QP’s / MCQ’s 2nd Semester Manufacturing Engineering

COURSE – DIPLOMA IN MECHATRONICS & SMART FACTORY SEMESTER - 2

SUBJECT – MANUFACTURING ENGINEERING

RIGHT ANSWER WILL BE THE YELLOW HIGHLIGHTED ONE

1. The ____________ means the process of converting raw materials into products.

(a) Machining
(b) Manufacturing
(c) Both a & b
(d) None

2. __________ involves cutting away from a solid block of material

(a) Formative manufacturing

(b) Additive manufacturing
(c) Machining Process
(d) Subtractive manufacturing

3. ___________ is the construction of a three-dimensional object from a CAD model or a digital 3D model

(a) Formative manufacturing

(b) Additive manufacturing
(c) Subtractive manufacturing
(d) None

4. ____________ are those which have the iron as their main essential.

(a) Ferrous metals

(b) Non-ferrous metals
(c) Organica Materials
(d) Inorganic materials

5. Example for non-Metals

(a) Cast Iron

(b) Wood
(c) Brass
(d) Steel

6. Steel is fundamentally an alloy of Iron and _____

(a) Brass
(b) Aluminium
(c) Copper
(d) Steel
7. Low carbon steel the carbon content is less than

(a) 0.30
(b) 0.45
(c) 1
(d) 1.25

8. _________ steel the carbon content is from 0.30 to 0.45 percent carbon

(a) Low carbon steel

(b) High carbon steel
(c) Medium carbon steel
(d) All of the above

9._________ raw material for all iron and steel products

(a) Pig iron

(b) Cast iron
(c) Wrought iron
(d) None

10. _____________ are produced by melting or sintering two or more metals

(a) Ferrous metals

(b) Non-ferrous metals
(c) Alloys
(d) Non Metals

11. ________________ is pig iron remelted and rened in a cupola

(a) Wrought iron

(b) Cast Iron
(c) Carbon Steel
(d) Alloy Steel

12. ___________the mechanical mixture of very pure iron and a silicate slag

(a) Wrought iron

(b) Cast Iron
(c) Carbon Steel
(d) Pig Iron

13. ________________requires direct contact of tool and work piece/material

(a) Non-Conventional Machining

(b) Conventional Machining
(c) Both a & b
(d) None
14. ______is the father of all machine tools

(a) Lathe
(b) Milling
(c) Grinding
(d) None

15. The ____________ is secured permanently on the inner ways as the left hand end of the lathe bed

(a) Tailstock
(b) Headstock
(c) Both a & b
(d) None

16. The spindle of headstock is made of

(a) Alloy Steel

(b) Cast iron
(c) Carbon or nickel-chrome steel
(d) Steel

17. Lathe bed is made up of

(a) Carbon
(b) Cast iron
(c) Nickel-chrome steel
(d) Steel

18. The amount of the tools relative to the work piece is called

(a) Cutting Speed

(b) Feed
(c) Depth of cut
(d) Speed

19. If the tool moves parallel to the lathe axis is known as

(a) Longitudinal feed

(b) Cross feed
(c) Angular feed
(d) Feed

20. If the tool moves at right angles to the lathe axis is known as

(a) Longitudinal feed

(b) Cross feed
(c) Angular feed
(d) Feed
21. ___________ lathe were driven by steam engine

(a) ENGINE LATHE

(b) TOOL ROOM LATHE MACHINE
(c) SPEED LATHE
(d) ALL OF THE ABOVE

22. ____________ operation of removing metal from the workface by feeding the tool at right angles to
the axis of the work

(a) Turning
(b) Straight turning
(c) Centering
(d) Facing

23. A lathe is to remove excess material from the work piece to produce a cone-shaped or a cylindrical
surface

(a) Turning
(b) Straight turning
(c) Centering
(d) Facing

24. ___________means to produce conical surface by gradual reduction or increase in diameter from a
cylindrical work piece

(a) Rough turning

(b) Straight turning
(c) Taper turning
(d) Facing

25. _____________ is the process of embossing a diamond shaped pattern on the surface of a work piece

(a) Knurling
(b) Turning
(c) Taper turning
(d) Chamfering

26. ___________ is the operation of producing a cylindrical hole in a work piece by the rotating cutting
edge of a cutter known as drill

(a) Reaming
(b) Drilling
(c) Boring
(d) Grooving
27. ____________ is a process of finishing and sizing a hole, which has been drilled

(a) Reaming
(b) Drilling
(c) Boring
(d) Tapping

28. __________ is the operation of cutting internal threads of small diameter using a multi-point cutting
tool called the tap

(a) Reaming
(b) Drilling
(c) Boring
(d) Grooving

29. A milling machine having a horizontal spindle is called

(a) Horizontal milling machine

(b) Vertical milling machine
(c) Universal milling machine
(d) None

30. A milling machine having a Vertical spindle is called

(a) Horizontal milling machine

(b) Vertical milling machine
(c) Universal milling machine
(d) None

31. The cutter is rotated against the direction of travel of the work piece is called

(a) Up milling
(b) Down milling
(c) Saw milling
(d) Keyway milling

32. The process of removing metal by a cutter which rotated in the same direction of travel of the work
piece is called

(a) Up milling
(b) Keyway milling
(c) Saw milling
(d) Down milling

33. __________of a milling cutter is the speed at which the cutting edge or tooth cuts into the work piece

(a) Feed
(b) Depth of cut
(c) Cutting speed
(d) None
34. If the Cutting Tool is not in direct contact with job is known as

(a) Non-Conventional Machining

(b) Conventional Machining
(c) Machining processes
(d) Both a & b

35. Ruby rod is associated with

(a) Ultrasonic machining

(b) Electron beam machining
(c) Laser beam production
(d) High velocity forming of metals

36. Suggest the machining process to be used for cutting complex profiles in thin and hard materials

(a) Ultrasonic machining

(b) Electron beam machining
(c) Laser beam production
(d) High velocity forming of metals

37. Which of the following is not metal Forming process

(a) Forging
(b) Rolling
(c) Sand Casting
(d) Extrusion

38. ___________ is a deformation processing of materials through compressive stress

(a) Forging
(b) Rolling
(c) Drawing
(d) Extrusion

39. Forging is used to make

(a) Crankshafts
(b) Connecting rods
(c) Jet engine turbine parts
(d) All of the above

40. ___________the work piece is fully restricted within the die and no flash is produced

(a) Open die forging

(b) Closed die forging
(c) Flash less forging
(d) None
41. _______is the plastic deformation of materials caused by compressive force applied through a set of
rolls
(a) Forging
(b) Rolling
(c) Extrusion
(d) Drawing

42. _________is a process which passes metal through rollers at temperatures above its recrystallization
temperatures

(a) Hot rolling

(b) Cold rolling
(c) Both a & b
(d) None

43. __________ is a process which passes metal through rollers at temperatures below its recrystallization
temperatures

(a) Hot rolling

(b) Cold rolling
(c) Both a & b
(d) None

44. In___________ the direction of ram and the direction of extruded metal is in the same direction

(a) Forward Extrusion

(b) Backward Extrusion
(c) Impact Extrusion
(d) Cold Extrusion Forging

45. ____________process, a punch is strike to the work piece at very high speed to produce impact load

(a) Forward Extrusion

(b) Backward Extrusion
(c) Impact Extrusion
(d) Cold Extrusion Forging

46. The WORK HOLDING DEVICES in milling

(a) T-bolts and clamps

(b) Angle plates
(c) V-Blocks
(d) All of the above
47. Bulky work pieces of irregular shapes are clamped directly on the milling machine table by using

(a) Angle plates

(b) T-bolts and clamps
(c) Vices
(d) V-Blocks

48. When the work surfaces are to be milled at right angles to another face _______used
(a) V-Blocks
(b) T-bolts and clamps
(c) Vices
(d) Angle plates

49. _________ is used for holding cylindrical work pieces on milling machine

(a) Vices
(b) T-bolts and clamps
(c) V-Blocks
(d) Angle plates

50. Recognize cutter holding devices

(a) Arbors
(b) Collet
(c) Adapter
(d) All of the above

51. ________________this process, the machine injects or pours liquid material into a mold and allows it
to cool
(a) Subtractive manufacturing
(b) Formative manufacturing
(c) Additive manufacturing
(d) None

52. __________is a process in which the liquid molten metal is poured into the casting cavity whose shape
is same as that of the shape of the casting to be produced

(a) Powder metallurgy

(b) Plastic technology
(c) Casting
(d) Metal Forming

53. __________is the type of casting process molds are made of sand and cannot be reused

(a) Expendable Mold

(b) Permanent Mold
(c) Composite Mold Casting
(d) None
54. ___________this type, the mold is made of metal and it can be reused again & again

(a) Expendable Mold

(b) Permanent Mold
(c) Composite Mold Casting
(d) None

55. Die casting is a very commonly used type of________________ casting process
(a) Expendable Mold
(b) Composite Mold Casting
(c) Permanent mould
(d) None

56. It is a metal processing technology in which parts are produced from metallic powders
(a) Die Casting
(b) Powder metallurgy
(c) Investment Casting
(d) Sand Casting

57. ________________is the second step in the P/M process

(a) Powder production

(b) Blending
(c) Compaction
(d) Sintering

58. The standoff distance between work piece and nozzle is about in AJM

(a) 2mm
(b) 3mm
(c) 4mm
(d) 5mm

59. Machining processes which are working with abrasive grains

(a) Abrasive jet machining

(b) Ultrasonic machining
(c) Both a & b
(d) Laser-Beam machining

60. Carbon steels contain carbon in amounts ranging from

(a) 1.5 to 2 %
(b) 0.80 to 1.5 %
(c) 2 to 3%
(d) 3 to 3.5%
61. 18-4-1 high speed steel in which 18 is

(a) Vanadium
(b) Chromium
(c) Tungsten
(d) None

62. Purposes of using lubricants

(a) Reduces friction

(b) Prevents wear
(c) Prevents corrosion
(d) All of the above

63. Mixed oils is a combination of

(a) Straight mineral and soluble oils

(b) Soluble oils and straight fatty oil
(c) Straight mineral and straight fatty oil
(d) None

64. Diamond can withstand temperatures up to

(a) 1200 degrees Centigrade

(b) 1300 degrees Centigrade
(c) 1400 degrees Centigrade
(d) 1650 degrees centigrade

65. _____________machining process in which two surfaces are rubbed together with an abrasive
between them

(a) Lapping
(b) Polishing
(c) Honing
(d) None

66. Lap plate is made of

(a) Aluminium
(b) Steel
(c) Cast iron
(d) Brass

67. __________is the removal of material to produce a scratch free, specular surface

(a) Honing
(b) Polishing
(c) Lapping
(d) None
68. ____________is a super-finishing process carried out using abrasive sticks for the removal of stock

(a) Lapping
(b) Polishing
(c) Honing
(d) None

69. ___________is a method of uniting two or more pieces of metal using a fusible alloy or metal called
solder

(a) Soldering
(b) Brazing
(c) Welding
(d) Riveting

70. __________is a hard soldering method, and silver mixed with tin is utilized as a solder

(a) Soft soldering

(b) Brazing
(c) Silver soldering
(d) None