SeaCom 1000 Installation guide CEC F-class Page 1

SeaCom 1000 Installation guide CEC F-class

Abstract: This document is the installation document for the SeaCom 1000 system of CEC
F-class vessels

Revision history

Date D.Rev. S.Rev. Init. Comment

20081110 1 LAF Document created

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SeaCom 1000 Installation guide CEC F-class

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Contents
1. SeaCom 1000 general description ................................................................................. 4
1.1 Mechanical drawing ................................................................................................... 4
1.2 Inside the SeaCom 1000 ........................................................................................... 6
1.3 Power supply and alarm relay connection ................................................................. 7
1.3.1 Power supply ...................................................................................................... 7
1.3.2 Alarm relay ......................................................................................................... 8
1.3.3 Fuses .................................................................................................................. 8
1.3.4 Fan drive............................................................................................................. 8
1.4 Manuals ..................................................................................................................... 8
1.5 Connecting extension lines and trunk lines ............................................................... 9
1.6 24V DC distribution .................................................................................................. 12

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1. SeaCom 1000 general description

The SeaCom 1000 is a telephone and communication system created for use on board ships. It
has a robust design and has features often to be used on board ships.
The SeaCom 1000 comes as an 8 extension and 2 trunk line system, but it can be extended to
maximum 56 extensions and 2 trunk lines. More trunk lines can be added, reducing the possible
number of extension.
The SeaCom 1000 shares circuit boards and software with the SeaCom 2000 Maritime
Communication System, so this manual only covers aspects not to be found in the manuals of this
system.
For information about circuit boards, system programming and for information on the Call Data
Manager software, refer to the manuals of the SeaCom 2000 system.

1.1 Mechanical drawing

The SeaCom 1000 box has the outline as shown below.

The SeaCom 1000 box

IMPORTANT NOTE: The SeaCom 1000 is ventilated through the slot at the rear of the cabinet. It
is important to keep a distance of minimum 20mm between the backside and the bulkhead.

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The figure below shows how the mounting holes are arranged. 6mm bolts are to be used for
mounting the unit to a bulkhead.

Mounting the SeaCom 1000

In order to make easy access to the cable termination area on the interior back of the SeaCom
1000 system, the board magazine is arranged as a swing frame. The figure below shows the
space needed in order to allow the board magazine to swing out.

Space is needed for the swing frame.

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1.2 Inside the SeaCom 1000

The Figure below shows the back of the SeaCom 1000 — inside.

Inside the SeaCom 1000

By far the most of the back is covered by the cable termination area used for connecting the
telephone lines. Down to the right is the power input module (PIM) which connects power and
alarm relay.
In the bottom, 2 cable glands are found to conduct the power supply cables, and a rectangular
door, which is used to carry cable glands for conducting the telephone wires. Holes are drilled in
this door depending on the size of the cables used.
On the bottom of the SeaCom 1000, there is a fan cut out for mounting an auxiliary fan. This fan is
recommended if the area, covered by the pink box above, is used for an internal AC/DC
converter.

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1.3 Power supply and alarm relay connection

The SeaCom 1000 is meant for dual supply, a main supply often taken from the generator of the
ship, and a battery back up supply often taken from the radio battery of the ship.
The two supplies are taken through the cable glands in the bottom of the cabinet, and connected
to the Power Input Module (PIM). The PIM is located low right at the interior backside of the
system.
The figure below shows the PIM module:

Layout of the PIM power input module.

1.3.1 Power supply

The J1 connector is the one to connect power, and the pin layout is described in the table below:

Pin name Use

M+ 24V DC main supply positive terminal
M- 24V DC main supply negative terminal
B+ 24V DC battery supply positive terminal
B- 24V DC battery supply negative terminal
NC Alarm relay output. Normal closed terminal
C Alarm relay output. Center terminal
NO Alarm relay output. Normal open terminal
F+ 24V DC output for auxiliary fan
F- 24V DC output for auxiliary fan

Note that the SeaCom 1000 creates galvanic connection between main and battery.

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1.3.2 Alarm relay

3 terminals of the PIM module J1 are devoted the alarm relay. The alarm relay is activated
whenever only one of the power supplies are present, or whenever the power supply of the
SeaCom 1000 board magazine decides to send an alarm indication. This could be caused by high
temperature, faulty power supply operation or software break down.
If the SeaCom 1000 is operated on a single supply, loops between the M+ and B+ and M- and B-
must be set, otherwise the alarm relay will stay in alarm state.
The red indicator D4 will be lit when the alarm relay is in alarm state.

1.3.3 Fuses
The PIM module creates 2 fused outputs, one for the SeaCom 1000 board magazine, and one
output on the 4 terminals of the J3 connector marked V+ and V- The V+,V- are for general use.
(RRU etc.)
The V+ and V- output voltages are fused by F1 and F2 and indicated by D3.
These fuses are T4A.
The 24V DC supply for the board magazine is fused by F3 and F4 and indicated by D2.
These fuses are T2A.

1.3.4 Fan drive

F+ and F- can be used to drive an auxiliary fan, and will the controlled by the temperature inside
the SeaCom 1000.

1.4 Manuals
The front of the CP2 board found in the board magazine of the SeaCom 1000 has 2 USB
connectors and one Ethernet connector.
The Ethernet connector is used for accessing the disk of the SeaCom 1000 system.
In order to access the file system, a computer having a fixed IP address can be connected using a
twisted network cable.
IP address: 192.168.0.52
User name: Adm
Password: 1017

The disk holds the system manuals:

SeaCom 2000 Technical Manual
SeaCom 2000 Configuration Manual
SeaCom 2000 Call Data Manager Manual

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1.5 Connecting extension lines and trunk lines

On the rear of the SeaCom 1000, the cable termination area is found. Ship cables are taken
through cable glands of the small door in the bottom of the cabinet, the wires are split, and the
shield connected to the ground screw terminal inside the box.
Up till 4 CTU2 circuit boards can be fitted, giving a total of 64 possible 2 pair terminations.
Refer to the SeaCom 2000 manual for a reference of the CTU2.
The figure below shows the cable termination area with reference numbers. The figure is used for
reference when using the tables of the following pages for documenting the connections to the
SeaCom 1000 system.

2 4

PIM

The following sheets are used when connecting the telephone lines.

Sections of the CTU2 circuit boards

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Termination unit 1
T# Lab Call Description
1 10 60 Forre Ship
2 11 47 S.G.R.
Section A 3 12 49 E.R.
4 13 48 Bridge —Red (Spare)
5 14 44 E.C.R —Red (Spare)
6 15 10 SC120 —PA (Only via 23)
7 16 11 Spare 1
8 17 12 Spare 2
1 18 21 Bridge
2 19 22 Bridge —DECT (spare)
3 20 24 Chief Officer
4 21 25 Captain’s Office
Section B 5 22 26 Captain
6 23 27 1st Eng.
7 24 28 Pilot
8 25 29 1st. Officer
1 00 00 Sat-B / Fleet77
Section C
2 01 01 Trunk 01

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Termination unit 2
T# Lab Call Description
1 26 30 Room 30
2 27 31 Room 31
Section A 3 28 32 Room 32
4 29 33 Room 33
5 30 34 Room 34
6 31 35 Chief eng.
7 32 36 Cook
8 33 37 Assist. B-deck
1 34 38 Suez Mess
2 35 39 Deck Office
3 36 40 Officers Mess
4 37 41 Crew Mess
Section B 5 38 42 Galley
6 39 43 E.C.R.
7 40 45 Crane aft.
8 41 46 Crane fore.
1 02
Section C
2 03

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1.6 24V DC distribution

Termination unit 64 is a power distribution unit (PDU) used for distribution of 24V DC to units
requiring a power source. The outputs are fused by 4 x T1A fuses. It is used to distribute 24V DC
to the SeaCom 120 PA amplifier units etc.
Connect only M+ and M- to V+ & V- of the PIM.

24V DC +++

24V DC ---

Fuses 4A

M+ M- B+ B-

Termination unit 4 (PDU 24V distribution)

Terminal number Fuse Description
04 F1 SC120
05 F1
42 F1
43 F1
44 F2 SC120
45 F2
46 F2
47 F2
48 F3 SC120
49 F3
50 F3
51 F3
52 F3
53 F4 SC120
54 F4
55 F4
56 F4
57 F4

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