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Revision Table
Table of Contents
1. About This Documents ............................................................................................................................................6
1.1. Function...........................................................................................................................................................6
1.2. Target Group ...................................................................................................................................................6
1.3. Symbolism Used ..............................................................................................................................................6
2. Your Safety Frist ......................................................................................................................................................7
2.1. Authorised Personnel ......................................................................................................................................7
2.2. Appropriate Use ..............................................................................................................................................7
2.3. Warning about Misuse. ...................................................................................................................................7
2.4. General Safety Instructions. ............................................................................................................................7
2.5. CE Conformity .................................................................................................................................................7
2.6. Safety Information for Ex Areas ......................................................................................................................7
2.7. Manufacturing Declaration .............................................................................................................................8
2.8. Environmental Instructions .............................................................................................................................9
3. Product Description ................................................................................................................................................9
3.1. Configuration...................................................................................................................................................9
3.1.1. Configuration Options .............................................................................................................................9
3.1.2. Scope of Delivery ...................................................................................................................................10
3.1.3. Components ..........................................................................................................................................10
3.1.4. Area of Application ................................................................................................................................10
3.1.5. Functional Principle ...............................................................................................................................10
3.1.6. Power Supply and Bus Communication ................................................................................................11
3.2. Adjustment ....................................................................................................................................................11
3.3. Storage and Transport...................................................................................................................................11
3.3.1. Packaging ...............................................................................................................................................11
3.3.2. Storage and Transport Environment .....................................................................................................12
3.4. Disposal .........................................................................................................................................................12
3.4.1. WEEE Directive 2012/19/EU .................................................................................................................12
4. 8900d Configruation .............................................................................................................................................12
5. 8900d Operation ...................................................................................................................................................12
5.1. Retention of Configuration ...........................................................................................................................12
5.2. Start up ..........................................................................................................................................................13
Warning: If this warning is ignored, damage to persons and/or serious instrument damages can be caused.
Danger: If this warning is ignored, serious injury of persons and/or damage of the instrument can be the
cause.
• List - The dot set in front indicates a list with no implied sequence.
2.5. CE Conformity
8900d is in CE conformity with ATEX directive 94/9/EC.
WARNING: The user shall ensure that the PTFE parts located within the potentially zone 0 atmosphere are
protected from impact or friction from the flow of non- conductive media and are not exposed to positive
pressures in excess of 60mBar.
WARNING: The user shall ensure that aluminium parts located within the potentially zone 0 atmosphere
are protected from impact or friction
The operator must use the instrument as it is intended to be used and follow the specifications of the
following documents:
Max. increase of the surface temperature during operation: 9.5oC (individual components in the
instrument).
With an ambient temperature of +45°C on the housing. The maximum ambient temperature during
operation is +135°C
• Operate the instrument in the range of the specified electrical limit values. Permissible supply
voltage: see "Technical data"
• Mount and operate the instrument in such a way that no ignition danger is expected by
electrostatic charges. Make sure that the seals are mounted correctly between the housing and the
two end covers. Screw the covers on tightly.
• If you intend to operate the instrument with open cover make sure that the instrument is in a Zone
where there is there is no explosive atmosphere.
• Make sure that the cable glands are tight and strain-relieved. The outer diameter of the connection
cable must be adapted to the cable gland. Tighten the pressure screw of the cable gland carefully.
• Cover unused openings for cable glands tightly.
• Mount the instrument in such a position that the sensor cannot touch the vessel wall or vessel
installations. Keep the influences of product movements in the vessel in mind.
• The surface temperature of the housing must not exceed the ignition temperature of the
surrounding explosive atmosphere
This instrument was judged by a person that fulfils the requirements according to BSE EN 60079-14
3. Product Description
3.1. Configuration
8900d is available with the following options, specified at the time of order:
3.1.3. Components
8900d consists of the following components:
8900d performance is optimised for the accurate measurement of product level in storage tanks at
bulk liquid storage facilities, particularly oil terminals, refineries and distilleries and features a range of
antenna sizes for use in free space and still-pipe installations
The radar sensor compares the transmitted and received signals and calculates the difference in
frequency between them. This frequency is proportional to the range (R) from the sensor to the liquid
surface. Because the sensor is programmed with the value of the range of the tank when empty (E) it
calculates the product level (L) by simple subtraction L = E – R
• 24Vdc run along with the bus communications signal in a four-wire cable, or
• A three-wire cable carrying ac-power (L, N, E) and separate to the two-wire cable carrying bus
communications
3.2. Adjustment
8900d may be adjusted with:
• MTG 3700 Tank Gauging Software (PC-based) (Details of 8900d radar adjustments can be found in
details in system start up manual)
All adjustments made are automatically saved to the non-volatile memory of the gauge
3.3.1. Packaging
Your instrument was protected by packaging during transport.
3.4. Disposal
The instrument consists of materials which can be recycled by specialised recycling companies. We use
recyclable materials and have designed the electronics to be easily separable.
Correct disposal avoids negative effects on humans and the environment and ensures recycling of useful
raw materials.
If you have no way to dispose of the old instrument properly, please contact us concerning return and
disposal
4. 8900d Configruation
The gauge has no moving parts. All configuration and adjustment are carried out by modifying the ‘picture’
of the tank seen by the radar.
This is achieved by modifying the data stored within the memory registers of the gauge.
• Using the Gauge Registers display of the MTG 3700 Tank Gauging System (PC & MS-Windows based
software as shown in the figures below)
• Note: details can be found in System Start up and configuration procedure as well.
5. 8900d Operation
The gauge requires no manual intervention during normal operation.
5.2. Start up
On applying or restoring power the gauge will initialise and automatically begin to perform all of its
functions including:
• Measurement of level
• Measurement of temperature
• Measurement of water interface
• Communication with host computer
• Display of readings at tank top and tank base
• Input monitoring and output actuation
5.3. Watchdog
The gauge continuously monitors its own performance and will reboot if a change in the 1/100ths of a mm
reading is unchanged for 30 readings. The Up Time Counter register (5Eh) records the number of hours that
the gauge has been running since last reboot.
5.4. Shutdown
The gauge may be shut down by isolating power from the gauge at the tank top.
6. Maintenance
The gauge is a solid-state device with no moving parts and as such requires little maintenance of parts. The
following sections therefore discuss
• Recommended practices for maintaining the gauge in good electrical and mechanical condition
(planned preventative maintenance)
• The assembly of the gauge, identifying the main sub systems and their interconnection
• Fault finding techniques and component recognition in the event of the gauge developing problems
in use
6.4. Specification
GENERAL DESCRIPTION High Accuracy Microwave Tank Gauge –
Non-intrusive FMCW radar level detection with auxiliary inputs
For temperature, density and water interface
APPLICATION Custody Transfer / Inventory Management
Problematic Petrochemicals
COMMUNICATION & Host communications Electrical Interface RS485 2-wire half duplex
CONTROL SYSTEMS Protocols Modbus RTU, MTG proprietary
Alarm Outputs 4 off Digital Outputs
Auxiliary Inputs 4 Inputs, each with the following option
• Discrete, un-isolated
• Discrete, optically isolated
• Analogue, 4-20mA
Temperature 12 RTD inputs from Spot/Multiple
Averaging/Multiple Spot Probe, Cu or Pt elements
Integral Display Illuminated Graphics Display Panel with selectable
display
PHYSICAL Exterior Protection Standard: Aluminium LM25
Option: Stainless Steel AISI 316
Environmental Protection IP67/NEMA 4
Tank Operating Temperature -40oC to +200oC
Working Pressure Atmospheric (up to 60mBar)
Weight 26Kg
Process Connection 2”, 3”, 4”, 6”, 8”, 10”, 12”, 18”, 24” as required
Antenna Sizes Free space horns (horn external diameter in mm):
• 6” (146 mm)
• 8” (194 mm)
Parabola: 425mm diameter dish
Still pipe transitions:
• 2” NB pipe
• 6” NB pipe
• 8” NB pipe
6.5.1. Preparation
Measure the vertical distance from the top of the process connection to the base of the tank. Note this
as the TANK HEIGHT.
WARNING: This is the working range of the tank, above which the product level will never rise and
above which the product level will never be required to be measured.
Ascertain and record the MINIMUM WORKING LEVEL of the tank. This is the level below which the
tank will lose suction and below which the tank is considered to be EMPTY.
For tanks with still pipes ascertain and record the INTERNAL DIAMETER of the still pipe.
Ascertain and record the current PRODUCT LEVEL in the tank, e.g. By manual dip. Ideally the tank
should be half full when taking this measurement.
Ascertain and record the DIELECTRIC CONSTANT of the product stored within the tank
1. Enter the measured TANK HEIGHT into the Tank Height register (00h).
2. Enter the MAXIMUM WORKING LEVEL into the Maximum Working Level register (10h).
3. Enter the MINIMUM WORKING LEVEL into the Minimum Working Level register (6Eh).
4. Enter values into the P FACTOR (61h) and K FACTOR (61h) registers according to the value of the
DIELECTRIC CONTACT of the product in the tank and in accordance with the following table:
5. For still pipe mounted radar gauge enter a still pipe factor into register M (1Eh) based on the
INTERNAL DIAMETER of the still pipe as follows (based on sched. 40 pipe):
6. The gauge will deliver a product level in the Level register (01h).
7. Subtract the measured PRODUCT LEVEL from the new value in the Level register (this may be a
negative value).
8. Add 10000 to this value and enter the resulting value in the Offset register (19h). This should result
in the Level register containing the same value as the measured PRODUCT LEVEL.
9. Now calculate the value of Tank Height + Offset – 10000 – Maximum Working Level. Enter the
resulting value in the Range Inhibit Min register (17h).
WARNING: The Range Inhibit Min register should never be set such that its value exceeds the value of
(Tank Height + Offset – 10000 – Maximum Working Level) as this will impact the gauge’s ability to
measure at high product levels.
10. Calculate the value of Tank Height + Offset - 9000. Enter the resulting value in the Range Inhibit
Max register (1Fh).
The gauge should now be reading the correct product level
To turn on integration, enter the required averaging array size into the Level Array Max register (68h).
A value of 0 turns averaging off. E.g. A value of 5 will integrate the newest recorded level along with
the last 4 recorded levels.
WARNING: Setting the Level Array Max value too high may result in the reported level lagging behind
the actual tank level. Values greater than 5 should be used with caution
Level persistence prevents the gauge from selecting a new target level outside a set tolerance until that
new target has been read persistently for a number of counts.
Set the Level Tolerance register (69h) to a value that level change must exceed before the level will
consider moving (e.g. 20).
Set the Level Tolerance Count Max register (67h) to a value that represents the number of successive
readings that the level must change for before moving to the new level (e.g. 5).
To disable level persistence set the Level Tolerance and Lover Tolerance Count Max registers to zero.
Platinum (16)
platinised-copper (0)
Ascertain the temperature probe type and note the associated value:
Add the value of the two code types together and enter the resulting value into the Temp type
register(12h).
e.g.
A platinised-copper multiple averaging probe would result in a value of 0 in the Temp Type register.
A platinum spot probe would result in the value 17 in the Temp Type register.
For multiple spot probes or multiple averaging probes ascertain the number of bulbs in the probe.
If the last probe is probe X then change the value of register Temp X Height to equal or exceed the value of
the Tank Height register (registers 2Fh – 3Ah).
The Temperature register (1Ch) should now read the correct temperature value in units of 0.1oC (e.g.
22.5oC would appear as register value 225