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Protection 

and Coordination

Operation Technology, Inc.

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Protection & Coordination

• Agenda
• Objectives
• Equipment Protection
• yp
Protection Types
• Overcurrent Protection
• STAR Overview
• Features and Capabilities
• Protective Device Types
• TCC Curves
• STAR Short‐circuit
• PD Sequence of Operation
PD Sequence of Operation
• Normalized TCC curves
• TCC Print and Settings Report
• Examples and Assignments

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Protection & Coordination

• Objectives
• Human Safety
• Prevent injury and fatality
Prevent injury and fatality

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Real Side of Failure in Safety

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Protection & Coordination

• Objectives
• Protection of Equipment
• Permit normal operation
Permit normal operation
• Isolate the equipment in case of abnormal conditions

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Protection & Coordination

• Objectives
• Protection of System (Stability Protection)
• Over / Under Voltage
Over / Under Voltage
• Over / Under Frequency
• Rate of Frequency Change
q y g
• Islanding of System

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Protection & Coordination

• Objectives
• Selectivity
• Minimal isolation of network with abnormal conditions
Minimal isolation of network with abnormal conditions
• Permit normal operation for rest of electrical network

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Protection & Coordination

• Objectives
• Reasonable Cost
• Maximum achievable reliability for protection and 
y p
coordination at minimal cost
• Science, Experience, and Art
• Sensitivity to faults and insensitivity to normal operation
• Fast fault clearance with proper selectivity
• Minimal isolation of fa lt area
Minimal isolation of faulty area
• Capability to operate correctly under all predictable 
power system conditions 
p y

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
References

• IEEE Std. 242‐2001, IEEE Recommended Practice 
Std. 00 , eco e ded act ce
for Protection and Coordination of Industrial and 
Commercial Power Systems (IEEE Buff Book)
• IEEE Std. 141‐1993, IEEE Recommended Practice 
for Electric Power Distribution for Industrial Plants 
(IEEE R d B k)
(IEEE Red Book)
• IEEE Std. 399‐1997, IEEE Recommended Practice 
for Industrial and Commercial Power Systems
for Industrial and Commercial Power Systems 
Analysis (IEEE Brown Book)
• Other technical references
Other technical references

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Study Procedure

• Prepare an accurate one‐line diagram (relay 
p g ( y
diagrams)
• Obtain the available system current spectrum 
(operating load overloads fault kA)
(operating load, overloads, fault kA)
• Determine the equipment protection criteria
• Select the appropriate protective devices / settings
pp p p g
• Plot the fixed points (operating/damage curves, FLA, 
ampacity, etc.)
• Obtain / plot the device characteristics curves
Obtain / plot the device characteristics curves
• Analyze the results

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Required Data
• One‐line diagrams (Relay diagrams)
• Power Grid  Fault Current Data and Protective Device Settings
• Generator Data
• Transformer Data
Transformer Data
• Motor Data
• Load Data
• Fa lt C rrents
Fault Currents
• Cable / Conductor Data
• Bus / Switchgear Data
• Instrument Transformer Data (CT, VT)
• Protective Device (PD) Data

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Protection of Equipments

• Major Equipments (apparatus)
Major Equipments (apparatus)
• Induction Motor
• Synchronous Motor
Synchronous Motor
• Cable
• T
Transformer
f
• Generator
• B
Bus
• Transmission/Distribution Line

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Equipment Protection Criteria

• Permit: Normal Running Condition
Permit: Normal Running Condition
• Max permitted current at working conditions
• Environment temperature, cooling media, elevation, etc. 
Environment temperature cooling media elevation etc
• Protect: Abnormal Fault Condition
• Excessive through fault current caused by:
E i th h f lt t db
• Improper design, installation, or operation of equipment
• Incidents

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Excessive Currents

• Excessive currents in abnormal conditions
Excessive currents in abnormal conditions
• Overload current
• (100‐160% Full Load Amps)
(100‐160% Full Load Amps)
• Short‐time overload current
• (300
(300‐1000%
1000% Full Load Amps)
Full Load Amps)
• Short‐circuit current
• (300
(300‐1200%
1200% Full Load Amps)
Full Load Amps)

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Capability / Damage Curves

2
It I2t I2t
t
I22t

Motor
Xfmr Cable
Gen

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Protection Types

• Overcurrent
• Inverse Time Over Current (TOC)
• Instantaneous Over Current (IOC)
Instantaneous Over Current (IOC)
• Directional
• Diff
Differential 
ti l

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Protection Types

• Impedance
• Distance
• Voltage
• Under/Over Voltage
• Frequency
• Under/Over Frequency
• Mechanical
• Pressure (Buchholz Relay) 
( y)

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Overcurrent Protection

Overcurrent Characteristics Time Current Characteristics (TCC)


Time‐Current‐Characteristics (TCC)
• Inverse Time Over Current (TOC)
• Simple, cheap, and large 
application in LV, and MV
• LV Breakers 
• Represent tolerance band
• MCB, MCCB, ICCB, PCB
• Fuses
• Overload Heater
• Overload Relay

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Overcurrent Protection

Relay TOC Characteristics
Relay TOC Characteristics Relay TOC Curves
Relay TOC Curves
• Curve Shape Adaptation 
• Equipment Protection

• Selectivity
• Ti
Time Margin at higher fault 
M i t hi h f lt
currents

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
ETAP Star Overview

• Star Mode
Star Mode
• Creation of TCC and Star View
• Addition of devices to existing TCC
• Graphical and Editor adjustments
Graphical and Editor adjustments
• Star View  Options (top)
• Combine Curve (ETAP 11 enhancement)
• Star Mode and Star View difference

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
ETAP Star Overview

• Supported Protective Devices and Functions
• Overload ‐ CT based & Inline (49)
• Phase, neutral, ground, and negative sequence overcurrent 
( / )
(51/50)
• Voltage control and restraint overcurrent (51VC/51VR)
• Directional overcurrent (67)
• High impedance & percentage differential (87)
High impedance & percentage differential (87)
• Electronic & hydraulic reclosers (79)
• Relay interlock with HVCB, switch and contactor
• CT Ratio and multiple connections
*Reverse power (32) and under/over voltage (27/59) are supported in 
Transient Stability

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Low Voltage Protective Devices

• Low Voltage Circuit Breaker (LVCB)
• Power Circuit Breaker (PCB)
• UL 1066, ANSI C37.13, ANSI C37.16, ANSI C37.17
• IEC60947‐2
• Insulated Case Circuit Breaker (ICCB)
• UL489 (Non‐fused MCCB, 2 step stored energy closing mechanism, 
electronic trip, and drawout construction)
• IEC60947‐2
IEC60947 2
• Molded Case Circuit Breaker (MCCB)
• UL489 (integral unit and enclosed housing of insulating material)
• IEC60947‐2
• Miniature Circuit Breaker (MCB)
• UL489, UL508, UL1077
• IEC60898

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
LVCB Differences 

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Low Voltage Protective Devices

• LVCB Trip Units
LVCB Trip Units
• Thermal Magnetic 
• Motor Circuit Protector (MCP)
Motor Circuit Protector (MCP)
• Solid State Trip (SST) or microprocessor based
• El t
Electro‐mechanical
h i l

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
LV Protective Devices

• MCCB Trip Units
MCCB Trip Units
– Thermal‐Magnetic 

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
LV Protective Devices

• MCCB Trip Units
MCCB Trip Units
– Magnetic Only

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Low Voltage Protective Devices

• LVCB Trip Units
LVCB Trip Units
• Solid State Trip (SST) or 
microprocessor based
microprocessor based
• Electro‐mechanical
• Trip Unit Segments
Trip Unit Segments
• Long Time (LT ANSI; I> IEC)
• Short Time (ST ANSI; I>> IEC)
Short Time (ST ANSI; I>> IEC)
• Instantaneous (IT ANSI; I>>> IEC)

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Fuse (Power Fuse)
• Non Adjustable Device (unless electronic)
• Continuous and Interrupting Rating
g ( )
• Voltage Levels (Max kV)
• Interrupting Rating (sym, asym)
• Characteristic Curves
• Min. Melting
Min. Melting
• Total Clearing

• Application (rating type: R, E, X, …)
© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Fuse Types

• Expulsion Fuse (Non
Expulsion Fuse (Non‐CLF)
CLF)
• Current Limiting Fuse (CLF)
• Electronic Fuse (S&C Fault Fiter)
l i (S&C l i )

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Total Clearing
Time Curve

Minimum Meltingg
Time Curve

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Current Limiting Fuse (CLF) 

• Limits the peak current of short
Limits the peak current of short‐circuit
circuit

• Reduces magnetic stresses (mechanical damage)
Reduces magnetic stresses (mechanical damage)

• Reduces thermal energy
Reduces thermal energy

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Current Limiting Action

Ip
mps)
nt (peak am

ta = tc – tm
Ip’’
Curren

ta = Arcing
i Time
i
tm = Melting Time
tc = Clearing Time
tm ta Time (cycles) Ip = Peak Current
tc
Ip’ = Peak Let‐thru Current
© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
CLF Let‐Through Chart

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
CLF Let‐Through Chart

• Assumptions:
Assumptions: 
1. Short‐circuit X/R ≤ Tested Short‐circuit X/R, or 
Short‐circuit
Short circuit power factor ≥ tested power factor
power factor ≥ tested power factor

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
CLF Let‐Through Chart

• Assumptions
2. The fault is on the load terminal

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
CLF Let‐Through Chart

• Impact of Downstream Breaker
Impact of Downstream Breaker
• The fault current passing through both PDs
• The breaker may start to open representing a 
The breaker may start to open representing a
dynamic impedance causing reduced let‐through 
current with different trip time
current with different trip time
• A combination test is needed to make sure this is 
not happening. This is a series rating test.
pp g g

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
CLF Let‐Through Chart

• Assumptions
3.   The sum of motor full load currents contribution between the 
series rated devices should not exceeds 1 percent of 
interrupting rating of lowest rated device.

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Let‐Through Chart
7% PF (X/R = 14.3)

230 000
230,000
Peak Let‐Through Amperes

300 A

12,500 100 A

60 A

5,200 100,000

Symmetrical RMS Amperes
© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Fuse
Generally:

• CLF is a better short‐circuit protection
• Non‐CLF  (expulsion fuse) is a better Overload 
Non CLF (expulsion fuse) is a better Overload
protection
• Electronic fuses are typically easier to coordinate 
El i f i ll i di
due to the electronic control adjustments

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Zones of Protection

• Protective
Protective devices and protected equipment 
devices and protected equipment
represent the “Protection Zone”

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Motor Protection

• Motor Starting Curve 
Motor Starting Curve

• Thermal Protection
Thermal Protection

• Locked Rotor Protection
Locked Rotor Protection

• Fault Protection
Fault Protection

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Inrush Current

Starting Current of a 4000Hp, 12 kV, 1800 rpm Motor
g p, , p
First half cycle current showing
current offset.

Beginning of run up current


showing load torque pulsations.

Motor pull
ll in
i current showing
h i motor
reaching synchronous speed

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Motor Protection

LV Motor Protection
LV Motor Protection MV Motor Protection
MV Motor Protection

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Motor Protection

• Standards & References 
• IEEE Std 620‐1996  IEEE Guide for the Presentation of 
IEEE Std 620 1996 IEEE G id f th P t ti f
Thermal Limit Curves for Squirrel Cage Induction 
Machines.
• IEEE Std 1255‐2000  IEEE Guide for Evaluation of Torque 
Pulsations During Starting of Synchronous Motors
• ANSI/ IEEE C37.96‐2000  Guide for AC Motor Protection
/
• NEMA MG‐1 Motors and Generators
• The Art of Protective Relaying – General Electric

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Overload Relay / Heater

• Motor
Motor overload protection is provided by a 
overload protection is provided by a
device that models the temperature rise of the 
winding
• When the temperature rise reaches a point 
that will damage the motor the motor is de
that will damage the motor, the motor is de‐
energized
• Overload relays are either bimetallic, melting 
O l d l i h bi lli li
alloy or electronic

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Question

What is Class 10 and 
What is Class 10 and
Class 20 Thermal 
OLR curves?
OLR curves?

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Answer
• At 600% Current Rating:
– Class
Class 10 for fast trip, 10 
10 for fast trip 10
seconds or less
– Class 20 for, 20 seconds or less 
(commonly used) 20

– There is also Class 15, 30 for 
long trip time (typically
long trip time (typically 
provided with electronic 
overload relays)
6

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Answer

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Overload Relay / Heater
• When the temperature at the combination motor starter is more than ±10 
°C (±18 °F) different than the temperature at the motor ambient
°C (±18 °F) different than the temperature at the motor, ambient 
temperature correction of the motor current is required.  
• An adjustment is required because the output that a motor can safely 
deliver varies with temperature. 
• The motor can deliver its full rated horsepower at an ambient temperature 
specified by the motor manufacturers, normally + 40 °C.  At high 
temperatures (higher than + 40 °C) less than 100% of the normal rated 
g
current can be drawn from the motor without shortening the insulation 
life. 
• At lower temperatures (less than + 40 °C) more than 100% of the normal 
rated current could be drawn from the motor without shortening the 
insulation life
insulation life. 

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Motor Starting and Thermal Limit
Sample data provided by the manufacturer

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Motor Protection ‐ Overload Pickup
(NEC A 430 32 Continuous‐Duty Motors)
(NEC Art 430.32 – C i D M )

• Thermal O/L (Device 49) Pickup
• Motors with marked Service Factor  ≥ 1.15 
• Pickup = 125% of FLA
• Motors with temp. rise not over 40°C 
• Pickup = 125%  of FLA
• All other motors
• 115%  of FLA

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Motor Protection – Inst. Pickup
1
I 
XS  X d "
LOCKED
ROTOR

Recommended Instantaneous Setting:
I PICK UP
RELAY PICK UP  1
1.6
6 TO 2
I LOCKED ROTOR
If the recommended setting criteria cannot be met, or where more sensitive 
protection is desired, the in‐stantaneous relay (or a second relay) can be set more 
t ti i d i d th i t t l ( d l ) b t
sensitively if delayed by a timer. This permits the asymmetrical
asymmetrical starting component 
to decay out.  A typical setting for this is:
I PICK UP
RELAY PICK UP   1.2 TO 1.2
I LOCKED ROTOR

with a time delay of 0.10 s (six cycles at 60 Hz)

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Locked Rotor Protection

• Thermal Locked Rotor (Device 51)
Thermal Locked Rotor (Device 51)
• Starting Time   (TS < TLR)
• LRA
• LRA sym
• LRA asym (1.5‐1.6 x LRA sym) + 10% margin

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Fault Protection 
(
(NEC Art / Table 430‐52)
/ )

• Non‐Time Delay Fuses
• 300% of FLA
• Dual Element (Time‐Delay Fuses)
• 175% of FLA
175% of FLA
• Instantaneous Trip Breaker
• 800% 
800% ‐ 1300% of FLA
1300% of FLA*
• Inverse Time Breakers
• 250% of FLA
*can be set up to 1700% for Design B (energy efficient) Motor

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Low Voltage Motor Protection

• Usually
Usually pre
pre‐engineered
engineered (selected from 
(selected from
Catalogs)
• Typically, motors larger than 2 Hp are 
Typically motors larger than 2 Hp are
protected by combination starters 
• Overload / Short‐circuit protection
l d/ h i i i

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
(49)
I2T

O/L
tLR MCP

(51) 200 HP
ts

Starting Curve

MCP (50)

LRAs LRAasym

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Low‐voltage Motor
Ratings Range of ratings
Continuous amperes 9-250 —
Nominal voltage (V) 240-600 —
Horsepower 1.5-1000 —
Starter size (NEMA) — 00-9
Types of protection Quantity NEMA
designation

Overload: overload
relay elements
3 OL

Short circuit:
circuit
i it b breaker
k currentt 3 CB
trip elements

Fuses 3 FU
Undervoltage: inherent
with integral control
supply and three-wire
control circuit — —

Ground fault (when


speci fied): ground relay
speci-fied):
with toroidal CT — —

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Minimum Required Sizes of a NEMA Combination Motor 
Starter System

FOR A 50 % CURRENT CAPACITY

FUSE SIZE
MAXIMUM CONDUCTOR LENGTH FOR ABOVE AND

CLASS J
FUSE
BELOW GROUND CONDUIT SYSTEMS. ABOVE GROUND CIRCUIT BREAKER
SYSTEMS HAVE DIRECT SOLAR EXPOSURE. 750 C
SIZE
CONDUCTOR TEMPERATURE, 450 C AMBIENT
EC FLC

UCTOR
NDING
OR HP

RTER

MUM
ZE

ZE

ND
MINIM

GROUN
460V NE

LENGTH FOR 1%
%
LENGTH FOR 1%
%
SIZ

SIZ

CONDU
STAR
MOTO

LARGER GROUN

LARGER WIRE
CONDUCTOR

DROP WITH
USE NEXT
MAXIMUM

MAXIMUM
VOLTAGE

VOLTAGE
LARGEST
MINIMUM
250% 200% 150%

DROP

NEXT
WIRE

WIRE
SIZE

SIZE
1 2.1 0 12 12 759 10 1251 15 15 15 5
1½ 3 0 12 12 531 10 875 15 15 15 6
2 3.4 0 12 12 468 10 772 15 15 15 7
3 4.8 0 12 12 332 10 547 20 20 15 10
5 7.6 0 12 12 209 10 345 20 20 15 15
7½ 11 1 12 10 144 8 360 30 25 20 20
10 14 1 10 8 283 6 439 35 30 25 30
15 21 2 10 8 189 6 292 50 40 30 45
20 27 2 10 6 227 4 347 70 50 40 60
25 34 2 8 4 276 2 407 80 70 50 70
30 40 3 6 2 346 2/0 610 100 70 60 90
40 52 3 6 2 266 2/0 469 150 110 90 110
50 65 3 2 2/0 375 4/0 530 175 150 100 125
60 77 4 2 2/0 317 4/0 447 200 175 125 150
75 96 4 2 4/0 358 250 393 250 200 150 200
100 124 4 1 250 304 350 375 350 250 200 250
125 156 5 2/0 350 298 500 355 400 300 250 350

150 180 5 4/0 500 307 750 356 450 350 300 400

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Required Data ‐ Protection of a Medium Voltage 
Motor
• Rated full load current
• Service factor
Service factor
• Locked rotor current
• Maximum locked rotor time (thermal limit curve) with the motor at ambient and/or operating 
temperature
• Mi i
Minimum no load current
l d t
• Starting power factor
• Running power factor 
• Motor and connected load accelerating time
Motor and connected load accelerating time 
• System phase rotation and nominal frequency 
• Type and location of resistance temperature devices (RTDs), if used
• Expected fault current magnitudes
• First ½ cycle current 
• Maximum motor starts per hour

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Medium‐Voltage Class E Motor Controller

Class El (without
Ratings Class E2 (with fuses)
fuses)

Nominal system voltage 2300-6900 2300-6900


Horsepo er
Horsepower 0 8000
0-8000 0 8000
0-8000
Symmetrical MVA interrupting capacity 25-75 160-570
at nominal system voltage

Types of Protective Devices Quantity NEMA Designation

Overload, or locked Rotor, or both:


Thermal overload relay
NEMA Class E1
3 OL OC TR/O
TOC relay
3
medium voltage starter
IOC relay plus time delay
3
Thermal overload relay 3 OL
TOC relay 3 OC
IOC relay plus time delay 3 TR/OC

Short Circuit:

Fuses, Class E2 3 FU
IOC relay, Class E1 3 OC

Ground Fault

TOC residual relay 1 GP


NEMA Class E2 medium
voltage starter
Overcurrent relay with toroidal CT 1 GP

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Thermal Limit Curve

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Thermal Limit Curve
Typical Curve

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Cable Protection

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Cable Protection

• Standards & References
• IEEE Std. 242‐2001, IEEE Recommended Practice for 
Protection and Coordination of Industrial and Commercial 
Power Systems (IEEE Buff Book)
• IEEE Std 835‐1994 IEEE Standard Power Cable Ampacity
IEEE Std 835 1994 IEEE Standard Power Cable Ampacity
Tables
• IEEE Std 848‐1996 IEEE Standard Procedure for the 
Determination of the Ampacity
p y Deratingg of Fire‐Protected 
Cables
• IEEE Std 738‐1993 IEEE Standard for Calculating the 
Current‐ Temperature Relationship of Bare Overhead 
Conductors
• The Okonite Company Engineering Data for Copper and 
Aluminum Conductor Electrical Cables, Bulletin EHB‐98

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Cable Protection
The actual temperature rise of a cable when exposed to
a short circuit current for a known time is calculated by:

2 t
A
 T2  234 
g
0.0297log 
 T1  234 
Where:
A= Conductor area in circular‐mils
Co ducto a ea c cu a s
I = Short circuit current in amps
t = Time of short circuit in seconds
T1= Initial operation temperature (750C)
T2=Maximum short circuit temperature
(1500C)
© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Cable Short‐Circuit Heating Limits
Recommended
temperature rise:
B) CU 75-200C

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Shielded 
Cable

The normal tape


width is 1½
inches

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
NEC Section 110‐14 C 

• (c) Temperature limitations. The temperature rating associated with the ampacity
of a conductor shall be so selected and coordinated as to not exceed the lowest 
lowest 
temperature rating of any connected termination
connected termination, conductor, or device. Conductors 
with temperature ratings higher than specified for terminations shall be permitted
with temperature ratings higher than specified for terminations shall be permitted 
to be used for ampacity adjustment, correction, or both.
• (1) Termination provisions of equipment for circuits rated 100 amperes or less, or 
marked for Nos. 14 through 1 conductors, shall be used only for conductors rated 
60C (140F)
60C (140F).
• Exception No. 1: Conductors with higher temperature ratings shall be permitted to 
be used, provided the ampacity of such conductors is determined based on the 
6OC (140F) ampacity of the conductor size used.
• Exception No 2: Equipment termination provisions shall be permitted to be used
Exception No. 2: Equipment termination provisions shall be permitted to be used 
with higher rated conductors at the ampacity of the higher rated conductors, 
provided the equipment is listed and identified for use with the higher rated 
conductors.
• ( ) e
(2) Termination provisions of equipment for circuits rated over 100 amperes, or 
at o p o s o s o equ p e t o c cu ts ated o e 00 a pe es, o
marked for conductors larger than No. 1, shall be used only with conductors rated 
75C (167F).

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Transformer Protection

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Transformer Protection
• Standards & References
• National Electric Code 2011 Edition
• IEEE Std 242‐1986; IEEE Recommended Practice for Protection and 
Coordination of Industrial and Commercial Power Systems
• C37 91 2000; IEEE Guide for Protective Relay Applications to Power
C37.91‐2000; IEEE Guide for Protective Relay Applications to Power 
Transformers
• C57.12.59; IEEE Guide for Dry‐Type Transformer Through‐Fault 
Current Duration.
• C57.109‐1985; IEEE Guide for Liquid‐Immersed Transformer Through‐
Fault‐Current Duration
• APPLIED PROCTECTIVE RELAYING; J.L. Blackburn; Westinghouse 
Electric Corp; 1976
Electric Corp; 1976
• PROTECTIVE RELAYING, PRINCIPLES AND APPLICATIONS; J.L. 
Blackburn; Marcel  Dekker, Inc; 1987

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Transformer Categories
ANSI/IEEE C‐57.109
/

Minimum nameplate (kVA)


Category Single-phase
Single phase Three phase
Three-phase
I 5-500 15-500
II 501-1667 501-5000
III 1668-10,000 5001-30,000
IV above 10,000 above 30,000

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Transformer Categories I, II

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Transformer Category III

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Transformer Category IV

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Transformer
FLA

200 Thermal

t I2t = 1250
(D-D LL) 0.87
((sec))
Infrequent Fault
(D-R LG) 0.58

Frequent Fault
2
Mechanical
K=(1/Z)2t
I
Inrush
h

2.5 Isc 25 I (pu)

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Transformer Protection
MAXIMUM RATING OR SETTING FOR OVERCURRENT DEVICE
PRIMARY SECONDARY
Over 600 Volts Over 600 Volts 600 Volts or Below

Transformer Circuit Fuse Circuit Fuse Circuit Breaker


Rated Breaker Rating Breaker Rating Setting or Fuse
Impedance Setting Setting Rating

Not more than 600 % 300 % 300 % 250% 125%


6% (250% supervised)
i d)

More than 6% 400 % 300 % 250% 225% 125%


and not more (250% supervised)
than 10%
Table 450-3(A) source: NEC

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Recommended Minimum 
Transformer Protection
Winding and/or power system Winding and/or power system
Protective system grounded neutral grounded
g g g
neutral ungrounded
Above
Up to 10 MVA Above 10 MVA Up to 10 MVA
10 MVA

Differential - √ - √

Time over current √ √ √ √


Instantaneous restricted
ground fault √ √ - -

Time delayed ground


fault √ √ - -

√ -

Gas detection

Over excitation -
√ √ √
Overheating -
√ -

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Question

What is ANSI Transformer Shift Curve? 

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Transformer Shift Factor

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Dyg
yg Transformer Through Fault
g

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Question

What is meant by Frequent and
q
Infrequent Faults for transformers?

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Frequent and Infrequent Faults
Source

Transformer primary-side protective device


(fuses, relayed circuit breakers, etc.) may be
selected by reference to the infrequent-fault-
incidence protection curve
Infrequent-Fault
Incidence Zone* Category II or III Transformer

Fault will be cleared by transformer


primary-side protective device
Optional main secondary –side protective device.
May be selected by reference to the infrequent-fault-
incidence protection curve

Fault will be cleared by transformer primary-side


protective
t ti device
d i or bby optional
ti l maini secondary-
d
side protection device

Feeder protective device

Frequent Fault
Frequent-Fault Fault will be cleared by
Incidence Zone* feeder protective device

Feeders
* Should be selected by reference to the frequent
frequent-fault-incidence
fault incidence protection curve or for transformers
serving industrial, commercial and institutional power systems with secondary-side conductors
enclosed in conduit, bus duct, etc., the feeder protective device may be selected by reference to the
infrequent-fault-incidence protection curve.
(Frequent Fault = More than 10 through faults (lifetime) for category II and 5 faults for category III)
© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
S IEEE C57
Selective Coordination

• Inherent Selective Devices
Inherent Selective Devices
• Examples
• Differential Relays
Differential Relays
• Pilot Wire Relays
• Transformer Sudden Pressure Relays
y
• More expensive
• Justified based on value or role of protected 
Jus ed based o a ue o o e o p o ec ed
equipment in supply of power

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Selective Coordination

• Overcurrent Selectivity Rules
Overcurrent Selectivity Rules
• Downstream device curve is located to the left and below 
of upstream device curve for range of applicable currents
• Sufficient time margin for operation of downstream before 
upstream

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Selective Coordination

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Margins for Selectivity

• Relay ‐ Relay coordination requires 
• Minimum of 0.25 to 0.40 seconds time margin between the relay curves at the 
maximum fault current to account for the interrupting time of the circuit 
breaker, relay over‐travel time, relay tolerances, and a safety factor
• For induction disk relays, the minimum desired time margin for a 5 cycle 
breaker is generally 0.30 seconds
• 5 cycle breaker 0.08 seconds
• relay over‐travel 0.10 seconds
y
• CT ratio & safety factor 0.12 seconds
• Total = 0.30 seconds
• For digital relays, the minimum desired time margin for a 5 cycle breaker is 
generally 0 25 seconds
generally 0.25 seconds
• 5 cycle breaker 0.08 seconds
• relay accuracy +.02 sec. 0.04 seconds
• CT ratio & safety factor 0.13 seconds
• Total = 0.25 seconds
• Margin between pickup levels of > 10% for two devices in series.
© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Margins for Selectivity
• Electromechanical Relay ‐ Fuse coordination requires a minimum 0.22 second time 
margin between the curves.
• Electromechanical Relay ‐ Low Voltage Breaker coordination requires a minimum 
0.22 second time margin between the curves.
• St ti R l
Static Relay ‐ F
Fuse coordination requires a minimum 0.12 second time margin
di ti i i i 0 12 d ti i
between the curves.
• Static Relay ‐ Low Voltage Breaker coordination requires a minimum 0.12
second time margin between the curves.
d i i b h
• Fuse ‐ Fuse coordination requires that the total clearing time of the downline
fuse curve be less than 75% of the minimum melt time of the upline fuse curve
to account for pre‐loading.
f l di
• Fuse ‐ Low Voltage Breaker coordination requires that the down‐line breaker
maximum time curve be less than 75% of the minimum melt time of the up‐line
f
fuse curve to account for pre‐loading.
f l d

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Margins for Selectivity

• Fuse ‐ Relay coordination requires a minimum 0.3 second time margin
between the curves.
• Low Voltage Breaker ‐ Fuse coordination requires a minimum 0.1 second 
time margin between the curves to allow for temperature variations in 
g f p
the fuse.
• Low Voltage Breaker ‐ Low Voltage Breaker coordination requires only 
that the plotted curves do not intersect since all tolerances and operating 
p p g
times are included in the published characteristics.
• Low Voltage Breaker ‐ Relay coordination requires a minimum 0.2 second 
time margin between the curves.
g

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Ground Fault Protection

• NEC Requirements for Solidly Grounded System
NEC Requirements for Solidly Grounded System
• Articles 215.10 (feeders), 230.95 (services), 240.13 
((overcurrent p
protection), etc.
)
• 260 V (150 V, L‐G) ≤ Line‐Line Voltage ≤ 600 V
• Main disconnect is rated 1000 A or more
• GF Settings is limited to 1200 A pickup and 1 sec for 
ground faults > 3000 A
• Industry Practice
• Grounded wye systems 2400 V or more

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Ground Fault Detection

• General Concept
General Concept
• Measurement of Residual (IR) 
or Zero Sequence current (3I0)
or Zero Sequence current (3I
• IR = 3I0 = Ia + Ib + Ic                       
(Vector Summation)
• Balanced Fault:  Ia = Ib = Ic and 
IR = 3I0 = 0
• Unbalanced system Ia ≠ Ib ≠ Ic
and IR = 3I0 > 0

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Ground Fault Detection

• Direct (Ground, 50G/51G)
Direct (Ground 50G/51G)
• Grounded‐phase (3I0) current is detected directly 
with a current transformer installed in the
with a current transformer installed in the 
grounded neutral conductor.

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Ground Fault Detection

• Balance Flux (Ground, 50G/51G)
( , / )
(Core Balance or Zero Sequence CT)
• Grounded‐phase current (IR) is directly detected by a 
d
doughnut‐type current transformer installed around 
h tt tt f i t ll d d
the three phase conductors

Note: The equipment grounding conductors (including conductor shields) 
must not be installed through the current transformer.
© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Ground Fault Detection

• Residual
• Grounded‐phase current is detected as the 
unbalance in the current produced by the phase
unbalance in the current produced by the phase 
current transformers

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
ETAP Terminology

• Relay Ground Function
Relay Ground Function
• Externally measured residual current (2 inputs)
• Relay Neutral Function
y
• Relay internally measured residual current (6 inputs)

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Relay Ground Inputs

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Relay Sensitive Ground Inputs

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Relay Neutral Inputs

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Relay Function Diagram

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Ground Fault Coordination

• GF Selective Coordination
GF Selective Coordination
• Device ground fault overcurrent coordination with:
• Other
Other devices with ground detection
devices with ground detection
• Other devices with phase overcurrent detection
• Combination of phase and ground fault detection
p g
• Minimum and Maximum Fault
ase a d s g e e o g ou d au coo d a o
• Phase and single‐line to ground fault coordination

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Ground Fault Coordination

Individual Phase and GF Curves


Individual Phase and GF Curves Phase and GF Curve Combination
Phase and GF Curve Combination

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Protective Devices
• Relays 
• Microprocessor/electronic
• More expensive, faster, multiple functionality
p p y

• Electromechanical
• Simple, cheap, slower, limited functionality
p p y

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Relay ANSI Device Numbers
• 21 – Distance • P – Phase
• 27 – Under Voltage
• N – Neutral
• 32 – Directional Power
• G – Ground
• 49 – Thermal Overload
49  Thermal Overload
• SG – Sensitive Ground
• 50 – Instantaneous Over Current
• 51 – AC Inverse Over Current • V – Voltage
• 52 – AC Circuit Breaker • VC – Voltage Control
• 59 – Overvoltage • VR – Voltage Restrained
• 67 – AC Directional Over Current
6 C ect o a O e Cu e t
• 79 – AC Recloser
• 81 – Frequency
• 87 – Differential

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Instrumentation Devices

Current Transformer (CT)
Current Transformer (CT) Voltage Transformer (VT)
Voltage Transformer (VT)
• Transforms the current ratio • Transforms the voltage ratio

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Instrument Transformer Connections

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Instrument Transformers

• Major Specifications
• Standards
• ANSI/IEEE C57.13, C57.13.6 (High Accuracy)
• IEEE C37.110 Guide for application of CT used in protective relaying
• IEC 60044‐1 (CT), and 60044‐2 (VT), 61869‐5 (CVT, 2011)
• Construction
• Polarityy
• Ratio (CTR, or TR)
• Rating Factor
• Standard Burden
Standard Burden
• Accuracy Classification
• Rated Voltage

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Typical Construction

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Current Transformer Polarity

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Current Transformer Ratio

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
CT Rating Factor

• IEEE C57.13
• RF = continuous thermal current 
Rating Factor
• Max.
Max. continuous current 
continuous current
capability:
• Rated Current of Primary x RF
• Without exceeding Temperature 
Without exceeding Temperature
Limits
• Without loss of published 
accuracy class
accuracy class
• Typical Rating Factors
• 1.0, 1.33, 1.5, 2.0, 3.0, 4.0 

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
Current Transformer Burden

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Voltage Transformer Burden

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Metering Accuracy Class

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CT Relaying Accuracy Class

Accuracy designation consists of 2 parts
y g p
• Classification
• “C” Class (Calculated)1
• Minimal Leakage Flux in CT Core
• Applicable to window, bar type, and bushing CTs 
• Accuracy is predictable from CT Excitation Performance Curve 
provided by manufacturer
id d b f t
• “T” Class (Tested)2
• Significant Leakage Flux in CT Core
• Applicable to wound type CTs 
• Accuracy is NOT predictable and must be tested by 
manufacturer
1: ”C” Class was called “L” Class (Low internal secondary impedance) before 1968
2: ”T” Class was called “H” Class (High internal secondary impedance) before 1968
© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
CT Relaying Accuracy Class

• Secondary Terminal Voltage Rating
Seco da y e a o tage at g
• Delivered voltage to a standard burden at 20 times 
rated secondary current
• Ratio correction is limited to 10% for 1 to 20 times 
rated secondary current
Example
• C200 CT with 5 A rated secondary current
• C: Ratio can be calculated
• 200: Ratio correction will not exceed 10% for 1 to 20 times 
rated secondary current with a standard 2.0 ohm burden 
• 200 
200 = 20 x 5 A x 2.0 ohm
20 x 5 A x 2 0 ohm

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CT Relaying Accuracy Class
Typical CT Excitation Voltage vs Excitation Current

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
CT/VT Equivalent Diagram

(a) Significant leakage flux in transformer core ‐ class T CTs and VTs; 
(b) Negligible leakage flux in transformer core ‐ class C CTs.

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
CT Relaying Accuracy Class

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
CT Dimensioning Tips

• Avoid saturation
Avoid saturation
• Increase CT Ratio
• Use separate High Ratio CT for high fault current
Use separate High Ratio CT for high fault current
• Decrease Burden
• Increase wire size of secondary lead 
Increase wire size of secondary lead
• Reduce length of secondary lead
• Select low burden relaying or measuring equipment
Select low burden relaying or measuring equipment
• Distribute single‐phase burdens between phases

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
CT Dimensioning Tips

• CT Ratio Considerations
• CT Secondary Current  > Max. Continuous Load Current
• CT Primary Current > Max design rating of breakers 
and transformers
and transformers
• 20 x CT Secondary Current > Max Sec Current 
• Very high CT Ratio may lead to insensitivity to Min. 
fault current
• Highest Ratio of Multiple Ratio CT 
• Represents highest accuracy class. 
Represents highest accuracy class.
• Accuracy will drop accordingly when lower ratios are used
• Reduces wiring burden
p g p y p
• Represents highest CT capability and performance

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL
CT Selection and Evaluation

• Objective
• Check CT capability to accurately reproduce primary current in 
secondary amps
• Accuracy
• Wave shape, magnitude, ratio, and angle.

• CT Selection and Performance Evaluation Steps   
p
• Select CT Ratio
• Select Relay Tap based on Max Load and Min Fault
• Determine Total Burden
• Check CT Performance using ANSI/IEEE Standard (C and T Class)
• Check CT Performance using Excitation Curve (C Class)
• Apply corrective measure and start over if needed
Apply corrective measure and start over if needed

© 2011 Operation Technology, Inc. PROPRIETARY & CONFIDENTIAL

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