Nama / NRP :

1. Mahbub Gusti M. / 1310151033

2. M. Iqbal Fitrianto / 1310151037
3. M. Arif Rizaldy / 1310151041
Kelas : 3 D4 Elektro Industri B

PROJECT WORK HALF-BRIDGE DC-DC CONVERTER

Diketahui Half-Bridge DC-DC Converter mempunyai parameter-parameter sebagai

berikut:
Vs = 72 Volt
Vo = 12 Volt
Io = 3 A
D =0.4
fs = 40 kHz

Komponen:
S1 = S2 : MOSFET IRFP460
C1 = C2 : 470 uF, 100 Volt
D1 = D2 = D3 = D4 : MUR1560 (Ultra Fast Recovery Diode)
Induktor (Lx) : Ferrit Core PQ 3230 with cross sectional are (Ac = 1.61 cm2)
Bobbin diameter (Dbob1 = 16 mm)
Transformator (TR) : Ferrit Core PQ 3535 with cross sectional are (Ac = 1.96 cm2)
Bobbin diameter (Dbob2 = 17 mm)
Co : Output capacitor (Calculation), 50 Volt
Rs1 = Rs2 : Snubber resistor (100 Ohm, 5-10 Watt)
Cs1 = Cs2 : Snubber capacitor (2 nF, 1 kVolt)
A. Desain High Frequency Inductor
a. Output Voltage

b. Filter Inductor

 ∆iLx = 20% Io
∆
( ) [ ] [ ]
∆
[ ] [ ]
u

 ∆iLx = 10% Io
∆
( ) [ ] [ ]
∆
[ ] [ ]
u

c. Maximum Inductor Current

iL(avg) = Io = 3 A
 ∆iLx = 20% Io
∆

 ∆iLx = 10% Io
∆

d. Winding Number of Inductor

Bmax = 0.25 Tesla
Ac = 1.61 cm2
 ∆iLx = 20% Io

 ∆iLx = 10% Io
e. RMS Inductor Current
 ∆iLx = 20% Io
∆
√( ) ( ) √ ( )
√ √
 ∆iLx = 10% Io
∆
√( ) ( ) √ ( )
√ √

f. Calculation of Wire Size

J = 4.5 A/mm2 (current density)
 ∆iLx = 20% Io
q

√ q √

 ∆iLx = 10% Io
q

√ q √

g. Spl t o W re Σ split)
dw(t)split = 0.35 mm
J = 4.5 A/mm2
 ∆iLx = 20% Io

√ q

q
q
Σ spl t

 ∆iLx = 10% Io

√ q

q
q
 Σ spl t

h. Wire Size
(PQ 3230)

 ∆iLx = 20% Io
ot l W re e t
( Σ spl t) ( Σ spl t)

 ∆iLx = 10% Io
ot l W re e t
( Σ spl t) ( Σ spl t)

B. Desain High Frequency Transformator

a. Output Voltage

b. Number of Primary Winding

Bmax = 0.25 Tesla
Ac = 1.96 cm2

c. Number of Secondary Winding

d. RMS Primary Current

√ √

e. RMS Secondary Current

√ √

f. Primary Wire Size

d1split = 0.4 mm
s = 4.5 A/mm2
 √ √
s

√
s
s

Σ spl t

g. Secondary Wire Size

d2split = 0.4 mm
s = 4.5 A/mm2

√ √
s

√
s
s

Σ spl t

Untuk memperbaiki nilai kopling maka ditambahkan 3 buah additional belitan

pada sisi primer dan sisi sekunder.

h. Pattern of Winding
P1 S1 S2 P2 S3 S4 P3 S5 P4 S6 P5 S7
Additional

i. Length of Wire
Dbob2 = 17 mm = 1.7 cm (PQ 3535)

Σ spl t Σ spl t

Σ spl t Σ spl t

ot l W re e t

C. Filter Output Capacitor

∆
∆

 ∆iLx = 20% Io

∆
u u

 ∆iLx = 10% Io

∆
u u