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A

PROJECT REPORT

ON

Automotive Ac Cleaning System

Submitted in partial fulfilment of the requirement For

diploma in automobile engineering

Submitted by

Rutuja P. Gaikwad (208121)

Manthan S. Aher (208101)

Under the guidance of

Shri .S.P.Borkar

DEPARTMENT OF AUTOMOBILE ENGINNERING GOVERNMENT

POLYTECHNIC, NASHIK

(An autonomous institute of Govt.of Maharashtra)

ACADEMIC YEAR 2020-2021


GOVERNMENT POLYTECHNIC, NASHIK
(An Autonomous Institute of Govt. of Maharashtra)
Samangaon Road, Nashik Road, 422101
Email: info@gpnashik.com web: www.gpnashik.com , Phone
(0253)2461221 Fax (0253)24502

CERTIFICATE

This to certify that the project report on AUTOMOTIVE AC CLEANING SYSTEM


has been successfully completed by Students of third year Automobile engineering under the
guidance of Shri S.P. Borkar in partial of requirement of diploma in Automobile Engineering
from Government polytechnic Nashik, During academic year 2022-23

Rutuja P. Gaikwad (208121)


Manthan S. Aher (208101)

Shri. S.P. Borkar Shri T.G. Chavan


(Project Guide) (Head of Department)

External Examiner Prof. D.P. Nathe


(Principal)
ACKNOWLEDGEMENT
It gives us an immense pleasure to submit this project report on AUTOMOTIVE AC
CLEANING SYSTEM We tried our level best to present this topic into compact and to point
framework. We wish to express our sincere thank with the profound gratitude to our guide Shri
S.P. Borkar for his valuable guidance and constant encouragement without it would have been
impossible us to present and complete this project successfully. We would like to extend our
sincere and true thank to our head of department Shri.T.G. Chavan We are extremely grateful to
principal Prof D. P. Nathe We thank all the staff members of the department for the co-operation
extended for us. Let us not forgot to thank all our friends for their assistance and help.
It is our pleasant privilege to express our sincere gratitude to our beloved parents,
without their blessing we would not be here at this stage of our life. Finally, we also would
like to thank to our parents for their support, caring , blessing , motivation and understanding
throughout this last year. Their love and care kept us going in hardest.
Above all , we thank almighty for everything we have received in our life. Apologies
to those whose help is not acknowledged.

Rutuja P. Gaikwad (208121)


Manthan S. Aher (208101)

Date :-
Place :-
ABSTRACT

After opening the dash, took me about 2 hours to disengage ait all electrical and Switches
there was lot of dust Qu around and took a while to clean everything. off with the 24 and as
being non Working days again. I think by the time I finish off the exercise the under dash would
be squeaky clean.
this project we Display & camera lens. use the to unclean or dirty coil of the we use the
display to difficult part in use the camera the See the AC See the AC Bystem, we dense without
lense did'nt See the dirty or damage of AC me 4 my teammate the FVC Z101 moded number
dense makes our work use this technology easier 4 Jess time consuming work this is very helpful
techno-to-logy to See AC cooling coil.
keywords: camera tenge maded number. FVC Z101 We use the display this is Rating is
12 V goma, is 4.3 inch display. GS-5000

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INTRODUCTION

The display in modern monitors is typically an LCD with LED backlight, having by the 2010s
replaced CCFL backlit LCDs. Before the mid-2000s,[1] most monitors used a CRT. Monitors
are connected to the computer via DisplayPort, HDMI, USB-C, DVI, VGA, or other proprietary
connectors and signals.

Originally, computer monitors were used for data processing while television sets were used for
video. From the 1980s onward, computers (and their monitors) have been used for both data
processing and video, while televisions have implemented some computer functionality. In the
2000s, the typical display aspect ratio of both televisions and computer monitors has changed
from 4:3 to 16:9.[2][3]

Modern computer monitors are mostly interchangeable with television sets and vice versa. As
most computer monitors do not include integrated speakers, TV tuners, nor remote controls,
external components such as a DTA box may be needed to use a computer monitor as a TV
set.

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A backup camera (also called a reversing camera or rear-view camera) is a special type of video
camera that is produced specifically for the purpose of being attached to the rear of a vehicle to
aid in backing up and to alleviate the rear blind spot. It is designed to avoid a backup collision.
When you shift your car into REVERSE, the back-up camera automatically turns on. A video
display shows an image of the area behind your car. This display screen is usually in the
rearview mirror or on the dashboard.

In some systems, the image may include lines to show distance. Some back-up cameras have
pathway lines to help you estimate the space required when parking. The lines may adjust
based on your steering and wheel movements.

Deactivation
When you shift out of REVERSE, the back-up camera will turn off. Some cars also allow you to
turn off the back-up camera manually by pressing a button.

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AC PART
 Refrigerant
The refrigerant is a fluid that is contained within the coils of a car AC system that makes the
whole cooling thing possible. The most common refrigerant used in Car AC is the R134-a, also
known as Tetrafluoroethane. Before 1993, the most widely used refrigerant was the R-12 a.k.a
Freon. They, however, quickly replaced Freon since it harmed the environment.

Condenser
A condenser is a mesh of coils. They arrange these coils in a zig-zag pattern to easily remove the
heat from the compressed gas. It acts as a heat exchanger which cools the refrigerant by
changing its state from gas to liquid.

Evaporator
The evaporator is quite opposite of a condenser. It converts the liquid refrigerant back to its
gaseous state. It simultaneously dissipates the heat and further cools it down. The evaporator
is located inside the car. The manufacturers typically place it behind the dashboard.

Expansion Valve
The expansion valve works in tandem with the evaporator. It controls the pressure of the AC
refrigerant through the AC system.

Dryer/Accumulator
The dryer unit contains a desiccant. It is responsible for pulling away moisture that can seep into
the AC system and the cabin.

Up next: Top 10 Reasons that your Car AC isn’t Cooling Enough

Turn on the blower, push the AC button and enjoy the cool and comfortable cabin.

Well, there is more to it than that. When you switch on the AC, the compressor kicks in using
some power from the engine. It then compresses the refrigerant present in the AC system
causing it to liquefy.
The liquified refrigerant then travels to the condenser. This then pulls the heat out using fresh air
assisted by a fan. Afterwards, the refrigerant flows through the expansion valve where the

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pressure is checked and regulated

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Further down the line, the dryer pulls out moisture or impurities from the system. The now cool and clean gas
is passed through the evaporator fins where a blower fan pushes the cold air out of the dashboard vents. The
refrigerant is then pulled back to the compressor where the cycle starts all over again.

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Common Car AC Problems (with Troubleshooting)
Car AC not cooling enough
This can be due to low refrigerant level or a failed compressor, which can be quite expensive to
fix. Another reason for this is, something as easy as a clogged condenser. If the condenser
becomes clogged it decreases the surface area of the coil and this results in less cooling.

Bad door from the AC


The reports of this car AC problem are common. A faint or strong foul smell would point to
mould/mildew or moisture formation in the AC filter. Cleaning or replacing the filter
usually solves the problem.

But if you smell “rotten eggs” while operating the AC, there can be pest invasion or a dead
animal somewhere in the system. We strictly recommend you should get a professional
handle this.

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Working Principle :
AC coil cleaning system without dismantling dashboard.

In this system we clean the Ac coid without dis meta- dash board. The earning is coil cleaning
went system or ting very difficult, in this project me my team mates. makes the easier process
of As coil cleaning The time is consume than old cloning system old cleaning system consume
hours is more ia the time DORCIDS 240 3 opening the clash board 2 hours taking time 1 to 2
bours cleaning repairing 2 to 3 hours dashboard & then then to the again closing the this gadget
we use this. consume less time & clear the AC coit As went this project we 4 display to Use See
in the lens the problem very well & its makes easier

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What is the purpose of AC coil cleaning?
Cleaning AC units

A product like Air Conditioning Coil Cleaner removes counterproductive dirt and oxidation on
air conditioning coils. When fins and coils are clean, air circulates more fully and AC systems
operate and cool more efficiently, reducing the unit's power consumption.

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Objective

1. To see the difficulty in engine or other parts


2. We see the damage part or dirty parts easily
3. This system took less time and get quick check the parts

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List of components:

We started our project for we survey some types of using materials for our project. Before we
make project
collect asper required listing as under material.

1. Display
2. Camera lens
3. One empty box
4. Led lights
5. Wires or cables

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COST OF COMPONENTS

Sr. No. Part Name Price Quantity


1 Display 3000 1
2 Lens 3500 1
3 Wiring 500
4 Motor 1500 1
5 LED 50 1
6 One empty Box 500 1

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Benefits

A product like Air Conditioning Coil Cleaner removes counterproductive dirt and
oxidation on air conditioning coils. When fins and coils are clean, air circulates more fully and
AC systems operate and cool more efficiently, reducing the unit’s power consumption.

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