhiliA/.'/^ Cp
46 9
67' 2 6 % : ^ t -
44
29 ° 35
' l'»-i
64 - l l 65 48 36
l* ,4>'|i 11
66 50' 1 '
72-fl
48 32 9 _
64 — g
34 " B
itl—=>
49 -E 10 a 17?1
72 • — ' a
32 |:."ii -CJ
47- 12—o
33 - " Q o 5
55
31 ~-®
«-a fe_ 20
V.J 14
| 19
39 15—•
16-| p. 21
O — 22
<£i- 6
w
R-44
FIG. NO. R4380-01A0
FG15H/18H-16, FG15S/18S-16
1 Of 2
650001A AND UP
3EA-61-A5760 4-SPOOL VALVE ASSEMBLY 1
HU5001F2 .SECTION ASSEMBLY, INLET 1
1 * •
.HOUSING 1
2 * ..SPOOL 1
3 HU54251 1
4 HU54261-1 ..SLEEVE 1
5 HU54269 1
6 HU54290 ..VALVE, CHECK 1
7 HU3389-1 ..PLUG 1
a * ..O-RING (KIT) 2
9 HU54 2 55 ..SPRING 1
10 HU54298 ..SLEEVE ASSEMBLY 1
11 HU241B ..PLUG 1
12 * ..O-RING (KIT) 1
13 HU542 70 ..PLUG 1
14 HU6957 ..WASHER, LOCK 1
15 HU51875 ..NUT 1
16 HU54 300 ..SCREW 1
17 HU52345 ..PLUG 3
19 HU54262 ..PISTON 1
20 HU54256 ..SPRING 1
21 HU54252-1 ..PLUG 1
22 * ..O-RING (KIT) 1
23 HU56350-2525 .VALVE ASSEMBLY, MAIN RELIEF . 1
24 HU53910 ..O-RING 1
25 HU5003-J1 .VALVE ASSEMBLY, OUTLET 1
HU5002A360 1
26 * ..HOUSING 1
27 * ..SPOOL 1
28 HU5012 ..PLATE 2
29 * ..O-RING (KIT) 2
31 HU5028 ..CAP 1
32 HU5013 ..SEAT 2
33 HU5015 . -SPOOL, END 1
35 HU5011 1
37 * ..O-RING (KIT) 1
38 HU3432 ..SCREW 2
39 HU5035 ..SCREW, CAP 2
40 HU3108 ..PLUG 1
41 HU3114 ..O-RING (KIT) 1
HU5002-A757 .VALVE ASSEMBLY, TILT 1
42 * ..HOUSING 1
R-45
FIG. NO. R4380-01A0 4-SPOOL CONTROL VALVE
r71
73
76
$.. y'I
75
y
i ,-•"'
74 **-—• 63
-62
|—71
* £ £ » — 61
o' © - -. 6 3
bf 60
,_--54
80 (R " 6 2
78 (/
71
mu ft... 7 8 - 60 & 46
-,_- 38
58 45
68
69
79 80 a •*'S^J"28
59'
62
WQ^M^ 68
69
'' ' I ft,- •
vJffflEi/
i i
43
<3>
18
O-— -30
f M
63
59 Q
37
61
65
62 -o
69 ^ «? ^?-8 2
63
67
.-8 42' ^rV-'v?-'" '
61
45
65 65 52
46
67 26
66 44
29 ° 35
_J$ 65 48 36
64 30 _ ^ y
72
66 i 50
28
-"'S 1"
>-' 11
64 " 48 - - A^ 32 9 -I
34 17
49 " ^ 13
72 10
47 fl 32
12-1
33
- H 13 - a O 5
55
14 — - 20
31 --'-J3 15—•
39 — " i 16—i 0 — 19
8 — 21
O—22
6
§•
KF1010462
R-46
FIG. NO. R4380-01A0
FG15H/18H-16, FG15S/18S-16
2 of 2
650001A AND UP
43 * ..SPOOL 1
44 HU5012 ..PLATE 2
45 * ..O-RING (KIT) 2
47 HU5028 ..CAP 1
48 HU5264 ..SEAT 2
49 HU51983 ..SPOOL, END 1
53 * ..O-RING (KIT) 1
54 HU3432 . .SCREW 2
55 HU5035 . .SCREW, CAP 2
56 * ..VALVE 1
57 HU52270 . .SPRING 1
58 * ..O-RING (KIT) 1
HU50 02-W4 .VALVE ASS'Y, ATTACHMENT (3RD) 1
HU50 02-V5 .VALVE ASS'Y, ATTACHMENT (4TH) 1
59 * ..HOUSING 1
60 * ..SPOOL 2
61 HU5012 ..PLATE 2
62 * ..O-RING (KIT) 2
64 HU5028 ..CAP 2
65 HU5013 ..SEAT 1
66 HU5015 ..SPOOL, END 1
70 * ..O-RING (KIT) 2
71 HU3432 ..SCREW 2
72 HU5035 ..SCREW 1
73 HU5060-P-2130 .VALVE ASS'Y, AUXILIARY RELIEF 1
74 HU53 910 .O-RING 1
75 HU5089-25 .BOLT 1
76 HU1052 . NUT 2
77 HU5069-36 .BOLT 2
78 HU1861 . NUT 2
79 HU3108 .PLUG 2
KIT HU54 620 SEAL KIT, 3 & 4 SPOOL VALVE .. 1
NOTE:
MAIN RELIEF VALVE: 2,525 PSI
AUX. RELIEP VALVE: 2,130 PSI
PRIORITY RELIEP: 1,100 PSI
R-47
FIG. NO.: R4400-01A0 AX TILT CYLINDER
Insert white side of bushing to

this side to ensure correct
position of grease fitting.
Fill shear ring cavity

with silicone grease
(P/N 636-30236).
F I G . NO. : R4400-01A0
37A-1JB-A3000 CYLINDER ASSEMBLY 1 600001A-650000A

1 37A-1JB-A310 .CYLINDER 1
2 695-30023 .BUSHING, PIVOT 1
3 SH688-S0266 .ROD, PISTON 1
4 695-54029 .PISTON 1
5 100-210 .SEAL, PISTON ID 1
6 410-07516 .NUT, PISTON 1
7 575-302-050-06-025 .STRIP, BEARING, PISTON 1
8 185-301-0250 .SEAL, PISTON 1
9 (NOT USED)
10 688-50217 .HEAD 1
11 688-30034 .PACKING, ROD 1
12 686-30235 .WIPER, ROD 1
13 (NOT USED)
14 100-228 .SEAL, TUBE 1
15 134-001-228 .BACKUP, SEAL, TUBE 1
16 688-50219 .RING, SHEAR 1
17 3EA-64-A5110 .ROD END 1
18 3EA-64-A5120 .BUSHING (SEE PICTURE FOR PROPER
POSITIONING) 1
19 01010-81255 .BOLT 1 -
20 01602-21236 .WASHER, LOCK 1
21 01580-11210 .NUT 1
22 07020-00001 .FITTING, GREASE 1
23 37A-1JE-A320 .SPACER, 3-STAGE UPRIGHT (TILT 6F
x 6B)
4 3EA-64-A1410 .O-RING (SPACER) 1
3EA-64-"5âi SEAL KIT 1
A^°i)
FIG. NO. : R4400-01A0A
AX TILT CYLINDER
10(K)
13(K) 22
U^ \ 9(K)
3
FIG. NO. : R4400-01A0A
FG15H/18H-16, FG15S/18S-16
37A-1JA-A341 CYLINDER ASSEMBLY, 10/6 2 650001A AND UP

37A-1JA-A331 CYLINDER ASSEMBLY, 10/5 2
37A-1JA-A311 CYLINDER ASSEMBLY, (INDOOR) 7/7 &
(OUTDOOR) 6/8 2
37A-1JA-A321 CYLINDER ASSEMBLY, (INDOOR) 7/5 &
(OUTDOOR) 6/6 2
1 ON65502-06069 .CYLINDER, TUBE 10/6 1
ON65502-06069 .CYLINDER, TUBE (INDOOR) 10/5 ... 1
ON65501-06069 .CYLINDER, TUBE (INDOOR) 7/5
& (OUTDOOR) 6/6 1
ON65501-06069 .CYLINDER, TUBE (INDOOR) 7/7
& (OUTDOOR) 6/8 1
2 ON65532-06069-A .ROD, 10/6 1
ON65532-06069-A .ROD, 10/5 1
ON65531-06069-A .ROD, (INDOOR) 7/7 & (OUTDOOR) 6/8 1
ON65531-06069-A .ROD, (INDOOR) 7/5 & (OUTDOOR) 6/6 1
3 ON65551-06069 .PISTON 1
4 01582-12016 . NUT 1
5 ON65561-06069 .HEAD (KIT B) 1
6 ON07177-02525 .BUSHING (KIT B) 1
7 ON65556-06069 .PACKING (KIT A) 1
8 ON65557-06069 .BACKUP RING (KIT A) 2
9 ON96711-03020 .O-RING {KIT A) 1
10 ON96751-03055 .O-RING (KIT A) 1
11 ON65567-06069 .BACKUP RING {KIT A) 1
12 3EA-64-24110 .PACKING (KIT A) 1
13 ON65563-06069 .BACKUP RING {KIT A) 1
14 ON65665-05003 .DUST SEAL {KIT A) 1
15 ON96751-03060 .O-RING {KIT A) 1
16 01010-81255 .BOLT 1
17 01602-21236 .WASHER 1
18 01580-11210 .NUT 1
19 3EA-64-23160 .BUSHING 1
20 07020-00001 .GREASE FITTING 1
21 34A-64-12140 .BUSHING 1
22 3EA-64-13180 .WASHER 1
23 ON04065-04018 .SNAP RING 1
24 3EA-64-23150 .YOKE 1
25 * .SPACER, (NOT USED ON 7/7 & 6/8) 1
37A-1JE-A322 .SPACER, (INDOOR)7/5, {OUTDOOR)6/6 1
37A-1JE-A332 .SPACER, (INDOOR) 10/5 1
* .SPACER {NOT USED ON 10/6) 1
26 ON65001-06069 .O-RING 1
27 37B-1AP-1030 .SHIM, T-2 1
28 37B-1AJ-9030 .SHIM, T-l 1
KIT A ON65001-06069 SEAL KIT 1
KIT B ON65002-06069 HEAD KIT 1
R-49A
FIG. R4500-01A0 2 TO 3-SPOOL CONTROL VALVE CONVERSION KIT
(ILLUSTRATION NOT AVAILABLE)
R-50
FIG. NO. FIG. R4500-01A0
FG15/18-16
3EB-98-A31240 KIT, CONVERSION, CONTROL VALVE, 2

TO 3-SPOOL 1 600001A - 650000A
HU5060 .RELIEF VALVE 2
HU5002-V9 .VALVE SECTION 1
37B-1HD-2030 .SHAFT 1
3EB-61-31250 .LINK 1
358-60-15250 , PIN 2
37B-1HB-3031 .LEVER 1
01641-20508 .WASHER •>
04050-11210 .CLIP 1
04052-00530 .CLIP 1
HU5089-22 .BOLT 1
HU5069-33 .BOLT •)
3EB-61-11180 .BOOT 1
3EB-61-A5110 .LINK 1
HU51790-2 .SERVICE KIT 1
FIG. R4600-01A0 3 TO 4-SP00L CONTROL VALVE CONVERSION KIT
(ILLUSTRATION NOT AVAILABLE]
R-52
FIG. NO. FIG. R4600-01A0
FG15/18-16

TO 4-SPOOL 1 600001A - 650000A
37B-1HD-2040 .SHAFT 1
3EB-61-31250 .LINK 1
358-60-15250 . PIN 2
37B-1HB-3041 .LEVER 1
01641-20508 .WASHER *>
04050-11210 .CLIP 1
04052-00530 .CLIP 1
HU5089-25 .BOLT 1
HU5069-36 .BOLT 0
3EB-61-11180 .BOOT 1
3EB-61-A5110 .LINK 1
3EB-61-31410 .BRACKET 1
3EB-50-32840 .COVER 1
R-53
FIG. R4700-01A0 2 TO 4-SPOOL CONTROL VALVE CONVERSION KIT
R-54
FIG. NO. : FIG. R4700-01A0
FG15/18-16

TO 4-SPOOL 1 600001A - 650000A
37B-1HD-2040 .SHAFT 1
3EB-61-31250 2
358-60-15250 . PIN 4
37B-1HB-3041 .LEVER 1
01641-20508 .WASHER 4
04050-11210 .CLIP 2
04052-00530 .CLIP 2
HU5089-25 .BOLT 1
HU5069-36 .BOLT 2
3EB-61-11180 .BOOT 2
3EB-61-A5110 .LINK 2
3EB-61-31410 .BRACKET 1
3EB-50-32840 .COVER 1
37B-1HB-3031 .LEVER 1
R-55
FIG. R4800-01AO 3 TO 4-SPOOL CONTROL VALVE CONVERSION KIT
R-56
FIG. NO. : FIG. R4800-01A0
FG15/18-16
3EB-98-A31271 KIT, CONVERSION, CONTROL VALVE, 3 650001A AND UP

TO 4-SPOOL 1
HU5002-V5 .AUX VALVE 1
37B-1HD-2040 .SHAFT 1
3EB-61-21230 .LINK 1
358-60-15250 .PIN 2
37B-1HG-3041 .LEVER 1
HU5089-25 .BOLT 1
HU5069-36 .BOLT 2
3EB-61-11180 .BOOT 1
3EB-61-A5110 .LINK 1
3EA-61-31410YA .BRACKET 1
3EB-50-5660YD .COVER 1
3EB-50-A5690 .COVER 1
R-57
KOMArty
Uprights And R e l a t e d P a r t s
AX SERIES
HMAftU
ITEM PART NUMBER DESCRIPTION LENGTH WEIGHT QTY.

1 3EB-72-121LT Fork kit 1
-
Class 2 Standard Taper Pallet Fork
2 KM41887/0915 11/4' X 4"CLASS2STANDARD 36" 70 LB 1
2 KM41887/1065 1 1/4" X 4* CLASS 2 STANDARD 42* 77 LB 1
2 KM41887/1220 11/4" X 4* CLASS 2 STANDARD 48" 86 LB 1
2 KM41887/1370 11/4' X 4 " CLASS 2 STANDARD 54" 95 LB 1
Class 2 Fully Tapered And Polished Fork 1
2 KM43919/0915 11/4"X4 CLASS2FTP 36" 66 LB 1
2 KM43919/1065 1 1 / 4 " X 4 CLASS2FTP 42" 73 LB 1
2 KM43919/1220 1 1 M " X 4 CLASS2FTP 48" 77 LB 1
2 KM43919/1370 1 1 / 4 - X 4 CLASS2FTP 82" 82 LB 1
Note: Part Number Is For One Fork Only.
Ask About Komatsu's Fork Program

KOMMTSU
KOMATSU Internal Hosing Kits
Internal Hosing Kit Identification

Komatsu AX Series Forklift Uprights are equipped with
two possible internal hosing systems. These systems
are not interchangeable. The systems are identified by
the color of the hose sheaves. A WHITE sheave indi-
cates a Komatsu hose kit A BLACK hose sheave indi-
cates a CASCADE hose kit.
INTERNAL HOSE TAKE-UP KIT - SINGLE FUNCTION
30D FREEVIEW MAST - KOMATSU PART # 45A-AAX-5110
KOMAVSU
PARTS LIST
ITEM NO. PART NO. DESCRIPTION QTY.
1. CJ303-02-0080 Carriage Bracket
2. CJ313-00-0070 Carriage Bracket Spacer
3. * CJ310-02-0850 Dual Sheave Bracket
4. * CJ308-02-0860 Hose Grip Bracket
5. CJ308-02-0250 Hose Grip Bracket
6. CJ315-02-0180 2-Hose, Rubber Hose Grip 4
7. CJ312-02-0190 Small Backplate 2
8. CJ4002-05-0250 Sheave 2
9. CJ802-06-0401 90° Bulk Head Fitting 2
10. CJ803-06-0302 Straight Bulkhead Fitting 2
11. CJ801-06-0004 Bulkhead Nut Fitting 2
12. CJ109-08-04-1816 8mm x 30mm Hexhead Bolt 2
13. CJ104-08-00-0017 8mm Lock Washer 2
14. 2
CJ109-10-06-1607 12mm x 20mm Hexhead Bolt
2
15. CJ106-05-00-0006 1/2 External Star Lock Washer
2
16. CJ103-05-00-0005 1/2 Flat Washer
2
17. CJ115-05-00-0004 1/2 Shim Washer
6
18. CJ109-09-05-1709 10mm x 25mm Hexhead Bolt
6
19. CJ104-09-00-0008 10mm Lock Washer
4
20. CJ109-01-04-0784 1/4x1 Hexhead Bolt
4
21. CJ104-01-00-0002 1/4 Lock Washer
1
22. CJ114-01-00-0700 1/4 Rubber Cap
* NEW PART FOR 30D KIT

KOMATSU
UPDATED 9-11-97 Konttsu Product Support
INTERNAL HOSE TAKE-UP KIT - DUAL FUNCTION
MAST SECTION
11/)
4
KOMAtiSU
mi
© * J-i
CARRIAGE SECTION
< /
PARTS LIST
ITEM NO. PART NO. DESCRIPTION QTY

i. CJ303-04-0220 Carriage Bracket
2. CJ313-00-0070 Carriage Bracket Spacer
5. CJ308-04-0260 Hose Grip Bracket
6. CJ315-04-0210 4 Hose, Rubber Hose Grip 4
7. CJ312-04-0200 Large Backplate 2
8. CJ4005-05-0260 Dual HoseSheave 2
9. CJ802-06-0401 90° Bulk Head Fitting 4
11. CJ801 -06-0004 Bulkhead Nut Fitting 4
13. CJ104-08-00-00170 8mm Lock Washer 2
15. CJ106-05-00-0006 1/2 External Star Lock Washer 2
16. CJ103-05-00-0005 1/2 Flat Washer 2
17. CJ115-05-00-0004 1/2 Shim Washer 2
19. CJ104-09-00-0008 10mm Lock Washer 6

20. CJ109-01-04-0784 1/4x1 Hexhead Bolt 4
21. CJ104-01-00-0002 1/4 Lock Washer 4
22. CJ114-01 -00-0700 Rubber Protector Cap 1
KOMAfSU
Komatsu Product Support
30D TRIPLE STAGE MAST - KOMATSU PART # 45A-AAX-5310
KOMAfSU
MAST SECTION
UPDATED 9-11-97 KOMATSU PRODUCT SUPPORT
© © © © © © © © ® ©
KOMAfSU
CRQSSHEAD SECTION
I
-0-U
© *. _ _ o—©
< _, __
CARRIAGE SECTION
< / KOMATSU PRODUCT SUPPORT

PARTS LIST
ITEM NO PART NO. DESCRIPTION QTY.
6. * CJ303-02-0830 Carriage Bracket
7. CJ302-02-0170 Hose Guard 2
9. CJ312-02-0190 Small Backplate 4
10. CJ4002-05-0250 Dual Hose Sheave 2
11. CJ4001-09-0120 Single Hose Sheave 2
12. CJ6002-01-030 Sleeve 2
13. CJ802-06-0401 90° Bulkhead Fitting 2
V
15. CJ801 -06-0004 Bulkhead Nut Fitting 2
I
16. CJ112-09-05-1601 10mm x 20mm Flathead Screw 4
17. CJ104-01-00-0002 1/4 Lock Washer 8
18. CJ109-01-04-0784 1/4 x 1 Hexhead Bolt 8
19. CJ115-05-00-0004 1/2 Shim Washer 2
20. CJ103-05-00-0005 1/2 Flat Washer 4
23. CJ104-09-00-0008 10 mm Lock Washer 6
25. CJ109-05-02-1310 1/2x3-1/2 Hexhead Bolt 1
26. CJ108-05-02-0011 1/2 Ny-lock Nut 1
27. 3/8 Ny-lock Nut 2

CJ108-03-01 -0012
28. CJ103-03-00-Q013 3/8 Flat Washer 2
29. CJ104-03-00-0014 2
3/8 Lock Washer
30. 3/8x1-1/4 Hexhead Bolt 2
CJ109-03-01-0815
NEW PART FOR 30D KIT UPDATED 1-11-97 Komatsu Product Support
KOMJMfSU
% & " ^ . - '
®
©
®
X
MAST SECTION
r^j
©
9 © " © © © © © fl C6)
»UJCI CD
M OA
CROSSHEAD SECTION
CARRIAGE SECTION
KOMMlSU
PARTS LIST


6. * CJ303-04-0950 Carriage Bracket
7. CJ302-02-0170 Hose Guard 2
9. CJ312-04-0200 Large Backplate 4
10. CJ4005-05-0260 Quad Hose Sheave 2
11. CJ4002-09-0190 Dual Hose Sheave 2
12. CJ6002-01-040 Sleeve 2
16. CJ112-09-05-1601 10mm x 20mm Flathead Screw 4
17. CJ104-01-00-0002 1/4 Lock Washer 8
18. CJ109-01 -04-0784 1 / 4 x 1 Hexhead Bolt 8
19. CJ115-05-00-0004 1/2 Shim Washer 2
20. CJ103-05-00-0005 1/2 Flat Washer 3
23. CJ104-09-00-0008 10 mm Lock Washer 6
25. CJ109-05-02-1310 1/2x3-1/2 Hexhead Bolt 1
26. CJ108-05-02-0011 1/2 Ny-lock Nut 1
27. CJ108-03-01-0012 3/8 Ny-lock Nut 2
28. CJ103-03-00-0013 3/8 Fiat Washer 2
29. CJ104-03-00-0014 3/8 Lock Washer 2
30. CJ109-03-01-0815 3/8x1-1/4 Hexhead Bolt 2
35D TRIPLE STAGE MAST - 45A-AAX-351oJjlK
^TT
OBOCDl B01 ,
stage 3
KOMAfSU
INTERNAL HOSE TAKE-UP KIT SINGLE FUNCTION
35D TRIPLE STAGE MAST 45A-AAX-3510
CROSSHEAD SECTION
CARRIAGE SECTION
KOMAfSU
35D TRIPLE STAGE MAST - 45A-AAX-3510
Use Two Kits For Dual Function
PARTS LIST

1. CJ305-024380 Adjustabte Bulkhead Bracket 1
2. CJ302-02-0760 Hose Guard Bracket 1
3. CJ30340-0580 Carriage Bracket 1
4. CJ4002-11-0130 Sheave 2
5. CJ6102-03-270 Sleeve 1
6. CJ805-0&4205 Straight Bulkhead Fitting 3
7. CJ802-06-04O1 90° Bulkhead Fitting 1
8. CJ804464103 90° Swivel Bulkhead Fitting . 1
11. CJ104-1040-0077 12mm Lock Washer 1
11 CJ109-OM5-1709 10mm x2Smm Hexhead Bolt 1
13. CJ103-0S-00-0078 10mm Flat Washer 1
14. CJ104-0940-0008 10mm Lock Washer 1
15. CJ103-03-00-0013 3ft Rat Washer 4
16. CJ110-10-06-2135 12mm x 46mm Socket Head 1
17. CJ108-OM1-0012 3/8 Ny-lock Nut 2
18. CJ1094341-0815 3ft x1-1J4 Hexhead Bolt 2
KOMAfiSU
INTERNAL HOSE TAKE-UP KIT - SINGLE FUNCTJON
35D TRIPLE STAGE MAST - 4 5 A - A A X - 3 3 n ^ \ j[ ; ^ UTj
© (Ife)jc& o o « ©
© ® ® © ©
\
o— o o <D ((©) • - — i i
i
i
©—f
stage 3
3
I
stage 2
/;
S^ stage 1
KOMAfSU
5) © © ©
CROSSHEAD SECTION
CARRIAGE SECTION
KOMAfSU
INTERNAL HOSE TAKE-UP KIT - SINGLE FUNCTION ( HI-VIS )
KOMAftU
PARTS LIST

1. CJ305-01-0390 Adjustable Bulkhead Bracket 2
2. CJ3O4-02-0340 Crosshead Bracket 1
3. CJ303-00-0400 Carriage Bracket 1
4. CJ4001-09-0010 Sheave 2
5. CJ4002-07-0100 Sheave 1
6. CJ6002-01-010 Sleeve 2
7. CJ6401-01-160 Shaft 1
8.
V I
CJ805-06-0205 Straight Bulkhead Fitting 2
10. 01801-00-0004 Bulkhead Nut Fitting 4
12. CJ106-05-00-0006 1/2 External Star Washer 2
13. CJ103-05-00-0005 1/2 Flat Washer 2
15. CJ103-09-00-0078 10mm Rat Washer 2
16. CJ10449-O0-O008 10mm Lock Washer 2
17. CJ115-O5-O0-O004 1/2 Shim Washer 1
18. CJ118-07-00-0066 3/4 Snap Ring 2
19. CJ102-07-00-0056 3/4 Flat Washer 2
20. CJ103-03-00-0013 3/8 Flat Washer 4
21. CJ109-03-01-1132 3 / 8 x 2 Hexhead Bolt 2
22. CJ108-03-01-0012 3/8NylockNut 2
r m u T s t i pnrmuGT SUPPORT
35D TRIPLE STAGE MAST - KOMATSU PART #45B-AAX-3110
35D FREEVIEW MAST - KOMATSU PART #45B-AAX-3110
Use Two Kits For Dual Function
PARTS LIST
ITEM NO. PART NO. DESCRIPTION QTY,
1. CJ305-02-0380 Adjustable Bulkhead Bracket 1
2. CJ306-02-0680 Carriage Bracket 1
3. CJ4002-11-0130 Sheave 1
4. CJ6102-03-270 Sleeve 1
c
6. CJ802-06-0401 90 Bulkhead Fitting 2
9. CJ104-10-00-0077 12mm Lock Washer 1
10.
11.
12.
13.
CJ109-09-05-1709
CJ104-09-00-0008
CJ109-08-04-1618
CJ104-08-00-0017
10mm x 25mm Hexhead Bolt
10mm Lock Washer
8mm x 20mm Hexhead Bolt
8mm Lock Washer
1
1
2
2
I
KOMATSU £5£U
PARTS MANUAL
30D Full Free Lift

3-Stage Mast
This manual contains standard production

Product Identification Numbers
30D-MT-001-*Q56
Special Engineered Options are not included.
KOMAfSU
About This Manual
Introduction
This manual shows the parts breakdown for 30D Mast product I.D. numbers. Locate the product LD. number
stamped on the upper left hand side of the outer upright channel. This number must be used when ordering
replacement parts for this product
PRODUCT
W. NUMBER
EXAMPLE UADIGIJI
Ordering Parts
Customers - Cascade parts and service literature is available ttrough authorized lift truck dealers.
To place an order, contact the lift truck dealer of your choice.
Uft Truck Dealers-To order parts and service literature contact
KOMATSU ForkliftU.SJV., INC.

14481 Lochridge Boulevard
Building # 2
Covington, GA 30014
Phone (770)385^815
Index
Safety Decals and Publications 1 Hoist Chains — 10
Cylinders —2 Internal Hose Reeving — 11
Uprights 4 Backrest 13
Lowering Control valve 7 Mast Installation Accessories 14
Carriages 8 Recommended Spare Parts List 20
WARNING: For safety of yourself and others, DO NOT install the
A parts shown in this manual unless you have thoroughly reviewed the
appropriate Service Manual.
Decals
30D
REF QTV PART NO. DESCfOPTION
1 6 665595 No Hand Hold
2 2 679150 No Stop
3 1 201195 NO Step
4 1 €69152 WARNING
5 1 210850 WARNING
6 1 200798 WARNING-Trapped Air
Publications
30D
REF PART NO. DESCRPTION
1 218489 Parts Manual
2 687250 Service Manual
3 679929 -fool Catalog
4 673964 Literature Index Order Form
For U r i c d A a ^ t a t t * eafc B0O427-2233. F«ae B88-32M207

cascade* TaOiilw •>•!» — : 888-227-2233, fax 8B8-329-0g3« 218489 Rev. 0 1
3
Main Lift Cylinder - 2600 PSI
30D
WARNINQ: Replacing the cylinder
A with a different part number cylinder

may cause mast to malfunction.
Stamped
Cylinder
Assembly
Part Number
MA047B.M
4
30D
Items that vaiy by mast height

RETRACTED RETRACTED CYLINDER REF.NOI REF NO. 2 REFN0.3
CHANNEL. CYLINDER ASSEMBLY SHELL PLUNGER SPACER
LENGTH (In.) LENGTH (to.) QTY1 QTY1 QTY1 QTY1
70 57.00 584503 4400-1411 4401-1386 -
74 63.25 584506 4400-1570 4401-1545 -
60 63.25 584511 4400-1722 4401-1697 -
84 73.26 584516 4400-1824 4401-1799 -
92 76.00 584523 4400-1868 4401-1945 -
• Does not include underdearance.
Common Hems.
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
4 564921 Retainer 14 563785 Wasftere
5 581558 O-Ffing A 15 3015 Retaining Ring •
6 S81559 Back-Up Ring A 16 562849 Fuse-Piston
7 564915 Seal A 17 211995 Pull-in Wire
8 564916 Wiper A 18 2702 O-RingAe
9 211986 WearflrngA 19 562848 Spring Guide
10 211992 Nylon RinqA 20 214034 Spring
11 213490 Seal A 21 626505 Fitting. 6-6 +
12 564920 Piston 22 201770 Snap Ring*
13 212042 Check valve • 212072 CyGnder Service Kit
A Included in Cylinder Service Kit 212072.
• Included in CheckVarw Service Kit 212073.
* Not included in Cylinder Assembly.
Reference: S-4398. S-4399.
5
Free Lift Cylinder - 2600 PSI
30D
WARWNG: Replacing the cylinder

& * w»»* UMM7&S
6
Free Lift Cylinder - 2600 PSI
30D
Items that vary by mast height

RETRACTED RETRACTED CYLINDER REF.N01 REF NO. 2
CHANNEL. CYLINDER ASSEMBLY SHELL PLUNGER
LENGTH (In.) LENGTH (In.) QTY1 OTY1 OTY1
70 35.11 584482 4404-828 4405-859
74 37.10 584484 4404-878 4405-909
80 40.11 584488 4404-955 4405-986
84 42.10 584491 4404-1005 4405-1036
92 46.10 584495 4404-1107 4405-1138
Does not include underclearance.
Common items.
REF OTY PART NO. DESCRIPTION REF OTY PART NO. " DESCRIPTION
3 564924 Retainer 14 3015 Retaining Ring •
4 559658 O-Ring A 15 563782 Fuse-Piston
5 559859 Back-Up Ring A 16 559962 Pull-in Wire
6 562837 Seal A 17 689937 O-Ring A •
7 561256 Wiper A 18 562848 Spring Guide
8 559864 Wear Ring A 19 565085 Spring
9 560066 Nylon RingA 20 642649 Fitting, 8 - 1 0 *
10 564918 SealA 21 201770 Snap R i n g *
11 564923 Piston 22 769018 Ron P i n *
12 626664 Check VarveS- 216691 Cylinder Service Kit
13 563785 Washer*
• Included in Cylinder Service Kit 216691.
• Included in Check Valve Service Kit 656920.
• Not included in Cylinder Assembly.
Reference: S4402, S-4403.
7
Outer Upright
30D
NOTE: See pages 14-19forMast

Installation Acccessories.
MUMS4*
8
Outer Upright
30D
Items that vary by mart height

• 216233 Outer Upright - 70 in. * 2 200138 Hose-70in.*
• 216095 Outer Upright - 74 ra • 2 200169 H o s e - 74 in. *
• 216097 Outer Upright - 80 in. * 2 200181 Hosa-80in. *
• 216098 Outer Upright - 64 in. * 2 200136 Hose-84in. *
• 216102 Outer Upright- 92 in. * 2 683572 Hose-92 in *
Common Items.
REP QTY PART NO. DESCRIPTION
3 2 664206 Roller
4 • 631681 Shim, .03 in. (0,7 mm)
5 2 201432 Chain Anchor
6 2 6518 Cotter Pin
7 2 680460 Pin
8 4 6508 Cotter Pin
9 2 200007 Jam Nut, .625 NF GR 8
10 2 200006 Nut, .625 NF GR 8
11 1 210752 damp
12 1 200429 Capscrew, M10x 20
13 3 681238 Lockwasher, M10
14 2 683823 Capscrew, M10 x 50
15 2 611288 Fitting. 6-6
16 2 626505 Pitting, 6-6
17 4 212588 Thrust Plug Service Kit
18 4 212250 Srtm
19 A Lower Control Varve
• Quantity as required.
* Retracted channel length (does not Include underclearance).
• These part numbers are for reference only. Mounting brackets
are not included. To order an Outer Upright with mounting
brackets, contact Cascade Parts Depot (888) 227-2233.
The mast serial number must be supplied.
When ordering an Upright Service Kit 212588
should also be ordered.
A See page 7 for specific part numbers.
Reference: Common Parts Group 211068. S-4945. S-4890.
9
Intermediate Upright
30D
10
30D
items that vary by mast height

REF QTY PART NO. DESCRIPTION
• 211028 Intermediate Upright - 70 in. •
• 211029 Intermediate Upright - 74 in. *
• 211031 Intermediate Upright - 84 in. *
Common items.
2 4 664206 Roller
3 • 631881 Shim, .03 in. (0,7 mm)
4 2 661550 Chain Sheave
5 1 210625 Stubshaft
6 1 683793 Hose Sheave
7 2 216052 Hose Guard
9 1 210735 Capscrew, M12 x 55
10 1 210736 Capscrew, M12 x 25
11 2 210770 Snap Ring
13 • 213703 Shim, .01 in. (.25 mm)
14 • 213704 Shim, .03 in. (.8 mm)
15 • 213705 Shim, .06 in. (1.6 mm)
16 • | 213706 Shim, .09 in. (2.4 mm)
• When ordering an Upright, Service Kit 212588
• Retracted channel length (does not include underclearance).
Reference: Common Parts Group 211068, S-4945, S-4518.
11
Inner Upright
30D
12
Inner Upright
30D

211033 Inner Upright - 7 0 in. *
211034 Inner Upright - 74 in. *
211036 Inner Upright - 84 in. •
Common Hems.
2 2 664206 Roller
3 • 631881 Shim. .03 in. (0.7 mm)
5 4 6518 Cotter Pin
6 4 680460 Pin
7 8 6508 Cotter Pin
8 2 200007 Jam Nut, .625 NF GR 8
9 2 200006 Nut, .625 NF GR 8
10 2 3140 Snap Ring
11 1 210893 Band
12 2 209742 Capscrew, M8 x 60
13 1 642649 Fitting, 8-10
14 1 605948 Fitting, 8-8
15 1 3133 Snap Ring
16 1 219712 Crosshead
* Retracted channel length (does not include underctearance).
Reference: Common Parts Group 211068, S-4945. S-4519.
13
Lowering Control Valve
2600 PSI System Pressure
1/ MA0163JH
30D
REF OTY PART NO. DESCRIPTION
214408 Lowering Control Valve - 11 GPM
684319 Lowering Control Valve-12 GPM
1 1 684152 Valve Body
1 214407 Valve Cartridge - 1 1 GPM •
2
1 684318 Valve Cartridge-12 GPM •
This part must not be substituted. Check pari number on
side of cartridge when replacing
Reference: Vaive specified in Mounting Control Document
14
Carriage - 4 Roller
30D

For ro—te mounted with 3 In. under clearance
1 1 210880 Carnage, Class II - 31 in. (787 mm) wide
1 1 210881 Carnage. Class II - 37 in. (940 mm) wide
1 1 215822 Carriage, Class II - 41 in. (1041 mm) wide
For mean i mounted i with 5 In. underdeerance
i 1 210883 Carriage, Class II - 37 in. (940 mm) wide
2 4 206174 Capscrew, M 12x45 A

3 4 884660 tocfcwasher, M12A
4 4 683819 RoflerA
5 2 678755 Chain Anchor A
8 2 680460 Chain Pin A
7 4 6508 Cotter Pin A
9 2 200007 Jam Nut, .625 NF GR 8 A
10 2 200006 Nut. .625 NF GR 8 A
11 •4 631881 Shim, .03 in. (0,7 mm) A
12 664206 Roller A
13 1 219400 Fork Stop Kit
A Included in Service Kit 214954.
Reference: Common Parts Group 211068, S-4571, S-4572, S-4945.
15
REF QTY PART NO. DESCfOPTlON
For matsts mounted wtth 3 lit. undsrdMrancv
1 1 210884 Carriage, Class II ' 3 1 in. (787 mm) wide
i 1 215820 Carriage, Class II - 4 1 in. (1041 mm) wide
For mttts mounted wftn 5 ln> undordMranoa
i 1 210886 Carriage, Class 11 - 31 in. (787 mm) wide
i 1 210887 Carnage. Class II - 37 in. (940 mm) wide
i 1 215821 Carnage, Class II - 41 in. (1041 mm) wide
2 4 206174 Capscrew. M 12x45 A

3 4 684660 tockwasher,M12A
4 4 683819 RollerA
S 2 678755 Chain Anchor A
6^ 2 680460 Cham Pin A
9 2 200007 JamNuL.625NFGR8A
10 2 200006 Nut..625NFGR8A
11
12
•
4
631881
664206
Shim, J03 ta (0.7 mm) A
Holer A
13 2 658378 Retainer A
14 4 680218 Capscrew A
15 2 661549 Roller A
16 1 219400 Fork Slop Kit
• Quantity as required
Reference: Common Parts Group 211068. S-4573. S-4574, S-4945.
16
Hoist Chains
30D
MA017CU1
OVERALL FREE UFT CHAIN - REF NO. 1 MAIN LIFT CHAM - REF N a 2
RETRACTED
CHANNEL LENGTH LENGTH
LENGTH (In.) • OTY PART NO. In. (mm) FART NO. tn.(itvn)
70 2 686926 49.37(1254) 678752 63.11(1603)
74 2 686929 53.11(1349) 687011 66.88(1699)
80 2 686932 59.37(1508) 687013 73.11(1857)
84 2 687762 63.11 (1603) 678763 76.88(1953)
92 2 686929 53.11 (1349) 687019 85.62(2175)
• Does not include underclearance.
Reference: S4945.
17
Internal Hose Reeving - Single Function
SOD w
WARMNG: the internal reeving hoses
A must be Parker 560 H type. Other hoses

may cause the mast to malfunction.
18
30D
Standard Cold Storage

(Required for 0°F and below)
Herns that vary by mast height Herns that vary by mast height
Retracted Internal R e t No. 1 Retracted Internal R e t No. 1
Channel _ Reaving AHoee Channel _ Reeving • Hose
Length (in.) Group N o . Part No. Length ( I n . ) " Group No. Part N o .
70 217089 216938 70 217177 217266
74 217091 216939 74 217179 217268
80 217096 213925 80 217184 217273
84 217100 213926 &4 217188 217277
92 217107 213927 92 217195 217284
Common Hems.
1 2 • Hose
5 1 768414 Capscrew. M12x1,75x65-8.8
7 1 210166 NutM12
8 1 211045 Sheave Bracket
10 2 688935 Snap Ring
11 2 200429 Capscrew, M 10x1.5x20-10.9
12 12 681238 Lockwasher, M10
13 1 218021 Retainer Bar
14 1 218020 Lower Bracket
15 1 210654 Termination Bracket
16 1 211047 Upper Bracket
17 1 210913 Carriage Termination Bracket
18 1 219980 Lower Inner Bracket
19 2 2453 Fitting. 6-6
20 3 203407 Bar
21 6 206887 Insert
22 7 763169 Capscrew, M6x1x20-8.8
23 10 684649 Capscrew. M10x1.5x25-8.8
24 2 763023 NutMIO
19
Internal Hose Reeving - Double Function
Outer
Upright
WARMNG: The internalreevinghoses

20
30D

ttems that vary by mast height
ttems that vary by mast heighL
^ • • • • • *-—*
Retracted Internet Ref.No.1 nemoes Internal Ref. No. 1
Channel. fnovlnQ • Hoee Channel M Reeving • Hoee
Length (In.)" Group No. Part No. Length (lajT Group No. Part No.
70 217030 216936 70 217208 217266
74 217032 216939 74 217210 217266
80 217037 213925 60 217215 217273
84 217041 213926 84 217219 217277
32 217048 213927 92 217226 217284
Common Kerns,
REF QTY PART HO. DESCRIPTION
1 2 • Hose
2 2 214938 Hoee Guard
5 1 684800 Capscrew, Ul2x1,75x100-8.8
6 1 683822 Lockwasher. M12
7 1 210166 Nut
10 2 688935 Snap Ring
11 2 200429 CapGCrew, M10x1,5x20-10.9
12 12 681238 Lockwasher. M10
13 1 218021 Retainer Bar
14 1 218020 Lower Bracket
18 1 216907 Lower Inner Bracket
19 4 2453 Rffing,&€
20 3 203407 Bar
21 6 206887 Insert
22 7 763169 Capscrew. M6x1x20-8.8
23 10 684649 Capscrew. M10x1,5x25-8.6
24 2 763023 NUC.M10
• Does not include underctearance.
Reference: Common Paris Group 216898. S-4875, S-4377.
21
Load Backrest
30D
WU164JI
Class II Load Backrest

REF OTY PART NO.
209407 * Backrest - 31 x36 in. (789x876 mm)
209233 • Backrest-31x48 in. (789x1181 mm)
209408 * Backrest - 31x60 m. (789x1486 mm)
€84772 * Backrest - 37x36 in. (940x914 mm)
684773 • Backrest - 37x48 in. (940x1219 mm)
1
684774 * Backrest - 37x60 in. (940x1524 mm)
684775 • Backrest - 41x36 ia (1041x914 mm)
684776 * Backrest-41x48 in. (1041x1219 mm)
684777 • Backrest -41x60 ia (1041x1524 mm)
2 4 200173 Capscrew, M 16x2.0x35-8.8
3 , 4 684586 Lockwasher. M16
* Includes items 2 and 3. Width x height
Reference: S-3370.
22
Mast Installation Accessories

1 2 601377 Fitting. 6-8
2 1 603722 nose
3 1 214065 Hose
4 1 2680 Fitting, 6-6
5 1 605230 Fitting, 6-6
Reference: M o v i n g Control Doc S-4567, $-4566, S-4569, S-4570.
Mounting Group 210962,3.4.5,6.7.
Installation Kit 200352.
Hydraulic Group 214064.
23
KOMATSUPfN
3EA-71-12722
KbmatSU Lift truck models.

FG 10*18 ST-15
FG 10-18 ST-16
REF OTV PART N O . DESCRIPTION

1 2 601377 Fitting, 6-8
2 2 212632 Capscrew, M10
4 2 7418 Grease Fitting
5 2 687324 Cap
6 4 212618 Capscrew, M14
8 1 656033 Hose
9 3 2680 Fitting, 6-6
10 2 687362 Bushing A
11 4 688709 Pin A
12 1 631422 Hose
A Reference only. Source from eft truck manufacturer.
Reference: Mounting Control Doc S-4567.

Mounting Group 217706.
24
^ ^ KOMATSUPM
3EA-71-12722
K o m a t S U Lift truck models.
FG 15-18 C, T, HC, HT-15 FD15-18 C, T, HC, HT-15

FG15-18 C, T, HC. HT-16 FD 15-18 C, T. HC, HT-16
REF OTV FART NO. DESCRIPTION

1 2 601377 Fitting, 8-8
2 2 212632 Capserew, H10
3 2 631238 Locfcwasher, M10
5 2 687324 Cap
6 4 21261S Capserew, M14
8 1 656033 Hose
9 3 2680 Fitting. 6-6
10 1 687347 PhfflPtate-LW
11 2 687362 Bushing A
12 4 688709 Pin A
13 1 631422 Hose
14 1 687348 Piw< Flats -RH
A Reference onry. SourcefromHt truck manufacturer.
25
Recommended Spare Parts List
30D Full Free Lift 3-Stage Mast

MASTS SERVICED
PART NO. DESCRIPTION
1-5 6-19 2060
MAHUFTCYLMDER
• Main lift Cylinder Assembly 0 0 1
212072 Service Kit 2 4 8
212042 Check Valve (2603 PSI System Pressure) 2 4 8
2702 O-A'ng <2600 PSI System Pressure) 2 4 8
201770 Snap Ring 2 4 8
213703 Washer, {.25 mm) 3 6 9
214034 Lowering Fuse Spring 2 4 8
FREE UFT CTUNDER

• Free Uft Cylinder Assembly 0 1 2
564926 Service Kit (2600 PSI System Pressure) 2 4 8
689937 O-Ring (2600 PSI System Pressure) 2 4 8 .
KTCRNAL REEVING
• Hose RH and LH 2 4 8
Hose Sheave 1 2 4
• Fttting, 6-6 1 2 4
2453
UPRIGHTS
• ChaM Pin 8 8 16
6506 Cotter P h 16 32 64
• Chain Anchor 1
4
2
4
.. 4
4
200007 Jam Nut
200006 Nut 4 4 4
6518 Cotter Pin 8 16 32
631881 Shim. .03 in. (0,7 mm) 16 32 64
664206 Rofler 12 24 48
212588 Thrust Plug Service Kit 2 4 8
CROSSHEAO
661550 Chain Sheave 4 8 16
3140 Snap Ring 2 4 8
CARRIAGE AND CHAMS
• Free Lift Chains 2 4 8
683819 Carriage Side Thrust RoDer 4 8 16
• Main Lift Chains 2 4 8
664206 Carriage Roller 4 8 16
• Chain Anchor 1 2 4
680460 Chain Pin 8 8 16
LUBRICANT
599474 13 oz Aerosol Can 1 3 5
PAVfT
684271 12 oz Aerosol Can (black) 1 1 1
• See specific parts page lor part number.
26
ARTS MANUAL
300 Limited Free Lift

2-Stage Mast

Product identification Numbers
30D-MS-001 -» 025
Manual Number 218488
cascade®
Cascade is a Registered Trademark of Cascade Corporation
About This Manual
Introduction
This manual shows the parts breakdown for 30D Mast product l.D. numbers. Locate the product l.D. number
replacement parts for this product.
PRODUCT
I.D. NUMBER ^
EXAMPLE MA0491.il!
Ordering Parts
Customers - Cascade parts and service literature is available through authorized lift truck dealers.
Lift Truck Dealers - To order parts and service literature contact:
Cascade Parts Sales

2501 Sheridan Avenue
Springfield, OH 45505
Telephone: 888-CASCADE (227-2233)
FAX: 888-329-0234
Index
Safety Decals and Publications 1 Carriages 7
Cylinders 2 Internal Hose Reeving 9
Hoist Chains 5 Mast Installation Accessories 12
Lowering Control Valve 6 Recommended Spare Parts List 16
„ _ _ „ _ _ | — « For Technical Assistance call: 800-227-2233, Fax: 889-329-8207 ntQAOO »*,» rt

UaSuBlJC To Order Parts call: 888-227-2233. Far 888-329-0234 ^lOTOO KeV. U
Decals
MA0484.iH
30D
2 2 679150 No Step
3 1 669152 WARNING
Publications
i
30D
REF PART NO. DESCRIPTION
3 679929 Tool Catalog
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade' To Order Parts call: 888-227-2233, Fax: 888-329-0234 218488 Rev. 0 1
30D
WARNING: Replacing t h e cylinder

Stamped
Cylinder
Assembly
Part Number
MA0476.il
For Technical Assistance calk 800-227-2233, Fax: 888-329-8207

2 cascade* To Order Parts call: 888-227-2233, Fax: 888-329-0234 218488 Rev. 0
30D
Hems that vary by mast height.

RETRACTED RETRACTED CYUNDER REF. NO 1 REF NO. 2 REF NO. 3
CHANNEL _ CYLINDER ASSEMBLY SHELL PLUNGER SPACER
LENGTH ( i n . ) " LENGTH (in.) QTY1 QTY1 GTY1 GTY1
57 46.25 584500 . 4400-1138 4401-1113 -
69 58.25 584502 4400-1443 4401-1418 -
73 60.00 584505 4400-1487 4401-1462 -
74 63.25 584506 4400-1570 4401-1545 -
80 69.25 584511 4400-1722 4401-1697 -
89 78.25 584522 4400-1951 4401-1926 -
95 84.25 584524 4400-2103 4401-2078 -
101 87.99 584525 4400-1995 4401-2173 -
Common items.
4 564921 Retainer 14 563785 Washer •
5 581558 O-Ring A 15 3015 Retaining Ring •
6 581559 Back-Up Ring A 16 562849 Fuse - Piston
7 564915 Seal A 17 211995 Pull-In Wire
8 564916 Wiper A 18 2702 O-Ring A •
9 211986 Wear Ring A 19 562848 Spring Guide
10 211992 Nylon Ring A 20 214034 Spring
11 213490 Seal A 21 626505 Fitting, 6-6.*
12 564920 Piston 22 201770 Snap Rinq •
13 212042 Check Valve • 212072 Cylinder Service Kit
• Included in Check Valve Service Kit 212073.
* Not included in Cylinder Assembly.
Reference: S-4398, S-4399.

cascade* To Order Parts call: 888-227-2233. Fax: 888-329-0234 218488 Rev. 0
Outer Upright
30D
NOTE: See pages 12-15 for Mast

Installation Accessories.
MAW57.iJI

3 cascade' To Order Parts call: 888-227-2233, Fax: 888-329-0234 218488 Rev. 0
Outer Upright
30D

• 216841 Outer Upright - 57 in. *
• 216094 Outer Upright-69 in. •
• 216234 Outer Upright - 73 in. •
• 216846 Outer Upright-89 in. *
• 216109 Outer Upright-101 in. •
Common items.
2 2 664206 Roller
3 • 631881 Shim. .03 in. (0,7 mm)
5 2 6518 Cotter Pin
6 2 680460 Pin
7 4 6508 Cotter Pin
8 2 200007 Jam Nut, .625 NF GR 8
9 2 200006 Nut, .625 NF GR 8
11 2 212250 Shim
12 2 683823 Capscrew, M10x50
14 2 611288 Fining, 6-6
15 2 626505 Fitting, 6-6
16 1 I * Lower Control Valve
* Retracted channel length (does not include underclearance).
When ordering an Upright, Service Kit 212587.
• See page 6 for specific part numbers.

cascade* To Order Parts call: 888-227-2233, Fax: 888-329-0234 218488 Rev. 0
Inner Upright
30D
i
MAMse.in
For Technical Assistance call: 800-227-2233, Fax: 88&32&-8207

4 cascade* To Order Parts call: 888-227-2233, Fax: 888-32MJ234 218488 Rev. 0
Inner Upright
30D
Items that vary by mast height.

211017 Inner Upright-89 in. •
218128 Inner Upright-101 in. *
Common items.
2 2 664206 Roller
3 • 631881 Shim, .03 in. (0,7 mm)
7 2 210736 Capserew, M12x25
8 2 210770 Snap Ring
9 • 213703 Shim, .01 in. (.25 mm)
10 • 213704 Shim, .03 in. (.8 mm)
11 • 213705 Shim, .06 in. (1.6 mm)
12 • 213706 Shim, .09 in, (1.4 mm)
+ Retracted channel length (does not include underclearance).

To Order Parts call: 688-227-2233, Far. 888-329-0234 218488 Rev. 0 4
Hoist Chains
30D
OVERALL MAIN UFT CHAIN - REF NO. 1

RETRACTED
CHANNEL LENGTH
LENGTH QTY PART NO. in. (mm)
57 2 686923 51.88(1318)
69 2 678752 63.11(1603)
73 2 676011 66.88(1699}
74 2 687012 68.11(1730)
80 2 6870U 73.37(1889)
89 2 678764 83.11(2111)
95 2 678765 89.37 (2270)
101 2 200977 95.62 (2429)
Reference: S-4948.
For Technical Assistance call: 800-227-2233. Fax: 888-329-8207

5 cascade* To Order Parts can: 888-227-2233, Fax: 888-329-0234 218488 Rev. 0
M. V MA0163JH
30D
214408 Lowering Control Valve - 1 1 GPM
684319 Lowering Control Valve - 1 2 GPM
1 214407 Valve Cartridge - 11 GPM •
2
1 684318 Valve Cartridge - 12 GPM •
• This part must not be substituted. Check part number on
side of cartridge when replacing
Reference: Valve specified in Mounting Control Document.

cascade* To Order Parts call: 883-227-2233, Fax: 888-329-0234 218488 Rev. 0 6
Carriage - 4 Roller
30D

For mast!«mounted \vith 3 in. underclearance
For masts£ mounted «
vith 5 in. underclearance
1 1 204844 Carriage, Class 11 - 41 in. (1041 mm) wide
I
2 4 206174 Capscrew, M 12x45 A
3 4 684660 Lockwasher, M12 A
4 4 683819 Roller A
5 2 3135 Snap Ring A
6 2 68046O Chain Pin A
9 • 631881 Shim, .03 in. (0,7 mm) A
10 4 664206 Roller A
Reference: Common Parts Group 211071. S-4398, S-3803.
•, —,———î-lr-i« For Technical Assistance calt 800-227-2233, Fax: 888-329^207 <vio*00 O**.. A
7 C a S C a Q B To Order Parts call: 888-227-2233, Fax: 8S8-329-Q234 ^104OO neV. U
Carriage-6 Roller
30D

For masts mounted with 3 in. underclearance
1 1 204849 Carriage, Class II - 37 in. {940 mm) wide
I
2 4 206174 Capscrew, M 12x45 A
3 4 684660 Lockwasher, M12 A
4 4 683819 Roller A
5 2 3135 Snap Ring A .
g • 631881 Shim, .03 in. (0,7 mm) A
10 4 664206 Roller A
13 2 661549 Roller •
For
nacrarlo* Technical Assistance call: 800-227-2233. Fax: 888-329-8207 O-tQAOO D A W f» Q
U a a U d U C To Order Parts call: 888-227-2233, Fax: 888-329-0234 ^ 1 0 * 1 0 0 rteV. U O
Q raesmrlP* l * r Technical Assistance call: 800-227-2233, Fax: 888-32*8207 91SMO D A „ n

" U d b U a U C J© order Parts call: 888-227-2233. Fax: 888-329-0234 £l04OO HeV. 0
30D

Items that vary by mast height Items that vary by mast height
Retracted Internal Ref. No. 1 Retracted Internal Ref. No. 1
Channel _ Reeving • Hose Channel m Reeving • Hose
Length (in.) Group No. Part No. Length (in.) Group No. Part No.
57 217056 216912 57 217116 217234
69 217061 216916 69 217121 217243
73 217064 213920 73 217124 217240
74 217065 216918 74 217125 217242
80 217071 213921 80 217131 217249
89 217078 213922 89 217138 217256
95 217081 216931 95 217141 217259
101 217082 216932 101 217142 217261
Common items.
1 2 • Hose
6 2 688935 Snap Rinq
8 4 684649 Capscrew, M10x1,5x25-8.8
9 1 210739 Spacer
11 2 2453 Fitting, 6-6
12 2 787372 Capscrew, M8x1,25x20-8.8
14 4 206887 Insert
15 2 203407 Bar
16 4 763169 Capscrew. M6xlx20-8.8
17 2 200429 Capscrew, M 10x20
18 2 205086 Washer
cascade0
To Order Parts call: 888-227-2233. Fax: 888-329-0234 218488 Rev. 0
30D f$
Inner
Upright
MA0478JD
WARNING: The internal reeving hoses

10 c a s c a d e 4
For Technical Assistance calk 800-227-2233. Fax: 888-329-8207
To Order Parts call: 888-227-2233. Fax: 888-329KJ234 218488 Rev. 0
internal Hose Reeving - Double Function
30D

Channel m Reeving A Hose Channel H Reeving • Hose
Length (in.) Group No. Part No. Length (in.)" Group No. Part No.
57 216960 216912 57 217144 217234
69 216965 216916 69 217149 217243
73 216968 213920 73 217152 217240
74 216969 216918 74 217153 217242
80 216975 213921 80 217159 217249
89 216982 213922 89 217166 217256
95 216985 216931 95 217169 217259
101 216986 216932 101 217170 217261
Common items.
1 2 • Hose
8 4 684649 Capscrew, M10x1.5x25-8.8
9 1 210739 Spacer
11 2 2453 Fitting, 6-6
12 2 787372 Capscrew, M8x1.25x20-8.8
14 4 206887 Insert
15 2 203407 Bar
16 4 763169 Capscrew. M6xlx20-8.8
17 2 200429 Capscrew, M l 0 x 2 0
18 2 205086 Washer

cascade* To Order Parts calU 888-227-2233. Fax: 888-329-0234 218488 Rev. 0
Load Backrest
30D

1 209407 * Backrest-31x36 in. (789x876 mm)
1 . -209233 • Backrest -31x48 in. (789x1181 mm)
' £ ;,. 209408 * Backrest - 31x60 in. (789x1486 mm)
684772 * Backrest - 37x36 in. (940x914 mm)
1 684773 * Backrest - 37x48 in. (940x1219 mm)
•)
684774 * Backrest - 37x60 in. (940x1524 mm)
684775 * Backrest-41x36 in. (1041x914mm)
•
684776 • Backrest-41x48 in. (1041x1219 mm)

684777 • Backrest -41x60 in. (1041x1524 mm)
2 i 200173 Caoscrew, M16x2.0x35-8.8
* Includes items 2 and 3. Width x height.
Reference: S-3370.
r*sar=sr-=arHca» For TecrnicaJ Assistance call: 800-227-2233. Fax 888-32^8207 91{MOflDau t\

UaSuaUC To Order Parts call: 888-227-2233, Fax: 888-3294234 ZlO^tOO KeV. U

1 1 601377 Fitting, 8-8
2 1 601378 Fitting, 8
3 2 624216 Hose
4 1 2680 Fitting, 6-6
5 1 605230 Fitting, 6-6
Reference: Mounting Control Doc S-4577, S-4578.
Mounting Group 210956, 7,8, 9.60,61.

Komatsu Lift truck models.

FB13M-2 FB13MU-1
FB18M-2 FB15MU-1

1 1 684109 Fitting, M22
CVI
2 212632 Capscrew, M10

4 2 7418 Grease Fating
5 2 687324 Cap
6 4 212618 Capscrew, M14
8 2 624216 Hose
9 1 2680 Fitting, 6-6
10 1 601378 Fitting, 8
11 2 687362 Bushing A
12 4 6S8709 Pin A
13 1 605230 Fitting, 6-6
14 1 2841 O-Ring
• Reference only. Source from lift truck manufacturer.
1^ r^SH=r^SlHta» ForTachnieal Assistance call: 800-227-2233. Fax: 88*329*207 O l f M O Q Oaxt A

13 C a S C a L J e To Older Parts calk 888-227-2233. Fax: 88S-32&0234 Z l 0 4 0 0 KeV. O
MA0102.eps
K o m a t S U Lift truck models.

FG10-18ST-15
FG 10-18 ST-16

1 1 601377 Fitting, 8-8
2 2 212632 Capscrew, M10
5 2 687324 Cap
6 4 212618 Capscrew, M14
I
8 2 624216 Hose
9 1 2680 Fitting, 6-6
10 1 601378 Fitting, 8
11 2 687362 Bushing A
12 4 688709 Pin A
13 1 605230 Fitting, 6-6
A Reference only. Source from lift truck manufacturer.

cascade' To Order Parts call: 888-227-2233, Fax 888-329-0234 218488 Rev. 0 14

FD15T-15.16 FD18T-15.16 FG15T-15.16 FG18T-15.16
FD15C-15.16 FD18C-15.16 FG15C-15.16 FG18C-15.16
FD15HT-15.16 FD18HT-15.16 FG15HT-15.16 FG18HT-15.16
FD15HC-15.16 FD18HC-15.16 FG15HC-15.16 FG18HC-15.16

1 1 601377 Fitting, 8-8
2 2 684594 Capscrew, M10x1.5x20-8.8
5 2 687324 Cap
6 4 688708 Capscrew, M 14x2,0x50
8 2 624216 Hose
9 1 2680 Fitting. 6-6
10 1 601378 Fitting. 8
11 2 687362 Bushing A
12 4 688709 Pin A
13 1 605230 Fitting, 6-6
A Reference only. Source from lift truck manufacturer.

15 cascade* To Order Parts can: 886-227-2233, Fax 888-329-0234 218488 Rev. 0
30D Limited Free Lift 2-Stage Mast

MASTS SERVICED
PART NO.
1-5 6-19 20-50
MAIN LIFT CYUNDER

• Main Lift Cylinder Assembly 0 0 1
2702 O-Ring (2600 PSI System Pressure) 2 4 8
201770 Snap Ring 2 4 8
213703 Washer, (.25 mm) 3 6 9
INTERNAL REEVING
2453 Fitting. 6-6 1 2 4
Hose Sheave 1 2 4
•
UPRIGHTS
•
6508
Chain Pin
Cotter Pin
8
8
8
16
16
32
200007 Jam Nut 2 1 2
200006 Nut 2 1 2
6518 Cotter Pin 4 8 16
631881 Shim, .03 in. (0,7 mm) 16 32 64
664206 Roller 12 24 48
CARRIAGE AND CHAINS
683819 Carriage Side Thrust Roller 4 8 16
•
664206
Main Lift Chains
Carriage Roller
2
4
4
8
8
16
• Chain Anchor 1 2 "* 4
680460 Chain Pin 8 8 16
LUBRICANT
PAINT
684271 12 02 Aerosol Can (black) 1 1 1
See specific parts page for part number.
For Technical Assistance call: 800-227-2233, Fax 888-329-8207

Parts
Manual
35D and 40D
High-Visibility WORLD MAST
Full Free Lift 2-Stage Mast
Product I.D. Numbers ^
35D-MD-001 -» 35D-MD-372
40D-MD-001 -» 40D-MD-098
Manual Number 200872 R-1

I
_ ^
9
cascade
About This Manual
Introduction
This manual shows the parts breakdown for specific 35D and 40D 2-Stage Full Free Lift WORLD MAST* product
I.D. numbers. Locate the product I.D. number stamped on the upper left hand side of the outer upright channel. This
number must be used when ordering replacement parts for this product
PRODUCT
I.D. NUMBER
MA0160.eps
EXAMPLE
Ordering Parts
Lift Truck Dealers -To order parts and service literature contact:
Cascade Parts Sales

2201 NE 201st
Troutdale, OR 97060
Telephone: 1-800-CAS-CADE
503-669-6300
FAX: 503-669-6338
Index
Safety Decals and Publications 1
Cylinders 2
Uprights 9
Carriages 14
Hoist Chains 16
Hydraulic Group 18
Lowering Control Valve 19
Backrest 20
Internal Hose Reeving 21
Mast Installation Accessories 24
Recommended Spare Parts List 51
For Technical Assistance and to Order Parts caH:

cascade* 1-800-CAS-CADE (227-2233) or 503-66^6300, FAX: 503-669-6338 200872 Rev. 1
Safety Decals
j WARNING
On Front
Side of
Cylinder
©^
M>
2 3 679150 No Step
3 3 669152 WARNING
4 1 201195 No Step
Publications

1 200872 Pans Manual
3 679929 Tool Catalog
5 201523 Parts Microfiche
For Technical Assistance and to Order Parts call:

cascade* 1 -800-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 200872 Rev. 1 1
Main Lift Cylinder-2000 PSI
35D/40D
WARNING: Replacing the cylinder
A with a different part no. cylinder

C
CD
CD
"O
c
">*
o
T3
©
CO
i—
CD
DC
For Technical Assistance and to Order Parts calk

2 cascade* 1 -S00-CAS-CADE (227-2233) or 503-66^-6300. FAX: 503-669-6333 200872 Rev. 1
35D/40D
terns that vary by mast height

RETRACTED RETRACTED CYLINDER REF. NO. 1 REF. NO. 2
CHANNEL CYLINDER ASSEMBLY SHELL PLUNGER
LENGTH (in.) LENGTH (in.) GTY1 QTY1 QTY1
56 46.7 582211 5466-1066 5452-1095
57 47.7 582212 5466-1091 5452-1120
58 48.7 582213 5466-1117 5452-1146
59 49.7 582214 5466-1142 5452-1171
60 50.7 582215 5466-1167 5452-1196
61 51.7 582216 5466-1193 5452-1222
62 52.7 582217 5466-1218 5452-1247
63 53.7 582218 5466-1244 5452-1273
64 54.7 582219 5466-1269 5452-1298
65 55.7 582220 5465-1294 5452-1323
66 56.7 582221 5466-1320 5452-1349
67 57.7 582222 5466-1345 5452-1374
68 58.7 582223 5466-1371 5452-1400
69 59.7 582224 5466-1396 5452-1425
70 60.7 582225 5466-1421 5452-1450
71 61.7 582226 5466-1447 5452-1476
72 62.7 582227 5466-1472 5452-1501
73 63.7 582228 5466-1498 5452-1527
74 64.7 582229 5466-1523 5452-1552
75 65.7 582230 5466-1548 5452-1577
76 66.7 582231 5466-1574 5452-1603
77 67.7 582232 5466-1599 5452-1628
78 68.7 582233 5466-1625 5452-1654
79 69.7 582234 5466-1650 5452-1679
80 70.7 582235 5466-1675 5452-1704
81 71.7 582236 5466-1701 5452-1730
82 72.7 582237 5466-1726 5452-1755
83 73.7 582238 5466-1752 5452-1781
84 74.7 582239 5466-1777 5452-1806
85 75.7 582240 5466-1802 5452-1831
86 76.7 582241 5466-1828 5452-1857
87 77.7 582242 5466-1853 5452-1882
88 78.7 582243 5466-1879 5452-1908
89 79.7 582244 5466-1904 5452-1933
90 80.7 582245 5466-1929 5452-1958
91 81.7 582246 5466-1955 5452-1984
92 82.7 582247 5466-1980 5452-2009
93 83.7 582248 5466-2006 5452-2035
94 84.7 582249 5466-2031 5452-2060
95 85.7 582250 5466-2056 5452-2085
96 86.7 582251 5466-2082 5452-2111
97 87.7 582252 5466-2107 5452-2136
98 88.7 582253 5466-2133 5452-2162
99 89.7 582254 5466-2158 5452-2187
100 90.7 582255 5466-2183 5452-2212
101 91.7 582256 5466-2209 5452-2238
Common items.
REF OTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
3 3129 • Snap Ring 13 564105 Piston, Lowerinq Fuse
4 601377 • Fittinq. 8-8 14 564106 SDrinq
5 561116 * Plunqer Wiper 15 562848 Sprinq Guide
6 562636 Retainer 16 626505 • Fittinq. 6-10
7 561265 * Plunqer Seal 17 559962 Pull-In Wire
6 7118 Retaininq Rinq 18 562562 Piston
9 563350 * O-Ring 19 559870 • Back-Up Rinq
10 559866 * Back-Up Rinq 20 562953 * Piston Seal
11 559865 • O-Rinq 21 562962 Cushion
12 560904 • Wear Rinq
* Included in Service Kit 561315. • Not included in Cylinder Assembly. Reference: S-6017.6018
n a c n a H c a * For Technical Assistance and to Order Parts call: Of\f\Q70 Row 1

L*ca=3L~aut3 1-800-CAS-CADE (227-2233) orS03-66**300. FAX: 503-669-6338 <JUUO/^ neV. I
35D/40D


3 cascade* 1-800-CAS-CADE (227-2233) or 503-66^6300. FAX: 503-669-6338 200872 Rev. 1
35D/40D
tems that vary by mast height

LENGTH (in.) LENGTH On.) QTY1 QTY1 QTY1
56 46.7 582354 5563-1066 5476-1090
57 47.7 582355 5563-1091 5476-1115
58 48.7 582356 5563-1117 5476-1141
59 49.7 582357 5563-1142 5476-1166
60 50.7 582358 5563-1167 5476-1191
61 51.7 582359 5563-1193 5476-1217
62 52.7 582360 5563-1218 5476-1242
63 53.7 582361 5563-1244 5476-1268
64 54.7 582362 5563-1269 5476-1293
65 55.7 582363 5563-1294 5476-1318
66 56.7 582364 5563-1320 5476-1344
67 57.7 582365 5563-1345 5476-1369
68 58.7 582366 5563-1371 5476-1395
69 59.7 582367 5563-1396 5476-1420
70 60.7 582368 5563-1421 5476-1445
71 61.7 582369 5563-1447 5476-1471
72 62.7 582370 5563-1472 5476-1496
73 63.7 582371 5563-1498 5476-1522
74 64.7 582372 5563-1523 5476-1547
75 65.7 582373 5563-1548 5476-1572
76 66.7 582374 5563-1574 5476-1598
77 67.7 582375 5563-1599 5476-1623
78 68.7 582376 5563-1625 5476-1649
79 69.7 582377 5563-1650 5476-1674
80 70.7 582378 5563-1675 5476-1699
81 71.7 582379 5563-1701 5476-1725
82 72.7 582380 5563-1726 5476-1750
83 73.7 582381 5563-1752 5476-1776
84 74.7 582382 5563-1777 5476-1801
85 75.7 582383 5563-1802 5476-1826
86 76.7 582384 5563-1828 5476-1852
87 77.7 582385 5563-1853 5476-1877
88 78.7 582386 5563-1879 5476-1903
89 79.7 582387 5563-1904 5476-1928
90 80.7 582388 5563-1929 5476-1953
91 81.7 582389 5563-1955 5476-1979
92 82.7 582390 5563-1980 5476-2004
93 83.7 582391 5563-2006 5476-2030
94 84.7 582392 5563-2031 5476-2055
95 85.7 582393 5563-2056 5476-2080
96 86.7 582394 5563-2082 5476-2106
97 87.7 582395 5563-2107 5476-2131
98 88.7 582396 5563-2133 5476-2157
99 89.7 582397 5563-2158 5476-2182
100 90.7 582398 5563-2183 5476-2207
101 91.7 582399 5563-2209 5476-2233
Common items.
REF QTY PART NO. DESCRIPTION REF QTY PART N O . DESCRIPTION
3 3121 Snap Rinq 13 564153 Piston. Lowerinq Fuse
4 601377 • Fittinq, 8-8 14 564106 Spring
5 561221 • Plunqer Wiper 15 562848 Sprinq Guide
6 562637 Retainer 16 626505 • Fitting. 6-10
7 561301 * Runqer Seal 17 561215 Pull-in Wire
8 3129 • Snap Rinq 18 561218 Piston
9 561228 Adapter 19 559870 • Back-Up Rinq
10 559866 * Back-Up Rinq 20 559869 • Piston Seal
11 559865 • O-Rinq 21 563964 Cushion
12 560904 • Wear Rinq 22 3023 Snap Rinq
* Included in Sen/ice Kit 561936. • tot included in Cylinder Assembly. Reference: S-6023. 6024.
i-"a=r^=r-Ia» For Technical Assistance and to Order Parts call: OfinftTO DAW 1
U a S C d U C 1-S0OCA&CADE (227-2233) or503-66^6300, FAX: 503-66«338 <£UUO/4C tteV. 1
Free Lift Cylinder-2000 PSI
35D/40D

I
4 cascade* * B M J ! ^ I * * ? i c a , A , s l * t a n c e » n d to Order Parts call:
1-800-CAS-CADE (227-2233) or 5I»S69-6300. FAX 50^^69^338
200872 Rev. 1
35D/40D
Part numbers on this page are used with the 35D-MD-001 thru 009
following mast product I.D. numbers only: 4OD-MD-O01 thru 005

LENGTH (in.) LENGTH (tn.) GTY1 QTY1 QTY1
56 28.1 581900 5434-673 5445-674
57 28.6 580596 5434-685 5445-686
58 29.1 580598 5434-698 5445-699
59 29.6 580600 5434-711 5445-712
60 30.1 .580602 5434-724 5445-725
61 30.6 580604 5434-736 5445-737
62 31.1 580606 5434-749 5445-750
63 31.6 580608 5434-762 5445-763
64 32.1 580610 5434-774 5445-775
65 32.6 580612 5434-787 5445-788
66 33.1 680614 5434-800 5445-801
67 33.6 580616 5434-812 5445-813
68 34.1 580618 5434-825 5445-826
69 34.6 580620 5434-838 5445-839
70 35.1 580622 5434-851 5445-852
71 35.6 580624 5434-863 5445-864
72 36.1 580626 5434-876 5445-877
73 36.6 580628 5434-889 5445-890
74 37.1 580630 5434-901 5445-902
75 37.6 580632 5434-914 5445-915
76 38.1 580634 5434-927 5445-928
77 38.6 580636 5434-939 5445-940
78 39.1 580638 5434-952 5445-953
79 39.6 560640 5434-965 5445-966
BO 40.1 580642 5434-978 5445-979
81 40.6 5B0644 5434-990 5445-991
82 41.1 580646 5434-1003 5445-1004
83 41.6 580648 5434-1016 5445-1017
84 42.1 580650 5434-1028 5445-1029
85 42.6 580652 5434-1041 5445-1042
86 43.1 580654 5434-1054 5445-1055
87 43.6 580656 5434-1066 5445-1067
88 44.1 580658 5434-1079 5445-1080
89 44.6 580660 5434-1092 5445-1093
90 45.1 580662 5434-1105 5445-1106
91 45.6 580664 5434-1117 5445-1118
92 46.1 580666 5434-1130 5445-1131
93 46.6 580668 5434-1143 5445-1144
94 47.1 580670 5434-1155 5445-1156
95 47.6 580672 5434-1168 5445-1169
96 48.1 580674 5434-1181 5445-1182
97 48.6 580676 5434-1193 5445-1194
98 49.1 580678 5434-1206 5445-1207
99 49.6 580680 5434-1219 5445-1220
100 50.1 580682 5434-1232 5445-1233
101 50.6 580684 5434-1244 5445-1245
Common items.
3 3129 • Snap Rinq 13 769018 Roll Pin
4 599863 • Plunger Wiper 14 559906 Pull-in Wire
5 559982 Retainer 15 559986 Piston
6 560022 • Plunqer Seal 16 559857 * Back-Up Rinq
7 559964 * Back-Up Ring 17 559853 * Piston Seal
8 559861 * O-Ring 18 560717 Check Valve
9 559855 * Wear Rinq 19 557226 • O-Rinq
10 560470 Piston, Lowennq Fuse 20 637635 Washer
11 560824 Sprinq 21 3015 Retaininq Rinq
12 560465 Sprinq Guide 22 611289 • Fitting. 8-10
* Included in Service Kit 560349. • Not included in Cylinder Assembly- Reference: S-6007,6008.

cascade* 1-800-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 200872 Rev. 1
35D/40D


5 cascade* 1-800-CAS-CAOE (227-2233) V 503-669-6300, FAX: 503-669-6338 200872 Rev. 1
Free Lift Cyiinder-2000 PSI
35D/40D
following mast product l.D. numbers only: 40D-MD-006 thru 098

LENGTH (in.) LENGTH (in.) QTY1 QTY1 QTY1
56 28.1 582643 5434-673 5509-674
57 28.6 582646 5434-685 5509-686
58 29.1 582648 5434-698 5509-699
59 29.6 582650 5434-711 5509-712
60 30.1 582652 5434-724 5509-725
61 30.6 582654 5434-736 5509-737
62 31.1 582656 5434-749 5509-750
63 31.6 582658 5434-762 5509-763
64 32.1 582660 5434-774 5509-775
65 32.6 582662 5434-787 5509-788
66 33.1 582664 5434-800 5509-801
67 33.6 582666 5434-812 5509-813
68 34.1 582668 5434-825 5509-826
69 34.6 582670 5434-838 5509-839
70 35.1 582672 5434-851 5509-852
71 35.6 582674 5434-863 5509-864
72 36.1 582676 5434-876 5509-877
73 36.6 582678 5434-889 5509-890
74 37.1 582680 5434-901 5509-902
75 37.6 582682 5434-914 5509-915
76 38.1 582684 5434-927 5509-928
77 38.6 582686 5434-939 5509-940
78 39.1 582688 5434-952 5509-953
79 39.6 582690 5434-965 5509-966
80 40.1 582692 5434-978 5509-979
81 40.6 582694 5434-990 5509-991
82 41.1 582696 5434-1003 5509-1004
83 41.6 582698 5434-1016 5509-1017
84 42.1 582700 5434-1028 5509-1029
85 42.6 582702 5434-1041 5509-1042
86 43.1 582704 5434-1054 5509-1055
87 43.6 582706 5434-1066 5509-1067
88 44.1 582708 5434-1079 5509-1080
89 44.6 582710 5434-1092 5509-1093
90 45.1 582712 5434-1105 5509-1106
91 45.6 582714 5434-1117 5509-1118
92 46.1 582716 5434-1130 5509-1131
93 46.6 582718 5434-1143 5509-1144
94 47.1 582720 5434-1155 5509-1156
95 47.6 582722 5434-1168 5509-1169
96 48.1 582724 5434-1181 5509-1182
97 48.6 582726 5434-1193 5509-1194
98 49.1 582728 5434-1206 5509-1207
99 49.6 582730 5434-1219 5509-1220
100 50.1 582732 5434-1232 5509-1233
101 50.6 582733 5434-1244 5509-1245
Common items.
3 3129 • Snap Ring 13 769018 Roll Pin
4 599863 * Plunqer Wiper 14 559906 Pull-in Wire
6 560022 • Plunqer Seal 16 559857 * Back-Up Ring
7 559964 • Back-UP Rinq 17 559853 • Piston Seal
8 559861 • O-Rinq 18 560717 Check Valve
9 559855 * Wear Ring 19 689937 • O-Ring
10 560470 Piston. Lowerinq Fuse 20 563785 Washer
11 564108 Spring 21 3015 Retainino Ring
12 564107 Spring Guide 22 611289 • Fitting, 8-10
• Included in Service Kit 560349. • Not included in Cylinder Assembly. Reference: S-6069, 6070.

cascade" 1-600<;AS-CADE (227-2233) or 503*69-6300. FAX; 503-669-6338 200872 Rev. 1
35D/40D
A with a different pan no. cylinder


6 cascade* 1-800-CAS-CADE (227-2233) or 503-66M3D0, FAX: 503*69*338 200872 Rev. 1
35D/40D
Part numbers on this page are used with 35D-MD-001 thru 009
the following mast serial numbers only: 40D-MD-001 thru 005

RETRACTED RETRACTED CYLINDER REP. NO. 1 REF. NO. 2
56 28.1 581916 5473-640 5494-691
57 28.6 581917 5473-652 5494-703
58 29.1 581918 5473-665 5494-716
59 29.6 581919 5473-678 5494-729
60 30.1 581920 5473-691 5494-742
61 30.6 581921 5473-703 5494-754
62 31.1 581922 5473-716 5494-767
63 31.6 581923 5473-729 5494-780
64 32.1 581924 5473-741 5494-792
65 32.6 581925 5473-754 5494-805
66 33.1 581926 5473-767 5494-818
67 33.6 581927 5473-779 5494-830
68 34.1 581928 5473-792 5494-843
69 34.6 581929 5473-805 5494-856
70 35.1 581930 5473-818 5494-869
71 35.6 581931 5473-830 5494-881
72 36.1 581932 5473-843 5494-894
73 36.6 581933 5473-856 5494-907
74 37.1 581934 5473-868 5494-919
75 37.6 581935 5473-881 5494-932
76 38.1 581936 5473-894 5494-945
77 38.6 581937 5473-906 5494-957
78 39.1 581938 5473-919 5494-970
79 39.6 581939 5473-932 5494-983
80 40.1 581940 5473-945 5494-996
81 40.6 581941 5473-957 5494-1008
82 41.1 581942 5473-970 5494-1021
83 41.6 581943 5473-983 5494-1034
84 42.1 581944 5473-995 5494-1046
85 42.6 581945 5473-1008 5434-1059
86 43.1 581946 5473-1021 5494-1072
87 43.6 581947 5473-1033 5494-1084
88 44.1 581948 5473-1046 5494-1097
89 44.6 581949 5473-1059 5494-1110
90 45.1 581950 5473-1072 5494-1123
91 45.6 581951 5473-1084 5494-1135
92 46.1 581952 5473-1097 5494-1148
93 46.6 581953 5473-1110 5494-1161
94 47.1 581954 5473-1122 5494-1173
95 47.6 581955 5473-1135 5494-1186
96 48.1 581956 5473-1148 5494-1199
97 48.6 581957 5473-1160 5494-1211
98 49.1 581958 5473-1173 5494-1224
99 49 6 581959 5473-1186 5494-1237
100 50.1 581960 5473-1199 5494-1250
101 50.6 581961 5473-1211 5494-1262
Common items.
REF QTY PART NO. DESCRIPTION REF QTY PART N O . DESCRIPTION
3 3129 • Snap Rinq 12 560465 Sprinq Guide
4 561211 • Plunqer Wiper 13 769018 Roll Pin
5 561212 Retainer 14 561219 Pull-in Wire
6 561208 * Plunqer Seal 15 561534 Piston
7 561209 • Back-Up Ring 16 559857 * Back-Up Ring
8 561210 * O-Rinq 17 559853 • Piston Seal
9 561969 * Wear Rinq 18 611289 • FittingJMO
10 560470 Piston. Lowerinq Fuse 19 622729 • Seal
11 560824 Sprinq 20 4850 Capscrew, .164x1/4NC-GR3
* Included in Service Kit 561226. • Not included in Cylinder Assembly. Reference: S-6021,6022.
nse?râHa* For Technical Assistance and to Order Parts call: onriQ70 Daw •!
U d a U a U B 1-800-CAS-CADE (227-2233) or503-669-6300. FAX: 503-669-6338 £\jMOi£. tteV. 1
35D/40D

I
7 cascade* For Technical Assistance and to Order Parts call:
1 -800-CAS-CADE (227-2233) or 503-66^6300, FAX: 503-669-6333 200872 Rev. 1
35D/40D
following mast product I.D. numbers only: 40D-MD-006 thru 046
Hems that vary by mast h e i g h t
LENGTH (in.) LENGTH On.) QTY1 GTY1 QTY1
56 28.1 582918 5473-640 5510-691
57 28.6 582919 5473-652 5510-703
58 29.1 582920 5473-665 5510-716
59 29.6 582921 5473-678 5510-729
60 30.1 582922 5473-691 5510-742
61 30.6 582923 5473-703 5510-754
62 31.1 582924 5473-716 5510-767
63 31.6 582925 5473-729 5510-780
64 3a 1 582926 5473-741 5510-792
65 32.6 582927 5473-754 5510-805
66 33.1 582928 5473-767 5510-818
67 33.6 582929 5473-779 5510-830
68 34.1 582930 5473-792 5510-843
69 34.6 582931 5473-805 5510-856
70 35.1 582932 5473-818 5510-869
71 35.6 582933 5473-830 5510-881
72 36.1 582934 5473-843 5510-894
73 36.6 582935 5473-856 5510-907
74 37.1 582936 5473-868 5510-919
75 37.6 582937 5473-881 5510-932
76 38.1 582938 5473-894 5510-945
77 38.6 582939 5473-906 5510-957
78 39.1 582940 5473-919 5510-970
79 39.6 582941 5473-932 5510-983
80 40.1 582942 5473-945 5510-996
81 40.6 582943 5473-957 5510-1008
82 41.1 582944 5473-970 5510-1021
83 41.6 582945 5473-983 5510-1034
84 42.1 582946 5473-995 5510-1046
85 42.6 582947 5473-1008 5510-1059
86 43.1 582948 5473-1021 5510-1072
87 43.6 582949 5473-1033 5510-1084
88 44.1 562950 5473-1046 5510-1097
89 44.6 582951 5473-1059 5510-1110
90 45.1 582952 5473-1072 5510-1123
91 45.6 582953 5473-1084 5510-1135
92 46.1 582954 5473-1097 5510-1148
93 46.6 582955 5473-1110 5510-1161
94 47.1 582956 5473-1122 5510-1173
95 47.6 582957 5473-1135 5510-1186
96 48.1 582958 5473-1148 5510-1199
97 48.6 582959 5473-1160 5510-1211
98 49.1 582960 5473-1173 5510-1224
99 49.6 582961 5473-1186 5510-1237
100 50.1 582962 5473-1199 5510-1250
101 50.6 582963 5473-1211 5510-1262
Common items.
3 3129 • Snap Rinq 11 560824 Sprinq
4 561211 * Plunqer Wiper 12 560465 Spring Guide
5 562635 Retainer 13 769018 Roll Pin
6 561208 * Plunger Seal 14 561219 Pull-In Wire
7 561209 * Back-Up flinq 15 561534 Piston
8 561210 * O-Rinq 16 559857 * Back-Up Rinq
9 561969 * Wear Rinq 17 559853 * Piston Seal
10 560470 Piston, Lowerinq Fuse 18 611289 • Rttinq,8-10
* Included in Service Kit 563927. • Not included in Cylinder Assembly. Reference: S-6073, 6074.

cascade* 1-80OCAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 200872 Rev. 1
35D/40D


8 cascade* 1-60OCAS<^DE (227-2233) or 503-669*300. FAX- 503-66«338 200872 Rev. 1
35D/40D
LENGTH On.) LENGTH (in.) QTY1 QTY1 QTY1
56 28.1 583841 5473-640 5562-691
57 28.6 583842 5473-652 5562-703
58 29.1 583843 5473-665 5562-716
59 29.6 583844 5473-678 5562-729
60 30.1 583845 5473-691 5562-742
61 30.6 583846 5473-703 5562-754
62 31.1 583847 5473-716 5562-767
63 31.6 583848 5473-729 5562-780
64 32.1 583849 5473-741 5562-792
65 32.6 583850 5473-754 5562-805
66 33.1 583851 5473-767 5562-818
67 33.6 583852 5473-779 5562-830
68 34.1 583853 5473-792 5562-843
69 34.6 583854 5473-805 5562-856
70 35.1 583855 5473-818 5562-869
71 35.6 583856 5473-830 5562-881
72 36.1 583857 5473-843 5562-894
73 36.6 583858 5473-856 5562-907
74 37.1 583859 5473-868 5562-919
75 37.6 583860 5473-881 5562-932
76 38.1 583861 5473-894 5562-945
77 38.6 583862 5473-906 5562-957
78 39.1 583863 5473-919 5562-970
79 39.6 583864 5473-932 5562-983
80 40.1 583865 5473-945 5562-996
81 40.6 583866 5473-957 5562-1008
82 41.1 583867 5473-970 5562-1021
83 41.6 583868 5473-983 5562-1034
84 42.1 583869 5473-995 5562-1046
85 42.6 583870 5473-1008 5562-1059
86 43.1 583871 5473-1021 5562-1072
87 43.6 583872 5473-1033 5562-1084
83 44.1 583873 5473-1046 5562-1097
89 44.6 583874 5473-1059 5562-1110
90 45.1 583875 5473-1072 5562-1123
91 45.6 583876 5473-1084 5562-1135
92 46.1 583877 5473-1097 5562-1148
93 46.6 583878 5473-1110 5562-1161
94 47.1 583879 5473-1122 5562-1173
95 47.6 583880 5473-1135 5562-1186
96 48.1 583881 5473-1148 5562-1199
97 48.6 583882 5473-1160 5562-1211
98 49.1 583883 5473-1173 5562-1224
99 49.6 583884 5473-1186 5562-1237
100 50.1 583885 6473-1199 5562-1250
101 50.6 583886 5473-1211 5562-1262
Common items.
3 3129 • Snap Rinq 12 560465 Spring Guide
4 561211 * Plunqer Wiper 13 769018 Roll Pin
5 562635 Retainer 14 561219 PulUn Wire
6 561208 • Plunqer Seal 15 563922 Piston
7 561209 * Back-UD Rinq 16 559857 * Back-UD Rinq
8 561210 • O-Rinq 17 559853 * Piston Seal
9 561969 * Wear Rinq 18 611289 • Fitting. 8-10
10 560470 Piston. Lowerinq Fuse 19 7010 Ball Bearing
11 560824 Sprinq 20 2722 * O-Rinq

cascade* 1-80OOAS-CADE (227-2233) Of 503-669-6300, FAX: 50*669-6338 200872 Rev. 1
Outer Upright
35D/40D
®&^g
NOTE: See pages 24-50 for

Mast Installation Accessories.

9 cascade* 1 -800-CAS-CADE (227-2233) or 503-669-6300. FAX; 503-669-6338 200872 Rev. 1
Outer Upright Part numbers on this
page are used with the
35D/40D following mast product
I.D. numbers only:
35D-MD-001 thru 171
40D-MD-001 thru 046
•686686 Outer Uoriqht - 56 i n . *
•686687 Outer Upright - 57 i n . *
•686689 Outer Upriqht - 59 i n . *
•686690 OuterUpriqht-60in.*
•686691 Outer Uoriqht - 61 i n . *
•686694 Outer UDriqht - 64 i n . *
•686699 Outer Uoriaht - 69 i n . *
•686710 Outer. Upright - 80 i n . *
•686711 Outer Upriqht-81 i n . *
•686712 Outer Upright-82 i n . *
•686730 Outer Upright • 100 i n . *
•686731 Outer Uoriqht-101 i n . *
Common items.
2 2 664206 Roller
3 • 631881 Shim. .030 in. (0.7 mm)
4 2 202386 Thrust Pluq Service Kit
5 • 200525 Shim, .090 in. (2.2 mm)
6 2 3129 Snap Rina
7 • 200524 Shim. .060 in. (1.5 mm)
8 2 202396 Bumper
9 2 200785 Clamp
* Retracted channel length.
• These part numbers are for reference only. Mounting brackets are not included. To order an Outer Upright with
mounting brackets, contact the Cascade Parts Depot (503) 669-6300. The mast serial number must be supplied.
Reference: S-3480.
For Technical Assistance and t o Order Parts call:

cascade* 1-800-CA5-CAOE (227-2233) or 503-669-6300. FAX: 503-669-6338 200872 Rev. 1
Outer Upright
35D/40D


10 cascade* 1-BOOCAS-CADE (227-2233) or 503-66^6300, FAX: 50K69-6338 200872 Rev. 1
Outer Upright Part numbers on this
LD. numbers only:
35D-MD-172 thru 372
40D-MD-047 thru 098
•202865 Outer Upriqht-68 i n *
•202866 Outer Uoriaht - 69 i n . *
•202888 Outer UDriqht-91 i n . *
•202889 Outer Upriaht - 92 i n . *
Common items.
2 2 664206 Roller
3 • 631881 Shim, .030 in. (0.7 mm)
4 2 202386 Thrust Plug Sen/ice Kit
5 • 200525 Shim. .090 in. (2.2 mm)
6 2 3129 Snap Ring
7 • 200524 Shim. .060 in. (1.5mm)_
8 2 202396 Bumper
9 2 200785 Clamp
Reference: S-3791,3794.

cascade* 1-800-CAS-CADg (227-2233) or 503-669-6300, FAX: 503-669-6338 200872 Rev. 1 10
Inner Upright
35D/40D
cascade* For Technical Assistance and to Order Parts call:

1-800-CAS-CADE (227-2233) or 503-669-6300. FAX: 5CS-669-6338
Inner Upright Part numbers on this
I.D. numbers only:
35D-MD-001 thru 009
40D-MD-001 thru 005
687125 Inner Upriqht - 56 i n . *
687127 Inner Upriqht • 58 i n . *
687129 Inner Upright - 60 i n . *
687130 Inner Upright-61 i n . *
687132 • Inner Upriqht - 63 i n . *
687150 Inner Upriqht- 81 i n . *
687160 inner Upriqht-91 i n . *
687169 Inner Upriqht-100 i n . *
Common items.
2 1 3129 Snao Rina 11 4 6508 Cotter Pin
3 2 684426 Chain Guard 12 2 678755 Chain Anchor-35D
4 1 684428 Crosshead 12 2 680240 Chain Anchor-400
5 2 661550 Chain Sheave 13 2 6518 Cotter Pin
6 2 3140 Snap Rina 14 2 786881 Nut
7 2 683822 Lockwasher. M12 15 2 200006 Nut
8 2 683821 Capscrew. M12x1.75x20-8.8 16 2 200007 Jam Nut
9 2 678964 Chain Pin-35D 17 • 631881 Shim. .03 in. (0.7 mm)
9 2 680460 Chain Pin-40D 18 2 661549 Roller
10 1 684427 Band
Reference: S-3480 R-3.

cascade* 1-800-CAS-CAOE (227-2233) or 503-669-6300, FAX: 5034694338 200872 Rev. 1
Inner Upright
35D/40D
12 C 3 5 C 3 d 5 * 1 -eOO-CAS-CADE (227-2233) or S03-G6SHÎorFAX^03-669-6338 200872 Rev. 1

I.D. numbers only:
35D-MD-010 thru 171
40D-MD-006 thru 046
687126 Inner UpriQht - 57 i n . *
687138 Inner Uoriaht - 69 i n . *
687140 Inner Upriaht- 71 i n . *
687141 lnnerUDriQht-72in.*
687145 Inner Uoriqht - 76 i n . *
6B7155 Inner Upriqht - 86 i n . *
687163 Inner Uprjght - 94 i n . *
687167 Innef Upriqht - 98 i n . *
687169 Inner Upright -100 i n *
687170 Inner Uoriqht -101 i n . *
Common items.
2 1 3133 Snap Rinq 11 4 6508 Cotter Pin
I
4 1 200423 Crosshead 12 2 680240 Chain Anchor-40D
6 2 3140 Snap Rinq 14 2 786881 Nut
7 2 683822 Lockwasher. M12 15 2 200006 Nut
8 2 683821 Caoscrew. M12x1.75x20-8.8 16 2 200007 Jam Nut
9 2 678964 Chain Pin-35D 17 • 631881 Shim. .03 in. (0.7 mm)
9 2 680460 Chain Pin-IOD 18 2 664206 Roller
10 1 200869 Band 19 2 200871 Capscrew. M8x1,25x90-8.8
Reference: S-3480R-13.

cascade' 1-600-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 200872 Rev. 1 12
Inner Upright
35D/40D

13 cascade* 1-800-CAS-CADE (227-2233) or 50W6«300. FAX: 503-66«338 200872 Rev. 1
I.D. numbers only:
35D-MD-172 thru 372
40D-MD-047 thru 098
BEF QTY P A R T NO. DESCRIPTION
687126 Inner Upriqht - 5 7 i n . *
687133 Inner Upriaht - 6 4 i n . *
687136 Inner Upright- 67 i n . *
687151 Inner Upright- 82 i n . *
687157 Inner Upriqht- 8 8 i n . *
687158 Inner U p r i q h t - 8 9 i n . *
687159 Inner Upright - 9 0 i n . *
687160 Inner U p r i g h t - 9 1 i n . *
687162 Inner Uoriqht - 9 3 i n . *
687169 Inner Upriqht - 1 0 0 i n . *
687170 Inner U p r i q h t - 1 0 1 i n . *
Common items.
2 1 3133 Snap Rinq 10 1 200869 Band
3 • 631881 Shim. .03 in. (0.7 mm) 11 4 6508 Cotter Pin
I
4 1 205208 Crosshead 12 2 678755 Chain Anchor-35D
5 2 661550 Chain Sheave 12 2 680240 Chain Anchor-40D
7 2 664206 Roller 14 2 786881 Nut
8 2 768535 Capscrew. M8x1.25x90-8,8 15 2 200006 Nut
9 2 678964 Chain Pin-35D 16 2 200007 Jam Nut
9 2 680460 Chain Pin-40D
• Retracted channel length.
Reference: S-3791,3794.

cascade* 1-800-CAS-CADE (227-2233) or 503^6^6300, FAX: 503-66^6338 200872 Rev. 1 13
Carriage
35D/40D
For masts mounted wfth 3 in. underclearance
1 1 688170 Carriage. Class II - 31 in. (787 mm) wide
For masts mounted with 5 In. underclearance
2 4 684125 Capscrew. M12x1.75x45-12.9

4 4 683819 Roller
5 2 6518 Cotter Pin
6 2 678964 Chain Pin-35D
6 2 680460 Chain Pin-40D
7 4 6508 Cotter Pin
8 2 678755 Chain Anchor-350
8 2 680240 Chan Anchor-400
9 • 631881 Shim. .03 in. (0,7 mm)
10 4 664206 Roller
11 2 200007 Jam Nut
12 2 200006 Nut
Reference: S-3637,3791.3794.

1-eOOCAS-CADE (227-2233) or 503-663-6300, FAX: 503-669-6338 200872 Rev. 1
Carriage
Heavy Duty
35D/40D
For masts mounted with 3 in. underciearance
For masts mounted with 5 in. underciearance
2 4 684125 Capscrew, M12x1,75x45-12.9

4 4 683819 Roller
5 2 6518 Cotter Pin
6 2 678964 Chain Pin-35D
6 2 680460 Chain Pin-40D
7 4 6508 Cotter Pin
8 2 678755 Chain Anchor-35D
9 • 631881 Shim, .03 in. (0,7 mm)
10 4 664206 Roller
11 2 658378 Retainer
12 4 680218 Capscrew. M3x0,5x12-8.8
13 2 200007 Jam Nut
14 2 200006 Nut
15 2 661549 Roller
Reference: S-3639.3791,3794.
cascade* 1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503-669-6338 200872 Rev. 1
Hoist Chains
35D
OVERALL REFNO.1
RETRACTED
CHANNEL CHAIN CHAIN LENGTH
QTY PART NO. in. (mm)
LENGTH In.
56 2 686917 36.9 (937)
57 2 686917 36.9 (937)
58 2 686917 36.9 (937)
59 2 686918 38.1 (968)
60 2 686919 39.4 (1000)
61 2 686920 40.6 (1032)
62 2 686921 415(1064)
63 2 686921 41.9(1064)
64 2 686922 43.1 (1095)
65 2 686923 44.8(1127)
66 2 678750 45.6(1159)
67 2 686924 46.9(1191)
68 2 686924 46.9(1191)
69 2 686925 48.1 (1222)
70 2 686926 49.4 (1254)
71 2 686927 506(1286)
72 2 686928 51.9(1318)
73 2 686928 51.9(1318)
MA0l11.eps 74 2 686929 53.1 (1349)
75 2 _, 686930 54.4(1381)
76 2 687022 55.6 (1413)
77 2 678751 56.9 (1445)
78 2 678751 56.9 (1445)
79 2 686931 58.1 (1476)
80 2 686932 59.4(1508)
81 2 688357 60.6(1540)
82 2 687009 61.9(1572)
83 2 687009 61.9(1572)
84 2 678752 63.1 (1603)
85 2 687010 64.4 (1635)
86 2 678761 656 (1667)
87 2 687011 66.9 (1699)
88 2 687011 669 (1699)
89 2 687012 68.1 (1730)
90 2 647685 69.4(1762)
91 2 678845 70.6(1794)
92 2 678762 71.9(1826)
93 2 686930 54.4 (1381)
94 2 687022 55.6(1413)
95 2 678751 56.9(1445)
96 2 678751 56.9(1445)
97 2 686931 58.1 (1476)
98 2 686932 59.4 (1508)
99 2 686933 60.6(1540)
100 2 687009 61.9(1572)
101 2 687009 61.9(1572)
Reference: $-3791.

16 cascade* 1-BOO-CAS-CADE (227-2233) or 503369-6300. FAX: 503-669-6338 200872 Rev. 1
Hoist Chains
40D
OVERALL R E F NO. 1
RETRACTED
CHANNEL CHAIN CHAIN LENGTH
QTY P A R T NO. In. (mm)
LENGTH In.
56 2 686873 36.8 (937)
57 2 686873 36.8 (937)
58 2 686873 36.8(937)
59 2 686874 38.1 (968)
60 2 686875 39.4(1000)
61 2 686876 40.6(1032)
62 2 686877 41.9(1064)
62 2 686877 41.9(1064)
64 2 686878 43.1 (1095)
65 2 686879 44.4(1127)
66 2 680455 45.6(1159)
67 2 686880 46.9(1191)
68 2 686880 46.9(1191)
69 2 686881 48.1 (1222)
70 2 686882 49.4 (1254)
71 2 686883 50.6 (1286)
72 2 686884 51.9(1318)
73 2 686884 51.9(1318)
MA0111.eps 74 2 686885 53.1(1349)
75 2 686886 54.4(1381)
76 2 687027 55.6(1413)
77 2 681479 56.9(1445)
78 2 681479 56.9 (1445)
79 2 686887 58.1 (1476)
80 2 686888 59.4 (1508)
61 2 686889 60.6 (1540)
82 2 686890 61.9(1572)
83 2 686890 61.9(1572)
84 2 681480 63.1 (1603)
85 2 686891 64.4(1635)
86 2 686892 65.6(1667)
87 2 686893 66.9(1699)
88 2 686893 66.9(1699)
89 2 686894 68.1 (1730)
90 2 680456 69.4 (1762)
91 2 686895 70.6 (1794)
92 2 686896 71.9(1826)
93 2 686886 54.4(1381)
94 2 687027 55.6(1413)
95 2 681479 56.9(1445)
96 2 681479 56.9 (1445)
97 2 686887 58.1 (1476)
98 2 686888 59.4 (1508)
99 2 686889 60.6 (1540)
100 2 686890 61.9(1572)
101 2 686890 61.9(1572)
Reference: S-3794.

cascade* 1-800-CAS-CAOE (227-2233) Of 503-669-6300, FAX" 503-669-6338 200872 Rev. 1 17
Hydraulic Group
35D/40D
These items vary from truck to

truck. See the Mast Installation
Accessories on pages 24-50
for correct part number.

18 cascade* 1-800-CAS-CADE (227-2233) or 503*69-6300, FAX: 503-669-6338 200872 Rev. 1
Hydraulic Group
35D/40D

687171 Tube - 56 in.*
687172 Tube - 57 in.*
687173 Tube - 58 in.*
687174 Tube - 59 in.*
687175 Tube - 6 0 in.*
687176 Tube - 61 in.*
687177 Tube - 62 in.*
687178 Tube - 63 in.*
687179 Tube - 64 in.*
687180 Tube - 65 rn.*
687181 Tube - 66 in.*
687182 Tube - 67 in.*
687183 Tube - 68 in.*
687184 Tube-69 in.*
687185 Tube - 70 in.*
687186 Tube - 71 in.*
687187 Tube - 72 in.*
687188 Tube - 73 in.*
687189 Tube - 74 in.*
687190 Tube - 75 in.*
687191 Tube - 76 in.*
687192 Tube - 77 in.*
687193 Tube - 78 in.*
687194 Tube - 79 in.*
687195 Tube-80 in.*
687196 Tube-81 in.*
687197 Tube - 82 in.*
687198 Tube - 83 in.*
687199 T u b e - 8 4 in.*
687200 Tube - 85 in.*
687201 Tube - 86 in.*
687202 Tube - 87 in.*
687203 Tube-88 in.*
687204 Tube - 89 in.*
687205 Tube-90 in.*
687206 Tube - 91 in.*
687207 Tube - 92 in.*
687208 Tube - 93 in.*
688950 T u b e - 9 4 in.*
688951 Tube-95 in.*
688952 Tube - 96 in.*
688953 Tube - 97 in.*
688954 Tube-98 in.*
6B8955 Tube - 99 in.*
688956 Tube -100 in.*
688957 Tube-101 in.*
Common items.
2 2 683823 Caoscrew. M10x1.5x50-8.8
3 2 684649 Capscrew. M10x1.5x25-8.8
4 4 683826 Lockwasher, M 1 0
5 1 • Lowerinq Control Valve
6 1 "683831 Bar
7 2 611288 Fittinq. 6-8
8 1 611330 Fittinq. 8-8
9 1 200417 Hose
10 1 689588 Clamp
11 1 200429 Capscrew. M10x1,5x20-10.9
• See page 19 for parts breakdown.
Reference: S-3480,3791,3794.
n a c r ^ a H a * For Technical Assistance and to Order Parts call: OnnQ70 Raw 1 1ft
L d a C a O B 1-800-CAS-CADE(227-2233)or503-669*300.FAX:503-669-6338 £131101A r i C V . 1 IO
35D/40D
684812 Lowering Control Valve
2 1 • 684154 Vatve Cartridqe
• This part must not be substituted- Check part number on
side of cartridge when replacing.
Reference: Valve specified in Mounting Control Document
35D/40D
684810 Lowerino. Control Valve
2 1 • 684210 Valve Cartridqe
Reference: Valve specified in Mounting Control Document
4A râBrêai-la* For Technical A»«istanc» and to Order Partt call:

19 U d S U a U B 1-600-CAS-CADE (227-2233) or503-669-6300, FAX: 503^69-6338 200872 Rev. 1
Load Backrest
35D/40D
209407 • Backrest-31x36 in. (787x914 mm)
209233 • Backrest-31x48 in. (787x1219 mm)
209408 • Backrest-31x60 in. (787x1524 mm)
684772 • Backrest-37x36 in. (940x914 mm)
684773 • Backrest-37x48 in. (940x1219 mm)
684774 • Backrest-37x60 in. (940x1524 mm)
684775 • Backrest-41x36 in. (1041x914 mm)
684776 • Backrest-41x48 in. (1041x1219 mm)
684777 • Backrest-41x60 in. (1041x1524 mm)
2 4 200173 Capscrew. M16x2.0x35-8.8
• Includes items 2 and 3. Width x height
Reference: S-3370-

cascade* 1 -800-CAS-CADE (227-2233) or 503-66^6300, FAX: 503-66^6338 200872 Rev. 1 20
Internal Hose Reeving
35D/40D
WARNING: The internal
A reeving hoses must be

Parker 560 H type hose.
Other hoses may cause
the mast to malfunction.
I
>1 c a s c a d e * 1-800-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6333 200872 Rev. 1
35D/40D
following mast product I.D. numbers only: 4OD-MD-O01 thru 046

Ref. No. 1 Ref No. 2 Ref. No. 3
Outer L.H. R.H.
Channel Internal Internal L.H. R.H. L.H. R.H.
Length Reeving Reeving Upper Guide Upper Guide Lower Guide Lower Guide Hose
(inches) Part No. Part No. Part No. Part No. Part No.
Group No. Group No.
56-57 689074 689051 689128 689105 688970 688958 3550-2025
58-59 689075 689052 689129 689106 688970 688958 3550-2125
60-61 689076 689053 689130 689107 688971 688959 3550-2225
62-63 689077 689054 689131 689108 688971 688959 3550-2325
64-65 689078 689055 689132 689109 688972 688960 3550-2425
66-67 689079 689056 689133 689110 688972 688960 3550-2525
68-69 689080 689057 689134 689111 -688973 688961 3550-2625
70-71 689081 689058 689135 689112 688973 688961 3550-2725
72-73 689082 689059 689136 689113 688974 688962 3550-2825
74-75 689083 689060 689137 689114 688974 688962 3550-2925
76-77 689084 689061 689138 689115 688975 688963 3550-3025
78-79 689085 689062 689139 689116 688975 688963 3550-3125
80-81 689086 689063 689140 689117 688976 688964 3550-3225
82-83 689087 689064 689141 689118 688976 688964 3550-3350
84-85 689088 689065 689142 689119 688977 688965 3550-3425
86-87 689089 689066 689143 689120 688977 688965 3550-3525
88-89 689090 689067 689144 689121 688978 688966 3550-3625
90-91 689091 689068 689145 689122 688978 688966 3550-3725
92-93 689092 689069 689146 689123 688979 688967 3550-3825
94-95 689093 689070 689147 689124 688979 688967 3550-3925
96-97 689094 689071 689148 689125 688980 688968 3550-4025
98-99 689095 689072 689149 689126 688980 688968 3550-4125
100-101 689096 689073 689150 689127 688981 688969 3550-4225
Common items.
REF OTY P A R T NO. DESCRIPTION
4 1 2453 Fitting, 6-6
5 1 2680 Fittinq. 6-6
6 3 2375 Fitting. 6-6
7 1 684650 Capscrew. M12x1.75x55-8.8
9 1 684657 Shaft
11 6 684649 Capscrew. M10x1.5x25-8.8
13 2 688216 Clamp
14 1 683919 Bracket
15 1 763023 Nut. M 10-8.8
NOTE: Quantities shown are for single internal reeving.
Reference: S-3519

cascade* 1-800-CAS-CADE (227-2233) of 503-669-6300. FAX: 503-6694338 200872 Rev. 1
35D/40D


cascade" 1-800-CAS-CADE (227-2233) of 503-669-6300. FAX: 503-669-6338 200872 Rev. 1
35D/40D
Part numbers on this page are used with the 35D-MD-172 thai 372
following mast product I.D. numbers only: 40D-MD-047 thai 098
Masts with 3 in. Underclearance

tems that vary by mast height.
Outer L.H. R.H.
Channel Internal Internal LH. R.H. LH. R.H.
Onches) Group No. Group No. Part No. Part No. Part No. Part No. Part No.
56-57 206151 206135 206061 206077 688970 688958 3550-2103
58-60 206152 206136 206062 206078 688970 688958 3550-2153
61-63 206153 206137 206063 206079 688970 688958 3550-2253
64-66 206154 206138 206064 206080 688970 688958 3550-2379
67-69 206155 206139 206065 206081 688970 688958 3550-2502
70-72 206156 206140 206066 206082 688970 688958 3550-2602
73-75 206157 206141 206067 206083 688970 668958 3550-2828
76-78 206158 206142 206068 206084 688975 688963 3550-2945
79-81 206159 206143 206069 206085 688975 688963 3550-3100
82-84 206160 206144 206070 206086 688975 688963 3550-3250
85-87 206161 206145 206071 206087 688977 688965 3550-3430
88-90 206162 206146 206072 206088 688977 688965 3550-3580
91-92 206163 206147 206073 206089 688977 688965 3550-3725
93-95 206164 206148 206074 206090 688979 688967 3550-3848
96-98 206165 206149 206075 206091 688979 688967 3550-4025
99-101 206166 206150 206076 206092 688979 688967 3550-4147
Common items.
REF QTY PART N O DESCRIPTION
4 • 2453 Fittinq, 6-6
5
• 2680 Fittinq, 6-6
Fitting. 6-6
6
7
•1 2375
684650 Capscrew. M12x1.75x55-8,8
9 1 206035 Guard
11 6 684649 CaDScrew. M10x1.5x25-8.8
13 4 688216 Clamo
14 1 200787 Spacer
15 2 200788 Capscrew, M10x1,5x35-8.8
16 1 689100 Bar
17 1 200082 Capscrew. M10x1.5x25-10.9
Reference: S-3519.
naBPaHa* For Technical Assistance and to Order Parts call: OnnRT9 Rou 1
U a b U d U C 1-800-CAS-CADE{227-2233}or503-669-6300, FAX: 503-669-6338 AJUQi* OGV. I
35D/40D
i
23 c a s c a d e * 1-60CICAS-CADE (227-2233) or 503-669-6300, FAX: 503-669-6338 200872 Rev. 1
35D/40D
Masts with 5 in. Underclearance

Outer LH. R.H.
Channel Internal Internal LH. R.H. LH. R.H.
(inches) Group N o . Group N o . Part No. Part N o . Part No. Part No. Part No.
56-57 206231 206215 206061 206077 688970 688958 3550-2103
58-60 206232 206216 206062 206078 688970 688958 3560-2153
61-63 206233 206217 206063 206079 688970 688958 3550-2253
64-66 206234 206218 206064 206080 688970 688958 3550-2379
67-69 206235 206219 206065 206081 688970 688958 3550-2502
70-72 206236 206220 206066 206082 688970 688958 3550-2602
73-75 206237 206221 206067 206083 688970 688958 3550-2828
76-78 206238 206222 206068 206084 688975 688963 3550-2945
79-81 206239 206223 206069 206085 688975 688963 3550-3100
82-84 206240 206224 206070 206086 688975 688963 3550-3250
85-87 206241 206225 206071 206087 688977 688965 3550-3430
88-90 206242 206226 206072 206088 688977 688965 3550-3580
91-92 206243 206227 206073 206089 688977 688965 3550-3725
93-95 206244 206228 206074 206090 688979 688967 3550-3848
96-98 206245 206229 206075 206091 688979 688967 3550-4025
99-101 206246 206230 206076 206092 688979 688967 3550-4147
Common items.
REF QTY PART NO DESCRIPTION
4
5
• 2453
2680
Fittinq, 6-6
6
• 2375
Rttina. 6-6
Fittina 6-6
7
• 684650 Capscrew. M12x1.75x55-8.8
8 683822 Lockwasher, M12
9 206035 Guard
10 677267 Hose Sheave
11 684649 Capscrew. M10x1.5x25-8.8
13 688216 Clamo
14 200787 Spacer
15 200788 Capscrew. M10x1.5x35-8.8
16 689100 Bar
17 200082 Capscrew. M10x1.5x25-10.9
Reference: S-3519.

cascade* 1 -800-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 200872 Rev. 1
REF OTY PART M a DESCRIPTION

1 1 601377 Ffttinp.8-8
2 2 684594 Caoscrew. M l 0*1.5x20-8.8
3 2 681238 lacfcwasrwr, M10
5 2 687324 Cap
6 4 688708 Caoscrew, M 1 4 X 2 A K 5 0
« • - —
8 1 603875 nosa
9 1 2680 Fttrxj.6-6
10 1 601378_ Fffing»8
11 2 • 687362 Bushing
12 4 688709 pm
13 1 605230 Fttfinq,6-e
14 1 656033 Hot*
15 2 662187 FWtKj.8-6
• Rofefsnoa only. Source from Eft buck manufacturer.

Reference: Mounting Control Doc S-3536,3538.3540
Mounting Group 208952,208953,208954
Instaftdion KB 200235
Hydrauic Group 206892
'ARTSMANUAL
30D LimitedFree Lift

2-Stage Mast

Product Identification Numbers
30D-MS-001 -> 025
Manual Number 218488
•.-. ^•^fea^fe^^^^^
Cascade is • Registered Trademark of Cascade Corporation I
About This Manual
Introduction
This manual shows the parts breakdown for 30D Mast product I.D. numbers. Locate the product I.D. number
replacement parts for this product
PRODUCT
I.D. NUMBER
EXAMPLE MA0491JI
Ordering Parts
Lift Truck Dealers - To order parts and service literature contact
Cascade Parts Sales

2501 Sheridan Avenue
Springfield, OH 45505
Telephone: 888-CASCADE (227-2233)
FAX: 888-329-0234
Index
Safety Decals and Publications 1 Carriages 7
Cylinders 2 Internal Hose Reeving 9
Hoist Chains 5 Mast Installation Accessories ...» 12
Lowering Control Valve 6 Recommended Spare Parts List 16
n s a e n a H o * For Technical Assistance caU:800-227-2233. Fax: 688-329^207 91MQO Dau n

U a a C d U C To Order Parts caH: 888-227-2233. Fax: 888-329-023* ^ I W O O HeV. U
Decals
MA04M.I
30D
2 2 679150 No Step
3 1 669152 WARNING
Publications
30D
cascade1
3
4
679929
673964
Tool Catalog
Literature Index Order Form

To Order Parts call: 888-227-2233. Fax: 888-329-0234 218488 Rev. 0 1 I
30D

Stamped
Cylinder
Assembly
Part Number
c
0)
o
c
>.
O
MAM 76-1
For Technical Assistanc* call; 800-227-2233. Fax: 886-329-8207

cascade' To Ordw Parts caU: 888-227-2233. Fax: 888-329-0234 218488 Rev. 0
30D

RETRACTED RETRACTED CYLINDER REF. NO 1 REFN0.2 REP NO. 3
CHANNEL a CYLINDER ASSEMBLY SHELL PLUNGER SPACER
LENGTH On.) LENGTH On.) QTY1 0TY1 QTY1 QTY1
57 46.25 584500 4400-1138 4401-1113 -
69 58.25 584502 4400-1443 4401-1418 -
73 60.00 584505 4400-1487 4401-1462 -
74 63.25 584506 4400-1570 4401-1545 -
80 6925 584511 4400-1722 4401-1697 -
89 7825 584522 4400-1951 4401-1926 -
95 84.25 584524 440O-2103 4401-2078 ' -
101 87.99 584525 4400-1995 4401-2173 -
Does not include underclearance.
Common items.
4 564921 Retainer 14 563785 Washer*
5 581558 O-Rinq A 15 3015 Retaining Ring •
6 581559 Back-Up Ring A 16- 562849 Fuse - Piston
7 564915 Seal A 17 211995 PuIHn Wire
8 564916 Wiper A 18 2702 O-Rinq A •
9 211986 Wear Ring A 19 562848 Spring Guide
10 211992 Nylon Rinq A 20 214034 Spring
11 213490 Seal A 21 626505 Fitting. 6-6 *
12 564920 Piston 22 201770 Snap R i n g *
13 212042 Check Valve • 212072 Cylinder Service Kit
• Included in Check Vatve Service Kit 212073.
* Not included in Cylinder Assembly. .
Reference: S-4398, S-4399.
cascade4
For Technical Assistance caD: 800-227-2233, Fax: 888-323-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234 218488 Rev. 0 2
I
Outer Upright
30D
NOTE: See pages 12-15 for Mast

Installation Accessories.
MAWS7JS
3 cascade*
For Technical Assistance call: 800-227-2233, Fax 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234 - 218488 Rev. 0
1
Outer Upright
30D

• 216841 Outer Upright - 57 in, •
• 216095 Outer Upright-74 i n . *
• 216109 Outer Upright - 1 0 1 in. •
Common items.
2 2 664206 Roller
3 • 631881 Shim, .03 in. (0,7 mm)
5 2 6518 Cotter Pin
6 2 680460 Pin
7 4 6508 Cotter Pin
8 2 200007 JamNut. .625NFGR8
9 2 200006 Nut, .625NFGR8
11 2 212250 Shim
12 2 683823 Capscrew, M10x50
14 2 611288 Fining, 6-6
15 2 626505 Fitting, 6-6
16 1 A Lowering Control Valve
* Retracted channel length (does not include underdearance).
When ordering an Upright, Service Kit 212587.
A See page 6 for specific part numbers.

Inner Upright
30D
MA04S8JO

Inner Upright
30D

211012 Inner Upriqht - 57 in. *
218125 Inner Upriqht - 95 in. *
218128 Inner Upright-101 in. •
Common hems.
2 2 664206 Roller
3 • 631881 Shim, .03 in. (0,7 mm)
7 2 210736 Capscrew, M12x25
9 • 213703 Shim, .01 in. (.25 mm)
10 • 213704 Shim, .03 in. (.8 mm)
11 • 213705 Shim, .06 in. (1.6 mm)
12 • 213706 Shim, .09 in. (1.4 mm)
* Retracted channel length (does not include underclearance).
For Technical Assistance call: 800-227-2233, Fax: 668-329-8207 OtQAOa D«w A A

cascade* To Order Parts call: 688-227-2233, Fax: 888-329-0234 ^ * O f OO n e v . U H
Hoist Chains
30D
MA01S2JI
OVERALL MAIN UFT CHAIN - REF NO. 1

RETRACTED
CHANNEL LENGTH
LENGTH QTY PART NO. in. (mm)
57 2 686928 51.88(1318)
69 2 678752 63.11 (1603)
73 2 676011 66.88 (1699)
74 2 687012 68.11 (1730)
80 2 687014 73.37 (1889)
89 2 678764 83.11 (2111)
95 2 678765 89.37 (2270)
101 2 200977 95.62 (2429)
Reference: S-4948.
For
r^=ac=r^=aiHca* Technical Assistant* caQ: 800-227-2233, Fax 886-329*207 O K M Q D D a u t\
u a S C a U B To Order Parts call: 888-227-2233, Fax: 888-329-0234 JEIIWJO KeV. U
MA0163jn
30D
REF QTY PART N O . DESCRIPTION
214408 Lowerinq Control Valve - 1 1 GPM
684319 Lowerinq Control Valve - 1 2 GPM
2
• This part must not b e substituted. Check part number o n
side of cartridge w h e n replacing.
Reference: Valve specified in Mounting Control DocumenL
For Technical Assistance call: 800-227-2233. Fax 888-329-8207

cascade" To Order Parts call: 888-227-2233, Fax: 888-329-0234 218488 Rev. 0
Carriage - 4 Roller
30D

i 1 204839 Carriage, Class 11 - 31 in. (787 mm) wide
i 1 204842 Carriage, Class 11-31 in. (787 mm) wide
2 4 206174 Capscrew, Ml 2x45 A

3 4 684660 Lockwasber, M12 A
4 4 . 683819 RoBerA
5 2 3135 Snap Ring • .
6 2 680460 Cham Pin A
9 • 631881 Shim. .03 in. (0,7 mm) A
10 4 664206 Roller A
For Technical Assistance call: 800-227-2233, Fax: 888-3294207

cascade* To Order Parts call: 888-227-2233, Far 683-329-0234 218488 Rev. 0
Carriage - 6 Roller
30D

i 1 204849 Carnage, Class II - 37 in. (940 mm) wide
2 4 206174 Capscrew, M12x45 A

3 4 684660 Lockwasher, Ml 2 A
4 4 683819 Roller A
S 2 3135 Snap Ring A
9 • 631881 Shim, .03 in. (0,7 mm) A
10 4 664206 RoHerA
13 2 661549 Roller A
Reference: Common Parts Group 211071. S-4398. S-3804.
nacnaHn* For Technical AsststaiK* cam 800-227-2233. Fax 888-329^207 91R*QQQ<„, n «

U a a U a Q B To Order P«ts call: 888-227-2233, Fax: 888-329-0234 Z l OTOO HeV. U O
30D n
Outer
Upright
Inner
Upright
MAM77JI

must be Parker 560 H type. Other hoses
9 cascade*
For Technical Assistance call: 800-227-2233. Fax: 888-3294207
To Order Parts cad: 838-227-2233. Fax: 888-329-0234 • 218488 Rev. 0 i
30D

terns that vary by mast height Items that vary by mast height
Retracted Internal Ref. No. 1 Retracted Internal Ref. NO. 1
Channel B Reeving • Hose Channel u Reeving • Hose
57 217056 216912 57 217116 217234
69 217061 216916 69 217121 217243
73 217064 213920 73 217124 217240
74 217065 216918 74 217125 217242
80 217071 213921 80 217131 217249
89 217078 213922 89 217138 217266
95 217081 216931 85 217141 217259
101 217082 216932 101 217142 217261
Common items.
1 2 • Hose
8 4 684649 Capscrew, M10x1,5x25-8.8
9 1 210739 Spacer
11 2 2453 Fitting, 6-6
12 2 787372 Capscrew, M8x1,25x20-3.8
14 4 206887 Insert
15 2 203407 Bar
16 4 763169 Capscrew, M6x1x20-8.8
17 2 200429 Capscrew, M10x20
18 2 205086 Washer
For Technical Assistance call: 800-227-2233. Fax: 888-329^207

30D - if
Outer
Upright
Inner
Upright
MAM78.il

1 f t —s=.__s__lpa» For Technical Assistance call: 800-227-2233. Fax: 888-329-8207 91JMQO D««r rt
1U C a S C a U C To Order Parts call: 888-227-2233. F a r 888-329-0234 -£l0400 HeV. 0
30D

(Required for 0CF and below)
Items that vary by mast height Hems that vary by mast height
Channel B Reeving • Hose Channel - Reeving • Hose
57 216960 216912 57 217144 217234
69 216965 216916 69 217149 217243
73 216968 213920 73 217152 217240
74 216969 216918 74 217153 217242
80 216975 213921 80 217159 217249
89 216982 213922 89 217166 217256
95 216985 216931 95 217169 2172S9
101 216986 216932 101 217170 217261
Common items.
1 2 • Hose
8 4 684649 Capscrew, Ml 0x1,5x25-8.8
9 1 210739 Spacer
11 2 2453 Fitting, 6-6
12 2 787372 Capscrew, M8x1,25x20-8.8
14 4 206887 Insert
IS 2 203407 Bar
16 4 763169 Capscrew, M6x1x20-8.8
17 2 200429 Capscrew, M10x20
18 2 205086 Washer

Load Backrest
30D
MA01WJI

1 209407 * Backrest - 31x36 in. (789x876 mm)
1 209233 • Backrest -31x48 in. (789x1181 mm)
1 209408 • Backrest - 31 x60 in. (789x1486 mm)
1 684772 • Backrest - 37x36 in. (940x914 mm)
1 684773 * Backrest - 37x48 in. (940x1219 mm)
1
1 684774 • Backrest- 37x60 in. (940x1524 mm)
1 684775 * Backrest-41x36 in. (1041x914 mm)
1 684776 • Backrest - 41x48 in. (1041x1219 mm)
1 684777 * Backrest-41x60 in. (1041x1524 mm)
2 4 200173 CaDScrew, Ml 6x2,0x35-8.8
3 4 684586 Lockwasher. Ml 6
* Includes terns 2 and 3. Width x height
Reference: S-3370.
n s s o n a H a * ForTechnical Assistance call: 800-227-2233. Fax: 888-329*207 « - JM QQ D ~ w n

EJaeaL^dUCS To Order Parts can: 888-227-2233. Fax:888-329-0234 ^ lO*KJO n e V . U

1 1 601377 Fitting. 8-8
2 1 601378 Fitting, 8
3 2 624216 Hose
4 1 2680 Filling, 6-6
5 1 605230 Fitting, 6-6
Reference: Mounting Control Doc S-4577, S-4578.
Mounting Group 210956,7,8.9,60,61.
cascade9
To Order Parts call: 888-227-2233, Fax: 888-329-0234 218488 Rev. 0 12
I
FB13M-2 FB13MU-1
FB18M-2 FB15MU-1
REF QTY PART NO, DESCRIPTION

1 1 684109 Fitting, M22
2 2 212632 Capscrew, M10
5 2 687324 Cap
6 4 212618 Capscrew, M14
e 2 624216 Hose
g 1 2680 Fitting, 6-6
10 1 601378 Fitting. 8
11 2 687362 Bushing A
12 4 688709 Pin A
13 1 605230 Fitting, 6-6
14 1 2841 O-Ring
A Reference only. Source from Dft truck manufacturer.
-« _ — _ _ _ _ | _ « For Technical Assistanc* call: 800-227-2233. Fax:888-329-8207 oioôon.. A

13 CBSCdUC To Order Parts call: 888227-2233. Fax:888-329-0234 Z10400 KeV. 0
MA0102.eps

FG 10-18 ST-15
FG 10-18 ST-16

1 1 601377 Fitting. 8-8
2 2 212632 Capscrew, M10
4 2 7418 Grease Fining
5 2 687324 Cap
6 212618 Capscrew, M l 4
7 688705 Lockwasher, Ml 4
8 624216 Hose
9 2680 Fitting, 6-6
10 601378 Fitting, 8
11 687362 Bushing A
12 688709 Pin A
13 605230 Fitting, 6-6
A Reference only. Soiree from lift truck manufacturer.
——————i-—* For Technical Assistance call: 800-227-2233. Fax: 888-329-6207 040>10QDAW A

C d b C S U B To Order Parts call: 883-227-2233. Fax:888-329-0234 ^lO*IOO HeV. U

FD15T-15.16 FD18T-15.16 FG15T-15.16 FG18T-15.16
FD15C-15.16 FD18C-15.16 FG15C-15.16 FG18C-15.16
FD15HT-15.16 FD18HT-15.16 FG15HT-15.16 FG18HT-15.16
FD15HC-15.16 FD18HC-15.16 FG15HC-15.16 FG18HC-15.16

1 601377 Fitting, 8-8
2 684594 Capscrew, M10x1.5x20-8.8
4 7418 Grease Fitting
5 687324 Cap
6 688708 Capscrew, M14x2.0x50
7 688705 Lockwasher, Ml 4
8 624216 Hose
9 2680 Fitting, S-6
10 601378 Fitting, 8
11 687362 Bushing A
-
12 688709 PinA
13 605230 Fitting, 6-6
A Reference only. Source from Bit truck manufacturer.
Reference: Mounting Contra) Doc S-4578.
HC n a c n a r l c a * For Technical Assistance* call: 800-227-2233. Fax: 888-329-8207 «-•«*«« n *

IO L-C=IS=lL-C=lI_Itr To order Parts call: 888-227-2233, Fax:888-329-0234 218488 ReV. 0
30D Limited Free Lift2-Stage Mast

MASTS SERVICED
1-5 6-19 20-50
MAIN LIFT CYLINDER

• Main Lift Cylinder Assembly 0 0 1
2702 O-Ring (2600 PSI System Pressure) 2 4 8
201770 Snap Ring 2 4 8
213703 Washer, (.25 mm) 3 6 9
INTERNAL REEVING
2453 Fating, 6-6 1 2 4
1
• Hose Sheave 2 4
UPRIGHTS
• ' Chain Pin 8 8 16
6508 Cotter Pin 8 16 32
200007 Jam Nut 2 1 2
200006 Nut 2 1 2
6518 Cotter Pin 4 8 . 16
631881 Shim, .03 in. (0,7 mm) 16 32 64
664206 Roller 12 24 48
CARRIAGE AND CHAINS

683819 Carriage Side Thrust Roller 4 8 16
| • Main Lift Chains 2 4 8
i 664206 Carriage Roller 4 8 16
6S0460 Chain Pin 8 8 16
LUBRICANT
PAINT
684271 12 oz Aerosol Can (black) 1 1 1
• See specific parts page for part number.
For Technical Assistance call: 600-227-2233. Fax 888-329-8207

cascade* To Order Paris calt: 888-227-2233. Fax: 888-329-0234 218488 Rev. 0
f
cascade
Parts
n n T M
i
Manual
35D and 40D
High-Visibility WORLD MAST ®
Full Free Lift 3-Stage Mast

Product I.D. Numbers •2.
35D-MT-001 -*• 35D-MT-678
40D-MT-001 -MOD-MT-133

®

About This Manual
i
Introduction
This manual shows the parts breakdown for specific 35D and 40D 3-Stage Full Free Lift WORLD MAST® product
l.D. numbers. Locate the product l.D. number stamped on the upper left hand side of the outer upright chan-
nel. This number must be used when ordering replacement parts for this product.
PRODUCT
l.D. NUMBER
HA0161.i
EXAMPLE
Ordering Parts
Lift Truck Dealers -To order parts and service literature contact:
Cascade Parts Sales

2201 NE 201 st
Troutdale, OR 97060
503-669-6300
FAX: 503-669-6338
Index
Cylinders , 2
Uprights 14
Carriages 22
Hoist Chains 26
Hydraulic Group 30
Backrest 32

cascade* 1-800-CAS-CADE (227-2233) or 503^69^300. FAX: 503-6696338 689050 Rev. 2
Safety Decals
f i
A WARNING
JS>
®^ Front of
Cylinder

2 3 679150 No Step
3 3 669152 WARNING
4 1 201195 No Step
Publications

3 679929 Tool Cataloa

cascade' 1-800-CAS-CAOE (227-2233) or 503-669-6300. FAX: 503-669-6338 689050 Rev. 2 1
Main Lift CyIinder-2000 PSI
i
35D/40D

For Technical Assisttnee and to Order Parts call:

2 cascade* 1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503-669-6338 689050 Rev. 2
35D/40D
RETRACTED RETRACTED CYLINDER REF. NO. 1 REF. NO. 2 REF. N O . 3
CHANNEL CYLINDER ASSEMBLY SHELL PLUNGER SPACER
LENGTH (in.) LENGTH (in.) QTY1 QTY1 QTY1 QTY1
56 43.0 582055 5479-1059 5478-1025 —
57 44.0 582057 5479-1085 5478-1051 —
58 45.0 582059 5479-1110 5478-1076 —
59 46.0 582061 5479-1136 5478-1102 —
60 47.0 582063 5479-1161 5478-1127 —
61 48.0 582065 5479-1186 5478-1152 —
62 49.0 582067 5479-1212 5478-1178 —
63 50.0 5S2069 5479-1237 5478-1203 —
64 51.0 582071 5479-1263 5478-1229 —
65 52.0 582073 5479-1288 5478-1254 —
66 53.0 582075 5479-1313 5478-1279 —
67 54.0 582077 5479-1339 5478-1305 —
68 55.0 582079 5479-1364 5478-1330 —
69 56.0 5S2081 5479-1390 5478-1356 —
70 57.0 582083 5479-1415 5478-1381 —
71 58.0 582085 5479-1440 5478-1406 —
72 59.0 582087 5479-1466 5478-1432 —
73 60.0 582089 5479-1491 5478-1457 —
74 61.0 582091 5479-1517 5478-1483 —
75 62.0 582093 5479-1542 5478-1508 —
76 63.0 582095 5479-1567 5478-1533 —
77 64.0 582097 5479-1593 5478-1559 —
78 65.0 582099 5479-1618 5478-1584 —
79 66.0 582101 5479-1644 5478-1610 —
80 67.0 582103 5479-1669 5478-1635 —
81 68.0 582105 5479-1694 5478-1660 —
82 69.0 582107 5479-1720 5478-1686 —
83 70.0 582109 5479-1720 5478-1711 —
84 71.0 582111 5479-1745 5478-1737 —
85 72.0 582113 5479-1771 5478-1762 —
86 73.0 582115 5479-1771 5478-1787 —
87 74.0 582117 5479-1796 5478-1813 -> —
88 75.0 582119 5479-1821 5478-1838 —
89 76.0 582121 5479-1821 5478-1864 —
90 77.0 582123 5479-1847 5478-1889 —
91 78.0 582125 5479-1872 5478-1914 —
92 79.0 582989 5479-1897 5478-1940 5502-25
93 80.0 582990 5479-1923 5478-1965 5502-25
94 81.0 582991 5479-1948 5478-1991 5502-25
95. 82.0 582992 5479-1948 5478-2016 5502-25
96 83.0 S82993 5479-1973 5478-2041 5502-25
97 84.0 582994 5479-1973 5478-2067 5502-25
98 85.0 582995 5479-1999 5478-2092 5502-25
99 86.0 582996 5479-1999 5478-2118 5502-25
100 87.0 582997 5479-2024 5478-2143 5502-25
101 88.0 582998 5479-2049 5478-2168 5502-50
Common items.
4 561256 * Plunqer Wiper 14 559962 Pull-in Wire
6 562837 • Plunqer Seal 16 559870 • Back-Up Ring
7 559866 • Back-UD Rinq 17 563497 * Piston Seal
8 559865 • O-Ring 18 560904 * Wear Ring
9 563782 Piston-Lowerinq Fuse 19 626664 Check Valve
10 562847 Sprinq 20 689937 • O-Rinq
11 562848 Sprinq Guide 21 563785 Washer
12 3015 Retaintnq Rinq 22 3129 • SnaD Rinq
13 626505 • Fittinq,6-10
* Included in Service Kit 561X7. • Not included in Cylinder Assembly. Reference: S-6077.6078.
cascade9
1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503-669-6338 689050 Rev. 2
35D/40D
i


3 cascade* 1-80(VCAS-CADE (227-2233) or 503-669-6300. FAX: S03-669-633S 689050 Rev. 2
I
35D/40D
K Itemsjhat vary by masthejght

RETRACTED
CHANNEL
LENGTH (in.)
102
RETRACTED
CYLINDER
LENGTH (in.)
89.0
CYUNDER
ASSEMBLY
QTY1
583135
REF. NO. 1
SHELL
QTY1
5479-2150
REF. NO. 2
PLUNGER
QTY1
5478-2193
REF. NO. 3
SPACER
QTY1
5502-125
103 90.0 583267 5479-2150 5478-2218 5502-125
104 91.0 583269 5479-2175 5478-2244 5502-125
105 92.0 583271 5479-2175 5478-2269 5502-125
106 93.0 583273 5479-2200 5478-2295 5502-125
107 94.0 583287 5479-2589 5478-2556 5502-50
108 95.0 583276 5479-2226 5478-2345 5502-125
109 96.0 583278 5479-2276 5478-2371 5502-175
110 97.0 583280 5479-2301 5478-2396 5502-175
111 98.0 583282 5479-2301 5478-2422 5502-175
112 99.0 583284 5479-2327 5478-2447 5502-175
113 100.0 583286 5479-2327 5478-2472 5502-175
114 101.0 583288 5479-2327 5478-2498 5502-175
115 102.0 583289 5479-2352 5478-2523 5502-175
116 103.0 583291 5479-2377 5478-2549 5502-175
117 104.0 583293 5479-2403 5478-2574 5502-175
118 105.0 583138 5479-2428 5478-2599 5502-175
Common items.
4 561256 • Plunqer Wiper 14 559962 Pull-in Wire
6 562837 * Plunqer Seal 16 559870 * Back-Up Rinq
7 559866 • Back-Up Rinq 17 563497 * Piston Seal
8 559865 • O-Ring 18 560904 * Wear Ring
9 563782 Piston-Lowering Fuse 19 626664 Check Valve
10 562847 Sprinq 20 689937 • O-Rinq
12 3015 Retaininq Rinq 22 3129 • Snap Rinq
13 625505 • Fitlinq. 6-10
• Included in Service Kit 561307. Not included in Cylinder Assembly. Reference: S-6077. 6078.
For Technical Assistance and to Order Parte MM-

cascade' 1-800-CAS-CADE (227-2233) or sSSSSSS^SS^m 689050 Rev. 2 3
35D/40D


4 cascade* 1 -800-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 689050 Rev. 2
Main Lift CyIinder-2600 PSI
35D/40D
terns that vary by mast height.

RETRACTED RETRACTED CYLINDER REF. N O . 1 REF. NO. 2 REF. NO. 3
L E N G T H (in.) LENGTH On.) QTY1 QTY1 QTY1 QTY1
56 43.0 581963 5479-1059 5478-1025 —
57 44.0 581965 5479-1085 5478-1051 —
58 45.0 581967 5479-1110 5478-1076 —
59 46.0 581969 5479-1136 5478-1102 —
60 47.0 581971 5479-1161 5478-1127 —
61 48.0 581973 5479-1186 5478-1152 —
62 49.0 581975 5479-1212 5478-1178 —
63 50.0 581977 5479-1237 5478-1203 —
64 51.0 581979 5479-1263 5478-1229 —
65 52.0 581981 5479-1288 5478-1254 —
66 53.0 581983 5479-1313 5478-1279 —
67 54.0 581985 5479-1339 5478-1305 —
68 55.0 581987 5479-1364 5478-1330 —
69 56.0 581989 5479-1390 5478-1356 —
70 57.0 581991 5479-1415 5478-1381 —
71 58.0 581993 5479-1440 5478-1406 —
72 59.0 581995 5479-1466 5478-1432 —
73 60.0 581997 5479-1491 5478-1457 —
74 61.0 581999 5479-1517 5478-1483 —
75 62.0 582001 5479-1542 5478-1508 —
76 63.0 582003 5479-1567 5478-1533 —
77 64.0 582005 5479-1593 5478-1559 —
78 65.0 582007 5479-1618 5478-1584 —
79 66.0 582009 5479-1644 5478-1610 —
80 67.0 582011 5479-1669 5478-1635 —
81 68.0 582013 5479-1694 5478-1660 —
82 69.0 582015 5479-1720 5478-1686 —
83 70.0 582017 5479-1720 5478-1711 —
84 71.0 582019 5479-1745 5478-1737 —
65 72.0 582021 5479-1771 5478-1762 —
86 73.0 582023 5479-1771 5478-1787 —
87 74.0 582025 5479-1796 5478-1813 —
88 75.0 582027 5479-1821 5478-1838 —
89 76.0 582029 5479-1821 5478-1864 —
90 77.0 582031 5479-1847 5478-1889 —
91 78.0 582033 5479-1872 5478-1914 —
92 79.0 582979 5479-1897 5478-1940 5502-25
93 80.0 582980 5479-1923 5478-1965 5502-25
94 81.0 582981 5479-1948 5478-1991 5502-25
95 82.0 582982 5479-1948 5478-2016 5502-25
96 83.0 582983 5479-1973 5478-2041 5502-25
97 64.0 582984 5479-1973 5478-2067 5502-25
98 85.0 582985 5479-1999 5478-2092 5502-25
99 86.0 582986 5479-1999 5478-2118 5502-25
100 87.0 582987 5479-2024 5478-2143 5502-25
Common items.
4 561256 * Plunqer Wiper 12 560904 * Wear Rinq
5 562634 Retainer 13 626505 • Fitting. 6-10
6 562837 * Plunger Seal 14 559962 Pull-In Wire
7 559866 • Back-Up Rinq 15 561260 Piston
8 559865 * O-Rinq 16 559870 * Back-Up Ring
9 562849 Piston-Lowerinq Fuse 17 563497 * Piston Seal
10 562847 Spring 18 3129 • Snap Rinq
11 • 562848 Sprinq Guide
* Included in Service Kit 561305. • Not included in Cylinder Assembly. Reference: S-6075, 6076.

cascade* 1-B00-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 689050 Rev. 2
35D/40D


5 cascade" 1-800-CAS-CADE (227-2233) Of 503-669*300, FAX: 503-669*338 689050 Rev. 2
35D/40D

RETRACTED RETRACTED CYLINDER REF. NO. 1 R E F . NO. 2 REF. N O . 3
LENGTH (in.) LENGTH (in.) QTY1 QTY1 QTY1 QTY1
101 88.0 582988 5479-2049 5478-2168 5502-50
102 89.0 583131 5479-2150 5478-2193 5502-125
103 90.0 583229 5479-2150 5478-2218 5502-125
104 91.0 583231 5479-2175 5478-2244 5502-125
105 92.0 583233 5479-2175 5478-2269 5502-125
106 93.0 583235 5479-2200 5478-2295 5502-125
107 94.0 583237 5479-2200 5478-2320 5502-125
108 95.0 583238 5479-2226 5478-2345 5502-125
109 96.0 583240 5479-2276 5478-2371 5502-175
110 97.0 583242 5479-2301 5478-2396 5502-175
111 98.0 583244 5479-2301 5478-2422 5502-175
112 99.0 583246 5479-2327 5478-2447 5502-175
113 100.0 583248 5479-2327 5478-2472 5502-175
114 101.0 583250 5479-2327 5478-2498 5502-175
115 102.0 583251 5479-2352 5478-2523 5502-175
116 103.0 583253 5479-2377 5478-2549 5502-175
117 104.0 583255 5479-2403 5478-2574 5502-175
118 105.0 583134 5479-2428 5478-2599 5502-175
Common items.
REF QTY PART N O . DESCRIPTION REF QTY P A R T NO. DESCRIPTION
4 561256 * Plunger Wiper 13 626505 • Fittinq.6-10
5 562632 Retainer 14 559962 Pull-in Wire
6 562837 * Plunger Seal 15 561260 Piston
7 559866 * Back-Up Rinq 16 559870 * Back-Up Rinq
8 559865 • O-Rinq 17 563497 • Piston Seal
9 562849 Piston-Lowerinq Fuse 18 3129 • Snap Rinq
10 562847 Sortnq 19 2 562573 Capscrew
11 562848 Sprinq Guide 20 2 607287 Seal
12 560904 * Wear Rinq

cascade* 1 -800-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 689050 Rev. 2
35D/40D

4
6 cascade* ™ JOS I^^ l !SL

-1-eOfrCAS-CADE A 8tetanoe and to
* Orttr parts &*
(227-2233) Of SO3-66»630O. FAX: 50^669*338 689050 Rev. 2
35D/40D
Part numbers on this page are used with the 35D-MT-001 thru 089
following mast product l.D. numbers only: 40D-MT-001 thru 008
56 28.1 581900 5434-673 5445-674
57 28.6 580596 5434-685 5445-686
58 29.1 580598 5434-698 5445-699
59 29.6 580600 5434-711 5445-712
60 30.1 580602 5434-724 5445-725
61 30.6 580604 5434-736 5445-737
62 31.1 580606 5434-749 5445-750
63 31.6 580608 5434-762 5445-763
64 32.1 580610 5434-774 5445-775
65 32.6 5B0612 5434-787 5445-788
66 33.1 580614 5434-800 5445-801
67 33.6 580616 5434-812 5445-813
68 34.1 580618 5434-825 5445-826
69 34.6 580620 5434-638 5445-839
70 35.1 580622 5434-851 5445-852
71 35.6 580624 5434-863 5445-864
72 36.1 580626 5434-876 5445-877
73 36.6 580628 5434-889 5445-890
74 37.1 580630 5434-901 5445-902
75 37.6 580632 5434-914 5445-915
76 38.1 580634 5434-927 5445-928
77 38.6 580636 5434-939 5445-940
78 39.1 580638 5434-952 5445-953
79 39.6 580640 5434-965 5445-966
80 40.1 580642 5434-978 5445-979
81 40.6 580644 5434-990 5445-991
82 41.1 580646 5434-1003 5445-1004
83 41.6 580648 5434-1016 5445-1017
84 42.1 580650 5434-1028 5445-1029
85 42.6 580652 5434-1041 5445-1042
86 43.1 580654 5434-1054 5445-1055
87 43.6 580656 5434-1066 5445-1067
88 44.1 580658 5434-1079 5445-1080
89 44.6 580660 5434-1092 5445-1093
90 45.1 580662 5434-1105 5445-1106
91 45.6 580664 5434-1117 5445-1118
92 46.1 580666 5434-1130 5445-1131
93 46.6 580668 5434-1143 5445-1144
94 47.1 580670 5434-1155 5445-1156
95 47.6 580672 5434-1168 5445-1169
96 48.1 580674 5434-1181 5445-1182
97 48.6 580676 5434-1193 5445-1194
98 49.1 580678 5434-1206 5445-1207
99 49.6 580680 5434-1219 5445-1220
100 50.1 580682 5434-1232 5445-1233
101 50.6 580684 5434-1244 5445-1245
Common items.
3 3129 • Snap Ring 13 769018 Roll Pin
4 599863 * Plunqer Wiper 14 559906 Pull-In Wire
6 560022 * Plunger Seal 16 559857 * Back-Up Rinq
7 559964 * Back-Up Ring 17 559853 * Piston Seal
8 559861 * O-Rinq 18 560717 Check Valve
9 559855 * Wear Rinq 19 557226 • O-Rinq
11 560824 Spring 21 3015 Retaining Ring
12 560465 Sprinq Guide 22 642649 • Fitting. 8-10
* Included in Service Kit 560349. • Not included in Cylinder Assembly- Reference: S-6007.6008.
racsnaHa* For Technical Assistance and to Order Parts call: fiftOACn Daw O
U O S C a Q C 1-800-CAS-CAOE (227-2233) or 503-66&-6300, FAX: 503-669-6338 OCjyUOU H e V . £
35D/40D

with a different part no. cylinder
I
For Technical Assistance and to Order Parts call;

7 cascade l - S O K ^ C A D E (227-2233) or503^6»6300. FAX: 503^6S^33ft 689050 Rev. 2
35D/40D
following mast product I.D. numbers only: 40D-MT-009'thru133
^
LENGTH (in.) LENGTH (in.) QTY1 GTY1 QTY1
56 28.1 582643 5434-673 5509-674
57 28.6 582646 5434-685 5509-686
58 29.1 582643 5434-698 5509-699
59 29.6 582650 5434-711 5509-712
60 30.1 582652 5434-724 5509-725
61 30.6 582654 5434-736 5509-737
62 31.1 582656 5434-749 5509-750
63 31.6 582658 5434-762 5509-763
64 32.1 582660 5434-774 5509-775
65 32.6 582662 5434-787 5509-788
66 33.1 582664 5434-800 5509-801
67 33.6 582666 5434-812 5509-813
68 34.1 582668 5434-825 5509-826
69 34.6 582670 5434-838 5509-839
70 35.1 582672 5434-851 5509-852
71 35.6 582674 5434-863 5509-864
72 36.1 582676 5434-876 5509-877
73 36.6 582678 5434-889 5509-890
74 37.1 582680 5434-901 5509-902
75 37.6 S82682 5434-914 5509-915
76 38.1 582684 5434-927 5509-928
77 38.6 582686 5434-939 5509-940
78 39.1 582688 5434-952 5509-953
79 39.6 582690 5434-965 5509-966
80 40.1 582692 5434-978 5509-979
81 40.6 562694 5434-990 5509-991
82 41.1 582696 5434-1003 5509-1004
83 41.6 582698 5434-1016 5509-1017
84 42.1 582700 5434-1028 5509-1029
85 42.6 582702 5434-1041 5509-1042
86 43.1 582704 5434-1054 5509-1055
87 43.6 582706 5434-1066 5509-1067
63 44.1 582708 5434-1079 5509-1080
89 44.6 582710 5434-1092 5509-1093
90 45.1 582712 5434-1105 5509-1106
91 45.6 582714 5434-1117 5509-1118
92 46.1 582716 5434-1130 5509-1131
93 46.6 582718 5434-1143 5509-1144
94 47.1 582720 5434-1155 5509-1156
95 47.6 582722 5434-1168 5509-1169
96 48.1 582724 5434-1181 5509-1182
97 48.6 582726 5434-1193 5509-1194
98 49.1 582728 5434-1206 5509-1207
99 49.6 582730 5434-1219 5509-1220
100 50.1 582732 5434-1232 5509-1233
101 50.6 582733 5434-1244 5509-1245
Common items.
3 3129 • Snap Rinq 13 769018 Roll Pin
4 599863 • Plunqer Wiper 14 559906 PuIMn Wire
6 560022 • Plunqer Seal 16 559857 * Back-Up Rinq
7 559964 * Back-Up Rinq 17 559853 • Piston Seal
9 559855 * Wear Rinq 19 689937 * O-Rinq
11 564108 SDrinq 21 3015 Retaining Ring
12 564107 Sprinq Guide 22 642649 • Fittinq. 8-10
* Included in Service Kit 560349. Not included in Cylinder Assembly. Reference: S-6069,6070.

cascade' 1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503-669-6338 689050 Rev. 2
35D/40D

-&
4
<
8 cascade* .1-S0(lCAS-CADg ! £ ! A s s i s t aorn 503*69*300,

«™ US I ? £ ?(227.2233) c e and t 0
Oê'FAX:
Part* caii
-
503*69*338 689050 Rev. 2
35D/40D
\ .
102 51.1 582736 5434-1257 5509-1258
103 51.6 582738 5434-1270 5509-1271
104 52.1 582740 5434-1282 5509-1283
105 52.6 582742 5434-1295 5509-1296
106 53.1 582744 5434-1308 5509-1309
107 53.6 582746 5434-1320 5509-1321
108 54.1 582748 5434-1333 5509-1334
109 54.6 582750 5434-1346 5509-1347
110 55.1 582752 5434-1359 5509-1360
111 55.6 582754 5434-1371 5509-1372
112 56.1 582756 5434-1384 5509-1385
113 56.6 582758 5434-1397 5509-1398
114 57.1 582760 5434-1409 5509-1410
115 57.6 582762 5434-1422 5509-1423
116 58.1 582764 5434-1435 5509-1436
117 58.6 582766 5434-1447 5509-1448
118 59.1 582768 5434-1460 5509-1461
Common items.
REF QTY PART N O . DESCRIPTION REF QTY PART NO. DESCRIPTION
3 3129 * Snap Rina 13 769018 Roll Pin
4 599863 • Plunqer WiDer 14 559906 Pull-In Wire
6 560022 • Plunqer Seal 16 559857 * Back-Up Ring
7 559964 * Back-Up Rinq 17 559853 * Piston Seal
9 559855 • Wear Rinq 19 689937 * O-Rinq
11 564108 Sprinq 21 3015 Reta'ininq Rina
12 564107 Spring Guide 22 642649 • Fittinq.8-10
• Included in Service Kit 560349. Not included in Cylinder Assembly. Reference: S-6069, 6070.

cascade 1-800-CAS-CADE (227-2233) or 503-669^300, FAX: 503-669-6338 689050 Rev. 2
35D/40D
i

9 cascade* 1 -800-CAS-CAPE (227-2233) or 503^69-6300. FAX: 503-669-6338 689050 Rev. 2
35D/40D
Part numbers on this page are used with 35D-MT-001 thru 089
the following mast serial numbers only: 40D-MT-001 thru 008

56 28.1 581916 5473-640 5494-691
57 28 6 581917 5473-652 5494-703
58 29.1 581918 5473-665 5494-716
59 29.6 581919 5473-678 5494-729
60 30.1 581920 5473-691 5494-742
61 30.6 581921 5473-703 5494-754
62 31.1 581922 5473-716 5494-767
63 31.6 581923 5473-729 5494-780
64 32.1 581924 5473-741 5494-792
65 32.6 581925 5473-754 5494-805
66 33.1 581926 5473-767 5494-818
67 33.6 581927 5473-779 5494-830
68 34.1 581928 5473-792 5494-843
69 34.6 581929 5473-805 5494-856
70 35.1 581930 5473-818 5494-869
71 35.6 581931 5473-830 5494-881
72 36.1 581932 5473-843 5494-894
73 36.6 581933 5473-856 5494-907
74 37.1 581934 5473-868 5494-919
75 37.6 581935 5473-881 5494-932
76 38.1 581936 5473-894 5494-945
77 38.6 581937 5473-906 5494-957
78 39.1 581938 5473-919 5494-970
79 39.6 581939 5473-932 5494-983
80 40.1 581940 5473-945 5494-996
81 40.6 581941 5473-957 5494-1008
82 41.1 581942 5473-970 5494-1021
83 41.6 581943 5473-983 5494-1034
84 42.1 581944 5473-995 5494-1046
85 42.6 581945 5473-1008 549*4-1059
86 43.1 581946 5473-1021 5494-1072
87 43.6 581947 5473-1033 5494-1084
88 44.1 581948 5473-1046 5494-1097
89 44.6 581949 5473-1059 5494-1110
90 45.1 581950 5473-1072 5494-1123
91 45.6 581951 5473-1084 5494-1135
92 46.1 581952 5473-1097 5494-1148
93 46.6 581953 5473-1110 5494-1161
94 47.1 581954 5473-1122 5494-1173
95 47.6 581955 5473-1135 5494-1186
96 48.1 581956 5473-1148 5494-1199
97 48.6 581957 5473-1160 5494-1211
98 49.1 581958 5473-1173 5494-1224
99 49.6 581959 5473-1186 5494-1237
100 50.1 581960 5473-1199 5494-1250
101 50.6 581961 5473-1211 5494-1262
Common items.
3 3129 • Snap Rinq 12 560465 Sprinq Guide
5 561212 Retainer 14 561219 Pull-In Wire
7 561209 * Back-Up Rinq 16 559857 • Back-Up Ring
8 561210 * O-Rinq 17 559853 * Piston Seal
9 561969 * Wear Rinq 18 642649 • Fitting. 8-10
10 560470 Piston, Lowerinq Fuse 19 622729 • Seal
11 560824 Sprinq 20 4850 Capscrew. .164x1/4NC-GR8
* Included in Service Kit 561226. • Not included in Cylinder Assembly. Reference: S-6021.6022.

cascade* 1-800-CAS-CADE (227-2233) or 503-669-6300. FAX; 503-669-6338 689050 Rev. 2
Free Lift Cyiinder-2600 PSI
35D/40D

4
may cuase the mast to malfunction.
For Technical Assistance and to Order Parts can.-

10 cascade* 1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503-669-6338 689050 Rev. 2
35D/40D
following mast product I.D. numbers only: 40D-MT-009 thai 041
RETRACTED RETRACTED CYUNDER REF. NO. 1 REF. NO. 2
56 28.1 582918 5473-640 5510-691
57 28.6 582919 5473-652 5510-703
58 29.1 582920 5473-665 5510-716
59 29.6 582921 5473-678 5510-729
60 30.1 582922 5473-691 5510-742
61 30.6 582923 5473-703 5510-754
62 31.1 582924 5473-716 5510-767 •
63 31.6 582925 5473-729 5510-780
64 32.1 582926 5473-741 5510-792
65 32.6 582927 5473-754 5510-805
66 33.1 582928 5473-767 5510-818
67 33.6 582929 5473-779 5510-830
68 34.1 582930 5473-792 5510-843
69 34.6 582931 5473-805 5510-856
70 35.1 582932 5473-818 5510-869
71 35.6 582933 5473-830 5510-881
72 36.1 582934 5473-843 5510-894
73 36.6 582935 5473-856 5510-907
74 37.1 582935 5473-863 5510-919
75 37.6 582937 5473-881 5510-932
76 38.1 582938 5473-894 5510-945
77 38.6 582939 5473-906 5510-957
78 39.1 582940 5473-919 5510-970
79 39.6 582941 5473-932 5510-983
80 40.1 582942 5473-945 5510-996
81 40.6 582943 5473-957 5510-1008
82 41.1 582944 5473-970 5510-1021
83 41.6 582945 5473-983 5510-1034
84 42.1 582946 5473-995 5510-1046
85 42.6 582947 5473-1008 5510-1059
86 43.1 582948 5473-1021 5510-1072
87 43.6 582949 5473-1033 5510-1084
88 44.1 582950 5473-1046 5510-1097
89 44.6 582951 5473-1059 5510-1110
90 45.1 582952 5473-1072 5510-1123
91 45.6 582953 5473-1084 5510-1135
92 46.1 582954 5473-1097 5510-1148
93 46.6 582955 5473-1110 5510-1161
94 47.1 582956 5473-1122 5510-1173
95 47.6 582957 5473-1135 5510-1186
96 48.1 582958 5473-1148 5510-1199
97 48.6 582959 5473-1160 5510-1211
98 49.1 582960 5473-1173 5510-1224
99 49.6 582961 5473-1186 5510-1237
100 50.1 582962 5473-1199 5510-1250
101 50.6 582963 5473-1211 5510-1262
Common items.
3 3129 • Snap Rinq 11 560824 Sprinq
4 561211 * Plunqer Wiper 12 560465 Sprinq Guide
7 561209 * Back-Urj_Ring 15 561534 Piston
8 561210 * O-Rinq 16 559857 * Back-Up Ring
9 561969 * Wear Ring 17 559853 * Piston Seal
10 560470 Piston, Lowering Fuse 18 642649 • Rttinq,8-10
* included in Service Kit 563927. • Not included in Cylinder Assembly. Reference: S-6073,6074.

cascade* 1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: 50*669-6338 689050 Rev. 2
35D/40D

4
11 cascade* For Technical Assistance and to Order Parts call-

1-80&CAS-CAOE (227-2233) or SOME&SSOa FAX: 503-S6W338 689050 Rev. 2
35D/40D
following mast product I.D. numbers only: 40D-MT-009 thru 041

102 51.1 583183 5473-1224 5510-1275
103 51.6 583214 5473-1237 5510-1288
104 52.1 583215 5473-1249 5510-1300
105 52.6 583216 5473-1262 5510-1313
106 53.1 583217 5473-1275 5510-1326
107 53.6 583218 5473-1287 5510-1338
108 54.1 583219 5473-1300 5510-1351
109 54.6 583220 5473-1313 5510-1364
110 55.1 583221 5473-1326 5510-1377
111 55.6 583222 5473-1338 5510-1389
112 56.1 583223 5473-1351 5510-1402
113 56.6 583224 5473-1364 5510-1415
114 57.1 583225 5473-1376 5510-1427
115 57.6 583226 5473-1389 5510-1440
116 58.1 583227 5473-1402 5510-1453
117 58.6 583228 5473-1414 5510-1465
118 59.1 583184 5473-1427 5510-1478
Common items.
3 3129 • Snap Rinq 11 560824 Spring
4 561211 * Plunqer Wiper 12 560465 Spring Guide
7 561209 • Back-Up Rinq 15 561534 Piston
8 561210 • O-Rinq 16 559857 • Back-up Rinq
9 561969 * Wear Rinq 17 559853 *-Piston Seal
10 560470 Piston. Lowerinq Fuse 18 642649 • Firtinq, 8-10
* Included in Service Kit 563927. • Not included in Cylinder Assembly. Reference: S-6073. 6074.
râr^râHca* For Technical Assistance and to Order Parts call: coancn D A K O

L-at=lU.Cdl_JfcJ 1-800-CAS-CADE (227-2233) cr 503-669-6300, FAX: 503-669-6333 OOtfUOU rteV. £.
35D/40D
WARNING; Replacing the cylinder

•

12 cascade* 1-800-CAS-CADE (227-2233) or 503^69-6300, FAX: S03-66S-6338 689050 Rev. 2
35D/40D

RETRACTED RETRACTED CYUNDER REF. NO. 1 REF. NO. 2
CHANNEL CYUNDER ASSEMBLY SHELL PLUNGER
56 28.1 583841 5473-640 5562-691
57 28.6 583842 5473-652 5562-703
58 29.1 583843 5473-665 5562-716
59 29.6 583844 5473-678 5562-729
60 30.1 583845 5473-691 5562-742
61 30.6 583846 5473-703 5562-754
62 31.1 583847 5473-716 5562-767
63 31.6 583848 5473-729 5562-780
64 32.1 583849 5473-741 5562-792
65 32.6 583850 5473-754 5562-805
66 33.1 583851 5473-767 5562-818
67 33.6 583852 5473-779 5562-830
68 34.1 583853 5473-792 5562-843
69 34.6 583854 5473-805 5562-856
70 35.1 583855 5473-818 5562-869
71 35.6 583856 5473-830 5562-881
72 36.1 583857 5473-843 5562-894
73 36.6 583858 5473-856 5562-907
74 37.1 583859 5473-868 5562-919
75 37.6 583860 5473-881 5562-932
76 38.1 583861 5473-894 5562-945
77 38.6 583862 5473-906 5562-957
78 39.1 583863 5473-919 5562-970
79 39.6 583864 5473-932 5562-983
80 40.1 583865 5473-945 5562-996
81 40.6 583866 5473-957 5562-1008
82 41.1 583867 5473-970 5562-1021'
83 41.6 583868 5473-983 5562-1034
84 42.1 583869 5473-995 5562-1046
85 42.6 583870 5473-1008 5562-1059
86 43.1 583871 5473-1021 5562-1072
87 43.6 583872 5473-1033 5562-1084
88 44.1 583873 5473-1046 5562-1097
89 44.6 583874 5473-1059 5562-1110
90 45.1 583875 5473-1072 5562-1123
91 45.6 583876 5473-1084 5562-1135
92 46.1 583877 5473-1097 5562-1148
93 46.6 583878 5473-1110 5562-1161
94 47.1 583879 5473-1122 5562-1173
95 47.6 583880 5473-1135 5562-1186
96 48.1 583881 5473-1148 5562-1199
97 48.6 583882 5473-1160 5562-1211
98 49.1 583883 5473-1173 5562-1224
99 49.6 583884 5473-1186 5562-1237
100 50.1 583885 5473-1199 5562-1250
101 50.6 583886 5473-1211 5562-1262
Common items.
3 3129 • SnaD Rinq 12 560465 Spring Guide
5 562635 Retainer 14 561219 Pult-ln Wire
6 561208 * Plunger Seal 15 563922 Piston
7 561209 • Back-Uo Rinq 16 559857 *• Back-Up Rinq
8 561210 * O-Rinq 17 559853 * Piston Seal
9 561969 * Wear Rinq 18 642649 • Fittinq.8-10
10 560470 Piston. Lowerinq Fuse 19 7010 Ball Bearing
11 560824 Sprinq 20 2722 * O-Rinq
rssnarls* For Technical Assistance and to Order Parts call: ftAOncn Dm/ O
U d D U a U C 1-800-CAS-CADE (227-2233)or503-66^6300, FAX:503-669-633B OOaUOU r i C V - £.
i
35D/40D


13 cascade 1-8W-CAS-CADE (227-2233) or 505-66S-6300. FAX: 503-669-6338 689050 Rev. 2
l
35D/40D
I. Part numbers on this page are used with the

following mast product I.D. numbers only:

RETRACTED RETRACTED CYLINDER
35D-MT-310 thru 678
40D-MT-042 thru 133
REF. NO. 1 REF. NO. 2

102 51.1 583887 5473-1224 5562-1275
103 51.6 583889 5473-1237 5562-1288
104 52.1 583890 5473-1249 5562-1300
105 52.6 583891 5473-1262 5562-1313
106 53.1 583892 5473-1275 5562-1326
107 53.6 583893 5473-1287 5562-1338
108 54.1 583894 5473-1300 5562-1351
109 54.6 583895 5473-1313 5562-1364
110 55.1 583896 5473-1326 5562-1377
111 55.6 583897 5473-1338 5562-1389
112 56.1 583898 5473-1351 5562-1402
113 56.6 583899 5473-1364 5562-1415
114 57.1 583900 5473-1376 5562-1427
115 57.6 583901 5473-1369 5562-1440
116 58.1 583902 5473-1402 5562-1453
117 58.6 583903 5473-1414 5562-1465
118 59.1 583888 5473-1427 5562-1478
Common items.
3 3129 B Snap Ring 12 560465 Sprinq Guide
4 561211 • Plunqer Wiper 13 769018 Roll Pin
5 562635 Retainer 14 561219 Pull-In Wire
7 561209 • Back-Up Rinq 16 559857 * Back-Up Ring
8 561210 * O-Rinq 17 559853 • Piston Seal
9 561969 * Wear Rina 18 642649 • Fitting. 8-10
10 560470 Piston, Lowerinq Fuse 19 7010 BaH Beannq
11 560824 Sprinq 20 2722 • O-Rinq
• included in Service Kit 563927. Not included in Cylinder Assembly. Reference: S-6119. 6120.

cascade' 1-800-CAS-CAPE (227-2233) or 503-669-6300, FAX: 503-669-6338 689050 Rev. 2 13
Outer Upright
i
35D/40D

fl
\\y
14 cascade1 - » M J%2 I ^ l ! S i A s s l s t a n c e a n d «• <>"*« P«rts call:

1-60(K!A&CADE (227-2233) or S03€6»6300, FAX: 503-66^6338 689050 Rev. 2
Outer Upright
35D/40D
•666686 Outer Upriqht - 56 i n . * •686718 Outer Upriqht - 88 i n *
•686687 Outer Upriqht - 57 i n . * •686719 Outer Upriaht - 89 i n . *
•686638 Outer Upriqht - 58 i n . * •686720 Outer Upright - 90 i n . *
•686690 Outer Upriqht-60 i n . * •686722 Outer Upright - 92 i n . *
•686691 Outer Upriaht- 61 i n * •686723 Outer Upriqht - 93 i n . *
•686692 Outer Upriqht - 62 i n . * •686724 Outer Upriqht - 94 i n *
•686693 Outer Upriqht - 63 i n . * •686725 Outer Upriqht - 95 in *
•666694 Outer Upright - 64 i n . * •686726 Outer Upriqht - 96 i n . *
•686695 Outer Upriqht - 65 i n . * •68672? Outer Upriqht - 97 i n . *
•686696 Outer Upriqht - 66 i n . * •686728 Outer Upriqht - 98 i n . *
•686697 Outer Upriqht - 67 i n * •686729 Outer Upriaht - 99 i n . *
•686698 Outer Upright - 68 i n . * •686730 Outer Upriqht -100 i n . *
•686699 Outer Upriqht-69 i n . * •686731 Outer Upriqht-101 i n . *
•686700 Outer Upriqht - 70 i n . * •200926 Outer Upriqht -102 i n . *
•686701 Outer Upriqht - 71 i n . * •200927 Outer Upriqhl -103 i n . *
•686702 Outer Upriqht - 72 i n . * •200928 Outer Upriqht-104 i n . *
•686703 Outer Uoriqht - 73 i n . * •200929 Outer Upriqht-105 i n . *
•686704 Outer Upriqht - 74 i n . * •200930 Outer Upright-106 i n . *
•686705 Outer Upright - 75 i n . * •200931 Outer Upriqht-107 i n . *
•686706 Outer Upriqht-76 i n * •200932 Outer Upright -108 i n . *
•686707 Outer Upriqht - 77 i n * •200933 Outer Upright -109 i n , *
•686708 Outer Upriqht - 78 i n . * •200934 Outer Upriaht -110 i n *
•686709 Outer Upriqht - 79 i n * •200935 Outer Upriqht -111 i n . *
•686710 Outer Upright - 80 i n * •200936 Outer Upright-112 i n . *
•686711 Outer Upright-81 i n . * •200937 Outer Upriaht -113 i n . *
•686712 Outer Upriqht-82 i n * •200938 Outer Upriqht - 114 i n . *
•686713 Outer Upriqht-83 i n . * •200939 OuteHJpriqht-115in.*
•686714 Outer Upriqht - 84 i n * •200940 Outer Upriqht-116 i n *
•686715 Outer Upriqht - 85 i n . * •200941 OuterUpriqht-117in.*
•686716 Outer Upright-86 i n * •200942 Outer Upriqht-118 i n . *
•686717 Outer Upriqht - 87 i n *
Common items.
2 2 664206 Roller 8 4 6508 Cotter Pin
3 • 631881 Shim. .03 in. (0.7 mm) 9 2 6518 Cotter Pin
4 3 200524 Shim, .06in.J1.5mm) 10 2 200007 Jam Nut
5 2 3129 Snap Rinq 11 2 202387 Thrust Pluq Service Kit
6 2 678964 Chain Pin-35D 12 1 200525 Shim. .09 in. (2.2 mm)
6 2 680460 Chain Pin-40D 13 2 200006 Nut
7 2 201432 Chain Anchor-35D 14 2 200784 Bumper
7 2 680240 Chain Anchor-40D 15 2 200785 Clamp
Reference: S-3472.3474.3792.3794.
p a c r a H o * For Technical Assistance and to Order Parts call: RRQn^n R o u O

U d S C a Q B l-800-CAS-CADE(227-2233Jor503-669-6300. FAX: 503-669-6338 D O y U O U h e V . £.
Outer Upright
4
35D

For Technical Assistance and to Order Parts calf:

15 cascade* 1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503-66*6338 689050 Rev. 2
Outer Upright
l
35D
p Part numbers on this page are used with the

Items that vary by mast height. Items that vary by mast height.
•202856 Outer UDriqht - 59 i n . * •202888 Outer Upright - 91 i n *
•202858 Outer Upriqht-61 i n . * •202690 Outer Upriqht - 93 i n . *
•202860 Outer Upright-63 i n . * •202692 Outer Upriqht - 95 i n . *
•202861 Outer Upriqht-64 i n . * •202893 Outer Upriqht - 96 i n . *
•202863 Outer Upright-66 i n . * •202895 Outer Upright - 98 i n . *
•202864 Outer Upnaht - 67 i n . * •202896 Outer Upright - 99 i n *
•202865 Outer Upright - 68 i n * •202897 Outer Upriqht -100 i n *
•202866 Outer Uoriqht - 69 i n . * •202898 Outer Upright-101 i n *
•202867 Outer Upright - 70 i n . * •200926 Outer Upright-102 i n . *
•202868 Outer Upriqht - 71 i n . * •200927 Outer Upright-103 i n *
•202870 Outer Uoriqht - 73 i n . * •200929 Outer Upright - 105 i n . *
•202871 Outer Upriqht - 74 i n . * •200930 Outer Upriqht -106 i n . *
•202872 Outer Upriqht - 75 i n . * •200931 Outer Upriqht-107 i n *
•202874 Outer Upriqht - 77 i n * •200933 Outer Upright -109 i n . *
•202877 Outer Upright - 80 i n . * •200936 Outer Upright - 112 i n . *
•202878 Outer Upriqht-81 i n . * •200937 Outer Upright -113 i n . *
•202879 Outer Upriqht - 82 i n . * •200938 Outer Upriqht-114 i n *
•202880 Outer Upriqht-83 i n . * •200939 Oute* Upright -115 i n *
•202881 Outer Upriqht - 84 i n . * •200940 Outer Upright -116 i n . *
•202882 Outer Upriqht-85 i n . * •200941 Outer Upright-117 i n *
•202883 Outer Upright - 86 i n . * •200942 Outer U p r i q h t - 1 1 8 i n *
Common items.
3 • 631881 Shim, .03 in. (0.7 mm) 10 2 200007 Jam Nut
4 3 200524 Shim. .06 in. (1.5 mm) 11 2 202387 Thrust Plug Service Kit
5 2 3129 Snap Rina 12 1 200525 Shim. .09 in. (2.2 mm)
6 2 680460 Chain Pin 13 2 200006 Nut
7 2 201433 Chain Anchor 14 2 202396 Bumper
8 4 6508 Cotter Pin 15 2 200785 Clamp
Reference: S-3795.

cascade* 1-8Q0-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 689050 Rev. 2 15
Outer Upright
i
35D/40D

Ux"

16 cascade* 1 -800-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 689050 Rev. 2
Outer Upright
35D/40D
Items that vary by mast height Items that vary by mast height.
•202853 Outer Upright-56 i n * •202885 Outer Upright-88 i n . *
•202854 Outer Upright - 57 i n * •202886 Outer Upright-89 i n . *
•202859 Outer Upright-62 i n * •202891 Outer Upriqht - 94 i n . *
•202860 Outer Upriqht-63 i n * •202892 Outer Upriqht - 9 5 i n . *
•202862 Outer Upriqht-65 i n . * •202894 Outer Upright - 97 i n . *
•202863 Outer Upright - 66 i n * •202895 Outer Upriqht - 98 i n . *
•202865 Outer Upright - 68 i n . * •202897 Outer Upright - 100 i n . *
•202867 Outer Upriqht - 70 i n . * •200926 Outer Upright -102 i n . *
•202870 Outer UDhqht - 73 i n . * •200929 Outer Upright -105 i n *
•202871 Outer Upright - 74 i n * •200930 Outer Upriqht-106 i n . *
•202872 Outer Upright - 75 i n . * •200931 Outer Upriqht -107 i n *
•202873 Outer Upright-76 i n . * •200932 Outer Upright - 108 i n . *
•202875 Outer Upright - 78 i n . * •200934 Outer Upriqht-110 i n . *
•202876 OuterUpriQht-79in.* •200935 Outer Upriqht - 111 i n . *
•202877 Outer Upright-80 i n . * •200936 Outer Upright-112 i n . *
•202878 Outer Upriqht - 81 i n * •200937 Outer Upriqht - 1 1 3 i n . *
•202880 Outer Upright - 83 i n . * •200939 OuterUpright-115in.*
•202881 Outer Upriqht - 84 i n * •200940 Outer Upriqht-116 i n . *
Common items.
3 • 631881 Shim, .03 in. (0.7 mm) 9 2 6518 Cotter Pin
4 3 200524 Shim. .06 in. (1.5 mm) 10 2 200007 Jam Nut
5 2 3129 Snap Ring 11 2 202387 Thrust Plug Service Kit
6 2 678964 Chain Pin-35D 12 1 200525 Shim, .09 in. (2,2 mm)-35D
6 2 680460 Chain Pin-40D 13 2 200006 Nut
7 2 678755 Chain Anchor-35D 14 2 202396 Bumper
Reference: S-3792.3795.4023.4024.

cascade 1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503-669-6338 689050 Rev. 2
35D/40D

17 c a s c a d e * 1-800-CAS-CADE (227-2233) or 503-669*300, FAX: 503*69-6338 689050 Rev. 2
35D/40D
686732 Intermed. Upright - 56 i n . * 1 686764 Intermed. Upright - 88 i n . *
686733 Intermed. UDriqht - 57 i n . * 1 686765 Intermed. Upriaht - 89 i n . *
686734 Intermed. Upriqht-58 i n * 1 686766 Intermed. Upright - 90 i n . *
686735 Intermed. Upriqht - 59 i n . * 1 686767 Intermed. Upriqht - 91 i n *
686736 Intermed. Upright - 60 i n . * 1 686768 Intermed. Upriaht- 92 i n . *
686737 Intermed. Upriqht - 61 i n . * 1 686769 Intermed. Upriqht - 93 i n . *
686738 Intermed. Upriqht - 62 i n . * 1 686770 intermed. Upright - 94 i n . *
686740 Intermed. Upriqht - 64 i n . * 1 686772 Intermed. Upright - 96 i n . *
686741 Intermed. Upright - 65 i n . * 1 686773 Intermed. Upright - 97 i n *
686742 Intermed. Upriqht - 66 i n . * 1 686774 Intermed. Upriqht- 98 i n . *
686743 Intermed. Upriqht - 67 i n . * 1 686775 Intermed. Upriqht - 99 i n *
686744 Intermed. Upriqht - 68 i n . * 1 686776 Intermed. Upright -100 i n . *
686745 Intermed. Upriqht - 69 i n . * 1 686777 Intermed. Upriqht-101 i n . *
686746 Intermed. Upriqht - 70 i n . * 1 200943 Intermed. Upright - 102 i n . *
686747 Intermed. Upriqht - 71 i n . * 1 200944 Intermed. Upriqht-103 i n *
686749 Intermed. Upriqht -73 i n . * 1 200946 Intermed. Upriqht -105 i n *
686750 Intermed. Upriqht - 74 i n . * 1 200947 Intermed. Upriqht -106 i n . *
686751 Intermed. Upriqht - 75 i n . * 1 200948 Intermed. Upriqht -107 i n . *
686752 Intermed. Upright - 76 i n . * 1 200949 Intermed. Upright- 108 i n . *
686753 Intermed. Upriqht - 77 i n . * 1 200950 Intermed. Upriqht-109 a *
686754 Intermed. Upriqht - 78 i n * 1 200951 Intermed. Upriqht -110 i n . *
686755 Intermed. Upriqht - 79 i n . * 1 200952 Intermed. Upright-111 i n . *
686758 Intermed. Upright - 82 i n . * 1 200955 Intermed. Upright-114 i n . *
686759 Intermed. Upriqht - 83 i n * 1 200956 Intermed. Upright-115 i n . *
686760 Intermed. Upriqht - 84 i n . * 1 • 200957 Intermed. Upright-116 i n . *
686761 Intermed. Upright - 85 i n . * 1 200958 Intermed. Upriqht-117 i n . *
686763 Intermed. Upriqht - 87 i n . *
Common items.
2 2 683820 Capscrew. M10xl.5x16-8.8
4 1 684432 Pin
6 • 631881 Shim. .03 in. (0.7 mm)
7 4 664206 Roller
8 1 684430 Pin
9 2 202387 Thrust Pluq Service Kit
Reference: S-3472, 3474. 3792.3795. 4023. 4024.

Inner Upright
35D/40D
18 C R S n a r l P * For Technical Assistance and to Order Parts ca«: #»«J*«P-- — 1

10 uaaucauc I-SOTJ-CAJ^CADE (227-2233) or 503*69*300, F A X 503*69*333 689050 Rev. 2
Inner Upright
35D/40D
686778 Inner Upright - 56 i n . * 686810 Inner Upright - 88 i n . *
686779 Inner Upright - 57 i n . * 686811 Inner UpriQht - 89 i n . *
686780 Inner Upriqht - 58 i n . * 686812 Inner Upright - 90 i n . *
686781 Inner Upright-59 i n . * 686813 Inner Upright-91 i n . *
686782 Inner Upright - 60 i n . * 686814 Inner Upriqht - 92 i n *
686783 Inner Upright-61 i n * 686815 Inner Upriqht - 93 i n *
686784 Inner Upriqht - 62 i n . * 686816 Inner Upriqht - 94 i n . *
686786 Inner Upriqht-64 i n . * 686818 Inner Upriqht - 96 i n *
666788 Inner Upriqht - 66 i n . * 686820 Inner Upriaht - 9 8 i n . *
686789 Inner Upriqht-67 i n . * 686821 Inner Upriqht-99 i n . *
686791 Inner Upright - 69 i n . * 686823 Inner Up_right-101 i n . *
686792 Inner Upriqht-70 i n . * 200960 Inner Upriaht -102 i n . *
686793 Inner Upriqht-71 i n . * 200961 Inner Upriqht -103 i n . *
686794 Inner Upriqht - 72 i n . * 200962 Inner UpriQht - 104 i n . *
686796 inner Upriqht - 74 i n . * 200964 Inner Upriaht-106 i n . *
686798 Inner Upriqht - 76 i n . * 200966 Inner Upriqht-108 i n . *
686800 Inner Upright - 78 i n . * 200968 Inner Upriqht-110 i n . *
686802 Inner Upright - 80 i n . * 200970 Inner Upriqht - 112 i n . *
686803 Inner Upright-81 i n . * 200971 Inner Upriqht - 113 i n . *
686805 Inner Upriqht - 83 i n . * 200973 Inner Upright - 115 i n *
686806 Inner Upriqht-84 i n . * 200974 Inne^ Upright - 116 i n . *
686807 Inner UpriQht - 85 i n . * 200975 Inner Upriqht - 117 i n . *
686808 Inner Upright - 86 i n . * 200976 Inner Upriqht- 118 i n *
Common items.
2 1 684427 Band 10 8 6508 Cotter Pin
5 1 684428 Crosshead 12 2 6518 Cotter Pin
6 2 3140 Snap Rinq 13 2 5875 Nut
7 2 683822 Lockwasher. Ml2 14 4 200007 Jam Nut
8 2 683821 Capscrew. M12x1.75x20-8.8 15 • 631881 Shim. .03 in. (0.7 mm)
9 4 680460 Chain PirMOD 17 4 200006 Nut
Reference: S-3472.

Inner Upright
35D/40D
/ I T I* 0 *" 1 * 0 * 1 Assistance and to Order Parts call:

cascade* 1-80CICAS-CADE (227-2233) or 503669-6300. FAX: 503-669-6338 689050 Rev. 2
Inner Upright
35D/40D
686778 Inner Upright • 56 i n . * 686810 Inner U p r i q h t - 8 8 i n . *
686779 Inner Upright - 57 i n . * 686811 Inner U p r i q h t - 8 9 i n . *
686780 Inner Upriqht - 58 i n . * 686812 Inner U p r i q h t - 9 0 i n *
686782 Inner U p r i q h t - 6 0 i n . * 686814 Inner U p r i q h t - 9 2 i n . *
686783 Inner U p r i q h t - 6 1 i n . * 686815 Inner U p r i q h t - 9 3 i n *
686784 Inner Upright - 62 i n . * 686816 Inner Upright - 94 i n *
686785 Inner Upright - 63 i n . * 686817 Inner U p r i q h t - 9 5 i n . *
686786 Inner Upright - 64 i n . * 686818 Inner Upriqht - 96 i n . *
686788 Inner U p r i q h t - 6 6 i n . * 686820 Inner U p r i q h t - 9 8 i a *
686789 Inner Upriqht - 67 i n . * 686821 Inner U p r i q h t - 9 9 i n *
686790 Inner U p r i q h t - 6 8 i n . * 686822 Inner U p r i q h t - 1 0 0 i n . *
686791 Inner Upriqht - 69 i n . * 686823 Inner U p r i q h t - 1 0 1 i n *
686792 Inner Upriqht - 70 i n . * 200960 Inner U p r i q h t - 1 0 2 i n . *
686794 Inner Upriqht - 72 i n . * 200962 Inner Upriqht- 104 i n . *
686797 Inner Upriqht - 75 i n . * 200965 Inner Upright - 1 0 7 i n . *
686801 Inner Upriqht - 79 i n . * 200969 Inner Upriqht - 1 1 1 i n . *
686803 Inner U p r i g h t - 8 1 i n . * 200971 Inner Upright- 113 i n . *
686804 Inner Upriqht - 82 i n . * 200972 Inner U p r i g h t - 1 1 4 i n . *
686805 Inner Upriqht - 83 i n . * 200973 InnecJJpriqht-115 i n . *
686806 Inner Upriqht - 84 i n . * 200974 Inner Upriqht - 1 1 6 i n . *
686807 Inner Upriqht - 85 i n . * 200975 Inner Upriqht - 1 1 7 i n *
686808 Inner U p r i g h t - 8 6 i n . * 200976 inner Upriqht - 1 1 8 i n . *
686809 Inner U p r i q h t - 8 7 i n . *
Common items.
2 1 684427 Band 10 8 6508 Cotter Pin
3 2 661550 Chain Sheave 11 4 678755 Chain Anchpr-35D
5 1 200423 Crosshead 12 2 6518 Cotter Pin
6 2 3140 Snap Rinq 13 2 5875 Nut
7 2 683822 Lockwasher, M12 14 4 200007 Jam Nut
e 2 683821 Capscrew. M12x1.75x20-8.8 15 • 631881 Shim. .03 in. (0.7 m m )
9 4 680460 Chain Pin-40D 17 4 200006 Nut
* Retraqted channel length.
Reference: S-3472.3474.3792.

Inner Upright
i
35D/40D
20 c a s c a d e ' For Technical Assistance and to Order Parts call:

1-800-CAS-CADE (227-2233) or 503-669^300. FAX: 503-669^338 689050 Rev. 2
Inner Upright
35D/40D
Items that vary by mast height. Items that vary by mast height
686778 Inner Upright - 56 i n . * 1 686810 Inner Upriqht - 88 i n . *
686779 Inner Upriqht - 57 i n . * 1 686811 Inner Upriqht - 89 i n . *
686781 Inner Upright - 59 i n . * 1 686813 Inner U p r i q h t - 9 1 i n . *
686782 Inner Upright - 60 i n . * 1 686814 Inner Upright - 92 i n . *
686783 Inner U p r i g h t - 61 i n * 1 686815 Inner U p r i g h t - 9 3 i n . *
686786 Inner Upright - 64 i n . * 1 686818 Inner U p r i q h t - 9 6 i n . *
686787 Inner Upright - 65 i n . * 1 686819 Inner Uoriqhi - 97 i n *
686788 Inner U p r i q h t - 6 6 i n * 1 686820 Inner Upriqht - 98 i n . *
686789 Inner Upriqht - 67 i n . * 1 686821 inner Upriqht - 99 i n . *
686790 Inner Upright - 68 i n . * 1 686822 Inner U p r i q h t - 1 0 0 i n . *
686792 Inner Upright - 70 i n . * 1 200960 Inner U p r i q h t - 1 0 2 i n *
686793 Inner U p r i q h t - 7 1 i n . * 1 200961 Inner Upriqht - 1 0 3 i n . *
686794 Inner Upright - 72 i n . * 1 200962 Inner Upright - 1 0 4 i n . *
686795 Inner Upriqht - 73 i n . * 1 200963 Inner Upright - 1 0 5 i n . *
686796 Inner Upright - 74 i n . * 1 200964 Inner U p r i g h t - 1 0 6 i n *
686797 Inner Upright - 75 i n . * 1 200965 Inner Upriqht - 1 0 7 i n . *
686798 Inner U p r i g h t - 7 6 i n . * 1 200966 Inner Upright - 1 0 8 i n . *
686799 Inner Upright - 77 i n . * 1 200967 Inner U p r i q h t - 1 0 9 i n . *
686800 Inner Upriqht - 78 i n . * 1 200968 Inner Upriqht - 1 1 0 i n *
686801 Inner Upriqht - 79 i n . * 1 200969 Inner Upriqht - 1 1 1 i n . *
686802 Inner Upriqht - 80 i n . * 1 200970 Inner U p r i q h t - 1 1 2 i n . *
686804 Inner Upright - 82 i n . * 1 200972 Inner Upriqht - 1 1 4 i n . *
686805 Inner Upriqht - 83 i n * 1 200973 Inner U p r i q h t - 1 1 5 i n . *
686807 Inner Upriqht - 85 i n . * 1 200975 Inner U p r i q h t - 1 1 7 i n *
686808 Inner Upright - 86 i n . * 1 200976 Inner U p r i q h t - 1 1 8 i n *
Common items.
2 1 684427 Band 9 2 664206 Roller
4 1 3133 Snap Rinq 11 4 676755 • Chain Anchor
5 1 205208 Crosshead 11 4 680240 • Chain Anchor
7 4 200006 Nut 13 2 5875 Nut
8 4 678964 • Chain Pin 14 4 200007 Jam Nut
6 4 680460 • Chain Pin 15 • 631881 Shim. .03 in. (0.7 mm)
• Use for Product I.D. Numbers 35D-MT-310 thru 319 only.

• Use for Product I.D. Numbers 35D-MT-320 thru 549 and 40D-MT 042 thru 105 only-
Reference: S-3792.3795.

Inner Upright
35D/40D
cascade* - ™ J?? I^t?!!SL A s s i s t a n c e " * to O r d t r Part* ea":

1-800-CAS-CADE (227-22331 or 503-669-6300. FAX: 503-669*338 689050 Rev. 2
Inner Upright
I
35D/40D
^ Part numbers on this page are used with the 35D-MT-550 thru 678
following mast product I.D. numbers only: 40D-MT-106thru133
Items that vary by mast height Items that vary by mast height.
686778 Inner UDriqht - 56 i n . * 1 686810 Inner Upriqht - 88 i n . *
686779 Inner Upriqht - 57 i n . * 1 686811 Inner Upriqht-89 i n . *
686780 Inner Upriqht - 58 i n . * 1 686812 Inner Upriqht - 90 i n *
686781 Inner Upright - 59 i n . * 1 686813 Inner Upriqht - 91 i n . *
686785 Inner Upriqht - 63 i n . * 1 686817 Inner Upright - 95 i n . *
686766 Inner Upriqht-64 i n . * 1 686818 Inner Upriqht-96 i n . *
686787 Inner Upriqht - 65 i n . * 1 686819 Inner UDricjht - 97 i n . *
686788 Inner Upright - 66 i n . * 1 686820 Inner Upriqht-98 i n . *
686790 Inner Upriqht - 68 i n . * 1 686822 Inner Upriqht-100 i n *
686791 Inner Upriqht - 69 i n * 1 686823 Inner Upriqht-101 i n . *
686792 Inner Upriqht - 70 i n * 1 200960 Inner Upright-102 i n . *
686794 Inner Upriqht-72 i n . * 1 200962 Inner Upright -104 i n . *
686795 Inner Upriqht - 73 i n . * 1 200963 Inner Upriqht -105 i n . *
686797 Inner Upriqht - 75 i n . * 1 200965 Inner Upright-107 i n . *
686798 Inner Upriqht - 76 i n . * 1 200966 Inner Upright -108 i n . *
686801 Inner Upriqht - 79 i n * 1 200969 Inner Upriqht -111 i n . *
686805 Inner Upriqht - 83 i n . * 1 200973 InnerUpriqht- 115 i n . *
686807 inner Upright - 85 i n . * 1 200975 Inner Upright -117 i n . *
686808 Inner Upright - 86 i n . * 1 200976 InnerUpriqht-118 i n . *
Common items.
2 1 200869 Band 11 4 678755 Chain Anchor-35D
4 1 3133 Snap Rina 12 2 6518 Cotter Pin
5 1 207476 Crosshead 13 2 208680 Guard
6 2 3140 Snap Rinq 14 4 200007 Jam Nut
7 4 200006 Nut 15 • 631881 Shim. .03 in. (0.7 mm)
8 2 664206 Roller 16 2 786881 Locknut
9 4 678964 Chain Pin-35D 17 2 768535 Capscrew. M8x1.25x90-8.8
9 4 680460 Chain P\n-40D 18 4 206321 Capscrew. M6x1.0x16-8.8
10 8 6508 Cotter Pin 19 4 206323 Lockwasher, M6
Reference: S-4023.4024.

cascade* 1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503-669-6338 689050 Rev. 2 21
Carriage
4
35D/40D

For masts mounted with 3 i n . underclearance
1 1 684405 Carriage, Class I! - 31 in. (787 mm) wide
1 1 684407 Carriage. Class II -41 in. (1041 mm) wide
For masts mounted with 5 i n . underclearance
1 1 684411 Carriage, Class II * 31 in. (787 mm) wide
1 1 684413 Carriage, Class 11*41 in. (1041 mm) wide
2 4 684125 Capscrew. M12x1,75x45-12.9

4 4 683819 Roller
5 2 6518 Cotter Pin
6 2 678964 Chain Pin-35D
6 2 680460 Chain Pin-40D
7 4 6508 Cotter Pin
9 • 631881 Shim, .03 in. (0,7 mm)
10 4 664206 Roller
11 2 200007 Jam Nut
12 2 200006 Nut
Reference: S-3638.

cascade* 1-800-CAS-CAPE (227-2233) or 503-66»6300. FAX: S03-66S-6338 689050 Rev. 2
Carriage
35D/40D

1 1 208706 Carriage, Class tl - 31 in. (787 mm) wide
1 1 208710 Carriage, Class li - 37 in. (940 mm) wide
2 4 684125 Capscrew. M12x1.75x45-12.9

4 4 683819 Roller
S 2 6518 Cotter Pin
6 2 678964 Chain Pin-35D
6 2 680460 Chain Pin-40D
7 4 6508 Cotter Pin
8 2 680240 Chain Anchor-400
S • 631881 Shim. .03 in. (0,7 mm)
10 4 664206 Roller
11 2 200007 Jam Nut
12 2 200006 Nut
Reference: S-4034.

cascade' 1-a00-CAS-CADE (227-2233) or 503-669-6300, FAX: 503-669-6338 689050 Rev. 2
Carriage - Heavy Duty
35D/40D
Part numbers on this page are used with the 35D-MT-001 thai 549

1 1 200029 Carriage. Class 11 - 37 in. (940 mm) wide
2 4 684125 Capscrew. M12x1,75x45-12.9

4 4 683319 Roller
5 2 6518 Cotter Pin
6 2 678964 Chain Pin-35D
6 2 680460 Chain PirMOD
7 4 6508 Cotter Pin
8 2 680240 Chain Anchor-40O
9 • 631881 Shim, .03 in. (0,7 mm)
10 4 664206 Roller
12 4 680218 Capscrew. M3x0.5x12-8-8
13 2 200007 Jam Nut
14 2 200006 Nut
15 2 661549 Roller
Reference: S-3640.

24 c a s c a d e * 1 -800-CASjO\pEi227-2233) or503-66M300, FAX: 50M6^6338 689050 Rev. 2
Carriage - Heavy Duty
l
35D/40D
I Part numbers on this page are used with the

following mast product I.D. numbers only:
35D-MT-550 thru 678
40D-MT-106thru 133

l 1 208713 Carriage, Class il - 41 in. (1041 mm) wide
1 1 208715 Carriage. Class I! - 37 in. (940 mm) wide
2 4 684125 Capscrew, M 12x1.75x45-12.9

4 4 683819 Roller
5 2 6518 Cotter Pin
6 2 678964 Chain Pin-35D
6 2 680460 Chain Pin-ÔD-
7 4 6508 Cotter Pin
9 • 631881 Shim, .03 in. (0.7 mm)
10 4 664206 Roller
12 4 680218 Capscrew, M3x0.5x12-8.8
13 2 200007 Jam Nut
14 2 200006 Nut
15 2 661549 Roller
Reference: S-4035.

cascade* 1-800-CAS-CADE (227-2233) Of 503-669-6300, FAX: 503-659-6338 689050 Rev. 2 25
Hoist Chains
Part numbers on this page are used with the
following mast product l.D. numbers only:
35D-MT-001thru319
35D-MT-550 thru 678
i
MA0170.il
OVERALL FREE LIFT CHAIN-BEF NO. 1 MAIN LIFT CHAIN-REF NO. 2

RETRACTED
QTY PART NO. in. (mm) PART NO. in. (mm)
LENGTH in.
56 2 686916 35.63 (905) 686926 49.37 (1254)
57 2 686916 35.63 (905) 686926 49.37(1254)
58 2 686917 36.83 (937) 686927 50.6211286)
59 2 686918 38.11 (968) 686928 51.88(1318)
60 2 686919 39.37 (1000) 686929 53.11(1349)
61 2 686920 40.62(1032) 686930 54.37(1381)
62 2 686920 40.62 (1032) 686930 54.37(1381)
63 2 686921 41.88 (1064) 687022 55.62(1413)
64 2 686922 43.11 (1095) 678751 56.88 (1445)
65 2 686923 44.37(1127) 686931 58.11(1476)
66 2 678750 45.62(1159) 686932 59.37 (1508)
67 2 678750 45.62(1159) 686932 59.37(1508)
68 2 686924 46.88(1191) 688357 60.62(1540)
69 2 686925 48.11(1222) 687009 61.88(1572)
70 2 686926 49.37 (1254) 678752 63.11 (1603)
71 2 686927 50.62(1286) 687010 64.37 (1635)
72 2 686927 50.62 (1286) 687010 64.37 (1635) •
73 2 686928 51.88(1318) 676761 65.62(1667)
74 2 686929 53.11(1349) 687011 66.88(1699)
75 2 686930 54.37(1381) 687012 68.11 (1730)
76 2 687022 55.62 (1413) 647685 69.37(1762)
77 2 687022 55.62(1413) 647685 69.37(1762)
78 2 678751 56.88(1445) 678845 70.62(1794)
79 2 686931 58.11(1476) 678762 71.88(1826)
80 2 686932 59.37 (1508) 687013 73.11 (1857)
81 2 688357 60.63 (1540) 687014 74.37(1889)
82 2 688357 60.63 (1540) 687014 -74.37(1889)
83 2 687009 61.88(1572) 647686 75.62(1921)
84 2 678752 63.11(1603) 678763 76.88 (1953)
85 2 687010 64.37 (1635) 687015 78.11(1984)
86 2 678761 65.62 (1667) 687016 79.37 (2016)
87 2 678761 65.62(1667) 687016 79.37 (2016)
Reference: S^472.3792.4023.
For Technical Assistance and to Order Parts can:

26 c a s c a d e * 1 -SOfrCAS-CADE (227-2233) or 503-669O00. FAX 503-669-6338 689050 Rev. 2
Hoist Chains
k
MAO170-JI
OVERALL FREE LIFT CHAIN-REF NO. 1 MAIN LIFT CHAIN-REF NO. 2

RETRACTED
LENGTH in.
88 2 687011 66.88(1699) 687017 80.62 (2048)
89 2 687012 68.11(1730) 647687 81 ^ f f (2080)
90 2 647685 69.37 (1762) 678764 83.11(2111)
91 2 678845 70.62(1794) 687018 84.37 (2143)
92 2 678845 70.62(1794) 6Q7018 84.37 (2143)
93 2 686929 53.11(1349) 687019 85.62(2175)
94 2 686930 54,37(1381) 647688 86.88 (2207)
95 2 687022 55.62(1413) 678846 88.11(2238)
96 2 678751 56.88(1445) 678765 89.37 (2270)
97 2 686931 58.11 (1476) 678765 89.37 (2270)
98 2 686931 58.11(1476) 687020 90.62 (2302)
99 2 686932 59.37 (1508) 687021 91.88(2334)
100 2 688357 60.63 (1540) 647689 93.11(2365)
101 2 687009 61.88(1572) 678766 94.37 (2397)
102 2 687009 61.88(1572) 678766 94.37(2397)
103 2 678752 63.11(1603) 200977 95.62 (2429)
104 2 687010 64.37 (1635) 200978 96.88(2461)
105 2 687010 64.37 (1635) 200979 98.11(2492)
106 2 678761 65.62 (1667) 647690 99.37 (2524)
107 2 687011 66.88(1699) 647690 99.37 (2524)
108 2 687012 68.11(1730) 678767 100.62 (2556)
109 2 647685 69.37 (1762) 200980 101.88(2588)
110 2 647685 69.37(1762) 200981 103.11 (2619)
111 2 678845 70.62(1794) 200982 104.37 (2651)
112 2 678762 71.8B(1826) 200982 104.37(2651)
113 2 677013 73.11(1857) 647691 105.62 (2683)
114 2 687014 74.37 (1889) 678768 106.88 (2715)
115 2 647686 75.62(1921) 678769 108.11(2746)
116 2 647686 75.62(1921) 200983 109.37 (2778)
117 2 678763 76.88 (1953) 200983 109.37 (2778)
118 2 687015 78.14 (1985) 200984 110.62(2810)
Reference: S-3472,3792.4023.

cascade* 1-800-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 689050 Rev. 2 27
Hoist Chains
following mast product I.O. numbers only: 40D-MT-001 thru 133
MA0170.iD

RETRACTED
LENGTH in. QTY PART NO. in. (mm) PART NO. in. (mm)
56 2 686872 35.63 (905) 686882 49.37(1254)
57 2 686873 36.88 (937) 686882 49.37 (1254)
58 2 686873 36.88 (937) 686883 50.62(1286)
59 2 6S6874 38.11(968) 686884 51.88(1318)
60 2 686875 39.37(1000) 686885 53.11(1349)
61 2 ,_ 686876 40.62 (1032) 686886 54.37(1381)
62 2 686876 40.62(1032) 686886 54.37(1381)
63 2 686877 41.88(1064) 687027 55.62 (1413)
64 2 686878 43.11(1095) 681479 56.88(1445)
65 2 686879 44.37(1127) 686887 58.11(1476)
66 2 680455 45.62(1159) 686888 59.37(1508)
67 2 680455 45.62(1159) 686888 59.37 (1508)
68 2 •686880 46.68(1191) 686839 60.62 (1540)
69 2 686381 48.11(1222) 686890 61.88(1572)
70 2 686882 49.37 (1254) 681480 63.11(1603)
71 2 686863 50.62(1286) 686891 64.37 (1635)
72 2 686883 50.62 (1286) 686891 64.37 (1635)
73 2 686884 51.88(1318) 686892 65.62 (1667)
74 2 686885 63.11 (1349) 666893 66.88(1699)
75 2 686886 54.37(1381)- 686894 68.11(1730)
76 2 687027 55.62(1413) 680456 69.37(1762)
77 2 687027 55.62(1413) 680456 69.37(1762)
78 2 681479 56.88 (1445) 686895 70.62 (1794)
79 2 686387 58.11(1476) 686896 71.88(1826)
80 2 686888 59.37 (1508) 686897 73.11(1857)
81 2 686889 60.62(1540) 686898 74.37 (1889)_
82 2 686889 60.62(1540) 686898 74.37 (1889)
83 2 686890 61.88(1572) 686899 75.62 (1921)
84 2 681480 63.11 (1603) 686900 76.88(1953)
85 2 686891 64.37 (1635) 686901 78.11(1984)
86 2 686892 65.32 (1667) 686902 79.37 (2016)
87 2 686892 65.32(1667) 686902 79.37(2016)
Reference: S-3474.3795.4024.
For Technical Assistance and to Order Parts call-

cascade* 1-800-CASÊj3?7-2233) or 503*69*300. FAX: 503-669-6338 689050 Rev. 2
Hoist Chains
k
MA017O.JI

RETRACTED
LENGTH in.
88 2 686693 66.88 (1699) 686903 80.62-(2048)
89 2 686894 68.11 (1730) 686904 81.88(2080)
90 2 680456 69.37(1762) 686905 83.11(2111)
91 2 686895 70.62(1794) 686906 84.37 (2143)
92 2 686895 70.62 (1794) 686906 84.37 (2143)
93 2 686886 54.37(1381) 686907 85.62(2175)
94 2 687027 55.62(1413) 686908 86.88 (2207)
95 2 687027 55.62 (1413) 686909 88.11 (2238)
96 2 681479 56.88 (1445) 686910 89.37 (2270)
97 2 686887 58.11 (1476) 686910 89.37 (2270)
98 2 686888 59.37 (1508) 686911 90.62 (2302)
99 2 686889 60.63(1540) 686912 91.88(2334)
100 2 686889 60.63(1540) 686913 93.11(2365)
101 2 686890 61.88(1572) 686914 94.37 (2397)
102 2 681480 63.11(1603) 686914 94.37 (2397)
103 2 686891 64.37 (1635) 200876 95.62 (2429)
104 2 686892 65.62(1667) 200985 96.88(2461)
105 2 686892 65.62(1667) 201013 98.11(2492)
106 2 688893 66.88 (1699) 201014 100.07(2542)
107 2 686894 68.11(1730) 201014 100.07(2542)
108 2 680456 69.37(1762) 201015 100.62(2556)
109 2 686895 70.62(1794) 201016 101.88(2588)
• 110 2 686895 70.62(1794) 201017 103.11(2619)
111 2 686896 71.88(1826) 201018 104.37(2651)
112 2 686897 73.11(1857) 201018 104.37(2651)
113 2 686898 74.37(1889) 201019 105.62(2683)
114 2 686899 75.62(1921) 201020 106.88(2715)
115 2 686899 75.62(1921) 201021 108.11(2746)
116 2 686900 76.88 (1953) 201022 109.37 (2778)
117 2 686901 78.14(1985) 201022 109.37 (2778)
118 2 686902 79.37(2016) 201023 110.62(2810)
Reference: S-3474,3795.4024.

cascade' 1-800-CAS-CADE (227-22331 Of 503*69-6300. FAX: 503-669-6338 689050 Rev. 2
Hydraulic Group
35D/40D


30 c a s c a d e * 1 -SOO-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 689050 Rev. 2
Hydraulic Group
35D/40D
Items that vary by mast height. Items that vary by mast height.
I
1 200174 Hose-56 i n . * 683568 Hose - 88 i n . *
1 200175 Hose - 57 i n . * 633569 Hose - 89 i n . *
1 200176 Hose - 58 i n . * 683570 Hose - 90 i n . *
1 200163 Hose - 59 i n . * 683571 Hose - 91 i n . *
1 200164 Hose - 60 i n . * 683572 Hose - 92 i n . *
1 200165 Hose - 61 i n . * 683573 Hose - 93 i n . *
1 683543 Hose - 62 i n . * 200114 Hose - 94 i n . *
1 683544 Hose - 63 i n . * 200115 Hose - 95 i n . *
1 683545 Hose - 64 i n . * 200142 Hose - 96 i n . *
1 683546 Hose - 65 i n . * 200143 Hose - 97 i n . *
1 683547 Hose - 66 i n . * 200144 Hose - 98 i n . *
1 683548 Hose - 67 i n . * 200145 Hose - 99 i n . *
1 683549 Hose • 68 i n . * 200146 Hose- 100 i n . *
1 200137 Hose - 69 i n . * 200147 Hose - 101 i n . *
1 200138 Hose - 70 i n . * 683581 Hose -102 i n *
1 200166 Hose-71 i n . * 687023 Hose-103 i n . *
1 200167 Hose - 72 i n . * 687024 Hose-104 i n . *
1 200168 Hose - 73 i n . * 687025 Hose- 105 i n *
1 200169 Hose - 74 i n . * 687026 Hose- 106 i n . *
1 200170 Hose - 75 i n . * 200117 Hose- 107 i n . *
1 200177 Hose - 76 i n . * 200118 Hose-108 i n . *
1 200178 Hose - 77 i n . * 200119 Hose-109 i n . *
1 200179 Hose - 78 i n * 200120 Hose- 110 i n , *
1 200180 Hose - 79 i n . * 200121 Hose- 111 i n . *
1 200181 Hose - 80 i n . * 200122 Hose-112 i n . *
1 200182 Hose - 81 i n * 200123 Hose- 113 i n . *
1 200134 Hose - 82 i n . * 200124 Hose-114 i n . *
1 200135 Hose - 83 i n . * 200125 Hose-115 i n . *
1 200136 Hose - 84 i n . * 200161 Hose-116 i n . *
1 683565 Hose - 85 i n * 200126 Hose- 117 i n . *
1 683566 Hose - 86 i n . * 200128 Hose-118 i n . *
1 683567 Hose-87 i n . *
Common items.
2 2 684649 Capscrew. M10x1,5x25-8.8 8 1 683794 Cap
3 4 683826 Lockwasher. M10 9 1 683822 Lockwasher. M12
4 1 • Lowering Control Valve 10 1 683821 Capscrew, M12x1.75x20-8.8
5 2 611288 Fittinq. 6-8 11 2 683823 Capscrew, M10x1,5x50-8.8
6 3 683831 Bracket 12 2 605948 Fittinq. 8-8
• See page 31 for specific part numbers.
Reference: S-3472.3474.3792. 3795.4023.4024.

cascade* 1 -800-CAS-CADE {227-2233) Of 503-669-6300. FAX: 503-669-6338 689050 Rev. 2 30
4
MA0163.BI

200630 Lowering. Control Valve-8 GPM
684810 Lowering Control Vatve-12 GPM
2 1 • 200629 Valve Cartridqe-6 GPM
Reference: Valve specified in Mounting Control Document.
MA0163.ilf
REP QTY PART NO. DESCRIPTION

684319 Lowerina Control Valve-12 GPM
Reference: Varve specified in Mounting Control Document
For Technical Assistance and to Order Parts caU:

cascade* 1-800-CAS-CADE (227-2233) or 503-669^300. FAX: 503-669-6338 689050 Rev. 2
Load Backrest
p i
MA0l64.iH
35D/40D
209407 • Backrest-31x36 in. (787x914 mm)
209233 • Backrest~31x48 in. (787x1219 mm)
209408 • Backrest-31x60 in. (787x1524 mm)
684772 • Backrest-37x36 in. (940x914 mm)
684773 • Backrest-37x48 in. (940x1219 mm)
684774 • Backrest-37x60 in. (940x1524 mm)
684775 • BackresM1x36 in._Q041x914 mm)
684776 • BackresM1x48 in. 0041x1219 mm)
684777 • Backrest-41x60in. (1041x1524 mm)
2 4 200173 Caoscrew. M16x2.0x35-8.8
• Includes items 2 and 3. Width x height.
Reference: S-3370.

cascade' 1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: S03-669-6338 689050 Rev. 2 32
35D/40D
WARNING: The interna!

For Technical Assistance and to Order Parts call;

33 c a s c a d e ' 1-80OCAS-CADE (227-2233) or 503-669-6300, FAX: 503-669-6338 689050 Rev. 2
35D/40D

3 in. Underclearance 5 in. Underclearance
Retracted Internal Ref. No. 1 Internal Ref. N o . 1
Channel Reeving Hose Reeving Hose
Length (in.) Group No. Part No. Group No. Part N o .
56 688504 3550-2920 688505 3550-2980
57 688418 3550-3005 688506 3550-3055
58 688419 3550-3080 688507 3550-3130
59 688420 3550-3155 688508 3550-3205
60 688421 3550-3230 688509 3550-3280
61 688422 3550-3305 688510 3550-3355
62 688423 3550-3380 688511 3550-3430
63 688424 3550-3455 688512 3550-3505
64 688425 3550-3530 688513 3550-3580
65 688426 3550-3605 688514 3550-3655
66 688427 3550-3680 688515 3550-3730
67 688428 3550-3750 688516 3550-3800
68 688429 3550-3830 688517 3550-3875
69 688430 3550-3905 688518 3550-3950
70 688431 3550-3980 688519 3550-4025
71 688432 3550-4050 688520 3550-4100
72 688433 3550-4125 688521 3550-4175
73 688434 3550-4200 688522 35504250
74 688435 3550-4275 688523 3550-4325
75 688436 3550-4350 688524 3550-4400
76 688437 3550-4425 688525 3550-4475
77 688438 3550-4500 688526 3550-4550
78 688439 355CM575 688527 3550-4625
79 688440 3550-4650 688528 3550-4700
80 688441 3550-4725 688529 3550-4775
81 688442 3550-4800 688530 3550-4850
82 688443 3550-4875 688531 3550-4925
83 688444 3550-4950 688532 3550-5000
84 688445 3550-5025 688533 3550-5075
85 688446 3550-5100 688534 3550-5150
86 688447 3550-5175 688535 3550-5225
87 688448 3550-5250 688536 3550-5300
Common items.
2 2 677267 Hose Sheave 10 2 2680 Fitting. 6-6
3 2 684657 Shaft 11 2 2453 Fittinq. 6-6
4 2 683822 Lockwasher, M12 12 683919 Bracket
5 2 202407 Capscrew. M12x1.75x60-8.8 13 763023 Nut. M10X1.5
6 3 2375 Fittinq, 6-6 14 683794 Spacer
7 1 684658 Bracket 15 206035 Hose Guard
8 2 683826 Lockwasher, M10 16 6205 Washer
9 2 684649 Capscrew. MiOxl,5x25-8.8
Reference: S-3549.

cascade* 1-800-CAS-CADE (227-2233) or 503369-6300, FAX 503-669-6338 689050 Rev. 2
35D/40D


34 c a s c a d e ' 1-800<»S!CADE(227-2233) or 503-669-6300, FAX: 503-669-6338 689050 Rev. 2
35D/40D
the following mast serial numbers only: 40D-MT-OO1 thru 107

Retracted Internal Ref. No. 1 Internal Ref. No. 1
Length (in.) Group No. Part No. Group No. Part No.
88 688486 3550-5316 688487 3550-5366
89 688537 3550-5385 688489 3550-5440
90 688538 3550-5460 688490 3550-5515
91 688539 3550-5535 688491 3550-5590
92 688540 3550-5610 688492 3550-5665
93 688541 3550-5685 688493 3550-5739
94 688542 3550-5760 688494 3550-5814
95 688543 3550-5835 688495 3550-5889
96 688544 3550-5910 688496 3550-5964
97 688545 3550-5985 688497 3550-6039
98 688546 3550-6055 688498 3550-6113
99 688547 3550-6135 688499 3550-6188
100 688548 3550-6210 688500 3550-6263
101 688549 3550-6285 688501 3550-6338
102 688550 3550-6355 688502 3550-6412
103 688551 3550-6435 688503 3550-6487
104 688552 3550-6510 688572 3550-6562
105 688553 3550-6580 688573 3550-6637
106 688554 3550-6655 688574 3550-6712
107 688555 3550-6730 688575 3550-6786
108 688556 3550-6805 688576 3550-6861
109 688557 3550-6880 688577 3550-6936
110 688558 3550-6955 688578 3550-7011
111 688559 3550-7030 688579 3550-7085
112 688560 3550-7105 688580 3550-7160
113 688561 3550-7180 688581 3550-7235.
114 688562 3550-7255 688582 3550-7310
115 688563 3550-7330 688583 3550-7385
116 688564 3550-7405 688584 3550-7459
117 688565 3550-7480 688585 3550-7534
118 688566 3550-7555 688586 3550-7609
Common items.
REF QTY PART NO DESCRIPTION REF QTY PART NO DESCRIPTION
2 2 677267 Hose Sheave 10 2 2680 Fittinq.6-6
3 2 684657 Shaft 11 2 2453 Fittina. 6-6
4 2 683822 Lockwasher. M12 12 683919 Bracket
5 2 202407 Capscrew. M12x1,75x60-8.8 13 763023 Nut. M10x1.5
6 3 2375 Fittina. 6-6 14 683794 Spacer
7 1 684658 Bracket 15 206035 Hose Guard
8 2 683826 Lockwasher. M10 16 6205 Washer
9 2 684649 Capscrew. M10xl .5x25-8.8
Reference: S-3549.
râcoaHa* For Technical Assistance and to Order Parts caU: fiflQnCn Ca\i 9
U a a C a U B 1-800-CAS-CADE (227-2233)or503-669-6300, FAX: 503-669-6338 OOÛOU neV. £.
35D/40D

reeving hoses must be

35 c a s c a d e * 1-30CK*S-CAOE (227-2233) or 503-669-6300. FAX: 503-669-6338 689050 Rev. 2
35D/40D

Retracted Internal Ref. No. 1 Internal Ref. No. 1
Length On.) Group No. Part No. Group No. Part No.
56 207864 3550-3070 207865 3550-3130
57 207866 3550-3155 207867 3550-3205
58 207868 3550-3230 207869 3550-3280
59 207870 3550-3305 207871 3550-3355
60 207872 3550-3380 207873 3550-3430
61 207874 3550-3455 207875 3550-3505
62 207876 3550-3530 207877 3550-3580
63 207878 3550-3605 207679 3550-3655
64 207880 3550-3680 207881 3550-3730
65 207882 3550-3755 207883 3550-3805
66 207884 3550-3830 207885 3550-3880
67 207886 3550-3900 207887 3550-3950
68 207888 3550-3980 207889 3550-4025
69 207890 3550-4055 207891 3550-4100
70 207892 3550-4130 207893 3550-4175
71 207894 3550-4200 207895 3550-4250
72 207896 3550-4275 207897 3550-4325
73 207898 3550-4350 207899 3550-4400
74 207900 3550-4425 207901 3550-4475
75 207902 3550-4500 207903 3550-4550
76 207904 3550-4575 207905 3550-4625
77 207906 3550-4650 207907 3550-4700
78 207908 3550-4725 207909 3550-4775
79 207910 3550-4800 207911 3550-4850
80 207912 3550-4875 207913 3550-4925
81 207914 3550-4950 207915 3550-5000
82 207916 3550-5025 207917 3550-5075
83 207918 3550-5100 207919 3550-5150
84 207920 3550-5175 207921 3550-5225
85 207922 3550-5250 207923 3550-5300
86 207924 3550-5325 207925 3550-5375
87 207926 3550-5400 207927 3550-5450
Common items.
2 2 207484 Hose Sheave 16 1 673417 Seqment
3 2 207493 Shaft 17 1 208679 Chain Guard
4 2 201669 Washer 18 2 208681 Capscrew. M10x1.5x45-8.8
5 2 683822 Lockwasher. M12 19 1 206320 Capscrew. M10x1.5x65-8.8
6 2 206174 Capscrew, M12x1,75x45-8.8 20 2 208720 Guard
7 3 2375 Fittinq. 6-6 21 2 207490 Tire
8 6 684649 Capscrew. M10x1.5x25-8.8 22 4 207488 Tire
9 2 683919 Bracket 23 1 208678 Chair Guard
10 9 683826 Lockwasher. M10 24 2 208675 Shaft
11 7 787381 Nut,M10 25 4 207489 Shaft
12 2 684658 Bracket 26 4 206321 Capscrew, M6x1x16-8.8
13 1 2680 Fittinq. 6-6 27 4 206323 Lockwasher, M6
14 1 2453 Fittinq, 6-6 28 2 209203 Clip
15 1 207487 Bracket
Reference: S-4006.

cascade* 1-800-CAS-CADE (227-2233) or 503-669-6300, FAX 503-669-6338 689050 Rev. 2
35D/40D

For Technieat Assistance and to Order Parts call:

36 c a s c a d e * 1 -800-CAS-CADE (2Z7-2233) or 503-669-6300. FAX: 503^6»€338 689050 Rev. 2
35D/40D

Retracted Internal Ref. N o . 1 Internal Ref. N o . 1
Length (in.) Group No. Part N o . Group No. Part N o .
88 207928 3550-5466 207929 3550-5516
89 207930 3550-5535 207931 3550-5590
90 207932 3550-5610 207933 3550-5665
91 207934 3550-5685 207935 3550-5740
92 207936 3550-5760 207937 3550-5815
93 207938 3550-5835 207939 3550-5889
94 207940 3550-5910 207941 3550-5964
95 207942 3550-5985 207943 3550-6039
96 207944 3550-6060 207945 3550-6114
97 207946 3550-6135 207947 3550-6189
98 207948 3550-6205 207949 3550-6263
99 207950 3550-6285 207951 3550-6338
100 207952 3550-6360 207953 3550-6413
101 207954 3550-6435 207955 3550-6488
102 207956 3550-6505 207957 3550-6562
103 207958 3550-6586 207959 3550-6637
104 207960 3550-6660 207961 3550-6712
105 207962 3550-6730 207963 3550-6787
106 207964 3550-6805 207965 3550-6862
107 207966 3550-6880 207967 3550-6936
108 207968 3550-6955 207968 3550-7011
109 207970 3550-7030 207971 3550-7086
110 207972 3550-7105 207973 3550-7161
111 207974 3550-7180 207975 3550-7235
112 207976 3550-7255 207977 3550-7310
113 207978 3550-7330 207979 3550-7385"
114 207980 3550-7405 207981 3550-7460
115 207982 3550-7480 207983 3550-7535
116 207984 3550-7555 207985 3550-7609
117 207986 3550-7630 207987 3550-7684
118' 207988 3550-7705 207989 3550-7759
Common items.
REF QTY PART NO DESCRIPTION REP QTY PART NO DESCRIPTION
2 2 207484 Hose Sheave 16 1 673417 Seqment
3 2 207493 Shaft 17 1 208679 Chain Guard
4 2 201669 Washer 18 2 208681 Capscrew. M1 Ox 1.5x45-8.8
5 2 683822 Lockwasher. M12 19 1 206320 Capscrew. M10x1,5x65-8.8
6 2 206174 Capscrew, M12x1.75x45-8.8 20 2 208720 Guard
7 3 2375 Fittinq, 6-6 21 2 207490 Tire
8 6 684649 Capscrew, M 10x1.5x25-8.8 22 4 207488 Tire
9 2 683919 Bracket 23 1 208678 Chair Guard
11 7 787381 Nul, M10 25 4 207489 Shaft
12 2 684658 Bracket 26 4 206321 Capscrew. M6x1x16~8.8
13 1 2680 Fittinq, 6-6 27 4 206323 Lockwasher, M6
14 1 2453 Fittinq. 6-6 28 2 209203 Clip
15 1 207487 Bracket
Reference: S-4006.

cascade 1 -800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503*69*338 689050 Rev. 2
35D/40D

Parker 560 H type nose.
For Tcchnieal Assistance and to Order Parts call:

37 c a s c a d e * 1-600-CAS-CADE (227-2233) or 503^69-6300. FAX: S03-66S-6338 689050 Rev. 2
35D/40D
the following mast serial numbers only. 40D-MT-108 thru 133
tems that vary by mast height.

Retracted Internal Ref. No. 1 Ret. No. 2 Internal Ref. No. 1 Ref. No. 2
Channel Reeving Hose Hose Reeving Hose Hose
Part No. Part No. Part No. Part No.
Length On.) Group No. Group No.
56 208002 3550-3070 3550-2920 208003 3550-3130 3550-2980
57 208004 3550-3155 3550-3005 208005 3550-3205 3550-3055
58 208006 3550-3230 3550-3080 208007 3550-3280 3550-3130
59 208008 3550-3305 3550-3155 208009 3550-3355 3550-3205
60 208010 3550-3380 3550-3230 208011 3550-3430 3550-3280
61 208012 3550-3455 3550-3305 208013 3550-3505 3550-3355
62 208014 3550-3530 3550-3380 208015 355O-3580 3550-3430
63 208016 3550-3605 3550-3455 208017 3550-3655 3550-3505
64 208018 3550-3680 3550-3530 208019 3550-3730 3550-3580
65 208020 3550-3755 3550-3605 208021 3550-3805 3550-3655
66 208022 3550-3830 3550-3680 208023 3550-3880 3550-3730
67 208024 3550-3900 3550-3750 208025 3550-3950 3550-3800
68 208026 3550-3980 3550-3830 208027 3550-4025 3550-3875
69 208028 3550-4055 3550-3905 208029 3550-4100 3550-3950
70 208030 3550-4130 3550-3980 208031 3550-4175 3550-4025
71 208032 3550-4200 3550-4050 208033 3550-4250 3550-4100
72 208034 3550-4275 3550-4125 208035 3550-4325 3550-4175
73 208036 3550-4350 3550-4200 208037 3550-4400 3550-4250
74 208038 3550-4425 3550-4275 208039 3550-4475 3550-4325
75 208040 3550-4500 3550-4350 208041 3550-4550 3550-4400
76 208042 3550-4575 3550-4425 208043 3550-4625 3550-4475
77 208044 3550-4650 3550-4500 208045 3550-4700 3550-4550
78 208046 3550-4725 3550-4575 208047 3550-4775 3550-4625
79 208048 3550-4800 3550-4650 208049 3550-4850 3550-4700
80 208050 3550-4875 3550-4725 208051 3550-4925' 3550-4775
61 208052 3550-4950 3550-4800 208053 3550-5000 3550-4850
82 208054 3550-5025 3550-4875 208055 3550-5075 3550^925
83 20B056 3550-5100 3550-4950 208057 3550-5150 3550-5000
84 208058 3550-5175 3550-5025 208059 3550-5225 3550-5075
85 208060 3550-5250 3550-5100 208061 3550-5300 3550-5150
86 208062 3550-5325 3550-5175 208063 3550-5375 3550-5225
87 208064 3550-5400 3550-5250 208065 3550-5450 3550-5300
Common items.
3 2 207493 Shaft 18 2 208681 Capscrew, MiOxl.5x45-88
4 2 201669 Washer 19 1 206320 Capscrew. M 10x1,5x65-8,8
5 2 683822 Lockwasher, M12 20 2 208720 Guard
7 6 2375 Fitting. 6-6 22 4 207488 Tire
8 6 684649 Capscrew. M10X1 ,5x25-8.8 23 1 208678 Chair Guard
9 2 683919 Bracket 24 2 208675 Shaft
10 9 683826 Lockwasher, M10 25 4 207489 Shaft
11 7 787381 NutMIO 26 4 206321 Capscrew. M6x1x16-8-8
12 2 684658 Bracket 27 4 206323 Lockwasher. M6
13 2 2680 Fittinq, 6-6 28 2 207493 Shaft
14 2 2453 Fitting. 6-6 29 2 207484 Hose Sheave
15 1 207487 Bracket 30 2 206721 Hose Guard
16 1 673417 Sepment 31 2 206174 Capscrew. M12X1.5x45-8.8
17 1 208679 Chain Guard 32 2 209623 Hose Sheave
Reference: S-4007.
r-»=ae=f-»=arHe=a» For Technical Assistance and to Order Parts call: fiflCtntrn Daw O
Uabuauc: I-SOO*CAS-CADE (227-2233) w503-669-6300.FAX: 503-669-6338 Dosuou n e v . £
35D/40D

35D/40D
Part numbers on this page are used with . 35D-MT-493 thru 678

Retracted Internal Rei. No. 1 Ref. No. 2 Internal Ref. No. 1 Ref. No. 2
Channel Reeving Hose Hose Reeving Hose Hose
Part No. Part No. Part No.
Length fin.) Group No. Group No. Part No.
88 208066 3550-5466 3550-5316 208067 3550-5516 3550-5366
89 208068 3550-5535 3550-5335 208069 3550-5590 3550-5440
90 208070 3550-5610 3550-5460 208071 3550-5665 3550-5515
91 208072 3550-5685 3550-5535 208073 3550-5740 3550-5590
92 208074 3550-5760 3550-5610 208075 3550-5815 3550-5665
93 208076 3550-5835 3550-5685 208077 3550-5889 3550-5739
94 208078 3550-5910 3550-5760 208079 3550-5964 3550-5814
95 208080 3550-5985 3550-5835 208081 3550-6039 3550-5889
96 208082 3550-6060 3550-5910 208063 3550-6114 3550-5964
97 208084 3550-6135 3550-5935 208085 3550-6189 3550-6039
98 208086 3550-6205 3550-6055 208087 3550-6263 3550-6113
99 208088 3550-6285 3550-6135 208089 3550-6338 3550-6188
100 208090 3550-6360 3550-6210 208091 3550-6413 3550-6763
101 208092 3550-6435 3550-6285 208093 3550-6488 3550-6338
102 208094 3550-6505 3550-6355 208095 3550-6562 3550-6412
103 208096 3550-6585 3550-6435 208097 3550-6637 3550-6487
104 208098 3550-6660 3550-6510 208099 3550-6712 3550-6562
105 208100 3550-6730 3550-6580 208101 3550-6787 3550-6637
106 208102 3550-6805 3550-6655 208103 3550-6862 3550-6712
107 208104 3550-6880 3550-6730 208105 3550-6936 3550-6786
108 208106 3550-6955 3550-6805 208107 3550-7011 3550-6861
109 208108 3550-7030 3550-6880 208109 3550-7086 3550-6936
110 208110 3550-7105 3550-6955 208111 3550-7161 3550-7011
111 208112 3550-7180 3550-7030 208113 3550-7235 3550-7085
112 208114 3550-7255 3550-7105 208115 3550-7310 3550-7160
113 208116 3550-7330 3550-7180 208117 3550-7385 3550-7235
114 208118 3550-7405 3550-7255 208119 3550-7460 3550-7310
115 208120 3550-7480 3550-7330 208121 3550-7535 3550-7385
116 208122 3550-7555 3550-7405 208123 3550-7609 3550-7459
117 208124 3550-7630 3550-7480 208125 3550-7684 3550-7534
118 208126 3550-7705 3550-7555 208127 3550-7759 3550-7609
Common items.
3 2 207493 Shaft 18 2 208681 Capscrew. MlOxl ,5x45-8.8
4 2 201669 Washer 19 1 206320 Capscrew. Ml0x1,5x65-8.8
5 2 683822 Lockwasher. M12 20 2 208720 Guard
7 6 2375 Fittinq, 6-6 22 4 207488 Tire
8 6 684649 Capscrew. M10x1.5x25-8.8 23 1 208678 Chair Guard
9 2 683919 Bracket 24 2 208675 Shaft
11 7 787381 Nut. M10 26 4 206321 Capscrew. M6x1x16-8-8
12 2 684658 Bracket 27 4 206323 Lockwasher. M6
13 2 2680 Fitting, 6-6 28 2 207493 Shaft
14 2 2453 Fittinq, 6-6 29 2 207484 Hose Sheave
15 1 207487 Bracket 30 2 208721 Hose Guard
16 1 673417 Seqment 31 2 206174 Capscrew. M12xl .5x45-8.8
17 1 208679 Chain Guard 32 2 209623 Hose Sheave
Reference: S-4X7.
For Technical Assistance and to Order Parts rail: ^ ^

cascade* 1 W S c W 5 E i ^ 7 - 2 2 3 3 ) or 503*69*300. FAX" 503*69*338 689050 Rev. 2
Mast Installat&n Accessories
MAC166J
Upright Mount Bushing
3EA-7I-12722
FG18-16
REP OTY PART NO. DESCRIPTION

1 2 601377 Fitlinq, 8-fl
2 2 684594 Capscrew, U10x1.5x20-8.8
4 2 7418 Grease Rttinq
5 2 687334 Cap
6 A 688708 Capscrew M14X2.0X5O
7 A 688705 Lockwasher, M14
8 2 603722 Hose
9 1 2680 Ffltina.6-6
10 1 605230 Rttina.6-6
• Reference orty. Source from Eft truck manufacturer.
Reference: Mounting Control Doc S3537.3541
Mounting Group 208950
installation Kit 200235
HydrauBe Group 200618
Fc*T«ctmtcai Assistance «nd to Onfar Parts cafe

cascade* teaa-CA5»2AAF4?m^RWtt&Aw«ann PAv«M-nto-ft*M 689050 Rev.2 54
cascade
Parts
Manual
35D and 40D
High-Visibility WORLD MAST ®
Limited Free Lift 2-Stage Mast

Product I.D. Numbers
35D-MS-001 -» 35D-MS-440
40D-MS-001 -» 40D-MS-060

About This Manual
Introduction
This manual shows the parts breakdown for specific 35D and 40D 2-Stage Limited Free Lift WORLDMAST*
product I.D. numbers. Locate the product I.D. number stamped on the upper left hand side of the outer upright
channel. This number must be used when ordering replacement parts for this product.
PRODUCT
LD. NUMBER
MA0159.eps
EXAMPLE
Ordering Parts
Lift Truck Dealers - T o order parts or service literature contact:
Cascade Parts Sales

2201 NE 201st
Troutdale, OR 97060
503-669-6300
FAX: 503-669-6338
Index
Cylinders 2
Uprights 6
Carriages 9
Hoist Chains 13
Hydraulic Group 15
Backrest 19

cascade* 1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503-66^6338 688388 Rev. 2
Safety Decals
& WARNING
I
0
o;
A On Front
Side
35D/40D
2 2 679150 No Step
3 1 684166 WARNING
4 2 669152 WARNING
Publications
35D/40D
688388 Parts Manual
686482 Service Manual
679929 Tool Catalog.
673964 Literature Index Order Form

35D/40D


cascade* 1-80CVCAS-CAOE (227-2233) or 503-669-6300. PAX: 503469-6338 688388 Rev. 2
35D/40D
Items that vary according to mast height
Retracted Retracted Cylinder REF No. 1 REF No. 2 REF No. 3
Channel Cylinder Assembly Shell Plunger Spacer
Length (in.) Length (in.) Qty1 Qtyl Qty1 Qtyl
56 45.25 582054 5479-1117 5478-1083 —
57 46.25 582056 5479-1142 5478-1108 —
58 47.25 582058 5479-1167 5478-1133 —
59 48.25 582060 5479-1193 5478-1159 —
60 49.25 582062 5479-1218 5478-1184 —
61 50.25 582064 5479-1244 5478-1210 —
62 51.25 582066 5479-1269 5478-1235 —
63 52.25 582068 5479-1294 5478-1260 —
64 53.25 582070 5479-1320 5478-1286 —
65 54.25 582072 5479-1345 5478-1311 —
66 55.25 582074 5479-1371 5478-1337 —
67 56.25 582076 5479-1396 5478-1362 —
68 57.25 582078 5479-1421 5478-1387 —
69 58.25 582080 5479-1447 5478-1413 —
70 5955 582082 5479-1472 5478-1438 —
71 60.25 582084 5479-1498 5478-1464 —
72 61.25 582086 5479-1523 5478-1489 —
73 6255 582088 5479-1548 5478-1514 —
74 6355 582090 5479-1574 5478-1540 —
75 6455 582092 5479-1599 5478-1565 —
76 6555 582094 5479-1625 5478-1591 —
77 6655 582096 5479-1650 5478-1616 —
78 6755 582098 5479-1675 5478-1641 —
79 68.25 582100 5479-1701 5478-1667 —
80 69.25 582102 5479-1726 5478-1692 —
81 7055 582104 5479-1752 5478-1718 —
82 7155 582106 5479-1777 5478-1743 —
83 7255 582108 5479-1802 5478-1768 —
84 73.25 582110 5479-1828 5478-1794 —
85 7455 582112 5479-1853 5478-1819 —
86 75.25 582114 5479-1879 5478-1845 -, —
87 7655 582116 5479-1904 5478-1870 —
88 7755 582118 5479-1929 5478-1895 —
89 7855 582120 5479-1955 5478-1921 —
90 7955 582122 5479-1980 5478-1946 —
91 8055 582124 5479-2006 5478-1972 —
92 8155 582126 5479-2031 5478-1997 —
93 8255 582128 5479-2056 5478-2022 —
94 8355 582130 5479-2082 5478-2048 —
95 84.25 582132 5479-2107 5478-2073 —
96 8555 582134 5479-2133 5478-2099 —
97 8655 582136 5479-2158 5478-2124 —
98 8755 582138 5479-2183 5478-2149 —
99 8855 582140 5479-2209 5478-2175 —
100 8955 582142 5479-2234 5478-2200 —
101 | 90.25 582144 5479-2260 5478-2226 —
Common items.
* 4 561256 Plunqer Wiper 14 559962 Pull-in Wire
* 6 562837 Plunger Seal *16 559870 Back-Up Rinq
* 7 559866 Back-Up Rinq *17 563497 Piston Seal
* 8 559865 O-Rinq *18 560904 Wear Rinq
9 563782 Pistort-Lowerinq Fuse 19 560717 Check Valve
10 562847 Sprinq *20 689937 O-Rinq
11 562848 Spring Guide 21 563785 Washer
•12 626505 Fitting, 6-10 22 3015 Retaining Rinq
• 13 3129 Snap Ring
• Not included in Cylinder Assembly. Reference: S-6077,6078
* Included in Service Kit 561307.
nacnoHp* For Technical Assistance and to Order Parts call: RRRÂA p a i r O

l_»C2=3L^C=ll-l(=; 1-800-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 OOOOOO n C V . C
35D/40D
Retracted Retracted Cylinder REF No. 1 REF No. 2 REFNo.3
Length (in.) Length On.) Qty1 Qty1 Qty1 Qty1
103 92.25 583136 5479-2310 5478-2276 5502-25
104 93.25 583268 5479-2335 5478-2301 5502-25
105 94.25 583270 5479-2361 5478-2327 5502-25
106 95.25 583272 5479-2386 5478-2352 5502-25
107 96.25 583274 5479-2412 5478-2378 5502-25
109 98.25 583277 5479-2462 5478-2429 5502-50
110 99.25 583279 5479-2487 5478-2454 5502-50
111 100.25 583281 5479-2513 5478-2480 5502-50
112 101.25 583283 5479-2538 5478-2505 5502-50
113 10Z25 583285 5479-2564 5478-2531 5502-50
114 103.25 583287 5479-2589 5478-2556 5502-50
116 105.25 583290 5479-2639 5478-2606 5502-75
117 106.25 583292 5479-2665 5478-2632 5502-75
118 107.25 583137 5479-2690 5478-2657 5502-75
119 108.25 583294 5479-2716 5478-2683 5502-75
120 109.25 583295 5479-2741 5478-2708 5502-75
121 110.25 583296 5479-2766 5478-2733 5502-75
123 112.25 583297 5479-2817 5478-2785 5502-100
124 113.25 583298 5479-2842 5478-2810 5502-100
125 114.25 583299 5479-2868 5478-2836 5502-100
126 115.25 583300 5479-2893 5478-2861 5502-100
127 116.25 583301 5479-2918 5478-2886 5502-100
128 117.25 583302 5479-2944 5478-2912 5502-100
130 119.25 583303 5479-2994 5478-2962 5502-125
131 120.25 583304 5479-3020 5478-2988 5502-125
Common items.
* 4 561256 Plunqer Wiper 14 559962 Puil-ln Wire
5 562634 Retainer 15 561262 Piston"-"
* 6 562837 Plunqer Seal • 16 559870 Back-Up Ring
* 7 559866 Back-Up Ring *17 563497 Piston Seal
* 8 559865 ORing *18 560904 Wear Ring
9 563782 Piston-Lowerinq Fuse 19 560717 Check Valve
10 562847 Spring *20 689937 O-Rinq
• 12 626505 Frttinq, 6-10 22 3015 Retaining Ring
• 13 3129 Snap Ring
i-*scr*aHa* for Technical Assistance and to Order Parts call: RQQOOQ Daur 9
L-dt3l_.I=Il-Jt=: 1-800-CAS-CADE f227-2233) or 503-66«3O0. FAX: 503-66^6338 OOOOOO HBV. £.
Main Lift Cyiinder-2000 PSI
35D/40D
WARNING: Replacing m e cylinder


3 cascade* 1.800-CAS-CAOE (227-2233) or 503-669-6300. FAX: 503-669-6338 688388 Rev. 2
35D/40D
A with a different part number cyiinder

cascade1 For Technical Assistance and to Order Parts call:

1-800-CAS-CAPE (227-2233) or 503-669-6300, FAX: 503-669-6336 688388 Rev. 2
35D/40D
Length (In.) Length (in.) Oty1 Qtyl Qtyl Qtyl
56 4555 561962 5479-1117 5478-1083 —
57 4655 581964 5479-1142 5478-1108 —
58 4755 581966 5479-1167 5478-1133 —
59 4855 581968 5479-1193 5478-1159 —
60 4955 581970 5479-1218 5478-1184 —
61 5055 581972 5479-1244 5478-1210 —
62 5155 581974 5479-1269 5478-1235 —
63 5255 581976 5479-1294 5478-1260 —
64 5355 581978 5479-1320 5478-1286 —
65 5455 581980 5479-1345 • 5478-1311 —
66 5555 581982 5479-1371 - 5478-1337 —
67 5655 581984 5479-1396 5478-1362 —
68 5755 581986 5479-1421 5478-1387 —
69 5855 581988 5479-1447 5478-1413 —
70 59.25 581990 5479-1472 5478-1438 —
71 6055 581992 5479-1498 5478-1464 —
72 6155 581994 5479-1523 5478-1489 —
73 6255 581996 5479-1548 5478-1514 —
74 63.25 581998 5479-1574 5478-1540 —
75 6455 582000 5479-1599 5478-1565 —
76 6555 582002 5479-1625 5478-1591 —
77 66.25 582004 5479*1650 5478-1616 —
78 6755 582006 5479-1675 5478-1641 —
79 68.25 582008 5479-1701 5478-1667 —
80 69.25 582010 5479-1726 5478-1692 —
81 7055 582012 5479-1752 5478-1718 —
62 7155 582014 5479-1777 5478-1743 —
83 7255 582016 5479-1802 5478-1768 —
84 7355 582018 5479-1828 5478-1794 —
85 7455 582020 5479-1853 5478-1819 —
86 75.25 582022 5479-1879 5478-1845 _ —
B7 7655 582024 5479-1904 5478-1870 —
88 7755 582026 5479-1929 5476-1895 —
89 78.25 582028 5479-1955 5478-1921 —
90 7955 582030 5479-1980 5478-1946 —
91 8055 582032 5479-2006 5478-1972 —
92 8155 582034 5479-2031 5478-1997 —
93 8255 582036 5479-2056 5478-2022 —
94 8355 582038 5479-2082 5478-2048 —
95 8455 582040 5479-2107 5478-2073 _
96 85.25 582042 5479-2133 5478-2099 —
97 8655 582044 5479-2158 5478-2124 —
98 8755 582046 5479-2183 5478-2149 —
99 8855 582048 5479-2209 5478-2175 —
100 8955 582050 5479-2234 5478-2200 —
101 90.25 582052 5479-2260 | 5478-2226 —
Common items.
* 4 561256 Plunqer Wiper •12 2 626505 Fittinq, 6-10
5 562634 Retainer •13 2 3129 Snap Ring
* 6 562837 Plunqer Seal 14 559962 Pull-In Wire
* 7 559866 Back-Up Rinq 15 561260 Piston
* 8 559865 O-Rinq *16 559870 Back-Up Ring
9 562849 Piston-Lowerinq Fuse *17 563497 Piston Seal
10 562847 Spring *18 560904 Wear Rinq
11 562848 Spring Guide
n a e n a r l o * For Technical Assistance and to Order Parts call: fiftB*?BB Dau O

L-CIt3L-C3LJC= 1-800-CASÂDE (227-2233) or503-669-6300. FAX: 503-669-6338 O U O . S O O n C V . £.
Main Lift Cyiinder-2600 PSI
35D/40D
I


5 cascade* 1 -800-CAS-GADE (227-2233) or 503-669-630Q. FAX: 503-669-6336 688388 Rev. 2
35D/40D
Length (in.) Length (in.) Oty1 Qty1 Qty1 Oty1
103 92.25 583132 5479-2310 5478-2276 5502-25
104 93.25 583230 5479-2335 5478-2301 5502-25
105 94.25 583232 5479-2361 5478-2327 5502-25
106 95.25 583234 5479-2386 5478-2352 5502-25
107 96.25 583236 5479-2412 5478-2378 5502-25
109 98.25 583239 5479-2462 5478-2429 5502-50
110 99.25 583241 5479-2487 5478-2454 5502-50
111 100.25 583243 5479-2513 5478-2480 5502-50
112 101.25 583245 5479-2538 5478-2505 5502-50
113 102.25 583247 5479-2564 5478-2531 5502-50
114 103.25 583249 5479-2589 5478-2556 5502-50
116 105.25 583252 5479-2639 5478-2606 5502-75
117 106.25 583254 5479-2665 5478-2632 5502-75
118 107.25 583133 5479-2690 5478-2657 5502-75
119 108.25 583256 5479-2716 5478-2683 5502-75
120 109.25 583257 5479-2741 5478-2708 5502-75
121 110.25 583258 5479-2766 5478-2733 5502-75
123 11255 583259 5479-2817 5478-2785 5502-100
124 113.25 583260 5479-2842 5478-2810 5502-100
125 114.25 583261 5479-2868 5478-2836 5502-100
126 115.25 583262 5479-2893 5478-2861 5502-100
127 11655 583263 5479-2918 5478-2886 5502-100
128 11755 583264 5479-2944 5478-2912 5502-100
130 119.25 583265 5479-2994 5478-2962 5502-125
131 120.25 583266 5479-3020 5478-2988 5502-125
Common items.
* 4 561256 Plunqer Wiper • 12 2 626505 FHtino.6-10
5 562634 Retainer • 13 2 3129 Snap Rinq
* 6 562837 Plunqer Seal 14 559962 Pull-In Wire
* 7 559866 Back-Up Ring 15 561260 Piston
* 8 559865 O-Rinq *16 559870 Back-Up Ring
9 562849 Piston-Lowering Fuse *17 563497 Piston Seal
10 562847 Spring *18 560904 Wear Rinq
11 562848 Spring Guide
• For Technical Assistance and to Order Parts cat):

1 -800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503-669-6338 688388 Rev. 2
Outer Upright
35D/40D
NOTE: See pages 20-46 lor

6 cascade* For Technical Assistance and to Order Parts call:

1-800-CA^CADE (227.2233} or S03-66&-6300. FAX: S 0 3 « » ^ 3 3 8 688388 Rev. 2
Outer Upright
35D/40D
Part numbers on this page are
used with the following mast
•636688 Outer Upright-58 i n . * product I.D. numbers only:
•686689 Outer Upriqht-59 in.* 35D-MS-001 through 138
•686690 Outer Upriqht-60 i n . * 40D-MS-001 through 015
•686592 Outer Upriqht-62 in.*
•686702 Outer Uprtqht-72 in.*
•686704 Outer Upright-74 i n . * Items that vary according to mast height
•606706 Outer Upright-76 i n . * REF QTY PART NO DESCRIPTION
•686707 Outer Upriqht-77 i n . * •200927 Outer Upriqht-103 in.*
•686708 Outer Upriqht-78 i n . * •200928 Outer Upright-104 in.*
•686709 Outer Upriqht-79 i n . * •200929 Outer Upright-105 in.*
•686713 Outer Upright-83 i n . * •200934 Outer Upriqht-110 in.*
•686714 Outer Upright-84 in.* •200935 Outer Upriqht-111 in.*
•686720 Outer Upriqh^-90 i n . * •200942 Outer Upriqht-118 in.*
•686721 Outer Upriqht-91 in.* •201160 Outer Upriqht-119 in.*
•686723 Outer Upriqht-93 in.* •201162 Outer Upriqht-121 in.*
•686731 Outer Upright-101 i n . * •201170 Outer Upright-131 in.*
Common items.
2 2 664206 Roller 8 2 201432 Chain Anchor-35D
3 • 631881 Shin>.03 in. (0,7 mm) 8 2 201433 Chain Anchor-40D
4 3 200524 Shim-.OS in. {1,5 mm) 9 2 6518 Cotter Pin
5 2 3129 Snap Ring 10 2 200007 Jam Nut
6 2 678964 Chain Pin-35D 11 2 202386 Thrust Plug Service Kit
6 2 680460 Chain Pin-40D 12 • 200525 Shim-,09 in. (2,2 mm)
7 4 6508 Cotter Pin 13 2 200006 Nut
• These part numbers are for reference only. Mounting brackets are not included.
To order an Outer Upright with mounting brackets, contact the Cascade Parts
Depot (513) 322-1199. The mast serial number must be supplied.
Reference: S-3473 (35D), 3475 (40D)

cascade* 1-80CKSAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 688388 Rev. 2
Outer Upright
35D/40D


cascade* l-SOWJAS-CADE (227-2233) or 503-669*300. FAX: 503-669O38 688388 Rev. 2
Outer Upright
35D/40D
Kerns that vary according to mast height
•202853 Outer Upriqht-56 in.* used with the following mast
•202854 Outer Upright-57 in.*
•202855 Outer Upright-58 in.* product I.D. numbers only:
•202856 Outer Upright-59 in.* 35D-MS-139 through 440
•202857 Outer Upright-60 in.* 40D-MS-016 through 060
•202859 Outer UprigM-62 in.*
•202863 Outer Upngh^-66 in.*
•202866 Outer UpriqhW>9 in.*
•202870 Outer Uprjght-73 in.*
•202871 Outer Upriqht-74 in.* Items that vary according to mast height
•202873 Outer Upright-76 in.* REF QTY PART NO DESCRIPTION
•202874 Outer Upriqht-77 in.* •202917 Outer Upriqht-103 i n . *
•202875 Outer Upright-78 in.* •202918 Outer Upright-104 i n . *
•202876 Outer Upriqht-79 in.* •202919 Outer Upright-105 i n . *
•202878 Outer Uprigfit-81 in.* •202921 Outer Upright-107 i n . *
•202879 Outer Upright-82 in.* •202923 Outer Upriqht-109 i n . *
•202868 Outer Upriqht-91 in.* •202623 Outer Upriqht-119 in. *
•202893 Outer UDriqht-96 in.* •202628 Outer Upriqht-125 i n . *
•202894 Outer Uoriqht-97 in.* •202629 Outer Upriqht-126 i n . *
•202896 Outer UDriqht-99 in.* •202631 Outer Upriqht-128 i n . *
Common items.
2 2 664206 Roller 8 2 201433 Chain AnchoMOD
3 • 631881 Shim-.03 in. (0.7 mm) 9 2 6518 Cotter Pin
4 3 200524 Shinv.06 in. (1.5 mm) 10 2 200007 Jam Nut
5 2 3129 Snap Rinq 11 2 202386 Thrust Pluq Service Kit
6 2 678964 Chain Pin-35D 12 •• 200525 Shim-.09 in. (2,2 mm)
6 2 680460 Chain PirMOD 13 2 200006 Nut
7 4 6508 Cotter Pin 14 2 202396 Bumper
• These part numbers are for reference only. Mounting brackets are not included.
To order an Outer Upright with mounting brackets, contact the Cascade Parts
Depot (513) 322-1199. The mast serial number must be supplied.
Reference: S-3790 (35D). 3793 (40D)
cascade" 1-800-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 688388 Rev. 2
Inner Upright
35D/40D

cascade* 1-800-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-66»6338 688388 Rev. 2
Inner Upright
35D/40D
1 686824 Inner Upriqht-56 in.*
1 686826 Inner Upright-58 in.*
1 686833 Inner Uprighl-65 in.*
L 1 686842 Inner Upright-74 in.* Items that vary according to mast height
1 686844 Inner Upriqht-76 in.* REF QTY PART NO DESCRIPTION
1 686845 Inner Upriqht-77 in.* 1 201135 Inner Upright-103 in.*
1 686847 Inner Upriqht-79 in.* 1 201137 Inner Upriqht-105 in.*
1 686860 Inner Upright-92 in.* 1 201150 Inner Upright-120 in.*
1 686861 Inner Upright-93 in.* 1 201151 Inner Upriqht-121 in.*
1 686866 Inner Upright-98 in.* 1 201156 Inner Upriqht-127 in.*
1 686868 Inner Upriqht-100 in.* 1 201158 Inner jJpright-130 in.*
1 686869 Inner Upright-101 in.* 1 201159 Inner Upright-131 in.*
Common items.
2 2 683820 Cspscrew, M10xl.5x16-8.8
4 2 684430 Pin Assembly
6 • 631881 Shim-.03 in. (0,7 mm)
7 4 664206 Roller
Reference: S-3473, 3790 (35D)
S-3475. 3793 (40D)
cascade4
1-800-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 688388 Rev. 2
Carriage

product I.D. numbers only:
i
35D-MS-001 through 138
35D/40D
Formststsmoiintedwith3i nch underctearance.
1 684402 Carriaqe, Class 11-31 in. (787 mm) wide
1 1 6S4403 Carriaqe, Class 11-37 in. (940 mm) wide
1 684404 Carriage, Class 11-41 in. (1041 mm) wide
For nutStSITKXmtedwithSi nch underctearance.
1 684408 Carriage, Class IK31 in. (787 mm) wide
1 1 684409 Carriage, Class II-37 in. (940 mm) wide
2 4 684125 Capscrew, Fern/head M12x1,75x45-12.9

3 4 684660 Lockwasher, M l 2
4 4 683819 Roller
S 2 6518 Cotter Pin
6 2 678954 Chain Pin-35D
6 2 680460 Chain Pin-40D
7 4 6508 Cotter Pin
9 * 631881 Shim-.03 in. (0.7 mm)
10 4 664206 Roller
11 2 200007 Jam Nut
12 2 200006 Nut
* Quantity as required.
Reference: S-3467.3473 (35D). 347K (40D)
For Technical Assistance and to Older Parts call:

9 cascade* 1-800-CAS-CADE (227-2233) or S03-669-6300. FAX: 503^69^338 688388 Rev. 2
Carriage
35D/40D
For masts mounted wtth 3 inch underclearance.
1 1 204840 Camaqe, Class II—37 in. (940 mm) wide
For masts mounted with 5 inch underclearance.
1 204842 Carriage. Class 11-31 in. (787 mm) wide
1 1 204843 Carriage. Class II-37 in. (940 mm) wide
2 4 684125 Capscrew, Fern/head M12x1,75x45-12.9

4 4 683819 Roller
5 2 3135 Snap Ring
6 2 678964 Chain Pin-350
6 2 680460 Chain Pin-40D
7 4 6508 Cotter Pin
8 2 680241 Chain AnehoMOD
9 * 631881 Shin>.03 in. (0,7 mm)
10 4 664206 Roller
Reference: S-3790 (35D), 3793 (40D), 3803
p_—pppjp« For Technical Assistance and to Order Parts call: RflMflfl Dmr 9
L-.C2SL~C1I_IC= 1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503*59-6338 OOOOOO HBV. £.
Carriage
Heavy Duty
product I.D. numbers only:
35D/40D
Formsistsmoi ntedwith31nch underctearance.
1 1 200027 Carriage, Class 11-37 in. (940 mm) wide
1 200028 Carriage, Class I M 1 in. (1041 mm) wide
Form* istsmoi mtedwithSl nch underdearance.
1 200032 Carriage, Class 11-31 h . (787 mm) wide
1 1 200033 Carriaqe, Class II-37 in. (940 mm) wide
2 4 684125 Capscrew, Ferryhead Ml2x1,75x45-12.9

4 4 683819 Roller
5 2 6518 Cotter Pin
6 2 678964 Chain Pin-35D
6 2 680460 Chain Pin-40D
7 4 6508 Cotter Pin
8 2 687030 Chain AnchoMOD
9 * 631881 Shim-,03 in. (0,7 mm)
10 4 664206 Roller
12 4 680218 Capscrew, M3x0,5x12-8.8
13 2 200007 Jam Nut
14 2 200006 Nut
* Quantity as required
Reference: S-3473 (35D), 3475 (400), 3522

cascade* 1-800-CAS-CADE (227-2233) or 503-66^6300. FAX: 503-669-6338 688388 Rev. 2
Carriage
Heavy Duty
35D/40D

1 204845 Carnage, Class II—31 in. (787 mm) wide
1 1 204846 Carriaqe, Class 11-37 in. (940 mm) wide
1 204847 Carnage, Class 11-41 in. (1041 mm) wide
1 1 204849 Carriage, Class 11-37 in. (940 mm) wide
1 204850 Carnage, Class 11-41 in. (1041 mm) wide
2 4 684125 Capscrew, Ferryhead M12x1,75x45-12.9

4 4 683819 Roller
5 2 3135 Snap Rinq.
6 2 678964 Chain Pin-3SD
6 2 680460 Chain Pin-40D
7 4 6508 Cotter Pin
9 * 631881 Shim-.03 in. (0,7 mm)
10 4 664206 Roller
12 4 680218 Capscrew, M3x0,5x12-8.8
13 2 661549 Roller
Reference: S-3790 (35D). 3793 (40D), 3804

Hoist Chains
Overall
Retracted
Channel
35D
REFNO. 1
Hoist Chain Length

I
Lenght in. Qty Chains in. (mm)
56 2 686927 50.62 (1286)

57 2 666928 51.88(1318)
58 2 686928 51.88(1318)
59 2 686929 53.11 (1349)
60 2 686930 54.37(1381)
61 2 687022 55.62(1413)
62 2 678751 56.88 (1445)
63 2 678751 56.88 (1445)
64 2 686931 58.11 (1476)
65 2 686932 59.37(1508)
66 2 688357 60.62(1540)
67 2 687009 61.88 (1572) MA0111.eps
68 2 687009 61.88(1572)
69 2 678752 63.11 (1603)
70 2 687010 64.3711635)
71 2 678761 65.62(1667) 35D
72 2 687011 66.88(1699) Overall REFNo.1
73 2 687011 66.88(1699) Retracted
74 2 687012 68.11(1730) Channel Hoist Chain Length
75 2 647685 69.37(1762) Lenght In. Qty Chains in. (mm)
76 2 678845 70.62 (1794)
77 2 678782 71.88(1826) 103 2 200978 96.86(2461)
78 2 678762 71.88(1826) 104 2 200979 98.11(2492)
79 2 687013 73.11 (1857) 105 2 647690 99.37 (2524)
80 2 687014 74.37 (1889) 106 2 678767 100.62(2556)
81 2 647686 75.62(1921) 107 2 200980 101.88(2588)
82 2 678763 76.88(1953) 109 2 200981 103.11(2619)
83 2 678763 76.88(1953) 110 2 200982 104.37(2651)
84 2 687015 78.11(1984) 111 2 647691 105.62(2683)
85 2 687016 79.37(2016) 112 2 678768 106.88(2715)
86 2 687017 80.62 (2048) 113 2 678768 106.88 (2715)
87 2 647687 81.88(2080) 114 2 678769 108.12(2746)
88 2 647687 81.88(2080) 116 2 200984 110.62(2810)
89 2 678764 83.11 (2111) 117 2 201171 111.88(2842)
90 2 687018 84.37 (2143) 118 2 201171 111.88(2842)
91 2 687019 85.62 (2175) 119 2 201172 113.11(2873)
92 2 647688 86.88 (2207) 120 2 201173 114.37(2905)
93 2 647688 86.8812207) 121 2 201394 115.62(2937)
94 2 678846 88.11(2238) 123 2 201174 116.88(2969)
95 2 678765 8957 (2270) 124 2 201175 118.11(3000)
96 2 687020 90.62 (2302) 125 2 201176 119.37(3032)
97 2 687021 91.88(2334) 126 2 201177 120.62(3064)
98 2 687021 91.88(2334) 127 2 201178 121.88(3096)
99 2 647689 93.11 (2365) 128 2 201178 121.88(3096)
100 2 678766 94.37 (2397) 130 2 201180 124.37(3159)
101 2 200977 95.62 (2429) 131 2 201407 125.63(3191)
Reference: S-3790

13 cascade" 1-800-CAS-CADE (227-2233) or 503-66&-6300, FAX: 503-669-6333 688388 Rev. 2
Hoist
40D
Overall REF N o . 1
Retracted
Channel Hoist C h a i n Length
Lenght in. Qty Chains i n . (mm)
56 2 666883 50.62(1286)
57 2 686884 51-88(1318)
58 2 686884 51.88(1318)
59 2 686885 53.11 (1349)
60 2 686886 54.37(1381)
61 2 687027 55.62(1413)
62 2 681479 56.88 (1445)
63 2 681479 56.88 (1445)
64 2 680887 58.11 (1476)
65 2 686888 59.37 (1508)
66 2 686889 60.62 (1540)
67 2 686890 61-88(1572) MA0111.eps
68 2 686890 61.88(1572)
69 2 681480 63.11 (1603)
70 2 686891 64.37 (1635)
71 2 686892 65.62(1667) 40D
72 2 686893 66.88(1699) Overall R E F No. 1
73 2 686893 66.88(1699) Retracted
74 2 686894 68.11 (1730) Channel Hoist Chain L e n g t h
75 2 680456 69-37(1762) Lenght i n . Qty Chains i n . (mm)
76 2 686895 70.62 (1794)
77 2 686896 . 71.88(1826) 103 2 200985 96.88(2461)
78 2 686896 71.88(1826) 104 2 201013 98.11 (2492)
79 2 686897 73.11 (1857) 105 2 201014 99.37 (2524)
80 2 686898 74.37(1889) 106 2 201015 100.62 (2556)
81 2 686899 75.62(1921) 107 2 201016 101.88(2588)
82 2 686900 76.88 (1953) 109 2 201017 103.11(2619)
83 2 686900 76.88 (1953) 110 2 201018 104.37(2651)
84 2 686901 78.11 (1984) 111 2 201019 105.62 (2683)
85 2 686902 79.37(2016) 112 2 201020 106.88(2715)
86 2 686903 80.62 (2048_)_ 113 2 201020 106.88(2715)
87 2 686904 81.88(2080) 114 2 201021 108.11 (2746)
88 2 686904 81.88(2080) 116 2 201023 110.62(2810)
89 2 686905 83.11 (2111) 117 2 201181 111.88(2842)
90 2 686906 84.37 (2143) 118 2 201181 111.88(2842)
91 2 686907 85.62 (2175) 119 2 201182 113.11 (2873)
92 2 686908 86.88 (2207) 120 2 201183 114.37(2905)
93 2 686908 86.88 (2207) 121 2 201409 115.63(2937)
94 2 686909 88.11 (2238) 123 2 201184 116.88(2969)
95 2 686910 89.37 (2270) 124 2 201185 118.11 (3000)
96 2 686911 90.62 (2302) 125 2 201186 119.37(3032) -
97 2 686912 91.88(2334) 126 2 201187 120.62 (3064)
98 2 686912 91.88(2334) 127 2 201188 121.88(3096)
99 2 686913 93.11 (2365) 128 2 201188 121.88(3096)
100 2 686914 94.37 (2397) 130 2 201190 124.37 (3159)
101 2 200876 95.62 (2429) 131 2 | 201408 125.63(3191)
Reference: S-3793

Hydraulic Group

35D/40D
1 2 683823 Capscrew, M10x60-8.8
2 2 684649 Capscrew, M10x25-8.8
4 1 * Lowerinq Control Valve
5 1 683831 Bar
6 2 611288 Frttinq, 6-6
*See page 18 for parts breakdown.
Reference: S-3473,3790 (35D)
S-3475, 3793 (40D)

cascade* 1-800-CAS-CADE (227-2233) Of 503-669-6300. FAX: 503-669-6338 688388 Rev. 2
35D/40D
634812 Lowerinq Control Valve
2 1 *6S4154 Vatve Cartridge
•This part must not be substituted. Check part number on the side
of cartridge when replacing.
Reference: Specified in Mounting Control Document.
35D/40D
684810 Lowerinq Control Valve
2 1 * 684210 Valve Cartridge
•This part must not be substituted. Check part number on the side
of cartridge when replacing.
Reference: Specified in Mounting Control Document.
cascade* 1-800-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 688388 Rev. 2 16
35D/40D
I
Parker 560 H type nose.
\J?

17 cascade* 1-BOO-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 688388 Rev. 2
35D/40D
Retracted Internal REF No. 1 Part numbers on this page are
Channel Reeving Hose used with the following mast
Length (in.) Group No. PartNa product I.D. numbers only:
I
56 688723 3550-1482
57 688724 3550-1531
58 688725 3550-1581 40D-MS-001 through 015
59 688726 3559-1631
eo 688727 3550-1681
61 688728 3550-1731
62 688729 3550-1781
63 688730 3550-1831
64 688731 3550-1880
65 688732 3550-1930
66 688733 3550-1980
67 688734 3550-2030
68 688735 3550-2080
69 688736 3550-2130
70 688737 3550-2180
71 688738 3550-2229
72 688739 3550-2279 Items that vary according to mast height
73 688740 3550-2329
74 688741 3550-2379 Retracted Internal REF No. 1
75 688742 3550-2429 Channel Reeving Hose
76 688743 3550-2479 Length (in.) Group No. Part No.
77 688744 3550-2529 103 688770 3550-3830
78 688745 3550-2578 104 688771 3550-3875
79 688746 3550-2628 105 688772 3550-3925
80 688747 3550-2678 106 688773 3550-3980
81 688748 3550-2728 107 688774 35504025
82 688749 3550-2778 109 688776 35504125
83 688750 3550-2828 110 688777 3550-4175
84 688751 3550-2875 111 688778 35504224
85 688752 3550-2920 112 688779 3550-4275
86 688753 3550-2980 113 688780 -, 35504325
87 688754 3550-3027 114 688781 35504373
88 688755 3550-3080 116 688783 35504475
89 688756 3550-3130 117 688784 35504523
90 688757 3550-3177 118 688785 35504575
91 688758 3550-3230 119 688786 35504625
92 688759 3550-3280 120 688787 35504673
93 688760 3550-3326 121 688788 35504725
94 688761 3550-3380 123 688790 35504822
95 688762 3550-3430 124 688791 35504875
96 688763 3550-3476 125 688792 35504925
97 688764 3550-3530 126 688793 35504972
98 688765 3550-3580 127 688794 3550-5025
99 688766 3550-3626 128 688795 3550-5075
100 688767 3550-3680 130 688797 3550-5175
101 688768 3550-3730 131 688798 3550-5225
Common items.
2 2 684649 Capscrew. M10x1.5x25-8.8 8 2 2375 Fitting. 6-6
3 2 683826 Lockwasher, M10 9 1 684658 Bracket
4 1 677267 Hose Sheave 10 3 2453 Fittinq. 6-6
5 1 684657 Shaft 11 1 683919 Bracket
6 1 683822 Lockwasher, M12 12 1 763023 Nut, M10X25-8.8
7 1 684650 Capscrew, M12x1,75x55-8.8 13 1 2680 Fitting. 8-8
NOTE: Quantities shown areforsingle internal reeving.
Reference: S-3548

35D/40D
WARNING: The interna]

\j?

18 cascade' 1-800-CAS-CADE (227-2233) or 503-669-6300. FAX: 503-669-6338 688388 Rev. 2
35D/40D
Items that vary according to mast height.
Retracted Internal REF No. 1 Part numbers on this page are
Channel Reeving Hose used with the following mast
Length (in.) Group No. Part No. product I.D. numbers only:
56 688723 3550-1405
57 688724 3550-1455
58 688725 3550-1505 40D-MS-016 through 060
59 688726 3550-1555
60 688727 3550-1604
61 688728 3550-1654
62 688729 3550-1704
63 688730 3550-1754
64 688731 3550-1804
65 688732 3550-1854
66 688733 3550-1904
67 688734 3550-1953
68 688735 3550-2003
69 688736 3550-2053
70 688737 3550-2103
71 688738 3550-2153
72 688739 3550-2203 Items that vary according to mast height
73 688740 3550-2253
74 688741 3550-2302 Retracted Internal REF No. 1
75 688742 3550-2352 Channel Reeving Hose
76 688743 3550-2402 Length On-) Group No. Part No.
77 688744 3550-2452 103 688770 3550-3750
78 688745 3550-2502 104 688771 3550-3800
79 688746 3550-2552 105 688772 3550-3848
80 688747 3550-2602 106 688773 3550-3905
81 688748 3550-2651 107 688774 3550-3950
82 688749 3550-2701 109 688776 3550-4050
83 688750 3550-2751 110 688777 3550-4100
84 688751 3550-2801 111 688778 3550-4147
85 688752 3550-2851 112 688779 3550-4200
86 688753 3550-2901 113 688780 3550-4250
87 688754 3550-2945 114 688781 ' 3550-4297
88 688755 3550-3005 116 688783 3550-4400
89 688756 3550-3055 117 688784 3550-4446
90 688757 3550-3100 118 688785 3550-4500
91 688758 3550-3155 119 688786 3550-4550
92 688759 3550-3205 120 688787 3550-4596
93 688760 3550-3250 121 688788 3550-4650
94 688761 3550-3305 123 688790 3550-4746
95 688762 3550-3355 124 688791 3550-4800
96 688763 3550-3399 125 688792 3550-4850
97 688764 3550-3455 126 688793 3550-4895
98 688765 3550-3505 127 688794 3550-4950
99 688766 3550-3549 128 688795 3550-5000
100 688767 3550-3605 130 688797 3550-5100
101 688768 3550-3655 131 688798 3550-5250
Common Hems.
2 2 684649 Capscrew, M10x1,5x25-8.8 10 2 2453 Fittinq, 6-6
3 2 683826 Lockwasher, M10 11 1 683919 Bracket
4. 1 677267 Hose Sheave 12 1 763023 Nut, M 10x25-8.8
5 1 684657 Shaft 13 1 2680 Fittinq, 8-8
6 1 683822 Lockwasher, M12 14 2 206315 Lockwasher, M8
7 1 684650 Capscrew, M12x1,75x55-8.8 15 2 787372 Capscrew, M8x20-8.8
8 2 2375 Frttinq, 6-6 16 1 206898 Bracket
9 1 684658 Bracket
Reference: S-3548
For
mnCSftSarHca* Technical Assistance and to Order Parts call: fiQQOQQ Daw O
U a a U Q U B 1-800-CAS-CADE (227-2233) or 503-669^300. FAX: 503-669-6338 OOOJOO H 6 V . A 18
Load Backrest
35D/40D
209407 • Backrest-31x36 in. (787x914 mm)
209233 • Backrest-31x48 in. (787x1219 mm)
209408 • Backrest-31x60 in. (787x1524 mm)
684772 • Backrest-37x36 in. (940x914 mm)
684773 • Backrest-37x48 in. (940x1219 mm)
684774 • Backrest-37x60 in. (940x1524 mm)
684775 • Backrest-41x36 in. (1041x914 mm)
684776 • Backrest-41x48 in. (1041x1219 mm)
684777 • Backrest-41x60 in. (1041x1524 mm)
2 4 200173 Capscrew, M 16x2.0x35-8.8
3 A 684586 Lockwasher. M16
• Includes items 2 and 3. Width x height
Reference: S-3370.
For Tecnnica
Ca^narfp* l Assistanca and to Order Parts calk eo M e n — _,
u n a u B U B 1-«X)-CAS-CADE (227-2233) or 5CO-669-6300, FAX: 503-669-6338 000388 ReV. 2
Komatsu Part Number

3EA-71-12722
Komatsu Lift truck models. Upright Bushing
FG18-16

1 1 $01377 Rtbnq, 8 4
2 2 684594 Capscrew. M10r1,5x20-8.8
3 2 681238 Lockwashar. M10
4 2 7418 Grease Frttinq
5 2 687324 Cap
6 4 688708 Capscrew M14x2.0xS0
a a I I J I
7 4 688705
8 2 624216 Hose
9 1 2680 R0inq.6-6
10 1 601378 Rttinq.8
11 -2 • 687362 Bushing;
12 4 • 688709 pm
13 1 605230 Fitting, 6-6
• Reference only. Source tromfifttruck manufacturer.
Reference: Mounting Control Doc S-3536
Mounting Group 202068,208951
InstaUafon Kit 200235
HydrauSc Group 200615
For Technical Assistance end to Order Parts call:

cascade' 1-800-CASCADE (227-2233) or 503-669-6300. FAX: 503-669-6338 688388 Rev. 2
KOMAfSU
M a r k s And P l a t e s
AX SERIES
7-5 * 3 f yo-\- (z*yvv)
FIG.V401O-01A0 HARKS AND PLATES (GASOLINE)
6 11 10
PUF1761
V- 2 FG15/18-16
FIG NO. : V4010-01A0
1 37B-1QA-3010 PLATE, NAME,GASOLINE 1 600001A - 650000A

2 34B-96-35120 PLATE, NAME,TURN SIGNAL 1
3 37B-1QT-A030 PLATE, SAFETY,HEAD GUARD-.. 1
4 3EB-96-A5970 PLATE, SAFETY,RIM 4
5 37A-2BK-A020 PLATE, CAUTION,TIRE 1
6 PLATE, NAME,COMPANY NAME.-. 1
01370-00508 SCREW 4
7 3EB-96-A5940 PLATE, SAFETY,MAST 1
8 3EB-96-A5920 PLATE, CAUTION,FORK 2
9 37B-1QF-3020 PLATE, MARK,KOMATSU 2
10 3EB-96-F5110 CHART, LUBRICATION 1
11 3EB-96-A5990 PLATE, CAUTION,OPERATING 1
12 37A-2BS-1011 PLATE, NAME,HYDRAULIC OIL , 1
13 3EB-96-A5S20 PLATE, SAFETY,PARKING 1
14 3EB-96-A5960 PLATE, SAFETY,BEFORE OPERATING 1
15 3EB-96-25520 PLATE, MARK,LIFTING 1
16 3EB-96-A5111 PLATE, SAFETY,TIP OVER ... 1
17 3EB-96-35120 PLATE, NAME,BONNET OPEN 1
18 37A-1AV-10X0 PLATE, NAME,(-20*C)-... 1
37A-1AV-1030 PLATE, NAME,(-40*C) 1
19 3EB-96-A5910 PLATE, SAFETY,RIDE TOGETHER.. - 2
20 3EB-96-A5930 PLATE, SAFETY,FAN 2
21 3EB-96-35130 PLATE, NAME,LIGHT SWITCH 1
22 37B-1QF-3040 PLATE, MARK,KOMATSU 1
23 PLATE, NAME,G 1
ft PLATE, NAME,GS 1
ft PLATE, NAHE,DS 1
PLATE, NAME,LP 1
ft PLATE, NAME,LPS 1
ft
PLATE, NAME,D 1
ft
PLATE, NAHE,G/LP 1
01370-00508 SCREW 4
24 3EB-96-13210 PLATE, NAME,GS...- 1
3EB-96-13310 PLATE, NAME,DS 1
3EB-96-13410 PLATE, NAME,LPS 1
25 3EB-96-A5510 PLATE, NAME 1
26 3EB-96-A5520 PLATE, NAME,BATTERY 1
27 34A-95-14710
28 PLATE, NAME,STARTER 1
3EB-96-A2660 DECAL,STARTER
29 1
3EB-96-A5950 PLATE, SAFETY,LPG
30 1
37B-1QK-3030 MARK,1.5 TON 2
37B-1QK-3040 MARK,1.8 TON 2
FG15/18-16 V- 3
FIG. NO. : V4010-01A0A MARKS AND PLATES (GASOLINE)
27 29 30
28 iast Îjk
wmm
V-2A
FIG. NO. V4010-01A0A
FG15H/18H-16, FG15S/18S-16
650001A AND UP
34B-1QA-3010 PLATE NAME, GASOLINE
37B-96-35120 PLATE NAME, TURN SIGNAL
37B-1QT-A030 PLATE SAFETY, OVERHEAD GUARD ...
3EB-96-A5970 PLATE SAFETY, RIM
37A-2BK-A020 PLATE CAUTION, TIRE
* PLATE NAME, COMPANY NAME
01370-00508 SCREW
3EB-96-A5940 PLATE SAFETY, MAST
3EB-96-A5920 PLATE CAUTION, FORK
37B-1QF-3020 PLATE MARK, KOMATSU
3EB-96-F5110 CHART LUBRICATION
3EB-96-A5990 PLATE CAUTION, OPERATING
37A-2BS-1011 PLATE NAME, HYDRAULIC OIL
3EB-96-A5820 PLATE SAFETY, PARKING
3EB-96-A5960 PLATE SAFETY, BEFORE OPERATING .
3EB-96-25520 PLATE MARK, LIFTING
3EB-96-A5111 PLATE SAFETY, TIP OVER
3EB-96-35120 PLATE NAME, BONNET OPEN
37A-1AV-1010 PLATE NAME, (-20°C)
37A-1AV-1030 PLATE NAME, (-40°C)
3EB-96-A5910 PLATE SAFETY, RIDE TOGETHER ....
3EB-96-A5930
PLATE SAFETY, FAN
3EB-96-35130
PLATE NAME, LIGHT SWITCH
37B-1QF-3040
PLATE MARK, KOMATSU
*
PLATE NAME, UL
01370-00508 SCREW
3EB-96-13210 PLATE NAME, GS
3EB-96-13310 PLATE NAME, DS
3EB-96-13410 PLATE NAME, LPS
3EB-96-AS510 PLATE NAME
3EB-96-A5520 PLATE NAME, BATTERY
34A-96-14710 PLATE NAME, STARTER
3EB-96-A2660 DECAL STARTER
3EB-96-A5950 PLATE SAFETY, LPG
37B-1QK-A030 PLATE NAME, 1.5 TON, BONNET,LEFT
37B-1QK-A230 PLATE NAME, 1.5 TON, BONNET,RIGHT
37B-1QK-A040 PLATE NAME, 1.8 TON, BONNET,LEFT
37B-1QK-A240 PLATE NAME, 1.8 TON, BONNET,RIGHT
V-3A

Komafsu: Parts Book

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PM078-MC

CHASSIS / ENGINE / MAST

Revised: August 2001

Send comments, requests for information and other inquiries to:

Komatsu Forklift USA, Inc.

Voice phone: 770-385-4815

DETAIL CODE CHASSIS MODEL

Each parts list page has five columns as follows:

H This part is applicable instead of the part specified in the line

The part specified in the "Description" column is applicable

• This part is not supplied anymore. The part specified in the

Part supplied as semi-finished. It must be reworked

ft Supplied as a set rather than singly.

Supplied as a set rather than singly. It is supplied singly by

0 Part group. This part is not considered a supply part.

G-1, G-2 Part group numbers.

Komatsu Forklift USA, Inc. 1

FO Power Train and Front Axle

HO HO Steering System and Rear Axle

Komatsu Forklift USA, Inc.

Tires (FG15S, FG18S) J-2

Wheel Brake (FG15S, FG18S) K4110-01A1 K-4

Parking Brake Lever (FG15H, FG18H) K4120-01AO K-6

Power Steering Valve L4110-51A0 L-4

MO Frame and Related Parts

Counter Weight (FG15H, FG18H) M4120-01AO M-6

Counterweight (FG15S, FG18S) M4120-01A1 M-8

Komatsu Forklift USA, Inc. 3

Frame Cover {Yellow and Black) M4180-01A0 M-16

Guard and Operator's Compartment

Electrical System (Fuel Sending Unit-FG15S, FG18S) Q4220-01A1 Q-22

Komatsu Forklift USA, Inc. 5

Komatsu Forklift USA, Inc.

SO Uprights and Related Parts

VO Marks and Plates

Komatsu Forklift USA, Inc.

See Fig.Q42lO-01AO nr CM210-01A1

INDEX PART NO. DESCRIPTION QVFY SERIAL NO.

37B-1DH-3110 ENGINE,H20 600001A - 650000A

FG15HT-16, FG18HG-16, FG15ST-16, FG18ST-16

INDEX PART NO DESCRIPTION Q'TY SERIAL NO.

INDEX PART NO. DESCRIPTION Q'TY SERIAL NO.

1 01010-81025 BOLT 8 600001A and Up

INDEX PART NO. DESCRIPTION Q*TY SERIAL NO.

1 01010-81025 BOLT 8 600001A and Up

Frame *-—^o (^ ^11 ^* .- :

INDEX PAST NO. DESCRIPTION Q'TY SERIAL NO.

1 01010-81030 BOLT 600001A and Up

INDEX PART NO, DESCRIPTION Q*TY SERIAL NO.

3EB-01-25150 HOSE 600001A and Up

INDEX PART NO. DESCRIPTION Q'TY SERIAL NO.

1 01010-80816 BOLT 600001A and Up

APPUCABL£ MACHINE MODELS

Engine Type Code Machine Model Spec. t±# Clutch type

IHDgg PAST KO. DESCRIPTION Q'TY SERIAL KO.

1 11000-50KOO BLOCK ASS'Y,CYLIHDES 1 K40002X-

INDEX PART NO, DESCRIPTION Q*TY SERIAL NO.

1 11041-50KOO EEAB ASS"I,CYLINDER 1 K40001X-

INDEX PART NO. DESCRIPTION Q*TY SERIAL NO.

120JO-5OK00 PISTON SET,STANDARD 4 K400012-

INDEX PAST SO. DESCRIPTION Q'TT SERIAL NO.

13034-50KOO HOUSING,CHAIN. 1 K40001X-

"INDEX PART HO. DESCRIPTION Q'T? SERIAL HO.

Frame -—^o (^ ^11 ^ .- :