SAUDI ARAMCO ID/PIEU - 30-Nov-2017- REV. 2017.09.00 (Standards Cutoff - September 30, 2017) Rev. 2017.09.

00 30-Sep-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

In-Process Insp - Intermediate or Top Coat Application SAIC-H-2030 30-Nov-17 COAT-1402515937

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

UPGRADE FIRE WATER SYSTEM AT RASTANURA SOUTH TERMINAL BI-10-01333 SAUDI ARCHIRODON COMPANY LTD

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
PIPE SUPPORT
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
054-M-XA-864806-003-00
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
08/01/2022 09:30 AM 08/01/2022 09:30 AM SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SATIP-100-01 3.4
SAUDI ARAMCO INSPECTION LEVEL
S
CONTRACTOR INSPECTION LEVEL
H
NO
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General requirements & Safety Requirements for Painting

Saudi Aramco Paint Data Sheet for the coating system (APCS) applied is
provided.
NOTES: Fill in the required information for
Coating System: 19C (TOP COAT )HEMPEL HEMPADUR SMULTI SAES-H-101V &
STRENGHT GF 35870
A1 Wet film thickness/Coat :875 µm / Reqd. DFT:750µm SAES-H-001 Para
Recoat interval (Min / Max):10 Hrs /75 Days.at Steel Temp10 ºC 4 & APCS Sheets
04 Hrs/ 15Days e at Steel Temp 30 ºC
01 Hrs /5 Days at Steel Temp 50 ºC

Intermediate or top coat paint material for each coating system is supplied
by same Manufacturer (Different brands may be used if approved by SAES-H-001,
A2
CSD). Para. 9.2.4
Note: Thinner used is supplied or approved by the paint manufacturer.

For Multi-coat applications, primer, intermediate coat, and topcoats shall SAES-H-001,
A3
be of contrasting colors. Para. 9.3.1

Personnel involved in protective coating activities has been qualified and SAEP-316,
A4
certified to perfom their task. Para. 5.1

Necessary safety requirements are provided such as:

SAES-H-001 Para
High intensity flood or spotlights are installed in vessels, tanks, and other
6.5.3
A5 poorly illuminated locations for visibility.
Para 8.1.5
Continuous forced ventilation is operated throughout the paint application
Para 5.2
and curing period while coating inside Tanks & Vessels.

B Weather Conditions for Painting

Paint shall not be applied during adverse weather conditions such as, but
not restricted to following:
1) Wind is strong enough to blow sand, salt spray or other
foreign matter onto the surface being painted. SAES-H-001 Para
B1
2) Wind is 6.1.1
strong enough to cause dry spay or otherwise seriously
disturb the spray pattern when application is by spray gun.
3) Rain

Paint shall not be applied if one or more of the following conditions exist
(unless paint is specifically formulated for averted condition):
a) Substrate temperature is less than 10°C of the temperature
limit given in the applicable Saudi Aramco Data Sheet SAES-H-001 Para
B2
b) Substrate temperature is more than the temperature limit 6.1.1
given in the applicable Saudi Aramco Data Sheet.
c) Substrate temperature is less than 3°C above the dew point.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Nov-2017- REV. 2017.09.00 (Standards Cutoff - September 30, 2017) Rev. 2017.09.00 30-Sep-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

In-Process Insp - Intermediate or Top Coat Application SAIC-H-2030 30-Nov-17 COAT-1402515937

PROJECT TITLE WBS / BI / JO NUMBER

UPGRADE FIRE WATER SYSTEM AT RASTANURA SOUTH TERMINAL BI-10-01333 SAUDI ARCHIRODON COMPANY LTD

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

C Requirements for surface preparation

C1 Primed or initially coated surfaces require to be solvent or detergent SAES-H-001 Para

cleaned due to presence of oil or grease. 6.4.1

Primed or initially coated surfaces that have exceeded the recoat interval SAES-H-001 Para
C2 are cleaned & roughened prior to application of intermediate or top coat. 9.3.4
Inspect surfaces to preclude foreign matter. (Data Sheet)
Surfaces primed with inorganic zinc primer are free from zinc oxide SAES-H-001,
C3
formation prior to application of epoxy top coat. Para. 9.3.3

Any oxide formation shall be removed by high pressure cleaning using

sweet water (with maximum chloride contents of 50 PPM and maximum SAES-H-001,
C4
TDS of 500 PPM), or by sweet water hosing followed by scrubbing with Para. 9.3.3
stiff brushes to remove zinc salts.

The water washed surfaces are dried thoroughly prior to applying the SAES-H-001,
C5
topcoat. Para. 9.3.3

When inorganic zinc primer is used stripe coating is applied after the SAES-H-001,
C6
prime coat on all weld lines, edges, bolts, nuts and rivets using a brush. Para. 9.3.3

A mist-coat thinned 10 to 20% is applied to the inorganic zinc primer to SAES-H-001,

C7
avoid pinholes and bubbles occurring in the intermediate coat of epoxy. Para. 9.3.3

D Paint Preparation

Paints has not exceeded the shelf life as stamped/labeled in the SAES-H-001 Para
D1
containers. 11.6

SAES-H-001
D2 Paint cans showing leakage, gelled paints or skinning are rejected.
Para6.2.4 & 9.2

If sludge is formed at the bottom of the paint container and cannot be SAES-H-001
D3
dispersed by mixing , the paint shall be rejected. Para6.2.4 & 9.2
Partial mixing and use of two-component and multi-component coatings is SAES-H-001 Para
D4
prohibited. 9.2.5

Paints are thoroughly mixed until it is homogeneous. Power stirrer is SAES-H-001 Para
D5
used for mixing 2-Pack paints and all paint quantities over 5 liters. 9.2.3

Thinner type (Stock No) and quantity to be added (Percentage)

SAES-H-001 Para
D6 shall be as given in the Saudi Aramco Data Sheet, SAES-H101V.
9.2.3
Thinner is added only when the paint is fully homogeneous mixed.

E Spray Application of Paint

Primed or initially coated surfaces were inspected and released for Quality Plan &
E1
intermediate or top coating by verifying completion of SAIC-H-2028. SATIP-H-100-01

A 360° spray gun nozzle with proper tip size is used to coat the interior of SAES-H-001,
E2
nozzles and traps inside tanks and vessels. Para. 9.4.4

SAES-H-101V,
Coating nozzle tip size and fluid pressure are verified to be as specified in
E3 Paint
Saudi Aramco Paint Data sheets SAES-H-101V .
Data Sheets
Compressed air supply for conventional spray application is not
contaminated with oil, moisture or other contaminants. SAES-H-001 Para
E4 (NOTE: This is determined by performing a blotter test at start and 6.5.1
mid- point of 8-hour shift.)

Paints to be sprayed are filtered through a 30 to 60-mesh screen prior to SAES-H-001,

E5
use. Para 9.3.7

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Nov-2017- REV. 2017.09.00 (Standards Cutoff - September 30, 2017) Rev. 2017.09.00 30-Sep-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

In-Process Insp - Intermediate or Top Coat Application SAIC-H-2030 30-Nov-17 COAT-1402515937

PROJECT TITLE WBS / BI / JO NUMBER

UPGRADE FIRE WATER SYSTEM AT RASTANURA SOUTH TERMINAL BI-10-01333 SAUDI ARCHIRODON COMPANY LTD

Paints shall be continuously agitated with a low-speed stirrer during SAES-H-001,

E6
application. Para 9.3.7

Proper spraying techniques and control of spray pattern are

demonstrated during paint application as follows:
A) Spray Gun is held perpendicular to surface at a distance that will
ensure that a wet layer of paint is deposited on the surface.
SAEP-316
B) Trigger of the gun is released at the end of each stroke.
Para.
C) Paint is applied in a uniform layer with over lapping at the edges of the
E7 4.4.4 (J) &
spray pattern.
As Referenced
Note 1: Spray application techniques per SSPC-PA 1 Par 7.3.4
(SSPC)
Note 2: Inspectors shall identify poor technique that results in any of
the unacceptable application defects (runs, sags, drips, etc)
Note 3: Corrective action shall be accepted when applications can
be performed without defects in accordance with Data sheets.

F Brush/Roller Application

Brush/roller are used when allowed by the paint manufacturer or as SAES-H-101V,

F1
indicated in the paint manufacturer's data sheet in Item A1. Paint Data Sheet

SAES-H-001 Para
F2 The maximum brush size if used for painting is125 mm.
9.3.6

G Final Wet Coat Inspection

The number of coat applied conforms to the number of coat listed in the
APCS-sheets of SAES-H-101 SAES-H-101V,
G1
See Attachment 1 Paint Data Sheet

Wet coating shall be free of application related defects such as runs, sags, SAES-H-001,
G2
drips or foreign matter. Para 9.3.5 b

Coating wet film thickness meets the requirement of Saudi Aramco Paint SAES-H-101V,
G3
data sheet SAES-H-101V and as listed in Item A1. Paint Data Sheet

REMARKS:

ATTACHMENTS:
1. REQUIREMENTS OF SAUDI ARAMCO APPROVED PROPTECTIVE COATING SYSTEMS
REFERENCE DOCUMENTS:
1. SAES-H-102: Safety requirements for Coating Applications (24 October 2012)
2. SAES-H-101V, Approved Saudi Aramco Data Sheets – Paints and Coatings, ( 9 October 2012 )
3. SAEP-316, Performance Qualification of Coating Personnel (31 July 2016)
4. SAES-H-001, Coating Selection and Application Requirements for Industrial Plants and Equipment (5 April 2016)
5. Steel Structures Painting Council, SSPC-PA 1, June 1996
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: HARSHAD PATIL Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection
Name, Initials and Date:
ZEESHAN
QC Supervisor
Quality Record Approved:
Name, Sign and Date: MOHAMMED YASER KHAN
Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
Mr. SHANMUGAM GURUSWAMY
Proponent and Others
T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Nov-2017- REV. 2017.09.00 (Standards Cutoff - September 30, 2017) Rev. 2017.09.00 30-Sep-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

In-Process Insp - Intermediate or Top Coat Application SAIC-H-2030 30-Nov-17 COAT-

REQUIREMENTS- SAUDI ARAMCO APPROVED PROTECTIVE COATING SYSTEMS

Each Specific Requirements for Coating

S.R. No APCS
Coating No. of Coats Coat DFT Application
Type/Service (Total DFT) Micrometer #1 #2
Epoxy, Inorg Zinc Primer
Atmospheric Service 3 Coats Min Prime-65-100 Solvent Based Zinc Water Based Zinc
1 APCS-1A
(275-400) Top- 150 Max Primer - RH > 50% Primer - RH < 50%

Epoxy, Epoxy Primer Atmospheric

Service 3 Coats Min Prime-50-100
2 APCS-1B
(275-400) Top-150 Max

Epoxy, Zinc rich Epx Primer

Atmospheric Service 3 Coats Min Prime-40-75
3 APCS-1C
(250-375) Top-150 Max

Epoxy/ Polyurethane, Inorg Zinc Prime-65-100

Primer Atmospheric Service 3 Coats Min Solvent Based Zinc Water Based Zinc
4 APCS-1D Int-100-150
(190-315) Primer - RH > 50% Primer - RH < 50%
Top-25-65
Epoxy/ Polyurethane, Epoxy Primer Prime-50-100
Atmospheric Service 3 Coats Min
5 APCS-1E Int-100-150
(175-315)
Top-25-65
Epoxy/ Polyurethane, Zinc rich Prime-40-75
Epoxy Primer Atmospheric Service 3 Coats Min
6 APCS-1F Int-125-175
(190-315)
Top-25-65
Phenolic Epoxy Immersion Service Succeeding coats shall Coating thickness
(Self-Priming). 3 Coats Min
7 APCS-2A 125 each coat be of contrasting within 2 m of anode
(275-375) colors. 30% greater

Epoxy Coating Potable Water Succeeding coats shall Coating thickness

Immersion Service (Self-Priming). 3 Coats Min
8 APCS-2B 125 each coat be of contrasting within 2 m of anode
(275-375) colors. 30% greater

Epoxy Coating Immersion Service, Prime @ Succeeding coats shall Coating thickness
up to 120°C. 3 Coats Min
9 APCS-2C SAES-H-101V be of contrasting within 2 m of anode
(275-375)
Top-125 Max colors. 30% greater

Epoxy - Interior of Steel Aviation The total system thickness shall be applied in
Fuel Storage Tank /Piping. 2 Coats Min 2 Coats Min a minimum of two coats of contrasting colors.
10 APCS-2D
(200-250) (200-250)

Solvent Free Phenolic Epoxy Succeeding coats shall Coating thickness

General Immersion Service Min 1 Coat be of contrasting within 2 m of anode
11 APCS-2E
(Self-Priming). (500-600) colors. 30% greater

Glass Flake Polyester General The total system thickness is applied in a

Immersion Service Max 2 Coat single coat or two coats wet on wet. Use
12 APCS-2F
(600-1000) contrasting colors if the second coat is to be
applied within the allowed re-coating
Glass Flake Vinyl Ester Heavy-Duty Coating
intervals.thickness
Also Stripe coat sharp corners
Immersion Service Max 2 Coat within 2 m of anode
13 APCS-2G
(600-1000) 30% greater

100% Solid, Glass Flake Epoxy Coating thickness

Immersion Service up to 105C. One Coat within 2 m of anode
14 APCS-2H
(30-40 mils) 30% greater

Ceramic/Inorganic Filled Epoxy- Coating thickness

Phenolic/Novolac Coating - One Coat within 2 m of anode
15 APCS-2I
Immersion Service up to 150C (20-40 mils) 30% greater

Coal Tar Epoxy Immersion Service Succeeding coats shall coating concrete,
and buried (steel and concrete) Min Two Coats
16 APCS-3 300 max /Coat be of contrasting thickness-not less
(400-600) colors. than 720 microns

Saudi Aramco: Company General Use

 Aluminum - Pigmented Alkyd Prime-50/coat,
Coating 3 Coats Min (min prime 75)
17 APCS-4
Atmospheric (115-118) Top-40
Max/coat
Heat Radiant Insulating Coating
System Total System
18 APCS-5A
300 – 500

Hot Insulating Coating System - Depend on Design

carbon steel and stainless steel 500 Micron
19 APCS-5B Req & Substrate
service reduces 40°F
temperature
Alkyd Enamel Coating System. Prime-50/coat,
3 Coats Min (min prime 75)
20 APCS-6
(125-200) Top-50Max/
Rust Convertor
coat
Rust Conversion Primer/Alkyd one coat min Aluminum alkyds Alkyd enamels
Topcoat System (SAES-H- 37-75 micrometers 50-100 above
21 APCS-7 3 Coats Min
101V) above thickness of thickness of rust
Top-One or rust converter converter
Chlorinated Rubber Coating System more coat
2 Coats Min Prime-50-75
22 APCS-9
(100-175) Top-50-100

Bituminous Paint Moderate Thickness per

Buried: 750 min
Temperature, Buried or Immersion coat and No. of
23 APCS-10 Immersed:
Service coats. @ SAES-
1150 min
H-101V
High Temp System Atmospheric Solvent Based Zinc Water Based Zinc
Service 150°C-400°C (with Two coats Prime-25-65 Primer - RH > 50% Primer - RH < 50%
24 APCS-11A
Inorganic Zinc Primer). (40-105) Top-15-40

Very High Temp System

Atmospheric Service 400-540°C. Two coats Prime-15-40
25 APCS-11B System 2: Hot
(30-80)1:
System Top-15-40
Steel
Ambient Steel
Air-Drying, single component, high Application Protective Coating for Pitting Corrosion and
Application
heat external coating for bare and (300-500F) Stress Corrosion Cracking bare and
26 APCS-11C Two Coat:
insulated carbon steel & austenitic Three Coat: 5-6 insulated Austenitic 300 Series Stainless
5-6 mils/Coat
stainless mils/Coat Steel
Total DFT: 10-12
Total DFT: 15- Nonskid aggregate added into the next to last
Prime-50-100
Nonskid Epoxy Coating System for mils
3 Coats Min
27 APCS-12 18 mils
Top-150 topcoat while it is still wet. A final topcoat
Floors and Decks (275-400) shall be applied over the aggregate sealing it
Max/coat
Relative humidity >50% during application
inorganic Zinc Primer, Solvent- One Coat and curing.
28 APCS-17A
Based. (65-100)

Relative humidity <50% during application

One Coat and curing.
29 APCS-17B inorganic Zinc Primer, Water-Based.
(65-100)

Splash Zone Compound, Hand One Coat

30 APCS-19A
Applied Grade (2500 Min)

Splash Zone Compound, Spray One Coat

31 APCS-19B
Applied Grade (2500 Min)
Maintenance
New Construction: Coating
Glass Flake Reinforced Polyester/
Two coats @ 750 Existing
32 APCS-19C Epoxy Systems for Offshore
per coat -total of Structures: One
Structural Steel at Splash Zone.
1500
2 layers of glass Coat @ 750 –
cloth with a 3:1 1000 microns Entrapped air, entrapped sand or other
Fiberglass Reinforced Coatings, foreign matter, wrinkles, sags and dry spots
33 APCS-20A ratio of resin:
Hand Lay-Up. in the coating shall be removed and the
reinforcement by
weight affected area repaired.
Glass Flake/Chopped Fiberglass Entrapped air, entrapped sand or other
34 APCS-20B Reinforced Coatings (Spray foreign matter, wrinkles, sags and dry spots
Applied) in the coating shall be removed and the
affected area repaired.
Epoxy Coating for Application onto Two coats
35 APCS-22A 200 Max /Coat
Damp Steel Surfaces (300-400)

Saudi Aramco: Company General Use

 Atmospheric
Epoxy Coating for Application onto 350-400
36 APCS-22B One Coat
Damp Steel Surfaces Splash Zn
400-575
Thickness per
High Temperature Mastic Paint for
coat and No. of Total system
37 APCS-23 Buried or Immersion Service (Self-
coats. @ SAES- 500
Priming)
H-101V

Two or more coats 150-200 Each

38 APCS-26 Epoxy Mastic Coating (Self-Priming)
(300-400) Coat

Use when added gloss color retention, and

Epoxy Mastic/Polyurethane Coating Two coats Prim- 250-300 abrasion resistance are required.
39 APCS-26T
System (290-360) Top-40-60

Solvent Free Two-component Ultra The total dry film Use contrasting
One or Two thickness shall be colors if the second
40 APCS-27 Hybrid Epoxy Coating Immersion
(600-1000) applied in a single coat coat is to be applied
Service up to 150ºC.
or two coats (wet on within the allowed re-
wet). coating intervals.

Saudi Aramco: Company General Use

R NUMBER

OAT-

ements for Coating

lication
#2

Water Based Zinc

Primer - RH < 50%

Water Based Zinc

Primer - RH < 50%

Coating thickness
within 2 m of anode
30% greater

Coating thickness
within 2 m of anode
30% greater

Coating thickness
within 2 m of anode
30% greater

kness shall be applied in

ats of contrasting colors.

Coating thickness
within 2 m of anode
30% greater

kness is applied in a
ats wet on wet. Use
he second coat is to be
owed re-coating
coat sharp corners

coating concrete,
thickness-not less
than 720 microns

Saudi Aramco: Company General Use

 Alkyd enamels
50-100 above
thickness of rust
converter

Water Based Zinc

Primer - RH < 50%

or Pitting Corrosion and

n Cracking bare and
c 300 Series Stainless
Steel
dded into the next to last
wet. A final topcoat
the aggregate sealing it

0% during application

0% during application

pped sand or other

es, sags and dry spots
e removed and the
d.
pped sand or other
es, sags and dry spots
e removed and the
d.

Saudi Aramco: Company General Use

oss color retention, and
ance are required.

Use contrasting
colors if the second
coat is to be applied
within the allowed re-
coating intervals.

Saudi Aramco: Company General Use