Shamim BD

Department Quality Assurance

Training & Development of Line QC &
GPQ
• Assignment CA 2020

Shamim bd
 Contents
• GPQ & Line QA File review Process
• Size set review process
• Line Set Up
• In process Quality set up
• First out put Quality check
Quality Control vs Quality Assurance
 QC File Checking process
Line QA or GPQ will check below 10 important docs once received the file:
• 1. Approved Trim card & approval PP comments .
• 2.Technical sheet with spec +how to measure guidelines
• 3.Fabric & art wok approval or wash standard approval
• 4. Client PO sheet , check UPC code or barcode code .
• 5.Test report , if test report is failed then must ensure the approval email
copy.
• 6.Corosposnding commination
• 7.Production planning with PP meeting & input date.
• 8.Data sheet for interlining & button attachment .
• 9.Approved PP sample with the seal.
• 10.Packing approval & shipping marks
• ***If the file is okay , then will start to make size set .before size set , line
QC will review the pattern . at least one size pattern review with the spec .
 Size set Follow up
Line QC or GPQ will review the size set process , After size set will review
the below :
• 1.From the size set , one piece will match with the approved sample & PP
comments , technical sheet. If there any confusion raise the voice
Merchant team.
• 2.Collect how to measure guidelines & measured all the pieces . Check
the tolerance level & make spec for measurement
• 3. Find out the Critical point where QAI need to pay more focus on the
lines.
• 4.Is there any discrepancy must advise to sample cut additional two pieces
with the new amendment . Don’t offer PPM with the faulty sample.
• 5.If the size set is oaky , then check the rest of the docs & call
*** Is there any discrepancy is there before PPM ,
please inform to buying QA .
 Line Set up works(before Input)
Before input ,this is the time to set the lines neat & clean . Set the machine as per
fabrics construction. Train the QAI based on the style information's .So here
afford from line QA/GPQ is important :
1.Ensure that previous order, accessories thread & wastage fabrics are kept out
from the lines
2.The machine what will use that must be clean , specially over the machine there
is no marks. & use necessary tool at O/L machine to keep the jut on the box not
in the floor.
3.All the machine must adjust & use proper gauge +folder as per the fabrics
construction .
4.Train QAI & Operator about the style & risk points. Which we got during the size
set review. Make QAI understand how to measure & how to check on this
particular style.
5.Ensure style information are paste on the lines(approved sample , how to
measure guidelines , approved spec Time card , how to chk )

***Instruction, important process must be set, Oil control process, style highlight
point must need to be discussed. It will easy to find out the size mistakes if we
input jumping size.
 work on in process Quality set up
Review each process & make sure this is meet the styling & until get it satisfied
the requirements line QA will not come out . This very important areas , each
operation must meet the Quality .If there is any concern , please inform factory
Quality head. If necessary please inform buying QA to get it solve . End of the day
process must be correct.

• 1.Cut panel chk compared with the pattern

• 2.Ensure that Inputted label , trims , & fabrics are matching with the
approval .
• 3.Set standard muck up , in this process each operator will stich at least 3
to 5 pieces . if this is oaky then best pieces will hang in front of the
machine as a standard muck up.
• 4.Tesion & SPI +needle ( needle size at neck 10 , for Label 8 , for SS
9)adjust according to the process
• 5.Advise, line inspection that if any defective unit is more than two must
alerting to line QC must.
 First out put Check
First output garments Quality check is very important ,Line QA will
review the piece with the GPQ and finally send to QA head review . If this
is okay , please sign of & keep hang on the lines.
1.After output ,first out pieces cheek & keep the records.(Styling , SPI ,tension
,Seam allowances with the sample , print/Embo position mark , print durability
check , Color bleeding)
2.Measrument chk & confirm.
3.Internal meeting about line Quality & risk areas with GPQ, operators.
instruction on how to improve the process.
4.Review line QAI reports, defects, find out the highest defective areas & draw
a plan on how to stop.
5.Day to Day Quality check, If there any Quality issues are raised then go to
the needlepoint /machine & solve if the case critical , pls inform QA head to
get it to solve.
Thank You