Instruction Sheet

SMA Low Cost 408-4661

Straight Cable Connectors 19 NOV 07 Rev C

SMA Low Cost Straight Cable Connectors

Housing
Ferrule
Subassembly Contact

CONNECTOR NO. CRIMP DIE NO.

TE PART PREVIOUS TYPE TE PART PREVIOUS PART HEX SIZE DIM A CABLE
NO. PART NO. NO. NO.

1056436-1 2831-7316-02 Plug 1055270-1 2098-0323-54 3.835 [.151] 8.128 [.320] RG-316/U Double Braid

1056438-1 2831-7341-02 Plug 1060714-1 (B) 5698-5015-54 No. B 5.410 [.213] 8.001 [.315] RG-142/U Double Braid

1056441-1 2831-7358-02 Plug 1060714-1 (B) 5698-5015-54 No. B 5.410 [.213] 8.001 [.315] RG-58/U, RG-141/U, RG-303/U

1056443-1 2831-7366-02 Plug 1060714-1 (C) 5698-5015-54 No. C 3.251 [.128] 8.128 [.320] RG-174/U, RG-188U, RG-316/U

1056445-1 2834-7316-02 Jack 1055270-1 2098-0323-54 3.835 [.151] 8.255 [.325] RD-316/U Double Braid

1056447-1 2834-7341-02 Jack 1060714-1 (B) 5698-5015-54 No. B 5.410 [.213] 8.001 [.315] RG-142/U Double Braid

1056450-1 2834-7358-02 Jack 1060714-1 (B) 5698-5015-54 No. B 5.410 [.213] 8.001 [.315] RG-58/U, RG-141/U, RG-303/U

1056452-1 2834-7388-02 Jack 1060714-1 (C) 5698-5015-54 No. C 3.251 [.128] 8.255 [.325] RG-174/U, RG-188/U, RG-316/U

1274827-1 -- Jack 1060714-1 (B) 5698-5015-54 No. B 5.410 [.213] 8.001 [.315] WP93385

Note: Crimping to solid wire is not recommended.

Figure 1
1. INTRODUCTION 2. ASSEMBLY

These instructions describe the installation of the 2.1. Prepare The Coaxial Cable (Figure 3)
SMA Low Cost Straight Cable (crimp attachment)
1. Place the ferrule on the cable.
connectors listed in Figure 1. Cable, crimp dies, and
previous part numbers are also listed in Figure 1. 2. Remove the end portion of the cable jacket to
expose the cable braid.
For required tooling, refer to Figure 2.
3. Trim the cable braid to length.
NOTE Dimensions are in metric units [with inches in 4. Trim the cable dielectric to length.
brackets] unless otherwise specified..
5. Flare the cable braid.
i
2.159 [.085] Dim A (Figure 1)

NOTE Reasons for revision are contained in Section 3,

6.985 [.275]
REVISION SUMMARY.

i
Inner

Conductor
TE PART PREVIOUS
DESCRIPTION Cable Ferrule
NO. PART NO.
Dielectric
1055454-1 2098-5221-10 Center Contact Holder

1060713-1 5698-5014-54 Ferrule Crimp Die (.213 and .128 Hex)

Cable Braid Cable Jacket

1055270-1 2098-0323-54 Ferrule Crimp Die (.151 Hex)

Figure 3
1055879-1 2598-5379-54 Center Contact Crimp Die (.042 Hex)

For specific application crimp tooling, refer to Figure 1.

Figure 2

E 2007 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. 1 of 2
All International Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service,

TE logo and Tyco Electronics are trademarks. visit our website at www.tycoelectronics.com LOC B
*Trademark. Other products, logos, and company names used are the property of their respective owners.
 SMA Straight Cable Connectors 408-4661

2.2. Attaching Center Contact to the Inner Conductor 3. Hold the seat the cable, hold it firmly, and crimp
the outer sleeve in place.
A. Soldering of Center Contact (Figure 4)
4. Trim and remove the excess braid strands.
DANGER Follow all local safety practices when using

soldering equipment.

1. Tin the inner conductor of the cable.

Cable

2. Place the contact in contact holder. Heat the Housing

Subassembly

contact and push it over the inner conductor until Subassembly

the conductor rests firmly against the dielectric. Ferrule

Crimp Die
3. Remove excess solder. (Per Table in Figure 1)

Center Contact Holder Figure 6

Heat Here
2.4. Inspection of Completed Assembly
Ferrule
Bottom Here
Adherence to the preceding steps should yield the
tolerances shown in Figure 7.

Cable Jacket

Contact
Cable Braid
Dielectric Contact
.000/.010
Dielectric
Figure 4 to be
Dielectric

Below the
.000/.010
Ref Plane
B. Optional Crimping of Center Contact (Figure 5) Below

the Ref
.075/.100
1. Assemble the contact over the inner conductor Plane
Contact
so that it rest firmly against the cable dielectric.
2. Hold the contact (seated against the dielectric)
Jack Interface Plug Interface
and crimp it into place.

Figure 7
Center Contact

3. REVISION SUMMARY
Since the previous release of this document:

Inner
S Part number 1327758–1 was superceded by
Conductor
1056443–1
Dielectric

Crimp Die
Bottom Here
1055879-1

Figure 5

2.3. Crimp the Cable to the Inner Sleeve (Figure 6)

1. Insert the cable subassembly into the housing

subassembly and seat it firmly.
2. Slide the outer sleeve over the flared portion of
the braid.

2 of 2 Tyco Electronics Corporation Rev C