PROJECT WORK BOOST CONVERTER 2022

Design the Boost Converter as Battery Charging having following parameters :

 Vs from two pieces in parallel connection of PV of 100 WP with specification:
Vmp=18 Volt; Imp=5,56 A. From experiment data is known that V ( ) = 18 Volt and
V ( ) = 12 Volt
 Load : Four battery lithium 15 Ah, 12 Volt in series connection with charging
current about 15 % of Ah
 V = 56 Volt
 ℎ ( f ) = 40 kHz

Components:
Q : MOSFET IRFP460
D : MUR 1560 (Ultra Fast Recovery Diode)
Inductor (L) : Ferrit Core PQ 3535 with Cross sectional are (Ac=1.96cm2);
Bobbin diameter (Dbob = 17 mm)
Rs : Snubber resistor (....... Ohm, 5-10 watt)
Cs : Snubber capacitor (……nF, 1 kVolt)
Ds : Snubber diode (FR3017)

Please search data sheet of IRFP460; MUR 1560

SOLUTION :
 Duty Cycle :
 Vs(min) 
D  1 -  
 Vo 

 The inductor value :

1  Vs(min)   1 

L     Vo  VF  - Vs(min)      
f   Vo  VF    ΔI L 
Vs
I L  0.2  I L ( avg ) ; I L ( avg ) 
(1  D) 2 R
VF = Diode Forward-Voltage (from data sheet of diode red: MUR1560)
 The maximum inductor current
∆
( ) = ( )+
2

 Winding number of inductor

∗ ( )
= 10 ; = 0.25 ; =
∗

 Wire Size is based on RMS current of inductor

∆ /2
( ) = ( ( )) +
√3

 Calculation of Wire Size

 Cross Sectional Area of Wire (qw)

( )
( ) = ; = 4.5 A/mm ( )

 Diameter of Wire (dw)

4
( ) = × ( )

 Recalculate by assuming number of split wire (∑ split) = ……?

( )
( ) =
∑ split
( )
( ) =

4
( ) = × ( )

 Wire Size

Diameter of bobbin PQ3535 (Dbob) = 17 mm = 1.7 cm

Circumference of Bobin (Kbob) = ×D
Total Wire Length = ( n(winding) x Kbob x ∑ split ) + 40% * ( n(winding) x Kbob x ∑ split)
 Output Capacitance:

Vo  D
Co 
R  Vo  f
where ΔVo = ± 0,1%×Vo = 0,001×Vo

 Snubber Circuit:
I ON  t fall
Cs 
2  VOFF

DT
Rs 
2  C snubber