Parts Book

Magnum Mobile Tankers General Parts Manual
MEGA Corporation • 700 Osuna Road, NE • Albuquerque, NM 87113-1037 • Phone: (505) 345-2661
www.megacorpinc.com • P.O. Box 26146 • Albuquerque, NM 87125 • General Parts Fax: (505) 345-6190 • E-mail: parts@megacorpinc.com 1
Alphabetical Index
Actuator, Air 300036 40

Actuator, Butterfly Valve 300584 138
Adapter, Hoist Valve (CAT Trucks) 020340 20
Adapter, Shank Cam-Type Lock (Hose/ Male Connect) 300112 70
Air Regulator Control, Assembly 026247 29-30
Alarm, Backup 300223 99
Base Plate, Assembly, (Spray Head) 025771 28
Box, Junction 300222 98
Bracket, Monitor Motor 000211 09
Breaker, Circuit (3 Amp) 302227 169
Bulb, Replacement 301024 152
Cable, Assembly (Bulkhead Connector to Solenoid) 027572 32
Cable, Assembly (Cab Control to Bulkhead Connector) 028949 33
Cable, Varnier 300256 108
Cap, Dust (Cam-Type Lock) 300120 74
Cap, Fuel Filler 300492 131
Chamber, Air 300496 133
Clamp, Hose 4” 000053 07
Clamp, Hose (2 Bolt) 300188 85
Clevis 300098 63-64
Control Box Assembly 001298 13
Control Box, Assembly 027571 31
Control Box (Electric/Air) 300082 57
Control Box (Water Gauge) 300368 117
Coupler, Cam-Type Lock Female 300122 75
Coupler, Cam-Type Lock Female Pipe/Male Connect 300110 69
Coupler, Cam-Type Lock Male Pipe/Female Connect 300114 71
Coupler, Cam-Type Lock Male Pipe/Male Connect 300116 72
Coupler, Shank Cam-Type Lock (Hose/Female Connect) 300118 73
Coupling, Cast Water Shank 300775 146
Coupling, Pipe 300023 38
Coupling, Shank 300776 147
Coupling, Spline 301927 163
Alphabetical Index
Crank, Hose Reel 300263 111

Cylinder, Air 300158 82
Cylinder, Air 300333 116
Cylinder, Air (4” x 4 1/2”) 302560 175
Cylinder, Air (4” x 9”) 300710 144
Cylinder, Brake Master 300773 145
Cylinder, Hydraulic (Spray Head) 302807 181
Cylinder, Hydraulic (Trunnion Mounted) 300096 61
Cylinder, Steering 301320 157
Diaphragm (Spray Head Component) 300208 95
Disc, Lower Guide 300209 96
Disc, Upper Guide 300210 97
End Plate, Solenoid Kit, (Electric/Air) 300407 121
Filter, Element Hydraulic 303464 193
Filter, Fuel 302045 168
Fitting, Hose Reel 352465 195
Fuse, Holder 300083 58
Gasket, Flange (B6 Pump) 300521 137
Gauge, Air 300510 136
Gauge, Fuel 302673 180
Gauge, Needlemeter 300369 118
Gauge, Sight 300250 107
Gear Assembly, Horizontal (Monitor) 000210 08
Handle, Butterfly Valve 300104 67
Handle, Diversion Valve 300815 151
Holder, Hose Reel Nozzle 006159 16
Hose Assembly (Hose Reel 1”-2”) 021252 21-22
Hose Reel, Assembly 301030 153
Housing, Filter 303339 191
Indicator, Water Level Light 300370 119
Joystick, Universal 303041 183
Knob, Adjusting Ring 302912 182
Lamp, Module (Plated Steel 2 Lamp) 300154 79
Alphabetical Index
Light, Armored Clearance 300151 77

Light, Assembly 300153 78
Light, Assembly (24 Volt) 300777 148
Light, Halogen (Clear - Work Light - 24 Volt) 302574 178
Light, Halogen (Red - Combination Stop/Tail Light - 24 Volt) 302626 179
Maintenance, Care, Operation and Troubleshooting 196-207
Manifold, Adapter (CAT 773 & 777) 029877 34
Manifold, Air 300199 93
Manifold (CAT 773 - 777) 029989 35
Manifold, Hydraulic (CAT 785 & 789 A,B) 024505 23
Manifold, Lube 013044 18
Manifold, Return - Oil 004950 15
Manifold, Tee 030625 36
Monitor, Hydraulic Assembly 000213 10
Monitor, Manual (Water Cannon) 300084 59
Monitor, Remote (Electric) 303435 192
Motor, Hydraulic (Keyed Shaft) Former Model 300037 41-42
Motor, Hydraulic (Monitor Drive) 300097 62
Motor, Hydraulic (Splined Shaft) 302385 171-172
Motor, Vane Hydraulic 303465 194
Mount, Foot 002045 14
Mudflaps 300240 105
Mudflaps 300440 125-126
Needlemeter, Water Level 303150 187
Nipple, King Combination 300182 84
Nozzle 301948 165
Nozzle, Foam 300656 142
Nozzle, Hydraulic Adjustable Spray 300696 143
Nozzle, Manual Adjustable 300652 141
Nozzle, Monitor 300087 60
Pad, Body 300238 104
Petcock 300295 115
Pin, Assembly 301445 160
Pin, Clevis 300099 65-66
Alphabetical Index
Pin, Gooseneck 301444 159

Plug, Dust Cam-Type Lock 300124 76
Primer, Pump 300503 134
Pump, B3 C.W. Water 302001 166-167
Pump, B3 C.W. Water (Keyed Shaft - Former Model) 300049 45-46
Pump, B3 Counter Clockwise (C.W. Keyed Shaft - Former Model) 300053 49-50
Pump, B4 C.W. Water (Keyed Shaft - Old Style) 301104 154-155
Pump, B4 C.W. Water (New Style - Splined Shaft) 301908 161-162
Pump, B4 Suction Load Water (Splined Shaft) 302430 173-174
Pump, B4 Suction Loading (C.W.Keyed Shaft, Former Model) 300051 47-48
Pump, B6 C.W. Water (Keyed Shaft - Former Model) 300048 43-44
Pump, B6 C.W. Water (Splined Shaft) 302565 176-177
Reel, Hose 300260 110
Relief, Strain (Tube) 300196 87
Remote Monitor Control, Assembly (Electric-Hydraulic) 000214 11-12
Socket, Relay 300786 149
Solenoid, 12 Volt 301337 158
Solenoid, (4 Station) 300406 120
Solenoid, 7 Station (New Style) 303158 188
Solenoid, Pneumatic 300412 124
Spray Head, 3” Conversion Kit 300509 135
Spray Head, 2” (Air Actuated) 303268 189-190
Spray Head, 3” (Air Actuated) 300198 89-90
Spray Head, 3” (Air Actuated) Ionized & Hardened 300198IH 91-92
Spray Head (Drop In Assembly) 300409 122-123
Spray Head, Hydraulic 025610 24-25
Spray Head, Hydraulic Ionized & Hardened 025610IH 26-27
Spring, Mounting 300022 37
Steering Tube, Assembly (for CAT 621) 012326 17
Step, Cable 016732 19
Strainer, Fuel 300490 130
Strip, Terminal 300080 55
Switch, Backup Alarm 300224 100
Switch, Control Panel (DPDT - 24 Volt) 303043 185
Alphabetical Index
Switch, Float 300284 114

Switch, Rocker (DPST - 24 Volt) 303044 186
Switch, Rocker (SPST - 24Volt) 303042 184
Switch, Stop Light 300493 132
Switch, Toggle 300078 53
Swivel, Flanged 302350 170
Swivel, Old Style 300227 101
Tank, Air 300235 102
Timer, Intermittent Spray 300787 150
Tubing, 1” Plastic 300197 86
Unloader 300622 139
Valve, 4 Way 300466 128
Valve, Air Control 300205 94
Valve, Air Control 300282 112
Valve, Ball 300627 140
Valve, Base 300443 127
Valve, Butterfly 300030 39
Valve, Check (5 Pound) 300194 86
Valve, Directional Control 300073 51
Valve, Diversion 300157 81
Valve, Exhaust Air 300468 129
Valve, Flow Control (Hydraulic) 300076 52
Valve, Flow Control (Hydraulic) 300161 83
Valve, Flow Control (Pneumatic) 300283 113
Valve, Foot 300155 80
Valve, Gate 300106 68
Valve, Pressure Reducer 301930 164
Valve, Relay Emergency 300236 103
Valve, Relief 300247 106
Valve, Solenoid (2-Way N.O.) 301298 156
Valve, Solenoid (Electric/Air) 300079 54
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Clamp, Hose 4”
Location: Rear Frame Holder,

Use: Retains 4” hose in a set position.
Part Number: 000053

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Gear Assembly, Horizontal (Monitor)
Location: Remote monitor

Use: Gear for the horizontal drive
Part Number: 000210

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Bracket, Monitor Motor
Location: Hydraulic monitor mounts

Use: Remote monitor
Part Number: 000211

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Monitor, Hydraulic Assembly
1 3 6 BILL OF MATERIALS
ITEM QTY. PART NO. DESCRIPTION
1 1 000210 GEAR ASSEMBLY, HORIZONTAL
2 1 000211 MOTOR MOUNT
3 1 000212 MOUNT, CYLINDER
4 1 033282 GUARD, REAR
5 1 300084 MONITOR
TOP VIEW 6 1 300096 CYLINDERS, HYDRAULIC
7 1 300097 MOTOR
5 8 2 350059 SCREW, CAP
9 2 350014 WASHER
10 2 350023 NUT
11 3 300100 SCREW, SET
12 2 350231 SCREW, CAP
13 2 350005 WASHER
14 2 350027 NUT
15 1 350044 NUT
16 1 300098 CLEVIS
17 1 300099 PIN
18 4 354124 SCREW, FLAT HEAD MACHINE
19 4 350025 NUT
20 1 300102 SPROCKET
21 1 300103 CHAIN
6 22 2 000216 BLOCK
SIDE VIEW
15
5
16 17
11
18 19 4
1
20
22
21
12 13 14
2 8 9 10
Part Number: 000213
7
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Remote Monitor Control, Assembly
page 1 of 2
Location: Cab of tractor.
Use: Control of remote monitor.
Remote Monitor Control Instructions

1. Activate butterfly valve open & closed.
2. Direction control:
up - directs monitor spray upward.
down - directs monitor spray downward.
left - rotates monitor counter clockwise.
right - rotates monitor clockwise.
3. Engine rpm controls flow rate (spray power).
Part Number: 000214

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Remote Monitor Control, Assembly
page 2 of 2
BILL OF MATERIALS
1 1 000213 REMOTE MONITOR ASSEMBLY
2 2 300073 VALVE, DIRECTIONAL
3 1 300074 MANIFOLD
4 1 300076 VALVE, FLOW CONTROL
5 1 352875 REDUCER, AERO-2081-12-8S
6 4 352303 REDUCER, AERO-2021-6-4S
7 1 026691 MONITOR CONTROL BOX ELECT. ASS'Y.
8 1 300083 INLINE FUSE (20 AMP.)
9 3 350863 P LUG, 1/2
10 4 352436 90˚ ELBOW, AERO-2024-4-4S
11 2 352305 ADAPTER, 6-6S AERO-2021-8-8S
12 2 352310 ADAPTER, 8-8S AERO-2021-8-8S
13 2 352871 REDUCER, AERO-2081-8-4S
14 2 352469 NIPPLE, AERO-2083-6-6S
15 1 352872 REDUCER, AERO-2081-8-6S
16 1 352472 NIPPLE, AERO-2081-8-8S
17 1 352848 90˚ ELBOW, AERO-2087-8-8S
18 1 352874 REDUCER, AERO-2081-12-6S
19 2 352881 REDUCER, AERO-2081-24-12S
20 1 352846 90˚ ELBOW, AERO-2087-6-6S
21 2 301096 SCREW, SET 1/8
22 8 354476 STR. JIC 1/4
23 2 354472 HOSE, HYD. 1/4 x 3'-10"
24 2 354472 HOSE, HYD. 1/4 x 5'-10"
30" 300488 WIRE, 14 GA. 6 COND.
10' 300484 WIRE, 14 GA. 2 COND.
NOTES:
1. IF THIS ASS’Y IS SOLD AS PARTS ORDER,
INCLUDE (2) 352862 TEE 1 1/2 x 1 1/2.
2. SEE FINAL TANK JOB FOR HOSES.
Part Number: 000214
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Control Box Assembly
Location: Front Bulkhead

Use: Solenoid mounting
Part Number: 001298

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Mount, Foot
Location: Scraper Tanker - Mounted on pump station at rear of tank between rear frame assembly.
Truck - Mounted on pump station at rear of tank.
Use: Holds hydraulic motor in place.
Note: Old design. Does not exist on new models.
Part Number: 002045

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Manifold, Return - Oil
FITTING SIZE (1) FITTING SIZE (2) FITTING SIZE (3) FITTING SIZE (4)
Location: Oil Cooling Manifold
2.00 Dia. Thru 0.56 Dia. Thru (4x) 0.422 X 1" DEEP (4x) 1.50 Dia.
1 2
3 Part Number: 004950

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Holder, Hose Reel Nozzle
Location: Hose Reel
Part Number: 006159

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Steering Tube, Assembly (for CAT 621)
Location: Gooseneck
Use: Transfer oil to steering cylinder PART NO. DESCRIPTION
012326 TUBE 1" STEERING UPPER
022327 TUBE 1" STEERING UPPER
012328 TUBE 1" STEERING ON
012329 TUBE 1" STEERING LOWER
Part Number: 012326

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Manifold, Lube
Location: Varies
Use: Multi-grease port
FITTING SIZE (1) FITTING SIZE (2)
1/8 - 27 DIA. N.P.T. 7/8" DIA.
1
1
1
1
1
Part Number: 013044

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Step, Cable
Location: Bottom of Ladder
Part Number: 016732

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Adapter, Hoist Valve (CAT Trucks)
Location: Hydraulic Tank - CAT 769 - 777 (Non-Electric Hydraulic)

Use: Adapter to hoist valve at hydraulic tank.
Part Number: 020340

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Hose Assembly (Hose Reel 1”-2”)
page 1 of 2
Part Number: 021252

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Hose Assembly (Hose Reel 1”-2”)
page 2 of 2
1” Hose Assembly
1 1 352476 ADAPTOR
2 1 354173 SHANK COUPLING SET 1"
3 2 300135 CLAMP, PUNCH-LOC
4 1 300261 HOSE, INDUSTRIAL WATER 1" I.D.
5 1 300262 NOZZLE, ADJUSTABLE 1"
1 1/2” Hose Assembly

1 1 300774 ADAPTOR, 1 1/2" NPT x 1 1/2" NST
2 1 300776 SHANK, COUPLING SET 1 1/2"
4 1 300265 HOSE, INDUSTRIAL WATER 1 1/2" I.D.
5 1 030266 NOZZLE, ADJUSTABLE 1 1/2”
2” Hose Assembly
1 1 300183 ADAPTOR
2 1 352718 REDUCER, BELL
4 1 301023 HOSE, INDUSTRIAL WATER 2" I.D.
5 1 300266 NOZZLE, ADJUSTABLE 1 1/2"
6 1 351323 NIPPLE, 2" CLOSE
Part Number: 021252

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Manifold, Hydraulic (CAT 785 & 789 A,B)
Location: Water pump drive motor.

Use: Test port, pressure and return.
Part Number: 024505

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Spray Head, Hydraulic
page 1 of 2
Assembly procedure:
Assemble items marked * to create drop in assembly,

part number 300409.
Place 300409 drop in assembly on housing base, item #1. Place

upper housing, item #8, on housing base and measure distance ‘A’.
Install nuts, items #6, on threaded rod of hydraulic cylinder, item #9.
Fully extend hydraulic cylinder. Adjust bottom nut, to 1/16” further
than length A and lock with top nut to create proper preload. NOTES:
1. TORQUE TO 10-12 FT-LBS.
Remove upper housing and thread bimba nut, item #7, to 2. TORQUE TO 18-20 FT-LBS.
attach hydraulic cylinder. Align flat wall of bimba nut with
set screw hole. Install set screw, item #10, and tighten
just enough to hold nut in place. Rotate hydraulic
cylinder to tighten. The exhaust port in housing and the
inlet ports of hydraulic cylinder should be on the same
side or as close as possible. If not on the same side,
loosen hydraulic cylinder and move to another flat side.
Once aligned, tighten set screw, item # 10.
Insert spring, item #5, and attach upper and

lower housing. Tighten cap screws in a
alternating pattern. See note #1.
Install item #2 & #3 adjusting ring and thumb

screw tighten in place. Part Number: 025610
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Spray Head, Hydraulic
page 2 of 2
BILL OF MATERIALS
1 1 300207 HOUSING BASE
2 1 300216 RING, ADJUSTING
3 1 302912 KNOB, ADJUSTING RING
4 1 300208 DIAPHRAM
5 1 300213 SPRING
6 2 350044 NUT, HEX 1/2-20
7 1 300322 NUT, BIMBA AIR CYLINDER
8 1 025615 HOUSING (UPPER)
9 1 302807 CYLINDER, HYDRAULIC
10 2 354513 SCREW, SET, HALF DOG
11 8 350104 SCREW, CAP 5/16 x 1 1/4
12 1 300209 GUIDE DISK, (LOWER)
13 1 300210 GUIDE DISK, (UPPER)
14 1 300211 BOLT STEM
15 1 350206 WASHER, LOCK 5/8
16 1 300212 WASHER
17 1 300214 STEM NUT
18 2 300215 "O" RING
19 8 350002 WASHER, FLAT 5/16
20 8 350015 WASHER, LOCK 5/16
21 1 354502 "O" RING
NOTES:
Part Number: 025610

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Spray Head, Hydraulic (Ionized & Hardened)
page 1 of 2
Assembly procedure:
Assemble items marked * to create drop in assembly,

part number 300409.
Place 300409 drop in assembly on housing base, item #1. Place

upper housing, item #8, on housing base and measure distance ‘A’.
Install nuts, items #6, on threaded rod of hydraulic cylinder, item #9.
Fully extend hydraulic cylinder. Adjust bottom nut, to 1/16” further
than length A and lock with top nut to create proper preload. NOTES:
Remove upper housing and thread bimba nut, item #7, to 2. TORQUE TO 18-20 FT-LBS.
attach hydraulic cylinder. Align flat wall of bimba nut with
set screw hole. Install set screw, item #10, and tighten
just enough to hold nut in place. Rotate hydraulic
cylinder to tighten. The exhaust port in housing and the
inlet ports of hydraulic cylinder should be on the same
side or as close as possible. If not on the same side,
loosen hydraulic cylinder and move to another flat side.
Once aligned, tighten set screw, item # 10.
Insert spring, item #5, and attach upper and

lower housing. Tighten cap screws in a
alternating pattern. See note #1.
Install item #2 & #3 adjusting ring and thumb

screw tighten in place. Part Number: 025610IH
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Spray Head, Hydraulic (Ionized & Hardened)
page 2 of 2
BILL OF MATERIALS
1 1 300207 HOUSING BASE
2 1 300216 RING, ADJUSTING
3 1 302912 KNOB, ADJUSTING RING
4 1 300208 DIAPHRAM
5 1 300213 SPRING
6 2 350044 NUT, HEX 1/2-20
7 1 300322 NUT, BIMBA AIR CYLINDER
8 1 025615 HOUSING (UPPER)
9 1 302807 CYLINDER, HYDRAULIC
10 2 354513 SCREW, SET, HALF DOG
11 8 350104 SCREW, CAP 5/16 x 1 1/4
12 1 300209 GUIDE DISK, (LOWER)
13 1 300210 GUIDE DISK, (UPPER)
14 1 300211 BOLT STEM
15 1 350206 WASHER, LOCK 5/8
16 1 300212 WASHER
17 1 300214 STEM NUT
18 2 300215 "O" RING
19 8 350002 WASHER, FLAT 5/16
20 8 350015 WASHER, LOCK 5/16
21 1 354502 "O" RING
NOTES:
Part Number: 025610IH

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Base Plate, Assembly, (Spray Head)
PART NO. DESCRIPTION

033356 2” BASE PLATE
Location: Located under spray heads.
Use: Mounting plate for spray heads.
Adjusts to 3” pipe welds
Part Number: 025771

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Air Regulator Control, Assembly
page 1 of 2
Location: Varies.
Use: Regulates air to solenoids.
Part Number: 026247

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Air Regulator Control, Assembly
page 2 of 2
BILL OF MATERIALS
1 026245 CONTROL BOX
2 2 026246 MOUNTING PLATE
3 1 303024 MOD. COMBO, REG., FILT. & VALVE
4 1 352956 SCREW, SELF TAPPING #10 X 1/2”
5 1 GROMMET
6 4 351345 NIPPLE, 1/4” SCH 40 X 0’-2 1/2”
7 1 351351 NIPPLE, 1/4” SCH 40 X 0’-5 1/2”
8 1 351099 FTG. ELL, TBNC, 3/8” X 1/4” F
9 3 352890 FTG. ELL, 1/4” AERO # 2087-4-4S
10 4 300945 VALVE, PRESS PROTECTION
Part Number: 026247

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Control Box, Assembly
Location: Cab Control.

Use: Controls on & off operation of spray heads and monitor control.
Note: Part number 027571 is a part number for a basic control box.
Different part numbers exist depending on options.
Part Number: 027571

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Cable, Assembly (Bulkhead Connector to Solenoid)
Location: Cab control box.

Use: Connects control box to solenoids. Cable is 20’ long.
Part Number: 027572

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Cable, Assembly (Cab Control to Bulkhead Connector)
Location: Cab control box

Use: Connects control box to solenoids. Cable is 7’6” long.
Part Number: 028949
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Manifold, Adapter (CAT 773 & 777)
Location: Transmission / Wishbone

Use: Hydraulic System
Part Number: 029877

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Manifold (CAT 773 - 777)
Location: Rear frame crossmember

Use: Ease of installing hydraulic hoses
Part Number: 029989

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Manifold, Tee
Location: CAT 621 Return

Use: Accepts the secondary return.
Part Number: 030625

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Spring, Mounting
Location: Front Mounting PART A B C

DESCRIPTION LENGTH
Use: Used on all MTT tankers. NO. O.D. I.D.
2 x 4 HEAVY DUTY
300022 (ABOVE 7000 GALLONS) 4.0” 2.0” 1.0”
1.5 x 2.5 HEAVY DUTY
300180 (UP TO 7000 GALLONS) 2.5” 1.5” 0.75”
1.5 x 6 HEAVY DUTY
300824 (UP TO 7000 GALLONS) 6.0” 1.5” 0.75”
b
a
Part Number: 300022

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Coupling, Pipe
Location: Rear of tank on rear spray assembly PART NO. DESCRIPTION

Front of tank on front spray assembly 300023 3”
Use: Connection of two pipes where flexibility is required. 300024 4”
300025 5”
300026 6”
300027 7”
300819 3” GASKET (2/UNIT)
Part Number: 300023

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Valve, Butterfly
Location: Remote monitor & rear spray bar PART NO. SIZE
Use: Control main water supply 300030 3.0"
300031 4.0"
300032 5.0"
300033 6.0"
300035 8.0"
301486 10.0"
302083 12.0"
Part Number: 300030

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Actuator, Air
Location: Varies
Use: Control for butterfly valve.
Part Number: 300036

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Motor, Hydraulic (Keyed Shaft) Former Model
page 1 of 2
Location: Pump drive.

Use: Driving water pumps.
Part Number: 300037

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Motor, Hydraulic (Keyed Shaft) Former Model
page 2 of 2
MOTOR PART NUMBERS
MEGA # MANUFACTURER #
300037 M75C-10-11
300038 M75C-12-11
300039 M75C-15-11
300040 M75C-17-11
300041 M75C-20-11
300042 M75C-22-11
300043 M75C-25-11
300044 M75C-27-11
300045 M75C-30-11
300046 M75C-22-11 (spec.) F230-134
300234 M75C-12-11 BILL OF MATERIALS
300306 M75C-10-11 ITEM QTY. PART NO. DESCRIPTION
301046 M75C-25-11 1 1 300585 RING, SNAP
301084 M75C-10-73 2 1 300586 BEARING, OUTBOARD
301343 M75C-10-11 3 1 300587 RETAINER,SEAL
* 4 1 300588 O-RING
* 5 1 300589 SEAL
6 1 300590 COVER, SHAFT END
7 1 300591 CHECK ASS'Y.
8 2 300592 SEAL, RING
9 4 300593 BEARING, ROLLER
* 10 2 300594 SEAL, POCKET
11 2 300595 PLATE, THRUST
12 1 300596 SHAFT, DRIVE
13 2 300597 GASKET SEAL
*
14 1 GEAR HOUSING
15 2 MATCHED GEAR SET
16 1 300602 PORT END COVER
17 1 300603 WASHER
18 2 300604 PIN
19 1 300605 STUDS OR CAP SCREWS
20 1 300982 SHAFT KEY
21 1 302384 SPACER
22 1 301210 RING, SNAP
* SEAL KIT
#300944
Part Number: 300037

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Pump, B6 C.W. Water (Keyed Shaft - Former Model)
page 1 of 2
Location: Varies
Use: Pumps water from tanker to
spray assembly.
Capacity: Approx. 2200 GPM/35 PSI
Part Number: 300048

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page 2 of 2
BILL OF MATERIALS
1 1 300390 Bracket
* 2 1 300387 Cap, Outer Bearing
* 3 1 300374 Closure, Bearing & Drip Cap
4 1 300372 Gland
5 1 300517 Bolt, Gland w/ Nut
5 1 300518 Bolt, Gland w/ Nut
* 6 1 300516 Shaft (C.W.)
* 7 1 300373 Shaft Sleeve
* 8 1 300384 Bearing (Pump End)
* 9 1 300383 Bearing (Pully End)
10 1 300380 Packing
* 11 1 300008 Sq. Key 1/4""
12 1 300519 Fitting, Grease
* 13 1 300381 Bearing, Spacer
* 14 1 300379 Bearing, Lock Washer
* 15 1 300378 Bearing, Lock Nut
16 1 300392 Volute Case
17 1 300388 Impeller C.W.
18 1 300385 Gasket Case
19 1 300250 Flange, Suction
20 1 300521 Gasket, Suction Flange 8"
21 1 N/A Studs w/ Nuts (Set)
22 1 300522 Flange, Discharge
23 1 300523 Flange, Discharge Gasket, 6"
24 1 300524 Lock Washer, Impeller
25 1 300525 Cap Screw, Impeller
26 1 300526 Lockwasher, Shake Proof
27 1 300558 Slinger, Water
* These parts make Shaft

replacement kit #300529
Part Number: 300048

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page 1 of 2
Location: Varies.
Part Number: 300049

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Pump, B3 C.W. Water
page 1 of 2
BILL OF MATERIALS
1 1 300391 CASE, VOLUTE
2 1 300385 GASKET, VOLUTE
3 1 300389 IMPELLER
4 1 300390 FRAME
5 1 300387 OUTER GEARING CAP ASSEMBLY
6 1 300374 INNER BEARING CAP
7 1 300372 GLAND
8 2 300517 BOLT, SQ HEAD 3/8-16 x 2 1/2
9 2 300518 NUT, HEX 3/8-16
* 10 1 300516 SHAFT
* 11 1 300373 SLEEVE, SHAFT
* 12 1 300384 BEARING, BALL
14 1 300380 RING, PACKING (SET OF 6)
* 15 1 301008 KEY, 1/4 x 2 1/8
16 1 300528 FITTING, GREASE
* 17 1 300524 LOCKNUT, IMPELLER (C.W.)
* 18 1 300381 SPACER, SLEEVE
* 19 1 300379 WASHER, BEARING LOCKNUT
* 20 1 300378 LOCKNUT
21 1 300558 SLINGER, WATER
* These parts make shaft

replacement kit #301818.
Part Number: 300049

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Pump, B4 Suction Loading (C.W.Keyed Shaft, Former Model)
page 1 of 2
Location: Varies.
Capacity: Approx. 550 GPM
Part Number: 300051

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Pump, B4 Suction Loading (C.W.Keyed Shaft, Former Model)
page 2 of 2
BILL OF MATERIALS
1 1 KEY, 1/4"" x 1""
2 1 300387 OUTER BEARING CAP
3 1 300570 FITTING, GREASE
4 1 300571 BEARING, BALL (OUTER)
5 1 300081 SLEEVE, SPACER
6 1 300384 BEARING, BALL (INNER)
7 1 WASHER, BEARING LOCK
8 1 300560 NUT, BEARING LOCK
9 1 SEAL, OIL
12 1 300582 GASKET, BLIND FLANGE
13 1 300581 FLANGE, COMPANION
14 1 300580 WEIGHT, CLACK
15 1 NUT, HEX 3/8-16
16 1 CLACK, RUBBER
17 1 300579 COVER, SUCTION
18 1 CAPSCREW, HEX 3/8-16 x 3/4"
19 1 WEIGHT, CLACK
20 1 350143 NUT, HEX JAM
21 1 300524 RING, RETAINING EXTERNAL
22 1 300575 IMPELLER
23 7 CAPSCREW, HEX 3/8-16 x 1/4" (7 REQ)
24 1 300583 FRAME
25 1 300573 SLEEVE, SHAFT
26 1 300557 SEAL, MECHANICAL SHAFT
28 1 300516 SHAFT
Part Number: 300051

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Pump, B3 Counter Clockwise (C.W. Keyed Shaft - Former Model)
page 1 of 2
Location: Varies
Part Number: 300053

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Pump, B3 Counter Clockwise (C.W. Keyed Shaft - Former Model)
page 2 of 2
BILL OF MATERIALS
3 1 300789 IMPELLER
4 1 300390 FRAME
5 1 302541 OUTER GEARING CAP ASSEMBLY
7 1 300372 GLAND
8 2 300517 BOLT, SQ HEAD 3/8-16 x 2 1/2
9 2 300518 NUT, HEX 3/8-16
* 10 1 301531 SHAFT
14 1 300380 RING, PACKING (SET OF 6)
* 15 1 301008 KEY, 1/4 x 2 1/8
* 16 1 300528 FITTING, GREASE
17 1 300524 LOCKNUT, IMPELLER (C.W.)
* 18 1 300381 SPACER, SLEEVE
* 19 1 300379 WASHER, BEARING LOCKNUT
* 20 1 300378 LOCKNUT

replacement kit # 301532
Part Number: 300053

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Valve, Directional Control
Location: Monitor control.
Use: Controls vertical movement and rotation.
Part Number: 300073

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Valve, Flow Control (Hydraulic)
Location: Monitor.
Use: Adjusts control speed for monitor movement.
Part Number: 300076

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Switch, Toggle
Location: Various control boxes.
Use: Electrical control to spray head solenoids.
Part Number: 300078

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Valve, Solenoid (Electric/Air)
Location: Remote monitor & front bulkhead control box.

Use: Actuating air lines to operate pneumatic butterfly valve.
Part Number: 300079

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Strip, Terminal
Location: Control panel PART NO. DESCRIPTION

Use: Termination of wires. 300080 6 Screws
301796 8 Screws
Part Number: 300080

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Switch, Toggle
Location: Electrical control panel.

Use: On-Off control of spray heads.
Part Number: 300081

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Control Box (Electric/Air)
Location: On tractor or cab.

Use: Control switch mounting
Part Number: 300082

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Fuse, Holder
Location: Cab control box.
Part Number: 300083

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Monitor, Manual (Water Cannon)
Location: Varies depending on application

Use: Fire fighting, watering slopes or high walls
DOES NOT INCLUDE NOZZLE

SEE #300087 FOR NOZZLE OPTIONS.
#300919 REPAIR KIT includes

“O” Rings and Bearings.
Part Number: 300084

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Nozzle, Monitor
Location: End of monitor. PART NO. SIZE

300087 1"
Use: Controls spray flow from monitor. 300091 1.5"
Note: B3 & B6 Water pumps require a 1” nozzle.

B4 Water pumps require a 1.5” nozzle.
1” Nozzle
CUSTOM MADE
1.5” Nozzle
CUSTOM MADE
Part Number: 300087

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Cylinder, Hydraulic (Trunnion Mounted)
Location: Monitor assembly.

Use: Vertical movement of monitor.
Part Number: 300096

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Motor, Hydraulic (Monitor Drive)
Location: Monitor assembly, former hydraulic driven system.

Use: Lateral movement.
Part Number: 300097

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Clevis
page 1 of 2
Location: Varies.
Use: Varies.
Part Number: 300098

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Clevis
page 2 of 2
PART NO. A B C
300098 1/2"-13" 1/2" 9/16"
300467 5/8"-11" 1/2" 9/16"
300920 1/2"-13" 1/2" 9/16"
300921 3/4"-16" 1/2" 11/16"
300922 5/8"-18" 5/8" 9/16"
300923 3/4"-16" 3/4" 13/16"
300924 3/4"-16" 3/4" 13/16"
Part Number: 300098

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Pin, Clevis
page 1 of 2
Part Number: 300099

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Pin, Clevis
page 2 of 2
PART NO. A B C D E F
300099 1/8" 1/4" 1/2" 5/8" 1 5/8" 1/8"
300828 1/8" 1/4" 1/2" 5/8" 2" 1/8"
300472 1/8" 1/4" 5/16" 5/8" 1/8"
301068 3/16" 1/4" 5/8" 13/16" 1 5/8" 1/8"
301069 1/4" 1/4" 3/4" 7/8" 1 7/8" 7/64"
301070 1/4" 1/4" 3/4" 7/8" 2 3/16" 7/64"
Part Number: 300099

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Handle, Butterfly Valve (various sizes)
Location: Located at butterfly valve. PART NO. SIZE

Use: Butterfly valve - on & off. 300104 3"
Note: Not used when air actuator is used. 300105 4"
300351 5"
300352 6"
300504 8"
Part Number: 300104

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Valve, Gate
Location: Usually on rear spray bar, but may vary depending on usage. PART NO. SIZE
Use: Varies. 300435 1.25"
300106 1.5"
300107 2.0"
300108 2.5"
Part Number: 300106

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Coupler (Cam-Type Lock), Female Pipe/Male Connect
Location: Suction load pumps & anti-siphon load. PART NO. SIZE
Use: Connection. 302637 3"
300110 4"
300111 6"
Part Number: 300110

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Adapter, Shank Cam-Type Lock (Hose/Male Connect)
Location: Suction load hoses. PART NO. SIZE

Use: Quick-connect. 300365 3"
300112 4"
300113 6"
Part Number: 300112

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Coupler, Cam-Type Lock Male Pipe/Female Connect

Use: Hose connection. 300114 4"
300115 6"
Part Number: 300114

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Coupler, Cam-Type Lock (Male Pipe/Male Connect)
Location: Suction loading pump PART NO. SIZE

300117 6"
Part Number: 300116

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Coupler, Shank Cam-Type Lock (Hose/Female Connect)

300118 4"
300119 6"
Part Number: 300118

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Cap, Dust (Cam-Type Lock)

Use: Cover. 301792 2"
300827 3"
300120 4"
300121 6"
Part Number: 300120

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Coupler, (Cam-Type Lock) Female
Location: Varies. PART NO. SIZE

300122 4"
300123 6"
Part Number: 300122

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Plug, Dust (Cam-Type Lock)

Use: Cover. 300124 4"
300125 6"
Part Number: 300124

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Light, Armored Clearance
Location: Both sides of tank. PART NO. COLOR

Use: Perimeter lighting for clearance. 300151 AMBER
300152 RED
Part Number: 300151

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Light, Assembly
Location: Rear of tank. WIRE USE

Use: Brake and tail lights. WHITE GROUND
RED TAIL
BLACK STOP
Part Number: 300153

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Lamp, Module (Plated Steel 2 Lamp)
Location: Rear of tank.

Use: Light assembly mounting.
Part Number: 300154

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Valve, Foot
Location: Suction load hose. PART NO. SIZE

Use: Reduces debris intake, hold prime in line. 300155 4" DIA.
300156 6" DIA.
Part Number: 300155

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Valve, Diversion
Location: Near suction loading pump.
Use: Directs oil from spray

system pump to suction
loading pump system
when activated.
Part Number: 300157

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Cylinder, Air
Location: Varies.
Use: Actuator.
Part Number: 300158

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Valve, Flow Control (Hydraulic)
Location: Varies Installation Note:

Use: Hydraulic fluid Bypass of hydraulic motor.
Direction of flow (Arrow) of valve must be installed
in the same direction as the existing valve.
Max Flow Rate: 30 GPM.
Connection: 3/4 NPT Female ports. The valve will control the amount of oil that can
bypass the hydraulic motor. This in turn will control
the speed of the motor. Caution should be taken
when working on this circuit. Overspeed of the
hydraulic motor can damage these units.
Consult an engineer at MEGA Corp.for
additional information.
Part Number: 300161

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Nipple, King Combination
Location: Located with suction hose. PART NO. SIZE

Use: Suction hose connection. 300182 1 1/2"
300183 2"
300184 3"
300185 4"
300186 5"
300187 6"
Part Number: 300182

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Clamp, Hose (2 Bolt)
Location: Located with suction hose. PART NO. SIZE

Use: Connects suction hose and king combination nipple. 300188 3"
300189 4"
300190 5"
300191 6"
300192 7"
300193 8"
Part Number: 300188

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Valve, Check (5 Pound)
Location: Return Hydraulic Line. PART NO. SIZE CAPACITY

Use: Protection of hydraulic motor on some units. 300194 1 1/4" NPT 50 GPM
Allows motor to idle down to stop position. 303139 3/4" NPT 20 GPM
Installation Note:
Direction of flow (Arrow) of valve must
be installed in the same direction as the
existing valve.
Part Number: 300194

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Relief, Strain (Tube)
Location: Sight gauge assembly

Use: Retain 1” sight tube
SEE #300197 FOR TUBING

Part Number: 300196
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Tubing, 1” Plastic
Location: Wall of tank for visual indication of fluid level.

Length: Standard length is 72” For other lengths, please specify requirement.
SEE #300196 FOR STRAIN RELIEF Part Number: 300197

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Spray Head, 3” (Air Actuated)
page 1 of 2
Location: Various
Part Number: 300198

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page 2 of 2
Assembly Procedure: BILL OF MATERIALS

1 1 300206 HOUSING, UPPER
Assemble items marked * to create drop-in 2 1 300207 HOUSING, LOWER
3 1 300216 DEFLECTOR
in assembly, part number 300409. 4 1 300213 SPRING
* 5 1 300211 BOLT STEM
* 6 1 300212 WASHER
Place 300409 drop in assembly on item 7 1 350006 WASHER
*
#2. Housing base, place item #4, spring * 8 1 300210 GUIDE DISK (U)
on drop in assembly, then place upper 9 8 350104 C.S., 5/16 x 1 1/4 GR5
10 8 350002 WASHER, FLAT 5/16
housing on top of spring and depress until * 11 1 300209 GUIDE DISK
item #9, cap screws can be inserted. 12 1 300208 DIAPHRAM
13 1 300215 "O" RING
Location of cyl. ports should be approx. * 14 1 300214 STEM NUT
180 degrees to spray head opening or 15 1 302912 HAND SCREW
16 1 354502 "O" RING
as close as possible.
Tighten cap screws in a criss/cross

pattern and torque 10-12 ft. lbs.
Install item #3 & #15

adjusting ring and hand
screw tighten in place.
NOTES:
Part Number: 300198

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Spray Head, 3” (Air Actuated) Ionized & Hardened
page 1 of 2
Location: Various

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Spray Head, 3” (Air Actuated) Ionized & Hardened
page 2 of 2

1 1 300206 HOUSING, UPPER
Assemble items marked * to create drop-in 2 1 300207 HOUSING, LOWER
3 1 300216 DEFLECTOR
in assembly, part number 300409. 4 1 300213 SPRING
* 5 1 300211 BOLT STEM
* 6 1 300212 WASHER
Place 300409 drop in assembly on item 7 1 350006 WASHER
*
#2. Housing base, place item #4, spring * 8 1 300210 GUIDE DISK (U)
on drop in assembly, then place upper 9 8 350104 C.S., 5/16 x 1 1/4 GR5
10 8 350002 WASHER, FLAT 5/16
housing on top of spring and depress until * 11 1 300209 GUIDE DISK
item #9, cap screws can be inserted. 12 1 300208 DIAPHRAM
13 1 300215 "O" RING
Location of cyl. ports should be approx. * 14 1 300214 STEM NUT
180 degrees to spray head opening or 15 1 302912 HAND SCREW
16 1 354502 "O" RING
as close as possible.
Tighten cap screws in a criss/cross

pattern and torque 10-12 ft. lbs.
Install item #3 & #15

adjusting ring and hand
NOTES:

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Manifold, Air
Location: Varies. PART NO: FITTING SIZE (1) FITTING SIZE (2)
Use: Branching of air lines.
300119 0.125 Dia. N.P.T. 0.25 Dia. N.P.T. 2 HOLE
1
1
1
2 1
1
1
1
300199 SHOWN 1
2 HOLE 1 1
2
300204 SHOWN
7 HOLE
Part Number: 300199

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Valve, Air Control
Location: Mounted on switch panel in tractor cab.

Use: Controls spray assembly.
Part Number: 300205

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Diaphragm (Spray Head Component)
Location: Located between upper & lower housing of spray head.

Use: Seal between upper & lower housings
Part Number: 300208

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Disc, Lower Guide
Location: Spray Head
Part Number: 300209
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Disc, Upper Guide
Location: Spray Head
Part Number: 300210
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Box, Junction
Location: Varies
Use: Wire connection with protection from outside elements.
Part Number: 300222

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Alarm, Backup
Location: Rear of tank.

Use: Reverse warning alarm.
Part Number: 300223

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Switch, Backup Alarm
Location: Break air cylinder bracket

Use: Turns on backup alarm.
Indicates when rear brake
actuator is not working.
Part Number: 300224

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Swivel, Old Style
Location: Top of gooseneck above center line of gooseneck pin. PART NO. SIZE
Use: Transfer of water over gooseneck for front spray system. 300227 3"
300228 4"
For new style see:

Part No. 302350 Flanged Swivel
Part Number: 300227

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Tank, Air
Location: Rear frame

Use: Brake air supply.
Part Number: 300235

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Valve, Relay Emergency
Location: Rear reservoir for service brakes The RE-6 is a dual function valve.
and valve which actuates emergency Under normal braking conditions,
brakes with a loss of air pressure.
it serves the system as a relay
Use: Braking control.
valve applying and releasing the
service brakes.
Repair kit #303419 The emergency portion of the valve

Consists of Quad Rings, Tetraseal, senses pressure from tractor and
Piston Assembly, Inlet Valve Assembly, should the supply fall below a pre-
Check Valve, “O” Rings, Exhaust determined minimum, the valve will
Sub-assembly and Spring automatically apply the machine Delivery Delivery
service brakes from a separate 3/8” N.P.T. 3/8” N.P.T.
protected reservoir (MSC
versions only).
Emergency
Service
Reservoir 1/4” N.P.T.
1/4” N.P.T.
3/4” N.P.T.
Part Number: 300236
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Pad, Body
Location: Frame rails of tanks. PART NO. DESC.

Use: Cushion between frame rail and tank. 300238 WELD ON
300411 WELD ON
300555 WELD ON
301680 WELD ON
302429 WELD ON
303371 WELD ON
032410 BOLT ON
Part Number: 300238

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Mudflaps
Location: Rear Tires
Part Number: 300240

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Valve, Relief
Location: Hydraulic circuit PART NO. MODELS

G.P.M.
PRESSURE
RANGE
(NPTF THD.)
Use: Control hydraulic fluids (LB./SQ. IN.)
300247 1 1/4 100 125 TO 1000
300992 3/4 45 500 TO 2000
301533 1 1/4 100 500 TO 2000
Part Number: 300247

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Gauge, Sight (Hydraulic Tank)
Location: Custom tanks

Use: Indicates liquid level in custom hydraulic tanks.
Part Number: 300250

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Cable, Varnier
Location: Varies. PART NO. LENGTH

Use: Throttle control. 300256 10'
301658 20'
Part Number: 300256

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Switch, Toggle
Location: Electrical control panel.

Use: On-off control.
Part Number: 300257

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Reel, Hose
Location: Front or rear of tanker. HOSE REEL HOSE DIA.

Use: Ease of windup and storage * 300260 1.0"
of hose. * 300264 1.5"
301020 2.0"
Includes #300263 Crank Handle
* Will hold 100 ft.
of size indicated.
HOLDER NOT
INCLUDED
IN HOSE REEL
SEE #006159
Part Number: 300260

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Crank, Hose Reel
Location: Hose reel.

Use: Wind up hose.
Part Number: 300263

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Valve, Air Control
Location: Spray control box in operator cab.

Use: Actuates (opens & closes) air cylinders or butterfly valves
on air-over-air units.
Part Number: 300282

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Valve, Flow Control (Pneumatic)
Location: Acutator for Hoist Valve.
Part Number: 300283

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Switch, Float
Location: In water tank.

Use: High and low water level indication.
Also used in automatic pump protection system.
Part Number: 300284

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Petcock
Location: Air Tank. PART NO. SIZE

Use: Drain moisture. 300295 1/8”
300296 1/4”
300297 3/8”
300460 1/2”
Part Number: 300295

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Cylinder, Air
Location: Varies.
Use: Actuator for throttle control or to activate hoist valve.
Part Number: 300333

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Control Box (Water Gauge)
Location: Main control box.

Use: Relays the water level from sensor.
Part Number: 300368

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Gauge, Needlemeter

Use: Indicates water level
Part Number: 300369

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Indicator, Water Level Light
Part Number: 300370

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Solenoid, (4 Station)
Location: Varies.
Use: Activating air lines.
Note: Now replaced with single solenoids or rows of up to seven that can be
added to or subtracted from to complete circuit needed per unit. See #303158
Part Number: 300406

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End Plate, Solenoid Kit, (Electric/Air)
Location: End of modified solenoid assembly packs.

Use: End plates for Solenoids.
Part Number: 300407

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Spray Head (Drop In Assembly)
page 1 of 2
Location: Inside spray head.
Part Number: 300409

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Spray Head (Drop In Assembly)
page 2 of 2
BILL OF MATERIALS
1 1 300211 BOLT, STEM
2 1 300212 WASHER, BELL
3 1 350006 WASHER, FLAT
4 1 300210 GUIDE DISK (UPPER)
5 1 300208 DIAPHRAGM
6 1 300209 GUIDE DISK (LOWER)
7 1 300215 STEM "O" RING
8 1 300214 NUT, STEM
Part Number: 300409

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Solenoid, Pneumatic
Location: Varies.
Use: Control flow in air lines.
Part Number: 300412

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Mudflaps
page 1 of 2
PART # A. B C D E F USED ON
300440 36.00 54.00 1.50 6 8.50 51.00
300455 48.00 60.00 2.00 8 7.00 56.00 210M/13K
300469 36.00 53.00
300658 48.00 54.00 1.50 6 8.50 51.00
300700 36.00 67.00 2.00 9 7.0 63.00
300701 36.00 64.00 2.00 8 7.50 60.00
300702 48.00 37.00 2.00 3 8.75 26.25
300713 48.00 60.00 1.00 8 7.25 60.00
300717 24.00 25.00 2.00 3 7.00 21.00
300718 36.00 51.00 1.00 7 7.00 49.00
300720 30.00 30.00 1.50 3 9.00 27.00 MT30/7K
300723 36.00 57.00 1.50 9 6.00 54.00
300726 53.00 60.00 2.00 7 8.00 56.00
300727 53.00 36.00 2.00 4 8.00 32.00
300728 36.00 59.00 1.50 8 7.00 56.00
300729 36.00 48.00 1.50 5 9.00 45.00 769/8K
300730 42.00 46.00 2.06 5 8.50 42.50
300414 24.00 38.00 1.00 6 6.00 36.00
300962 42.00 49.00 2.00 6 7.50 45.00
300963 54.00 58.00 2.00 8 8.00 64.00
300987 28.00 26.25 1.50 3 7.75 22.50
301033 40.00 44.00 1.00 7 6.00 42.00
301075 36.00 50.00 1.00 6 8.00 48.00
301094 36.00 60.00 1.00 8 7.25 58.00
301108 30.00 34.00 2.00 5 6.00 30.00 621/8K
301111 42.00 48.00 1.50 6 7.50 45.00
301184 40.00 52.00 1.00 8 6.00 48.00
301217 36.00 45.00 1.50 6 7.00 42.00
301222 33.00 40.50 2.25 6 6.00 36.00
301272 48.00 63.00 1.50 8 7.50 60.00
301273 48.00 53.75 1.50 7 7.75 50.75
301280 31.00 51.00 1.00 7 7.00 49.00
301281 36.00 34.00 2.00 5 6.00 30.00
301326 40.00 45.00 1.50 7 6.00 42.00
301386 20.00 32.00 2.00 7 4.00 28.00
301413 48.00 55.00 1.50 8 6.50 52.00
301414 30.00 42.25 1.13 5 8.00 40.00
301465 26.00 43.00 1.50 10 4.00 40.00
301466 26.00 51.50 1.75 12 4.00 48.00
301467 6.00 39.00 1.50 9 4.00 36.00
301492 26.00 43.00 1.50 10 4.00 40.00
301505 40.00 62.00 1.50 9 59.00
301527 60.00 45.00 2.00 7 5.88 41.13
301539 36.00 60.00 2.00 8 7.00 56.00
301540 48.00 46.50 1.25 8 5.50 44.00 769/9K
301600 48.00 32.38 1.50 5 5.88 29.38
301601 48.00 24.00 1.50 4 5.25 21.00
301602 30.00 30.00 1.00 4 7.00 28.00 621/8K
301607 42.00 60.00 2.00 8 7.00 56.00
301609 54.00 33.50 1.50 3 8.00 24.00
Part Number: 300440

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Mudflaps
page 2 of 2
PART # A. B C D E F USED ON PART # A. B C D E F USED ON
301632 60.00 37.25 1.13 5 7.00 35.00
301657 48.00 48.00 1.50 6 7.50 45.00 303036 36.00 58.00 1.50 8 6.88 55.00
301694 36.00 40.00 2.00 6 6.00 36.00 303038 48.00 56.81 1.50 7 7.69 53.81
301703 24.00 42.00 1.00 5 8.00 40.00 303039 36.00 37.25 1.12 5 7.00 35.00 027232
301707 36.00 41.75 1.50 5 7.75 38.75
301715 54.00 32.50 1.50 4 7.38 29.50 303040 43.63 47.25 1.50 6 7.38 44.25 R40/10K
301720 30.00 36.00 1.50 4 8.25 33.00 303054 26.00 33.75 2.00 5 6.00 30.00 A35
301721 36.00 56.81 1.50 7 7.69 53.81 303084 24.00 30.63 1.81 5 4.50 27.00 JD 862
301866 45.00 48.00 1.50 6 7.50 45.00
303088 80.0 39.00 1.50 6 6.00 36.00 785/MTT30
301891 54.00 35.00 3.00 3 8.00 24.00 330/18K
301892 30.00 31.00 1.50 4 7.00 28.00 615/6.5K 303134 48.00 64.88 1.44 8 7.75 62.00 028200
301897 36.00 46.50 1.25 8 5.50 44.00 303179 60.00 44.00 1.00 7 7.00 42.00 W170/MTT25
301904 48.00 33.00 1.50 4 7.50 30.00 303180 24.00 70.00 1.50 8 8.38 67.00 150BD/776
301909 48.00 84.00 SEE DWG
301910 8.00 12.00 2.00 0 8.00 8.00 303187 34.00 34.00 2.00 5 6.00 30.00 009804
301931 48.00 32.38 1.50 4 7.25 29.00 303257 68.00 42.00 1.00 5 8.00 40.00 789/33K
301932 48.00 38.63 1.50 5 7.13 35.63 303283 36.00 30.00 1.00 5 7.00 28.00 D250DSH
301964 60.00 46.50 1.50 6 6.75 40.50
302002 48.00 36.00 1.69 6 7.44 44.63 303386 45.50 30.00 1.50 3 9.00 27.00 D300BSTR
302054 54.00 34.00 1.00 4 8.00 32.00 303408 100.00 48.00 1.50 6 7.50 45.00 793/53K
302368 28.00 27.00 1.50 3 8.00 24.00 303414 41.00 30.00 1.50 3 9.00 27.00 D250SH
302387 24.00 60.00 2.00 8 7.00 56.00
302432 48.00 43.00 1.50 5 8.00 40.00 303421 69.00 31.50 0.75 6 5.50 30.00 773D
302472 40.00 41.50 1.50 7 5.50 38.50 303431 96.00 48.00 1.00 9 5.75 46.00 D685E
302536 48.00 65.63 1.81 8 7.75 62.00 303440 48.00 30.00 1.50 3 9.00 27.00 773D
302538 48.00 67.00 2.00 9 7.00 63.00
302543 36.00 46.63 2.06 5 8.50 42.50
302544 29.50 46.63 2.06 5 8.50 42.50
302549 36.00 44.00 2.00 5 8.00 40.00
302566 40.00 36.00 1.50 4 8.25 33.00
302567 48.00 100.00 2.00 8 12.00 96.00
302608 48.00 84.00 1.75 7 11.50 80.50
302610 40.00 60.00 1.50 4 14.00 42.75
302627 48.00 66.00 2.00 8 7.75 62.00
302633 48.00 36.00 2.00 4 8.00 32.00
302634 36.00 36.00 1.50 4 8.25 33.00
302636 60.00 34.00 2.00 5 6.00 30.00
302676 54.00 34.00 2.00 5 6.00 30.00 D400E
302677 78.00 34.00 2.00 5 6.00 30.00
302678 48.00 34.50 1.00 4 8.13 32.50
302687 48.00 60.00 1.50 4 14.25 57.00
302722 48.00 34.00 2.00 5 6.00 30.00
302745 48.00 70.00 1.50 8 8.38 67.00 330/20K
302755 36.00 60.00 1.50 8 7.13 57.00
302811 48.00 45.00 2.00 8 5.13 41.00
302896 33.00 54.00 2.00 6 8.00 48.00
302921 90.00 48.00 1.00 8 5.75 46.00 789/30K
302922 84.00 42.00 1.00 5 8.00 40.00 789/30K
302937 48.00 37.25 1.13 5 7.00 35.00
302938 48.00 38.00 1.00 6 6.00 36.00
Part Number: 300440

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Valve, Base
Location: Varies
Use: Allows solenoid to activate different oil ports
Part Number: 300443

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Valve, 4 Way
Location: Mounted on Air Actuator at rear of unit.

Use: Dispenses the air to the butterfly valve.
Part Number: 300466

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Valve, Exhaust Air
Location: On spray head valve .

Use: To keep moisture from back flushing into solenoids.
Part Number: 300468

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Strainer, Fuel
Location: Fuel Tank

Use: Prevents impurities from contaminating fuel.
Note: For use on all CAT SCRAPER units
Part Number: 300490

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Cap, Fuel Filler
Location: Fuel Tank Filler Cap

Use: Prevention of foreign objects accessing fuel tank.
Part Number: 300492

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Switch, Stop Light
Location: Tractor (Prime Mover).

Use: Turns on stop lights when depressing brake pedal.
Part Number: 300493

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Chamber, Air
Location: Rear frame

Use: Rear axle brakes on new scraper water tanks.
Note: Not provided on

Conversion Kits “A,” “B” or “C”
unless requested.
Part Number: 300496

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Primer, Pump
Location: Varies
Use: Primes B3-B4 pump for use as suction loading operations when pump is set for that operation.
Part Number: 300503

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Spray Head, 3” Conversion Kit
Location: Varies.
Use: Conversion of various water equipment
configurations to accept the
MEGA MAGNUM Spray head.
Part Number: 300509

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Gauge, Air
Location: Air regulator control assembly.

Use: Measure air pressure.
Part Number: 300510

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Gasket, Flange (B6 Pump)
Location: B-6 Pump PART NO. DESC.

Use: Top of pressure port 300521 INLET
300523 OUTFLOW
Part Number: 300521

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Actuator, Butterfly Valve
Location: Located at butterfly valve.

Use: Actuating butterfly valve.
Part Number: 300584

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Unloader
Location: High pressure wash pump

Use: Regulates system pressure and
reduces shock loads.
Part Number: 300622

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Valve, Ball
Location: Spray Bar

Use: Drain water out of pressure line.
Part Number: 300627

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Nozzle, Manual Adjustable
Location: Monitor (Water Cannon)

Use: Controls spray pattern of water flow.
Part Number: 300652

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Nozzle, Foam
Location: Monitor.
Use: Manually adjustable from fog to steam. Allows induction of foam agent into water stream.
Part Number: 300656

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Nozzle, Hydraulic Adjustable Spray
Location: End of monitor (water cannon)

Use: Remote adjustable spray pattern
Part Number: 300696

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Cylinder, Air (4” x 9”)
Location: Pneumatic monitor

Use: Operates lateral motion of monitor.
SEE # 302560
VERTICAL MOTION
Part Number: 300710
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Cylinder, Brake Master
Location: Rear Frame

Use: Hydraulic brake actuator
To order use p/n 018692
Part Number: 300773

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Coupling, Cast Water Shank
Location: Fire Reel PART NO. SIZE

Use: Extension coupling for hose. 300775 1”
354173 1 1/2”
Part Number: 300775

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Coupling, Shank
Location: Hose reel PART NO. SIZE

Use: Joins two hoses 300776 1.5”
301488 2.0”
Part Number: 300776

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Light, Assembly (24 Volt)
Location: Varies
Use: Back-up/Work Light
Part Number: 300777

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Socket, Relay

Use: Controls voltage distribution of electronic timer.
Part Number: 300786

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Timer, Intermittent Spray

Use: Used for intermittent spray, controls
on and off spray on a timed basis.
Part Number: 300787

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Handle, Diversion Valve
Location: Diverter Valve
Part Number: 300815

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Bulb, Replacement
Location: Varies
Use: Replacement for #300777
Part Number: 301024

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Hose Reel, Assembly
Location: Spray bar PART NO. SIZE

Includes reel, hose and nozzle. 301030 1” x 50’
301031 1.5” x 100’
Part Number: 301030

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Pump, B4 C.W. Water (Keyed Shaft - Old Style)
page 1 of 2
Part Number: 301104

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Pump, B4 C.W. Water (Keyed Shaft - Old Style)
page 2 of 2
BILL OF MATERIALS
* 1 1 301687 KEY, 1/2 Z 4
* 2 1 300536 RING, RETAINING
* 3 1 300542 RING, THRUST
4 1 300531 BRACKET
* 5 1 300537 BEARING, BALL (INNER)
* 7 1 300541 SLINGER, WATER
8 1 300535 SLEEVE, SHAFT
9 1 300719 RING,PACKING (SET OF 4)
10 12 350283 CAPSCREW, HEX 5/8-11X1 1/2
12 1 301098 CASE,VOLUTE
13 1 301103 WASHER, IMPELLER
14 1 300551 WASHER, LOCK
15 1 300549 SCREW, IMPELLER 1/2-13 X 1 1/2
16 1 301101 RING, WEARING
18 1 301099 RING, BALANCE
19 1 300540 BUSHING, THROAT
20 1 300543 RING, LANTERN
21 4 302298 STUD, 3/8-16 X 1 3/8
22 4 350025 NUT, HEX 3/8-16
23 1 300533 GLAND, PACKING
24 2 354187 BOLT, SQ. HEAD 1/2-13 X 2 3/4
* 25 2 300363 NUT, HEX 1/2-13 X 2 3/4
* 26 1 300538 BEARING, BALL (OUTER)
27 1 300525 OUTER BEARING CAP ASSEMBLY
* 28 1 300534 SHAFT

replacement kit # 300554.
Part Number: 301104

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Valve, Solenoid (2 Way-N.O.)
Location: Hydraulic Circuit

Use: Controls hydraulic fluid
Part Number: 301298

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Cylinder, Steering
Location: Gooseneck, scraper for 621 Series

Use: Steering
Part Number: 301320

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Solenoid, 12 Volt
Location: Varies
Part Number: 301337

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Pin, Gooseneck
Location: Gooseneck, scraper for CAT 623

Use: Retains tractor to tank.
Part Number: 301444

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Pin, Assembly
Location: Gooseneck, scraper for CAT 623

Use: Retains tractor to tank.
Part Number: 301445

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Pump, B4 C.W. Water (New Style - Splined Shaft)
page 1 of 2
Part Number: 301908

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Pump, B4 C.W. Water (New Style - Splined Shaft)
page 2 of 2
BILL OF MATERIALS
1 1 301098 VOLUTE CASE C.W.
2 1 300552 GASKET, CASE
3 1 301097 IMPELLER C.W.
4 1 302292 BRACKET
5 12 350283 CAP SCREW
6 4 350025 NUT, HEX
7 4 302298 STUD
8 2 354187 BOLT, SQUARE HEAD
9 2 300363 NUT, HEX
* 10 1 302293 SHAFT C.W.
* 13 1 302296 BEARING, BALL (OUTER)
14 1 302294 CAP, INNER BEARING
15 1 300527 VALVE, AIR VENT
16 1 350852 PLUG, PIPE
17 1 350850 PLUG,PIPE
18 1 301103 LOCK WASHER (IMPELLER)
19 1 300549 CAP SCREW (IMPELLER)
20 1 300551 LOCK WASHER, SHAKE PROOF
21 1 302299 SHAFT SEAL, MECH.
22 1 302300 O-RING
* 26 1 300542 RING, THRUST
27 1 300545 GASKET, BALANCE RING
* 28 1 303212 RING, BALANCE
29 1 301101 RING, WEAR
30 1 302295 RETAINER, MECH. SEAL
31 1 302302 SEAL, OIL LIP
* 32 1 302304 SEAL, LIP OIL
33 1 302305 CAP, OUTER BEARING
* These parts make shaft 34 301927 COUPLING

Part Number: 301908
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Coupling, Spline
Location: Between hydraulic gear and pump

Use: Couples motor and pump.
Includes snap ring.
Part Number: 301927

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Valve, Pressure Reducer
Location: Varies
Use: Relieves excess pressure back to return or tank.
Part Number: 301930

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Nozzle
Location: End of fire hose. PART NO. SIZE

Use: Control of spray. 300266 1.5" NST Adj.
301948 1" NPT Adj.
Part Number: 301948

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Pump, B3 C.W. Water
page 1 of 2
Number: 302001
Part Number:
Part
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Pump, B3 C.W. Water
page 2 of 2
BILL OF MATERIALS
* 1 1 302006 SHAFT
15 * 4 1 302450 BEARING, BALL (OUTER)
14
5 1 302453 OUTER BEARING CAP
* 6 1 302448 SLEEVE, SPACER
13
7 1 302004 FRAME
6 4 3 * 8 1 302449 BEARING, BALL (INNER)
9 1 300379 WASHER, LOCK
12 11 10 9 8 7
5 2 10 1 302451 INNER BEARING CAP
1 11 1 300558 SLINGER, WATER
13 8 350145 CAPSCREW, HEX 3/8-16 x 1""
16 1 302480 LOCKNUT, IMPELLER
* 19 1 302447 SEAL, OIL
20 1 300378 LOCKNUT
21 1 302446 SEAL, OIL
* 22 2 302009 WASHER, THRUST
16
22
21
* These parts make shaft replacement
23
kit #302485
18 19 20
17
Part Number: 302001
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Filter, Fuel
Location: Scraper Fuel Tanks.
Part Number: 302045

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Breaker, Circuit (3 Amp)
Location: Control Box

Use: Resettable fuse
Part Number: 302227

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Swivel, Flanged
Location: Top of gooseneck above center line of gooseneck pin

Use: Transfer of water over gooseneck for front spray system.
Part Number: 302350

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Motor, Hydraulic (Splined Shaft)
page 1 of 2
Location: Varies
Use: Driving water pumps.
Part Number: 302385

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Motor, Hydraulic (Splined Shaft)
page 2 of 2
BILL OF MATERIALS
1 1 300585 RING, SNAP
2 1 300586 BEARING, OUTBOARD
3 1 300587 SEAL, RETAINER
4 1 300588 O-RING
5 1 300589 SEAL
6 1 300590 COVER,SHAFT END
7 1 300591 CHECK ASS'Y.
8 2 300592 RING SEAL
9 4 300593 BEARING, ROLLER
10 2 300594 SEAL, POCKET
11 2 300595 PLATE, THRUST PLATE
12 1 302220 SHAFT, DRIVE
13 2 300597 SEAL, GASKET
14 1 HOUSING, GEAR
15 2 MATCHED GEAR SET
16 1 300602 COVER, PORT END
17 1 300603 WASHER
18 2 300604 PIN
19 1 300605 STUDS OR CAP SCREWS
20 1 302384 SPACER
21 1 301210 RING, SNAP
22 301927 COUPLING
SEAL KIT #30094
PUMP PART NUMBERS
302072 M75C-10-7
302073 M75C-12-7
302074 M75C-15-7
302075 M75C-17-7
302076 M75C-20-7
302077 M75C-22-7
302078 M75C-25-7
302079 M75C-27-7
302080 M75C-30-7
Part Number: 302385

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Pump, B4 Suction Load Water (Splined Shaft)
page 1 of 2
Part Number: 302430

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Pump, B4 Suction Load Water (Splined Shaft)
page 2 of 2
BILL OF MATERIALS
* 1 1 302006 SHAFT
2 1 302482 RING, RETAINING
4 1 302450 BEARING, BALL (OUTER)
5 1 302453 CAP, OUTER BEARING
6 1 302448 SLEEVE, SPACER
7 1 302004 FRAME
* 9 1 300379 WASHER, LOCK
* 10 1 302451 INNER BEARING CAP
13 350144 CAPSCREW, HEX 3/8-16 x 1"
15 1 350025 NUT, HEX 3/8-16
16 1 300580 WEIGHT, CLACK
17 1 300581 FLANGE, COMPANION
18 1 300582 GASKET, BLIND FLANGE
20 1 CLACK, RUBBER
21 1 WEIGHT, CLACK
22 1 CAPSCREW, HEX 3/8-16 x 3/4"
23 1 300579 COVER, SUCTION
24 1 302480 NUT, HEX
26 1 CAPSCREW, HEX 3/8-16 x 1/4"
* 28 1 302447 SEAL, OIL
* 29 1 300378 LOCKNUT
* 30 1 302446 SEAL, OIL
* 31 1 302009 WASHER, THRUST
33 301927 COUPLING
replacement kit #302485.
Part Number: 302430
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Cylinder, Air (4” x 4 1/2”)
Location: Pneumatic monitor

Use: Operates vertical motion of monitor
SEE #300710
LATERAL MOTION Part Number: 302560
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PUMP, B6 C.W. WATER (Splined Shaft)
page 1 of 2
Part Number: 302565

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PUMP, B6 C.W. WATER (Splined Shaft)
page 2 of 2
BILL OF MATERIALS
1 1 300392 Case,Volute
2 1 300385 Gasket, Volute
3 8 350144 Stud, 3.8 - 16x1 1/2
8 Nut, Hex 3/8 - 16
4 1 302004 Frame
5 1 300388 Impeller
6 1 302480 Locknut, Impeller
7 1 302451 Cap, Inner Bearing
* 8 1 302481 Locknut
* 9 1 302448 Sleeve, Spacer
* 10 1 302006 Shaft
11 1 302452 Seal,Mechanical Shaft
* 12 1 300373 Sleeve, Shaft
001 * 13 1 302449 Bearing, Ball
* 14 1 302450 Bearing, Ball
* 15 1 302482 Ring, Retaining
* 16 1 302083 Ring, Retaining
17 1 302009 Ring, Thrust
* 18 1 302453 Cap, Outer Bearing
19 1 302446 Seal, Oil
20 1 302447 Seal, Oil
* 21 1 300379 Lock Washer, Bearing,
22 1 302484 Ring, Retaining
23 1 300558 Slinger, Water
24 301927 Coupling
*These parts make shaft

Part Number: 302565

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Light, Halogen (Clear - Work Light - 24 Volt)
New Light: Has complete plastic casing

with 3 screws to remove lense cover.
Part Number: 302574

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Light, Halogen (Red - Combination Stop/Tail Light - 24 Volt)
New Light: Has complete plastic casing

with 3 screws to remove lens cover.
Part Number: 302626

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Gauge, Fuel
Location: Fuel tank PART NO. USED ON

Note: For use on John Deere 762 and 862, Cat 613 and Cat 621 302673
CAT 613, CAT 613 SER II
CAT 615, CAT 621
302832 JOHN DEERE 762
303021 JOHN DEERE SER II 862
Part Number: 302673

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Cylinder, Hydraulic (Spray Head)
Location: Hydraulic Spray Heads

Use: Controls operation of spray heads
Part Number: 302807

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Knob, Adjusting Ring
Location: Spray head adjusting ring.

Use: Retain adjusting ring on spray head.
Part Number: 302912

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Joystick, Universal

Use: Monitor (water cannon) control
Part Number: 303041

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Switch, Rocker (SPST - 24Volt)
Location: Control Panel

Use: Electric/air sprayhead control switch.
Part Number: 303042

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Switch, Control Panel (DPDT - 24 Volt)

Use: Activate use of intermittent
spray for electric/air system.
Control on & off of spray
heads for electric/hydraulic
system.
Part Number: 303043

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Switch, Rocker (DPST - 24 Volt)

Use: Activate power to control box and hoist valve.
Part Number: 303044

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Needlemeter, Water Level
Location: Top of tank

Use: Water gauge sensor
NOTE: Part number varies according to length.

Call Mega Corp. for specific Part No.
Part Number: 303150

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Solenoid, 7 Station (New Style)
Location: Varies
Part Number: 303158

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page 1 of 2
Location: Rear of unit.

Use: Water distribution controller.
Part Number: 303268

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page 2 of 2

1 1 303175 Housing, Upper
Assemble items marked * to create drop 2 1 303174 Housing, Lower
3 1 303176 Deflector
in assembly, part number 303446. 4 1 302307 Spring
5 1 303269 Bolt Stem
Place 303446 drop in assembly 6 1 354566 Washer
7 1 350004 Washer
on item #2. Housing base, place 8 1 303177 Guide Disk, Upper
item #4, spring on drop in assembly, 9 8 354112 C S 5/16” x 1”
10 8 350003 Washer, Flat 5/16” SAE
then place upper housing 11 1 303178 Guide Disk, Lower
on top of spring and depress 12 1 303273 Diaphragm
13 1 303267 "O" Ring
until item #9, cap screws 14 1 303270 Stem Nut
can be inserted. * 15 1 303272 Deflector Knob
Location of cyl. ports * 16 1 303271 "O" Ring
*
should be approx. *
* NOTES:
180 degrees 1. TORQUE TO 10-12 FT-LBS.
to spray head * 2. TORQUE TO 18-20 FT-LBS.
opening or as
close as possible.
Tighten cap screws in a

criss/cross pattern and
torque 10-12 ft. lbs.
Install item #3 & #15 *

adjusting ring and thumb
*
Part Number: 303268
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Housing, Filter
Location: Return line to tractor

Use: Protects hydraulic filter
Part Number: 303339

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Monitor, Remote (Electric-24 Volt)
Location: Varies depending on application PART NO. SIZE

Use: Fire fighting, watering slopes or high walls 303488 12 VOLT
* 034277 24 VOLT (NO TIP)
* 034413 12 VOLT (NO TIP)
* INCLUDES BUTTERFLY VALVE,

ACTUATOR AND CONTROLS
Part Number: 303435

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Filter, Element Hydraulic
Location: Return line to tractor

Use: Clean hydraulic oil
Part Number: 303464

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Motor, Vane Hydraulic
Location: Rear of Tank Attached to water pump PUMP PART NUMBERS

Use: Drive water pump 303465 M4D-032
303466 M4D-074
303467 M4D-088
303468 M4D-102
303469 M4D-113
303470 M4D-128
303471 M4D-138
303472 M4D-157
Part Number: 303465

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Fitting, Hose Reel
Location: End of hose reel PART NO. SIZE

Use: Connections for hose reel. 352465 1/8”
352466 1/4”
352467 1/4”
352468 3/8”
352469 3/8”
352470 1/2” x 1/4”
352471 1/2”
352472 1/2”
352473 3/4”
352474 3/4”
352475 1”
352476 1”
Part Number: 352465

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Maintenance and Care for Magnum Water Wagon Parts
WATER PUMP
Warning: Do not operate water pump without water in the volute case.
Lubrication: Pump should be lubricated every 400 hours
or 3 months which ever comes first, using Shell Alvania #2
bearing grease or a comparable substitute.
Stuffing Box: The stuffing box must not be run dry as it is water lubricated.
Before pump is started for the first time, loosen gland nuts and re-tighten
finger tight. Tighten nuts evenly until water is coming out of the stuffing box in
droplet form. Water must not be spraying or running out of the stuffing box in
a continuous stream. To maintain the recommended flow rate for cooling &
lubrication, periodic adjustment is recommended. Grease Points
Re-packing: If packing gland is tightened to the limit of travel, additional packing is required. Stop pump, remove
packing gland nuts and insert one or more packing rings as required. Replace gland nuts and adjust for proper
leakage. If additional packing does not prevent excessive leakage, a complete re-packing is necessary. Remove
gland nuts and gland. Remove old packing, using a packing hook or stiff wire. If the new packing is in coil form,
cut rings to fit completely around shaft. Do not place continuous coil of packing into box. Place rings into
stuffing box so that joints are staggered at 90° apart. After stuffing box is completely packed, replace, then
adjust gland nuts and operate pump. Packing must be allowed to wear in. Adjust packing gland for proper leakage.
Replacement: KEYED SHAFT PUMP - Disconnect coupling. Remove old pump and install new pump. Check
the alignment of the coupling in four (4) places 90° apart. Maximum misalignment is 1/32”.
Tighten coupling clamp bolts to 13 ft-lbs.
FLANGE MOUNT PUMP - Remove four (4) bolts retaining motor to pump housing and remove
motor. Align new motor with spline coupling inside pump housing and push into position.
Replace four (4) bolts and torque to 72-ft.lbs.
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Maintenance and Care for Magnum Water Wagon Parts
COUPLING
Lubrication: None required.
Replacement: Loosen rubber element clamp bolts and remove element.

Install new element and tighten clamp bolts to 50 ft-lbs.
HYDRAULIC MOTOR
Lubrication: Lubrication is by the hydraulic oil passing through the motor.
Hydraulic Fluid: A good quality hydraulic oil is essential to satisfactory performance
and long life of any hydraulic system. Before starting for the first time, the hydraulic
fluid and filters should be changed and the complete hydraulic system flushed. The
viscosity of the fluid used should be 150 to 220 SSU @ 100°F. Any oil added to the
system should be filtered through a 100 mesh screen. Filters should be cleaned at
regular intervals. In the case that the oil becomes contaminated, the fluid and filters
must be changed and the system flushed.
Replacement: KEYED SHAFT PUMP - Remove and plug hydraulic lines. Disconnect coupling. Remove old
hydraulic motor and install new motor. Replace coupling and check alignment in four (4) places
90° apart. Maximum amount of misalignment is 1/32”.
FLANGE MOUNT PUMP - Remove four (4) bolts retaining motor to pump housing, and remove
motor. Align new motor with spline coupling inside pump housing, and push into position.
Replace four (4) bolts and torque to 72 ft-lbs.
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Operation of Magnum Water Tank
Preventative maintenance should be practiced on the water tank components as well as the prime mover.
The condition of the air and hydraulic lines and all hardware pertaining to the unit should be checked periodically.
CAUTION: Pump should be engaged at engine idle only & only if water exists in the tank.
MAGNUM CONTROL PANEL - NEW STYLE
Front Controls
The control panel consists of rocker switches for engaging power to the pump,
spray heads, foam injector, work light and intermittent spray mode. It can also
be equipped with a water level gauge,a gauge adjustment knob and
high & low indicators. A timer is on the panel for setting intermittent timing.
Complete version
Top Controls (Options vary)
The top controls consist of a rocker switch for opening water supply to the remote monitor
and a directional control switch to adjust vertical and horizontal movement of the monitor.
Top View
Notes: 1. The above control panel is a complete version. Graphics are for reference only,
Options may vary. may not represent every unit or model.
2. Spray volume is controlled by engine rpm.
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Front View
Graphics are for reference only,

may not represent every unit or model.
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MAGNUM CONTROL PANEL - OLD STYLE

The left control box consists of five toggle switches,
one for engaging pump and four sprayhead switches.
The right control box consists of a toggle switch to
turn on the monitor and a directional control switch
to adjust vertical and horizontal movement of the monitor.
Note: Spray volume is controlled by engine rpm.

Back to ALPHA INDEX
MAGNUM CONTROL PANEL - STRAIGHT/AIR WITH REMOTE MONITOR
Upper Controls
The upper control panel consists of a toggle switch for opening the water
supply to the remote monitor and a directional control switch to adjust
vertical and horizontal movement of the monitor.
Lower Controls
The lower control panel consists of lever air switches used to turn the air
supply on & off for actuation of spray heads. The air control valve is used
to turn on & off an air cylinder or a butterfly valve.
Note: Spray volume is controlled by engine rpm.

Back to ALPHA INDEX
Magnum Spray Head Adjustment
Spray Density:
3/8” and 1/4”
openings
The density can be set at either a 3/8” opening or a 1/4”opening by loos-
ening the adjusting knob and rotating the adjusting ring. If a lower density is
required, (other than the the two settings just mentioned) the adjusting ring 360 degree
can be turned over. The opening can then be set at any height. To do this, direction control
simply unbolt the spray head and flip the ring 180 degrees. from 3/8” bolts on
underside
Spray Direction:
Controlling the direction of the spray is done by simply loosening two 3/8”
bolts that mount the spray head. The spray head can be rotated
360 degrees each side of center.
Variable width setting allows
for spray width control
Spray Width:
The width of the spray is set by loosening

the knob and rotating the adjusting ring to
the desired width opening.
Back to ALPHA INDEX
Troubleshooting The Magnum Water Tank
1.Water will not spray:

a) Air pressure too low to shift hydraulic valve (if so equipped).
b) Insufficient air pressure, check for air leaks.
c) Check for proper setting on units that have an air regulator circuit.
40 to 45 psi for B6 pump
2.Motor does not turn when engaged:

a) Hydraulic oil level could be low.
b) Relief valve may be stuck or may have been tampered with. Insufficient pressure to turn motor under load.
c) Pump may be faulty.
d) Pump filter may be clogged.
e) Motor could be faulty.
f) CAUTION: The hydraulic motor must turn correct rotation or damage to the pump will result.
g) Oil line or sump in oil tank may be plugged, slowing or stopping oil flow.
3.Water runs out of spray head with pump on and sprayhead switch not engaged:
a) Insufficient air pressure.
b) Diaphragm could be ruptured or leaking air (replacement per drawing #300198 in the parts book).
4.Systems with electric controlled water valves:

a) Check items listed above
b) Check solenoids for broken wires or if there is voltage at the solenoid
c) Manually check solenoid by depressing plunger on top of solenoid. Should this work
and the voltage and air pressure are available, solenoid is faulty.
Back to ALPHA INDEX
OPERATION OF THE FOAM FIRE FIGHTING SYSTEMS FOR

MEGA WATER TANKERS
1. Fill the foam agent tank with regular AFFF concentrates or Polar Solvent type AFFF
foam agent.
2. With the water tank full, the nozzle should be pre-set for the percentage of foam to
water. The Hydro-Foam Nozzle Venturi on the monitor (water cannon) is preset at
6% proportioning, but can be changed to 3% or 1 %, but 6% is the most widely used.
Select the percentage most likely desired.
3. Turn the water pump on, increase engine RPM, turn water on at the monitor, then
turn the switch to the foam agent tank on. Within seconds, the foam agent will be
injected into the water stream, spraying foam on the desired subject.
Back to ALPHA INDEX
Cab Control Operation Instructions
1. Spray head valve operation:
• Moving the system on switch to the on position engages the

hoist valve. This directs hydraulic oil to the hydraulic motor
located on the water pump.This should be done at low idle
only. This switch also provides power to all of the other
options provided with your unit. Engage the water pump,
with the engine at idle, and increase the engine RPM to full,
using the gear you need to provide the speed you will want
to be at while spraying.
• Move the switches to the on position for the spray head

valves you wish to spray with, this will shut off the air to
that spray head valve and will allow it to spray.
• When finished move the switches to the off position,
spraying will stop.
• Lower the engine RPM to low idle, and disengage the
water pump.
• When finished with all operations, move the system switch
to off, this will shut off power to all switches on the control
panel, to prevent any problems.
Back to ALPHA INDEX
2. Remote monitor operation:
• Repeat step #1 of spray head operation above.

• Turn on the remote monitor switch next to the joy stick, this ener-
gizes the air actuated butterfly valve on the remote monitor, which
will allow the water to begin to spray through the remote monitor.
• Increase engine RPM to full RPM for desired spraying distance.
• To operate the joy stick, forward is down, back is up, right is right,
left is left. Direct the stream where you need it.
3. Intermittent spray operations:
• Move the system switch to the on position, this energizes all switches on the control panel.
• Move the intermittent control switch on the control panel to the intermittent operation position.
• Set the timer for the time in seconds for the spray intervals you wish to select as follows:
1. Using the minus buttons above the number/alpha pads and the plus buttons below the
number/alpha pads. Minus pads decrease the numbers or alpha letters, the plus buttons
increase the number or alpha letters. Adjust the times as follows:
2. Set the first digit to (B).
3. Set the next three digits for the seconds interval you wish to select for your spraying
interval. (Example 015 = 15 second intervals, 045 = 45 second intervals).
4. Set the 5th digit to (S).
5. Engage your water pump with the engine RPM at low idle only, and increase engine RPM
to full RPM in the gear that will give you the speed you need for the area you are spraying.
6. Select the spray head valves you wish to spray from and move those
switches to the on position, this will shut off the air holding the valve shut, and will allow it
to spray.
7. When you are finished with the intermittent operation, simply move the intermittent control
switch to the constant postion, and this will end the intermittent operation.
Back to ALPHA INDEX
4. All other switches on the control panel are operated as follows:
• Move the system switch to the on position, this provides power to the control box
and all of the switches on it.
• Select which function you need to use and move that switch to the on position.
• When finished move all switches to the off position and move the system switch to
off. This will remove power from the box in case a switch should accidentally be
bumped into the on position. It will not affect anything as there will be no power
applied to the switch.
5. Water level indicator gauge operation:
• The system switch on the control panel must be moved to the on position,
this will provide power to the water level gauge.
• The water level gauge will now show the water level in the tank.

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Magnum Mobile Tankers General Parts Manual

Actuator, Air 300036 40

Crank, Hose Reel 300263 111

Light, Armored Clearance 300151 77

Pin, Gooseneck 301444 159

Switch, Float 300284 114

Location: Rear Frame Holder,

Part Number: 000053

Gear Assembly, Horizontal (Monitor)

Location: Remote monitor

Part Number: 000210

Bracket, Monitor Motor

Location: Hydraulic monitor mounts

Part Number: 000211

Monitor, Hydraulic Assembly

Remote Monitor Control, Assembly

Remote Monitor Control Instructions

Part Number: 000214

Remote Monitor Control, Assembly

Control Box Assembly

Location: Front Bulkhead

Part Number: 001298

Note: Old design. Does not exist on new models.

Part Number: 002045

Manifold, Return - Oil

3 Part Number: 004950

Holder, Hose Reel Nozzle

Location: Hose Reel

Part Number: 006159

Steering Tube, Assembly (for CAT 621)

Part Number: 012326

Part Number: 013044

Location: Bottom of Ladder

Part Number: 016732

Adapter, Hoist Valve (CAT Trucks)

Location: Hydraulic Tank - CAT 769 - 777 (Non-Electric Hydraulic)

Part Number: 020340

Hose Assembly (Hose Reel 1”-2”)

Part Number: 021252

Hose Assembly (Hose Reel 1”-2”)

1 1/2” Hose Assembly

Part Number: 021252

Manifold, Hydraulic (CAT 785 & 789 A,B)

Location: Water pump drive motor.

Part Number: 024505

Spray Head, Hydraulic

Assemble items marked * to create drop in assembly,

Place 300409 drop in assembly on housing base, item #1. Place

Insert spring, item #5, and attach upper and

Install item #2 & #3 adjusting ring and thumb

Spray Head, Hydraulic

Part Number: 025610

Spray Head, Hydraulic (Ionized & Hardened)

Assemble items marked * to create drop in assembly,

Place 300409 drop in assembly on housing base, item #1. Place

Insert spring, item #5, and attach upper and

Install item #2 & #3 adjusting ring and thumb

Spray Head, Hydraulic (Ionized & Hardened)

Part Number: 025610IH

Base Plate, Assembly, (Spray Head)

PART NO. DESCRIPTION

Part Number: 025771

Air Regulator Control, Assembly