Doc No.

: IMSR/QA/89C
STATISTICAL PROCESS CONTROL STUDY Rev. No. / Date: 00 / 01.01.2020

PART NAME : ROUND INSTRUMENT : VERNIER CALIPER L.COUNT : 0.02 mm Date : 19-01-2023
PART NO. : 37086-SAE1045HCr-Ø63 SPECIFIC : 63 + 0.8 mm /- 0.00 mm MACHINE : ROLLING
SAMPLE SIZE : 50 OPERATION : ROUND HOT ROLLING NO.OF DECIMALS: 2
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 63.80 SAMPLE D2 A2 D4
1 63.45 63.55 63.47 63.45 63.49 63.55 63.46 63.55 63.45 63.45 1 1.123 2.560 3.270
2 63.49 63.59 63.46 63.49 63.43 63.46 63.49 63.67 63.49 63.49 2 1.128 1.880 3.270
3 63.46 63.55 63.46 63.46 63.43 63.55 63.47 63.59 63.46 63.46 L.T.L. 63.00 3 1.693 1.020 2.570
4 63.45 63.59 63.49 63.45 63.45 63.46 63.46 63.46 63.45 63.45 4 2.059 0.730 2.230
5 63.47 63.55 63.46 63.47 63.46 63.55 63.46 63.46 63.47 63.47 5 2.326 0.590 2.110

XLARGE 63.49 63.59 63.49 63.49 63.49 63.55 63.49 63.67 63.49 63.49 Xmax. = 63.67 NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 63.45 63.55 63.46 63.45 63.43 63.46 63.46 63.46 63.45 63.45 Xmin. = 63.43
RANGE 0.04 0.04 0.03 0.04 0.06 0.09 0.03 0.21 0.04 0.04 R - BAR = 0.06200 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 63.46 63.57 63.47 63.46 63.45 63.51 63.47 63.55 63.46 63.46 X - BAR = 63.4870 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.2401 Specification Width(S) = 0.80 Index (K)={2 x (D-XBAR)/S} = 0.218 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 63.4000 Interval = 0.05 Selecting no. of classes = 5 63.2857 63.3338 0 0
Starting Point = 63.4300 No. of readings = 50.00 Shift Of 'X-BAR' from 'D' = 0.0870 63.3338 63.3819 0 0
63.3819 63.4300 2 2
63.4300 63.4781 30 32
63.4781 63.5262 7 39
63.5262 63.5743 7 46
63.5743 63.6224 3 49
63.6224 63.6705 1 50
63.6705 63.7186 0 50
63.7186 63.7667 0 50
63.7667 63.8148 0 50
63.8148 63.8629 0 50
U.C.L.XBAR = 63.52
L.C.L.XBAR = 63.45
U.C.L.RBAR = 0.13082

L.C.L.RBAR = 0

Std.Dev."s" = 0.05

Cp=(S/6s) = 2.64

Cpk={1-K}xPp) = 2.07
CONCLUSION : - PROCESS IS EXCELLENT