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PROJECT HS&E BULLETIN

Riyadh Metro Project


No. 042
Document No. M-BAC-000000-GH00-MEM-000046 11 January 2015

Hazards with Manual Handling of Heavy Objects


On a non-BACS project a group of seven workers were involved in offloading chemical drums (200
Kg) from a truck. The workers were not provided suitable mechanical lifting equipment for the
task. The supervising foreman instructed the employees to manually handle the drums from the
truck to the ground. Four workers were handling the last drum and about to place it on the
ground. One of the workers did not remove his fingers in time and they were squashed under the
base rim of the drum.

Direct and Indirect Causes:


 No lifting equipment provided
 Unsafe work procedure set up by the Foreman
 Fear of reporting the unsafe practice and resulting consequences by the
workers
 Lack of communication between workers while handling the drum
 Poor manual handling and no appreciation of the ‘safe’ load to lift,
double the 25kg limit.
 Lack of other options explored by the Foreman, e.g. rolling the barrels
with rope restraints
 Lack of hazard awareness by the foreman
 Lack of Safety culture on the site
 No STARRT card used
 No risk assessment conducted

Mitigating Measures:
 Site supervision must know and follow safe work practices; e.g. Construction HS&E Toolkit.
 Proper training on hazard identification to be given to the workers, safe material handling.
 Risk assessment for unloading barrels to be conducted and method
statement used.
 Lifting equipment to be provided when the task requires it to avoid
manual handling of heavy objects.
 Work Zone Managers to reinforce the Safety culture.
 Section Heads and Site Engineers shall ensure that all work groups
under their supervision are equipped and perform their duties in a safe
manner.

Procedure Reference:
M-BCW-000000-GH00-PRO-000009, Manual Material Handling

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