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1.

• The one major concern during the COVID-19 pandemic situation was the safety of
employees and customers310 not just restaurant industry but majorly in all the
service-based industry.
• Restaurants had to adapt to new safety protocols such as social distancing,
increased sanitation measures, and limited indoor dining capacity to prevent the
spread of COVID-19.
• To address this concern, a restaurant can employ the DMAIC method to narrow
down the key process input Variables (KPIVs) which might be riding unacceptable
outputs, such as unsafe working conditions or low customer confidence in dining
at the restaurant.
• Particularly, DMAIC is a logical framework that helps you think through a process
and plan improvements to achieve a Six Sigma level of excellence.
• The following tools can be used in each phase of the DMAIC cycle:

• Define Phase:

• ‘Define’ is critical to Six Sigma’s success. As its name suggests, Define is about
describing the problem and setting the goal.
• In this phase, the restaurant must clearly define the problem statement, goals, and
scope of the project.
• The restaurant can use tools such as a Problem Statement Worksheet, Project
Charter, or Voice of the Customer (VOC) to identify the concerns and requirements
of customers and employees regarding safety in the restaurant.

• Measure Phase:

• The Measure phase is where you ‘let the process speak’.


• The very first activity of the Measure phase in which all the processes are defined
can be concluded by using tools and techniques such as flowcharts, process maps
and the SIPOC diagram.
• In this phase, the restaurant must collect data on the process and identify KPIVs.
• The restaurant can use tools such as a Fishbone Diagram, Process Map, or Value
Stream Map to identify the root causes of safety concerns.
• Additionally, data collection tools such as checklists, surveys, and interviews can
be used to collect data on employee and customer perceptions of safety in the
restaurant.
• Analyze Phase:

• The Analyze phase is all about reviewing the process map to improve efficiency,
listing the probable root causes, and identifying important factors/inputs that
greatly impact the output.
• Multiple tools and concepts are available in the Analyze phase of Six Sigma.
• In this phase, the restaurant must analyze the data collected in the measure phase
to identify the root cause of safety concerns.
• This is an important stage as the data collected and analyzed will be crucial in the
further course of action.
• Tools such as Pareto Charts, Histograms, and Statistical Process Control (SPC)
can be used to analyze the data and identify trends and patterns.

• Improve Phase:

• The Improve phase is all about identifying and prioritizing the list of
improvements.
• In other words, building an implementation plan, implementing a pilot project, and
analyzing the effectiveness of the implemented solution.
• In this phase, the restaurant must develop and implement a plan to improve the
safety of employees and customers in the restaurant.
• Tools such as FMEA, DOE, or Root Cause Analysis can be used to develop and
test potential solutions to the root causes of safety concerns.

• Control Phase:

• The Control phase involves implementing the actual changes whether they be
physical, behavioral or both.
• The main activity in the Control phase is to control the improved process.
• In other words, the control phase ensures the new process is implemented and
doesn't revert to old ways.
• In this phase, the restaurant must ensure that the improvements made in the
improve phase are sustained over time.
• Tools such as Control Charts, SPC,-Statistical Process Control can be used to
monitor and control the process to maintain safety in the restaurant.
2.

• A lean strategy simplifies operations and leads to more efficient management.


• Parking lot management is one major mall procedure or activity that can be
improved.
• Consumers very often complain about the parking lot's sluggish traffic flow and
shortage of parking spaces, especially during peak hours.
• Customers oftenly become dissatisfied as a consequence of this problem, which
may have a major influence on the mall's bottom line.
• As a result, effective parking lot management might have a significant impact on
the retail centre's performance.
• Lean management uses the DMAIC approach to identify and remove
unnecessary practices.
• The following are the five steps:

• Define:

• The project's objectives are determined at this stage and the problem is clearly
described.
• The project's scope is established and key performance indicators (KPIs) are
identified.
• The issue which leads to disappointed customers and lost money is ineffective
parking lot management.
• The purpose is to improve vehicle circulation within the parking lot and increase
the number of available parking places at especially peak hours.
• Key performance indicators to monitor include the number of available parking
spaces, the average time to locate a place, and the average time to depart the
parking lot.
• The project management of the parking lot including traffic flow, signage, and
parking space availability, will be the key emphasis.

• Measure:

• Data collecting is done at this stage to assess the effectiveness of the process.
• The data is analysed to identify trends and patterns.
• The number of available parking spaces, the average time it takes customers to
locate a place, and the average time they take to leave the parking lot shall all be
recorded.
• The data will be analysed to identify any trends or patterns in parking lot use.

• Analyze:

• At this stage, data collected in the previous step to determine the source of the
problem should be analysed.
• Identifying a chain of problem helps in determining the driving factors behind a
certain process or activity.
• The fundamental source of the issue is poor traffic flow in the parking lot.
• The primary causes of bad traffic flow include a lack of visible signs, a clearly
defined entry and exit, and a poor parking guidance system.

• Improve:

• During this phase, a strategy has to address the underlying causes of the
problem.
• The efficacy of the implemented strategy is then evaluated.
• Clear signs, a defined entry and exit, and a parking guidance system are among
the alternatives.
• To minimise customer interruption, the repair will be performed during regular
business hours or late at night.
• The approach will be monitored to ensure that the changes perform as intended.

• Control:

• To guarantee that the benefits remain, the new procedure shall be standardised
and recorded.
• After adequate training, the personnel will be on the new procedure.
• The new approach will be recorded so that it may be easily carried out and
maintained throughout time.
• The outcomes will be assessed to see if the key performance metrics were
reached and whether the benefits were maintained.
3.
a.
• Here are five Indian companies from different industries that have successfully
implemented Six Sigma along with the substantial benefits they have achieved:

• Indian Oil Corporation:

• Indian Oil Corporation is one of the largest oil companies in India.


• They implemented Six Sigma in their refining and marketing processes.
• Through Six Sigma it helped them reduce their cycle time and improve their
product quality, and also reduce their operational costs.
• The same also led to a significant increase in the company's profitability and a
substantial improvement in their competitive position.

• Infosys:

• Infosys is a leading IT company in the world and not only in India.


• Infosys implemented Six Sigma in their software development processes.
• This helped them reduce defects in their code which lead to a decrease in
customer complaints and thus having a major increase in customer satisfaction
• Not only this but Six Sigma also helped them improve their project delivery
timelines, leading to more efficient use of resources and increased profitability.

• HDFC Bank:

• HDFC Bank is one of India's largest private sector banks,


• They implemented Six Sigma in their retail banking processes.
• Through Six Sigma, they were able to reduce customer complaints and improve
the accuracy and speed of their loan processing.
• It also led to a significant increase in customer satisfaction and an improvement
in the bank's overall reputation.
• Tata Motors:

• Tata Motors is one of India's largest automobile manufacturers.


• Tata Motors has implemented Six Sigma in its manufacturing processes.
• By doing so, they were able to improve their quality control processes which
resulted in a reduction in customer complaints and also an increase in customer
satisfaction.
• Additionally, Six Sigma helped them reduce their manufacturing cycle time and
hence increasing their overall production efficiency.

• Reliance Industries:

• Reliance Industries is one of the largest conglomerates in India and the World.
• Reliance Industries implemented Six Sigma in their petrochemicals division.
• Through Six Sigma, they were able to reduce their cycle time and improve their
yield rates.
• This led to a substantial cost savings for the company and they were able to
produce more with fewer resources.
3.
b.
• Transport:

• A manufacturing company can implement Lean Six Sigma methodologies to


optimize their material flow and reduce unnecessary movement of goods
between workstations.
• By implementing better layout designs and optimizing the production line an
organisation can reduce transportation waste significantly.

• Inventory:

• A retail organization can implement Lean Six Sigma to improve their inventory
management processes.
• By analyzing customer demand patterns, implementing just-in-time principles,
and optimizing order quantities, they will be able to reduce excess inventory,
minimizing waste and carrying costs.

• Motion:

• An automotive assembly plant can implement Lean Six Sigma to reduce


unnecessary motion of workers on the production line.
• Reorganized workstations, eliminated ergonomic issues, and implemented
standard operating procedures shall result in reduced motion waste and
improved worker efficiency.

• Waiting:

• A healthcare facility can implement Lean Six Sigma to streamline patient flow
and reduce waiting times.
• They must analyze the patient journey, optimized appointment scheduling, and
improved resource allocation to minimize patient wait times and improve overall
efficiency.

• Overproduction:

• A food processing company can implement Lean Six Sigma to eliminate


overproduction waste.
• By analyzing customer demand and implementing a pull system, they will be able
to produce goods in response to actual orders, reducing overproduction and
minimizing waste from excess inventory.

• Overprocessing:

• A software development company can apply Lean Six Sigma to streamline their
development processes.
• By mapping out the software development lifecycle, they can identify
unnecessary steps, eliminate duplication of efforts, and streamline their
processes, reducing overprocessing waste and improving overall efficiency.

• Defects:

• A pharmaceutical company can implement Lean Six Sigma to reduce defects in


their manufacturing processes.
• They should conduct root cause analysis, implement process controls, and train
employees on quality standards, resulting in a significant reduction in defects and
rework.

• Skills:

• An education institution can implement Lean Six Sigma principles to improve


their training processes.
• They shall conduct a skills gap analysis, design targeted training programs, and
implement a knowledge-sharing culture, reducing skill-related waste and
improving employee competencies.

• These examples demonstrate how Lean Six Sigma can be applied in various
industries to identify and eliminate different types of waste, leading to improved
efficiency, reduced costs, and enhanced customer satisfaction.

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