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Research Paper
Homogeneous Charge Compression Ignition (HCCI) is a new combustion technology that may
develop as an alternative to diesel engines with high efficiency and low NOx and particulate
matter emissions. HCCI engines can operate on gasoline, diesel fuel and most alternative fuels.
The Homogenous Charge Compression Ignition (HCCI) is a promising new engine technology
that combines elements of the diesel and gasoline engine operating cycles. Like an SI engine,
the charge is well mixed which minimizes particulate emissions, and like a CIDI engine it is
compression ignited and has no throttling losses, which leads to high efficiency. However, unlike
either of these conventional engines, combustion occurs simultaneously throughout the cylinder
volume rather than in a flame front. With the advantages there are some mechanical limitations
to the operation of the HCCI engine. The main drawback of HCCI is the absence of direct
combustion timing control. This paper reviews the technology involved in HCCI engine, and its
merits and demerits. The challenges encountered and recent developments in HCCI engine are
also discussed in this paper.
Keywords: HCCI, Ignition timing, Valve timing, Exhaust gas recirculation, Emission
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Int. J. Mech. Eng. & Rob. Res. 2014 Anku Kumar Singh and M K Paswan, 2014
There are two kinds of internal combustion and CIDI engines. Like an SI engine, the
engines: the Petrol and the Diesel. The charge is well mixed which minimizes
combustion processes of them are very particulate emissions, and like a CIDI engine
different. In the Diesel engine the combustion it is compression ignited and has no throttling
is initiated because of some special losses, which leads to high efficiency.
conditions of pressure and temperature. However, unlike either of these conventional
However, in the Petrol engine the combustion engines, combustion occurs simultaneously
is caused by a spark that ignites a mixture that throughout the cylinder volume rather than in a
has been premixed before. flame front. HCCI engines have the potential
to be lower cost than CIDI engines because
Due to these different kinds of combustion,
they would likely use a lower pressure fuel-
the two engines have different characteristics.
injection system. The emission control systems
The CI has a high efficiency, but it is very
for HCCI engines have the potential to be less
contaminating. Contrarily, the SI is not very
costly and less dependent on scarce precious
efficient but it has low emissions.
metals than either SI or CIDI engines.
The obvious ideal combination would be to
HCCI is an idea whose time has come with
find an engine type with the high efficiency of
nearly all of the parts and pieces of technology
the CI engine and the very low emissions of
and know-how in place to make a real go of it.
the SI engine with TWC. One such candidate
is named Homogeneous Charge HOMOGENEOUS CHARGE
Compression Ignition, HCCI. COMPRESSION IGNITION
With the advent of increasingly stringent fuel (HCCI)
consumption and emissions standards, engine The Homogeneous Charge Compression
manufacturers face the challenging task of Ignition (HCCI) engine is often described as a
delivering conventional vehicles that abide by hybrid between the spark ignition engine and
these regulations. HCCI combustion has the the diesel engine. The blending of these two
potential to be highly efficient and to produce designs offers diesel-like high efficiency
low emissions. HCCI engines can operate on without the difficult—and expensive—to deal
gasoline, diesel fuel, and most alternative fuels. with NOx and particulate matter emissions. In
While HCCI has been demonstrated and its most basic form, it simply means that fuel
known for quite some time, only the recent is homogeneously (thoroughly and completely)
advent of electronic sensors and controls has mixed with air in the combustion chamber very
made HCCI engines a potential practical similar to a regular spark ignited gasoline
reality. HCCI represents the next major step engine, but with a very high proportion of air to
beyond high efficiency CIDI and Spark-Ignition, fuel, i.e., lean mixture. As the engine’s piston
Direct-Injection (SIDI) engines for use in reaches its highest point (top dead center) on
transportation vehicles. In some regards, the compression stroke, the air/fuel mixture
HCCI engines incorporate the best features auto-ignites from compression heat, much like
of both Spark Ignition (SI) gasoline engines a diesel engine. The result is the best of both
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Int. J. Mech. Eng. & Rob. Res. 2014 Anku Kumar Singh and M K Paswan, 2014
Figure 1: HCCI (as Most-Typically Envisioned) Would Use Low-Pressure Fuel Injection
Outside the Cylinder, and No Ignition System. If Charge Stratification is Desired, it May
be Necessary to Use in Cylinder Injection
worlds: low fuel usage and low emissions. As Homogeneous Charge Compression
in a diesel engine, the fuel is exposed to Ignition (HCCI) uses a lean premixed air-fuel
sufficiently high temperature for auto-ignition mixture that is compressed with a high
to occur, but for HCCI a homogeneous fuel/air compression ratio. During the end of the
mixture is used. The homogeneous mixture is compression stroke, ignition occurs through
created in the intake system as in a SI engine, self-ignition in the whole combustion chamber
using a low pressure injection system or by at once.
direct injection with very early injection timing. Engine efficiency rises with increases in the
The Homogeneous Charge Compression leanness of the premixed gas (the gas
Ignition (HCCI) engine is a promising composed of premixed fuel and air), in the
alternative to the existing Spark Ignition (SI) combustion rate, and in the compression ratio.
engines and Compression Ignition (CI) In the HCCI engine, ultra-lean premixed gas is
engines. To limit the rate of combustion, much highly compressed by the piston and ignited
diluted mixtures have to be used. at the self-ignition temperature. Then,
Compared to the diesel engines the HCCI combustion occurs in the entire combustion
has a nearly homogeneous charge and virtually chamber, and the combustion rate is very high.
no problems with soot and NOX formation. On As a result of ultra-lean combustion with a high
the other hand HC and CO levels are higher compression ratio, high thermal efficiency and
than in conventional SI engines. Overall, the extremely low NOx emission are achieved as
HCCI engine shows high efficiency and fewer compared to the conventional spark ignition
emissions than conventional internal engines. Figure 2 shows photos of the spark
combustion engines. ignition and HCCI combustion processes
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Int. J. Mech. Eng. & Rob. Res. 2014 Anku Kumar Singh and M K Paswan, 2014
Figure 2: Comparison of HCCI (Upper Row) and Spark Ignition (Lower Row) Combustion
Processes
Figure 3: The Difference Between SI and HCCI Combustion Process, Q = Total Amount
of Heat, q = Heat per Mass Unit, w = Mass
using engines affording visualization. In this propagation. Even though the reactions are
figure, the portions shining white indicate fast in the reaction zone, the combustion
combustion. It can be seen that, unlike the process will take some time as the zone must
spark ignition combustion, the HCCI propagate from spark plug (zero mass) to the
combustion occurs rapidly and throughout the far liner wall (mass wi). With the HCCI process
combustion chamber. the entire mass in the cylinder will react at once.
The right part of Figure 3 shows HCCI, or as
Figure 3 shows the difference between (a) Onishi called it Active Thermo-Atmosphere
SI combustion, and (b) HCCI. In the SI engine Combustion, ATAC. We see that the entire
we have three zones, a burnt zone, and an mass is active but the reaction rate is low both
unburned zone and between them a thin locally and globally. This means that the
reaction zone where the chemistry takes place. combustion process will take some time even
This reaction zone propagates through the if all the charge is active. The total amount of
combustion chamber and thus we have flame heat released, Q, will be the same for both
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Int. J. Mech. Eng. & Rob. Res. 2014 Anku Kumar Singh and M K Paswan, 2014
processes. It could be noted that the cylinders due to the higher compression ratio
combustion process can have the same and more rapid combustion creates a need
duration even though HCCI normally has a for engines with a higher withstand pressure.
faster burn rate.
REQUIREMENTS FOR HCCI
Since the mixture is lean, the maximum
The HCCI combustion process puts two major
temperature, both locally and overall, becomes
requirements on the conditions in the cylinder:
low compared to other engines, which
effectively reduces NOx formation. However, • The temperature after compression stroke
at richer mixtures the combustion becomes too should equal the auto-ignition temperature
fast and knocking, or ringing, occurs. Therefore, of the fuel/air mixture.
if a higher load is desired, supercharging, or • The mixture should be diluted enough to give
turbo charging is necessary. The load limit reasonable burn rate.
(without supercharging) is said to be either the
engine structure capabilities (knocking limit) Figure 4 shows the auto-ignition
or NOx emissions. The problem with the HCCI temperature for a few fuels as a function of .
engines is related to the lean mixtures, the fast The auto-ignition temperature has some
combustion, and the high compression ratio correlation with the fuels’ resistance of knock
(high engine efficiency) that causes the in SI engines and thus the octane number. For
exhaust temperature to become quite low. This iso-octane, the auto-ignition temperature is
can make it difficult to get both turbo charging roughly 1000 K. This means that the
and oxidizing catalysts to work. temperature in the cylinder should be 1000 K
at the end of the compression stroke where
Despite advantages, HCCI engines
the reactions should start. This temperature
produce high HC and CO emissions as the
can be reached in two ways, either the
ignition timing and combustion duration is
temperature in the cylinder at the start of
difficult to control. Therefore, the HCCI
operating zone is limited between misfire and Figure 4: Ignition Temperature for a Few
knocking. Lack of direct control over ignition Fuels as a Function of Dilution
initiation is one of the obstacles that need to
be addressed.
In self-ignition combustion, the ignition
timing varies with the temperature of the intake
air, cooling water, and lubricating oil. Because
the efficiency changes along with this variation,
the ignition timing must be precisely controlled.
Studies on HCCI engines have revealed that
the load range over which HCCI engines can
operate is limited by the risk of misfire,
combustion instability, and engine knock.
Furthermore, the higher pressure of gas within
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Int. J. Mech. Eng. & Rob. Res. 2014 Anku Kumar Singh and M K Paswan, 2014
compression is controlled or the increase in like with natural gas, the temperature after
temperature due to compression, i.e., combustion will also be higher for a given
compression ratio is controlled. It could be amount of heat released. On the lean side, the
interesting to note that the auto-ignition temperature increase from the combustion is
temperature is a very weak function of air/fuel too low to have complete combustion. Partial
ratio. The change in auto-ignition temperature oxidation of fuel to CO can occur at extremely
for iso-octane is only 50 K with a factor 2 lean mixtures; above 14 has been tested.
change in . Figure 4 also shows the normal However, the oxidation of CO to CO2 requires
rich and lean limits found with HCCI. With a a temperature of 1400-1500 K. As a summary,
too rich mixture the reactivity of the charge is HCCI is governed by three temperatures. We
too high. This means that the burn rate need to reach the auto-ignition temperature to
becomes extremely high with richer mixtures. get things started; the combustion should then
If an HCCI engine is run too rich the entire increase the temperature to at least 1400 K to
charge can be consumed within a fraction of a have good combustion efficiency but it should
crank angle. This gives rise to extreme not be increased to more than 1800 K to
pressure rise rates and hence mechanical prevent NO formation.
stress and noise. With a high auto-ignition
temperature like that of natural gas, it is also EMISSIONS BEHAVIOUR
possible that formation of NOx can be the load The main motivation for studying HCCI is its
limiting factor. potential for significant reductions in exhaust
Figure 5 shows the NO formation as a emissions in comparison to conventional
function of maximum temperature. Very low compression or spark-ignition combustion. A
emission levels are measured with ethanol. If brief overview of the emissions
the combustion starts at a higher temperature characteristics from HCCI engines is
provided in this section.
Figure 5: NOx as a Function Maximum
Temperature Evaluated from the Oxides of Nitrogen (NOx)
Pressure-Trace Perhaps the single largest attraction of HCCI
combustion is that it can reduce NOx
emissions by 90-98% in comparison to
conventional Diesel combustion (Gray & Ryan
1997; Hashizume et al 1998). The underlying
mechanism responsible for this reduction in
NOx emissions is the absence of high
temperature regions within the combustion
chamber. HCCI combustions occur at the
global air-fuel ratio, which is typically quite lean,
and at a temperature significantly below those
encountered within the reaction zone in Diesel
or Spark-ignition engines.
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Int. J. Mech. Eng. & Rob. Res. 2014 Anku Kumar Singh and M K Paswan, 2014
• Exhaust Gas Recirculation (EGR): It is the system can act as a more direct method
process of recycling exhaust gases and of EGR by controlling the amount of
adding them to the intake air. With EGR it trapped residual gases thus allowing
is possible to control temperature, mixture, temperature and mixture control. As VVT
pressure, and composition. In comparison allow the variation of compression ratio not
to the other control methods, EGR is through geometric means but through
relatively simple, which is a great benefit. timing of valve opening hence by changing
EGR can produce more power in an engine the timing of the intake/exhaust valve
because more fuel could be pumped into changes the amount of combustible air in
the cylinder without spontaneous ignition the cylinder thus controlling combustion
due to the relative inertness of the strength and timing. This could be used to
emissions gas compared to air. It also could change the cylinder performances
be used to control individual cylinder individually if a good control method is
performance. found. It should be noted that typical VVT
• Variable Compression Ratio (VCR): This schemes run cylinders with set timing,
could be achieved through a couple of whereas these could need flexibility not
different methods. One method would be to only in timing but per cylinder.
place a plunger within the cylinder head that • Fuel Mixtures and Additives: By using two
could vary the compression ratio. Another fuels with varying combustion properties,
option would be to have an opposed-piston combustion timing could be improved over
design which would include variable phase a wide operating range. However a two fuel
shifting between the two crankshafts. Other system brings about practical and
possibilities exist as well but the key is to infrastructural issues that could prevent
develop these in order to have excellent commercialization. Experiments have
response time to handle transient situations. shown that ozone as a fuel additive can
In order to study the Variable Compression greatly improve ignition even at very low
Ratio (VCR) effect on the engine concentrations add some more effort we will
performance we could change the amount focus on three dimensional simulations of
of compression for each cylinder and can HCCI engine analysis and effects on fuel
study the effect. This could change the performance at part load and full load
engine characteristics. By incorporating a conditions. Mixing an additive into the fuel
device that could change cylinder volume could change the combustion
rapidly, individual control of each cylinder characteristics of a cylinder. Mixing a
could be conceivably achieved combustion retardant such as water would
• Variable Valve Timing (VVT): VVT allows cause a delay in combustion, while mixing
variation of the compression ratio not a combustion accelerant such as hydrogen
through geometric means but through gas would increase the speed of
timing of the opening and closing of the combustion. This could be controlled for
intake and exhaust valves. In addition, this each cylinder individually.
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Int. J. Mech. Eng. & Rob. Res. 2014 Anku Kumar Singh and M K Paswan, 2014
Some of the most promising include varying Another approach to overcome the
the amount of hot exhaust gas recirculation limitations in power output has been to pursue
introduced into the incoming charge, using a the development of “dual-mode” engines that
VCR mechanism to alter TDC temperatures, employ HCCI combustion at low loads and
and using VVT to change the effective Diesel combustion or spark-ignition at high
compression ratio and/or the amount of hot loads.
residual retained in the cylinder. VCR and VVT
Cold-Start Capability
are particularly attractive because their time
response could be made sufficiently fast to At cold start, the compressed-gas temperature
handle rapid transients. Although these in an HCCI engine will be reduced because
techniques have shown strong potential, they the charge receives no preheating from the
are not yet fully proven, and cost and reliability intake manifold and the compressed charge
issues must be addressed. is rapidly cooled by heat transferred to the cold
combustion chamber walls. Without some
Power Output compensating mechanism, the low
A current drawback of HCCI combustion is that compressed-charge temperatures could
it is presently limited in power output. Although prevent an HCCI engine from firing. Various
HCCI engines have been demonstrated to mechanisms for cold-starting in HCCI mode
operate well at low-to-medium loads, have been proposed, such as using glow
difficulties have been encountered at high- plugs, using a different fuel or fuel additive, and
loads. Combustion can become very rapid and increasing the compression ratio using VCR
intense, causing unacceptable noise, potential or VVT.
engine damage, and eventually unacceptable
Perhaps the most practical approach would
levels of NOx emissions (Christensen et al.,
be to start the engine in spark-ignition mode
1997; and Gray and Ryan, 1997). Fuels with
and transition to HCCI mode after warm-up.
inherently lower heat release rates like
For engines equipped with VVT, it may be
methane, can be combusted at lower A/F ratios
possible to make this warm-up period as short
and achieve higher specific engine outputs
as a few fired cycles, since high levels of hot
(Christensen et al., 1997).
residual gases could be retained from
Given this apparent limitation in A/F ratio previous spark-ignited cycles to induce HCCI
for HCCI combustion, power increases can be combustion. Although solutions appear
obtained by augmenting the air flow through feasible, significant R&D will be required to
the engine. Supercharging has been proven advance these concepts and prepare them for
to be effective in this respect, and it also has a production engines.
beneficial influence on reducing the heat
release rate (Christensen et al., 1998). Hydrocarbon and Carbon
Increasing the engine speed may also be an Monoxide Emissions
effective method of increasing HCCI power HCCI engines have inherently low emissions
output but this approach is not well of NOx and PM, but relatively high emissions
documented. of hydrocarbons (HC) and carbon monoxide
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Int. J. Mech. Eng. & Rob. Res. 2014 Anku Kumar Singh and M K Paswan, 2014
(CO). Some potential exists to mitigate these to experiment with different blends of fuel
emissions at light load by using direct in- mixture so that performance and efficiency of
cylinder fuel injection to achieve appropriate HCCI engines can be tested with different
partial-charge stratification. However, in most combinations of non conventional fuels. As the
cases, controlling HC and CO emissions from demand of conventional fuels is increasing,
HCCI engines will require exhaust emission scope of research and experimentation in
control devices. Catalyst technology for HC HCCI technology will increase only with time.
and CO removal is well understood and has
Of late, many companies have launched
been standard equipment on automobiles for
HCCI based automobiles in the market among
many years. However, the cooler exhaust
which Mercedes F700, Volkswagen Touran,
temperatures of HCCI engines may increase
Opel Vectra, and Saturn Aura the prominent
catalyst light-off time and decrease average
names.
effectiveness. As a result, meeting future
emission standards for HC and CO will likely CONCLUSION
require further development of oxidation The Homogeneous Charge Compression
catalysts for low-temperature exhaust streams. Ignition, HCCI, combustion process is an
However, HC and CO emission control devices interesting alternative to the conventional Spark
are simpler, more durable, and less dependent
Ignition and Compression Ignition processes.
on scarce, expensive precious metals than are
A high-efficiency, gasoline-fueled HCCI engine
NOx and PM emission control devices. Thus,
represents a major step beyond SIDI engines
simultaneous chemical oxidation of HC and
for light-duty vehicles. HCCI engines have the
CO (in an HCCI engine) is much easier than
potential to match or exceed the efficiency of
simultaneous chemical reduction of NOx and
diesel-fueled CIDI engines without the major
oxidation of PM (in a CIDI engine).
challenge of NOx and PM emission control or
RECENT DEVELOPMENTS IN a major impact on fuel-refining capability. Also,
HCCI HCCI engines would probably cost less than
CIDI engines because HCCI engines would
Recent developments in the HCCI technology
likely use lower-pressure fuel-injection
have given very positive results to overcome
equipment and the combustion characteristics
the limitations of this technology. The
of HCCI would potentially enable the use of
technology has huge scope of use and it is
emission control devices that depend less on
used in a wide range of industries, which
scarce and expensive precious metals. In
makes it a promising technology for the coming
addition, for heavy-duty vehicles, successful
generations. Automobile giants like GM, Ford
and Cummins have been exploring the development of the diesel-fueled HCCI engine
possibilities in the HCCI technology for more is an important alternative strategy in the event
than 15 years. General Motors has started that CIDI engines cannot achieve future NOx
educational programs in various Universities and PM emissions standards.
to promote the research work in this HCCI engines are a promising technology
technology. HCCI has also enabled engineers that can help reduce some of our energy
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