Installation Manual

Installation Manual
DPC-411 Cabinets
Kongsberg Maritime Part no.s:
DPC-411 (24 VDC): L20120xxxxx
DPC-411 (115/230 VAC): L20130xxxxx
This Installation Manual describes the installation of the
Kongsberg Maritime Remote I/O based Dynamic
Positioning Cabinets (DPCs) listed above.

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DPC-411 Cabinets

Document revisions
Written by Checked by Approved by
Rev.
Date Sign. Date Sign. Date Sign.
A 29.03.04 HHO 31.03.04 BF 31.03.04 EB
B 21.06.04 HHO 30.06.04 BF 30.06.04 EB
C
The original signatures are recorded on the company’s logistic data system.

Document history
Rev. A First version.
Rev. B DPC-412 and DPC-422 moved to separate installation manuals, New DPC-411
drawings

Table of contents

1 INTRODUCTION....................................................................................................3

2 SPECIFICATIONS..................................................................................................3

3 INSTALLATION .....................................................................................................4
3.1 Handling..............................................................................................................4
3.2 Mechanical installation .......................................................................................4
3.3 Electrical installation ..........................................................................................4
3.3.1 Cable coating removal .................................................................................4
3.3.2 Cable strain relief ........................................................................................5

4 INSTALLATION DRAWINGS..............................................................................5

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 Installation Manual

1 INTRODUCTION
This Installation Manual describes the installation of the
Kongsberg Maritime Remote I/O based Dynamic Positioning
Cabinets for the variants listed on the front page.
The cabinets are used to control and monitor the processes in
Kongsberg Maritime Dynamic Positioning systems.
A DPC is built up in a modular way so that it may be extended
at any time and it makes the system very flexible. A Dynamic
Positioning Cabinet contains the following modules:
• Remote I/O modules.
• Net connection sockets.
• Power supplies.
• Circuit breakers.
• Cable trays.
• Field cable entry area with Mar-Con Multigate plates.
• Protective earth (PE) bar for cable shield termination.
• Instrument earth (IE) bar.
• Earth bolt.
Refer to Kongsberg Maritime drawing number 1001550 for an
illustration of cabinet layout.
WARNING The equipment includes high voltage (115/230V).

Note Unless stated otherwise, all installation work described in this

document is to be performed by yard/customer personnel.
It is the responsibility of the yard/customer to assure that their
installation personnel are sufficiently qualified, and that proper
caution is taken to avoid injuries or damage to life, health,
environment, equipment and property.

2 SPECIFICATIONS
Refer to Kongsberg Maritime drawing number 1002018.

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3 INSTALLATION

3.1 Handling
A DPC is lifted by crane. Use slings attached to the eyebolts
fitted on the top of the cabinet (refer to Figure 1).
The equipment contains delicate electronic components – handle
accordingly.
WARNING Never, ever pass or stay, complete or partly, under any lifted
object.

3.2 Mechanical installation

The DPC is a wall / bulkhead mounted cabinet. The enclosed
Kongsberg Maritime drawing number 1002018 shows the
necessary dimensions for the installation of the cabinet.

3.3 Electrical installation

For electrical installation of the Field Station Cabinet refer to the
Cable List and Cable Details documents for the actual project.
Note All cables entering or leaving a Field Station Cabinet must have
outer metallic screen/armour for electromagnetic noise
protection.
All cables entering or leaving the Field Station Cabinet must
pass through one of the EMC protective cable entrance plates (2
off Mar-Con Multigate plates in the bottom of the Field Station
Cabinet. The Mar-Con Multigate plates are installed at delivery
(refer to Kongsberg Maritime drawing number 1002018).
Note Cable termination and earthing details is described in the
document: Earthing, Screening and Power Supply Principles
(Kongsberg Maritime document. number 161012).

3.3.1 Cable coating removal

All cables must have their coating removed until below the Mar-
Con Multigate plate, bringing a cable’s outer screen/armour into
full 360° contact with its Mar-Con Multigate plate, which at
delivery are connected to earth system. For example on hole
making in the Mar-Con Multigate plate, refer to Kongsberg
Maritime drawing number 504378.

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Note It is the Yard responsibility to remove the outer sheet for the
part of the cable passing through the Mar-Con Multigate plates.

3.3.2 Cable strain relief

All cables entering or leaving the Field Station Cabinet must be
equipped with a strain relief. For example on strain relieving,
refer to Kongsberg Maritime drawing number 503757.
Note It is the Yard responsibility to supply all cables entering or
leaving a Field Station Cabinet with proper strain relief.

4 INSTALLATION DRAWINGS
The following figures and drawings are included after this page:

Title Fig./Dwg. No. Rev. Sheets

Lifting of a DPC-411 Cabinet Figure 1 N/A 1
Cable clamping and screen/earth connection Figure 2 N/A 1
Layout Drawing DPC 411, 600x1200x300, AE 1260.600 1001550 0A 1
General Arrangement DPC 411, Cabinet 600x1200x300 1002018 0A 1
Typical Cable Entrance for DPC/NDU/ISO Box 503757 C 1
EMC Cable Installation, Through Mar-Con Multigate 504378 C 1

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DPC-411 Cabinets

>60 degrees

(CD2536A1)

Figure 1 Lifting of a DPC-411 Cabinet

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CABINET BOTTOM WITH CABLE ENTRANCE PLATES

MC 35 MAR-CON MC 25 MAR-CON
MULTIGATE PLATE MULTIGATE PLATE

INDIVIDUAL SCREEN
TO IE BAR
FIELD CABLE
CORES WITH INDIVIDUAL
SCREEN
COMMON SCREEN TO
MAR-CON MULTIGATE PLATE

FIELD CABLE
CORES WITH COMMON
SCREEN
COMMON SCREEN TO
MAR-CON MULTIGATE PLATE

Note If more convenient, the position of the MC-25 and the MC-35
Mar-Con Multigate Plates may be swapped.

Figure 2 Cable clamping and screen/earth connection

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