Professional Documents
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D-1 General
Stone work in question is work using sand, gravel and stone or crushed stone as the main
structure material in addition to other materials, the types of stone work in this specification
are:
(1) Masonry
(2) Riprap
(3) Stone gabions
(4) Heap of gravel
(5) Road pavement
(6) Piles of gravel sand
(7) Another stone work.
The provider before carrying out the work must submit the results of laboratory tests of the
material to be used, working drawings and work methods to the PPK for inspection and
approval before carrying out the work.
D-2 Masonry
D-2.1 General
Stone masonry will be used for work:
(a) Lining : lining and protection of cliffs and bottom for canals,
drainage, rivers and streams and others.
(b) Structures and walls : structures including shared structures, intake structures,
checks, spillways, waterfalls, culverts, stairs, protective
walls including canal and road guards and others.
D-2.3.1 General
The cement, water and sand used must meet the requirements set out in this Specification,
Part C- Concrete Works.
It is not permitted to mix the mortar manually (by hand). The provider must provide a
machined mixer to mix the mortar ingredients mechanically in a ratio based on volume.
Mixing mortar is only limited for immediate needs so that there is no leftover mortar that
ST.D-1
TECHNICAL SPECIFICATIONS Sub-section D - Stone Work
has not been used for quite a long time, mortar that has not been used for 45 minutes after
being mixed with water must be removed from the work location.
The water/cement ratio should be high enough to make it easy to work with, but the
water/cement ratio should not exceed 0.55. The compressive strength of mortar aged 28
days must not be less than 50 kg/cm2.
Type-A stone masonry is used in parts of the structure below the water level to resist
abrasion and collisions with stones carried by water currents. Type-B and Type-C masonry
for other masonry work. The provider must obtain approval from the PPK before using the
demolished stone for Type-C masonry.
D-2.4 Installation
Stone masonry may not be carried out before the PPK approves the structure materials used,
working drawings and work methods and the completion of the foundation work in
accordance with the terms and conditions specified in this specification.
The stone used must be clean from soil, oil and other impurities that will damage the bond
between the stone and the mortar. Stones originating from the demolition of old structures
must be cleaned of remnants of concrete or mortar using a steel brush and water. The stone
to be installed, the surface must be splashed with water until it is wet enough before being
given mortar.
The provider must pour mortar with a thickness of not less than 3 cm on the surface of the
foundation soil which has been prepared beforehand and there are no standing water. If it
turns out that the foundation is waterlogged, the Provider at his own expense must drain it
with a pump. The ground surface of the foundation must be clean of mud and
defects/damage due to the placement of stones, if the masonry is done in conditions that do
not meet the requirements, then the masonry must be dismantled and reassembled with a
new one after the foundation is properly prepared, the costs resulting from this incident will
be Provider's responsibility.
Laying stones for masonry work must be done manually/by hand and each stone must be
completely covered with mortar so that all the joints between the stones are filled with
mortar. The stone must be compacted by being hit with a hammer, if broken it must be
cleaned to be used again. If the voids between the stones are too large, they must be filled
with smaller stones as pegs/wedges.
ST.D-2
TECHNICAL SPECIFICATIONS Sub-section D - Stone Work
Stone masonry for canal lining work, the installation must start from the bottom/foundation
and progress to the top/cliff of the channel.
Vertical or inclined masonry must be provided with drainage holes/pipes for every 4 (four)
m2 unless otherwise specified in the work drawings or PPK orders. The installation of the
weep hole pipe above must comply with the terms and conditions in this specification.
The surface of the masonry must be flat with a tolerance of no more than 2 (two) cm. All
masonry work including plastering and plastering must be cured in a damp condition in
accordance with the provisions in this Specification Article C-5.2. Backfill work is carried
out with due observance of the provisions in this Specification Article B-5 after the masonry
has been completed and has been well received by the PPK.
D-2.5 Pointing
The joints between the stones on the surface of the masonry work must be completed in a
neat and good manner. Siar work is done by first removing the mortar between the stones
as deep as 3 (three) cm, cleaning it with a steel brush, moistened with water filled with
mortar with a mixture ratio of 1 PC: 2 sand and then cleaning the surface of the stone from
the remaining attached mortar.
D-2.6 Plastering
The top surface of walls, pillars, retaining walls/base of weirs/base of bridges and others or
masonry surfaces shown in the drawings or on the order of PPK, must be plasteringed with
mortar mixed with 1 PC:3 sand by removing the mortar between the 3 cm deep stone clean
it with a steel brush.
D-2.7.2 Pointing
Measurements for pointing work are carried out in units of area in square meters (m2) which
are calculated from the surface area of the stone masonry based on the working drawings.
Payment for pointing work is made based on the unit price listed in the Quantity and Price
List which includes all costs and expenses for workers, materials, equipment, drying and
all necessary supporting work.
D-2.7.3 Plastering
Measurements for plastering work are carried out in units of area in square meters (m2)
which are calculated from the area of the plastering work based on the working drawings.
Payment for plastering work is made based on the unit price stated in the Quantity and Price
List which includes all costs and expenses for workers, materials, equipment, drying and all
necessary supporting work.
ST.D-3
TECHNICAL SPECIFICATIONS Sub-section D - Stone Work
D-3 Riprap
The provider is required to carry out riprap work on a layer of granular or geotextile material
as specified in the working drawings or according to PPK orders.
Rocks for riprap come from rivers or quarries, are good, strong, durable, densely air and
water resistant and suitable for riprap work with sizes ranging between a minimum of 15
cm and a maximum of 40 cm, with at least 50% consisting of stones from 25 cm in size and
with a specific gravity of rock not less than 2.5.
Before riprap is installed, the base of the riprap foundation must be covered with a layer of
sand and gravel which must comply with the provisions in this Specification Article D-8.
Riprapinstalled manually, small stones are installed first by hand followed by larger stones.
Riprap must be well compacted and a flat, compact surface. The holes between the stones
must be filled with small stones as pegs so that a dense riprap is obtained. The thickness of
the riprap shall not be less than 40 cm with tolerances for the surface not differing by more
than 5 cm.
Measurements for payment for riprap work are carried out in cubic meters (m3) of stone
material installed with the dimensions, elevation and angle of inclination according to the
drawings or PPK provisions. Payment is made based on the unit price of the riprap work
listed in the Quantity and Price List which includes costs for the procurement, transportation
and installation of the riprap except for payments for sand-gravel and geotextile work as the
basis for riprap which will be paid separately according to the unit price in the Quantity and
Price List. .
ST.D-4
TECHNICAL SPECIFICATIONS Sub-section D - Stone Work
for this work must be hard, dense, free of all impurities: silt, organic matter, clay, loose
material and other unwanted materials.
In accordance with the working drawings and if not specified otherwise by the PPK, road
pavement and asphalt work is divided into 4 (four) types as follows:
Type-A : road pavement with 50 cm thick granular material for access road, inspection
road to weir location and main structure.
Type-B1 : 25 cm thick macadam road pavement consisting of 10 cm of compacted sand
as foundation and 15 cm layer of compacted stone covered with a layer of 5
cm thick granular material, for the pavement shown in the drawings or PPK.
Type-B2 : road pavement with 20 cm thick granular material for irrigation and drainage
canal inspection roads.
Type-B3 : paving the road with cement asphalt with a thickness of 5 cm according to
the provisions of this specification.
(a) Grading of granular materials must comply with ASTM D 1248-68, as follows :
Sieve Size
% Lost Weight
(mm)
40 100
25 80~100
20 70~90
4.75 35~60
0.425 10~24
0.075 4~16
If additional filler is needed for the purpose of fulfilling the required gradation or
improving the cohesiveness of the granular material, the location for taking the filler
must be approved by the PPK provided that no more than 15% remains on the 4.75
mm sieve according to ASTM standards.
Sand gradation as the base/foundation of Type-B1 road pavement must comply with
ASTM D 1248-68 standards as follows:
Sieve Size %Weight Passed
(mm)
10 -
5 100
2,5 85~100
1,2 -
0.6 25~55
0.3 15~40
0.15 7~28
0.074 0~20
ST.D-5
TECHNICAL SPECIFICATIONS Sub-section D - Stone Work
Stone gradation (rubble stone) for Type-B1 pavement must comply with ASTM
D1248-68 or JIS Z8801 standards:
Sieve Size
% Lost Weight
(mm)
150 100
125 85~100
100 0~15
(b) Granular materials for road pavement work must meet the following requirements and
characteristics :
Sand material for road pavement must meet the following requirements and
characteristics:
Terms and Characteristics Mark
Clay content in weight 10%
ST.D-6
TECHNICAL SPECIFICATIONS Sub-section D - Stone Work
Specific gravity AASHTO T84 More than 2.5 1. Before material for road
Gradation AASHTO T11 & T27 Article D-6(a) pavement is used for
construction
Plasticity Index AASHTO T90 not less than 5, not
2. One of the following occurs
more than 10
earlier:
Moisture/DensityRe AASHTO T180 - i) any change in the location
lationships Method D where the material is
picked up or,
Soaked AASHTO T193 minimum 30% ii) once every month
CaliforniaBearing
Ratio(CBR)
Field Density Test AASHTO T191 100% MDD Each work performance
volume is ~ 250 m3 per layer
Field Moisture Test AASHTO T191 OMC-3%, +2% of road pavement.
ST.D-7
TECHNICAL SPECIFICATIONS Sub-section D - Stone Work
ST.D-8
TECHNICAL SPECIFICATIONS Sub-section D - Stone Work
Sand and gravel used as filters must be clean of silt, clay and other impurities and must have
the following grain/gradation composition:
Measurements for payment of graded sand-gravel filters must be made based on the volume
unit of measurement in cubic meters (m3) of the installed filter according to the elevation
and dimensions indicated in the drawing or PPK order. Payment for filters is made based
on the unit price for the graded sand-gravel filter work listed in the List of Quantities and
Prices which includes the cost of procuring transportation, treatment, spreading and
compaction of the graded sand-gravel filter.
Measurement and payment for excavation/preparation of the canal where the filter will be
installed, is made separately from payment for the filter, and must follow and comply with
the provisions in this Specification, part B of earthworks.
ST.D-9
TECHNICAL SPECIFICATIONS Sub-section D - Stone Work
If the dismantling and peeling of old masonry or concrete turns out to damage parts of the
construction/structure, based on the working drawings, it does not need to be demolished.
The provider is obliged to repair it again at their own expense so that it can be accepted by
the PPK.
After disassembly and stripping has reached parts of the construction/structure that are still
in good condition, those parts must be cleaned of loose material, debris and embedded
materials that are no longer used. Cleaning is carried out using a steel brush and sprayed
with water so that concrete or stone aggregate from the old masonry appears, in accordance
with the provisions in Article C-14.1.
Before pouring new masonry or concrete, the old surface is first doused/wetted with water
until it is saturated (for not less than 4 hours) and then coated with a bonding agent. All
materials to be used must be approved by the PPK and demolition debris must be disposed
of outside the work site.
Measurements for payment for demolition and disposal of masonry or old concrete are
carried out in units of volume in cubic meters (m3) of material to be dismantled which is
calculated starting from the surface of the construction/old structure to parts that are still in
good condition or according to agreed work drawings or orders. PPK.
Measurements for payment for peeling and removing old masonry or concrete are carried
out in units of area in square meters (m2) of the surface of the old structure being stripped
according to working drawings or PPK orders.
Payment for dismantling, peeling and disposing of masonry or concrete shall be made based
on the unit price of the work stated in the List of Quantities and Prices which have been
calculated for labor, work tools, equipment, materials including bonding-agent, demolition
and disposal of embedded materials, iron reinforcement and disposal of all demolition
results to the location chosen and provided by the Provider.
ST.D-10
TECHNICAL SPECIFICATIONS Sub-section D - Stone Work
ST.D-11
TECHNICAL SPECIFICATIONS Sub-section D - Stone Work
ST.D-12