User Manual MAM 860 V01 PDF Menu (Computing)

User Manual MAM 860 V01
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Manual de usuario MAM860 V 01 Para compresor de t…
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Compressor Controller
MAM – 860
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OPERATION MANUAL
Revision 1.0
04.08.2017
Notice
Please read all the operation manual before operating the set and keep this manual for further reference.
Installation of MAM—8** compressor controller can be performed only by professional technicians.
RC snubber must be connected to the two terminals of coil (such as AC contactor, valve, etc),which are
controlled by relay output.
Port connection shall be inspected carefully before power on.
PARAMETER is not allowed to be modified in running and stop delay status. Only user
parameter is allowed to be changed at running status
04.08.2017 Operation Manual MAM - 860 V1.0 - 2 -

Contents
1 Basic Operation ................................................................................................................................................... - 4 -
1.1 Button Explanation .................................................................................................................................. - 4 -
1.2 Indicator Instruction ................................................................................................................................- 5 -
1.3 Status Display and Operation ................................................................................................................... - 6 -
1.4 Operating Parameter and Menu: .............................................................................................................- 6 -
1.5 User Parameter View and Modification: ................................................................................................. - 7 -
1.6 User Parameter: .......................................................................................................................................- 9 -
1.7 Factory Parameter: ................................................................................................................................ - 11 -
1.8 Calibration Parameter ............................................................................................................................ - 12 -
1.9 Operating Authorization and Password .................................................................................................- 13 -
2 Controller Function and Technical Parameter ..................................................................................................- 13 -
3 Model and specification.................................................................................................................................... - 14 -
4 Overview .......................................................................................................................................................... - 15 -
5 Control process .................................................................................................................................................- 16 -
6 Alarm Function .................................................................................................................................................- 18 -
7 Alarm Function .................................................................................................................................................- 19 -
7.2 Protection of High Discharge Air Temperature ......................................................................................- 19 -
7.3 Protection of Air Compressor Reversal ..................................................................................................- 19 -
7.4 Protection of High Pressure ...................................................................................................................- 19 -
7.5 Protection of Sensor Failure................................................................................................................... - 19 -
7.6 Low Temperature Protection ................................................................................................................. - 19 -
8 Troubleshooting ................................................................................................................................................- 20 -
9 Sequence Mode Control and Network ............................................................................................................. - 22 -
9.1 Sequence mode control .........................................................................................................................- 22 -
9.2 Sequence Mode Setting .........................................................................................................................- 23 -
9.3 Start, stop sequence control: ................................................................................................................. - 24 -
9.4 Sequence Communication Receiving and Sending Message: ................................................................- 24 -
9.5 Network ................................................................................................................................................. - 25 -
10 Copyright ........................................................................................................................................................- 26 -
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1 Basic Operation
1.1 Button Explanation
Start Button:
 When compressor is at stop status, press this button to start the compressor
 When compressor is set as master (No.1) in block mode, press this button to start the compressor and
activate block mode function at the same time.
Stop Button：
 When the compressor is at running status, press this button to stop the compressor
 When compressor is set as master (No.1) in block mode, press this button to stop compressor and block
mode function as well
 When compressor is at stop status, long press this button to display software edition
Set Button /Loading / unloading Button:

 When the compressor is at running status, press this button to load, unload
 When the compressor is at setting mode, press this button after modification to confirm and save the
modified data

Move down button / Decreasing button:

 When viewing the menu, press this button to move downward the cursor
 When modifying data, press this button to decrease the data at current position
Move up button/Increasing button:

 When viewing the menu, press this button to move upward the cursor
 When modifying data, press this button to increase the data at current position
Shift button /Enter button:

 When modifying data, press this button to move to the next data bit
 When select menu, press this button to switch to submenu. If no submenu available, the controller will
shift to data setting mode.
Return button / Reset button:

 When modifying data, press this button to exist data setting mode;
 When viewing the menu, press this button to return to previous-menu;
 When the controller is at failure stop status, long press this button to reset.
1.2 Indicator Instruction

Power Indicator： Indicator on when controller is energized.
Run indicator： Indicator is on when motor is running.
Alarm indicator： Indicator is blinking when alarming; indicator on when fail to stop; indicator off when
error is cleared
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1.3 Status Display and Operation

The display screen will show as below after power on:
WELCOME USING
SCREW COMPRESSOR
After 5 seconds, the menu will switch as below:
AIR T: 78°C
AIR P： 0.53MPa
NORMAL STOP 0S
C16 REMOTE
Press to enter into selection menu:
RUN PARAMETER
USER PARAMETER
FACTORY PARAMETER
CALBR PARMETER
1.4 Operating Parameter and Menu:
Press or to move the cursor to “RUN PARAMETER”, then press to switch to secondary
menu:
MOTOR、FAN CURRENT
TOTAL RUN TIME
THIS RUN TIME
MAINTAIN PARAMETER
Press to check MOTORS CURRENT, TOTAL RUN TIME, TOTAL LOAD TIME, and other running parameter.
Press to return to the previous menu or main menu. If no operation in certain menu for 60s, machine
will return to the main menu automatically.

1.5 User Parameter View and Modification:
USER PARAMETER and FACTORY PARAMETER

are not allowed to be modified in running and stop delay status.
In first menu press or to move the cursor to the “USER PARAMETER”.
Press to switch to the following menu
SET P、T
SET TIME
OPERATION MODE
BLOCKING MODE
Move the cursor to the “SET P, T”, then press to switch to secondary menu
LOADING P: 0.8MPa
UNLOADING P: 0.6MPa
FAN START T: 80℃
FAN STOP T： 70℃
User can check the CUSTOMER PARAMETER in this menu or press to switch to the following menu which
requires a user password input
ENTER PASSWORD
****
NOTE: Customer password can be set in CUSTOMER PARAMETER

and is set as 1688.
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In this menu the first data bit of password blinking, press or to modify the first bit of password.
Press move the cursor to the next data bit, modify the second data bit of password in accordeance with the
above. Modify the the third and fourth data of password in sequence, press to confirm the input data and the
menu will switch to the following menu after verification.
The upper right corner BLOCK LOAD P: 0.8MPa *

with “*” indicates the BLOCK UNLOAD P: 0.6MPa
system verification FAN START T: 80 ℃
of the password FAN STOP T: 70℃
In the menu above press , the first data of LOADING P start to blink, user can press or to modify the
present data in accordance with the above method. Press to move to next data bit and modify the target data in
sequence. When finished press to confirm and save the data. The controller prompt sends out a short sound to
tip the completion of parameter set.
Other CUSTOMER PARAMETER share the similar way for modification.

1.6 User Parameter:
First Submenu Second Submenu Preset Value Function

1. In AUTO LOADING status, compressor will load if pressure
is below this set data
LOAD P 0,65 MPa 2. In STANDBY mode, compressor will start if the pressure
below this set data
1. Compressor will unload automatically if air
pressure is above this set data
P, T SET UNLOAD P 0,80 MPa 2. This data should be set above LOADING P, also should be
set below UNLD P LIM
FAN START 0080℃ Fan will start if AIR T is above this set data
FAN STOP 0070℃ Fan will stop if AIR T is below this set data
Set the HOST START TIME. Record time
when motor is activated, controller will not start overload
MOTOR START 0010s protection during this time to avoid impulse starting current
stopping the motor.
Set the FAN START TIME. Record time when fan is activated,
FAN START 0005s controller will not start overload protection during this time
to avoid impulse starting current stopping the fan.
STAR DELAY 0005S Interval time from star start to delta start.
LOAD DELAY 0003S Unloading in this set time after enter delta running
TIMER SET
When unloading continuously, compressor will

EMPTY DELAY 0600S automatically stop and enter to standby status if over this set
time
For NORMAL STOP operation, compressor will stop after it

STOP DELAY 0030S continuously unloading over this set time
Machine cannot be restarted before this set time (stop and

START DELAY 0030S over time load free stop till this time)
LOCAL: only the button on the controller can turn on and

turn off the machine.
RUN MODE LOCAL / REMOTE REMOTE: both the button on the controller and the remote
control button can turn on and turn off the machine;
MANUAL: only when the pressure is above
Unload P, compressor will unload automatically .For any
AUTO/ other case ,the Load/Unload function can only be executed
OPERATION MODE LOAD MODE MANUAL
by
PRESET pressing “load/unload” key.
AUTOMATICAL: the load/unload function can be executed by
the fluctuation of AIR P automatically
MODBUS BAN: communication function is not activated.
MODBUS: compressor can communicate with computer or
COM MODE SEQ DCS as slave according to MODBUS-RTU.
BAN SEQ: compressors can work in a net
COM ADD 0255 Communication address
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1. When service as master in SEQUENCE, master controls
HOST/ slave; the COM ADD should be set as No.1
SEQ STATE 2. When service as slave in SEQ, slave is
SLAVE
controlled by master
When master pressure is between SEQ
LOAD P and SEQ UNLD P, master
TURN TIME 99 Hours determines slave to work alternatively after
working over this set time
SEQUENCE PARA SEQ NUMBER 0016 Number of air compressors in block net
SETTING
In SEQ mode, one compressor will start or
SEQ LOAD 1.36MPa load when master AIR P is below this set data
In SEQ mode, one compressor will stop or
SEQ UNL. 1.36MPa unload when master AIR P is above this set
data
In SEQ mode, when master sends two
SEQ DELAY 200S commands continuously, second command
signal delays for this set data
Record total running time of OIL filter. If
OIL FILTER 0000H changing new oil filter, the data should be reset
by manual operation.
Record total running time of O/A separator. If
O/A FILTER 0000H changing new O/A separator, the data should be reset by
manual operation.
Record total running time of AIR filter. If
AIR FILTER 0000H changing new AIR filter, the data should be reset by manual
operation.
CLR LIFE TIME
Record total running time of LUBE. If
LUBE 0000H changing lubricate, the data should be reset
Record total running time of GREASE. If
GREASE 0000H changing new grease, the data should be reset
Record total running time of BELT. If
BELT 0000H changing new belt, the data should be reset
1, Alarm prompt when total running time of oil
filter is above the set data .
OIL FILTER 0500H 2, Set this data to “0000”, alarm function for
oil filter running time is not activated
1, Alarm prompt when total running time of
O/A separator is above the set data.
O/A FILTER 3000H 2, Set this data to “0000”, alarm function for
O/A separator running time is not activated
1, Alarm prompt when total running time of air
filter is above the set data.
AIR FILTER 0500H 2, Set this data to “0000”, alarm function for
MAX LIFE TIME air filter running time is not activated
PRESET 1, Alarm prompt when total running time of
lubricant is above the set data.
LUBE 0500H 2, Set this data to “0000”, alarm function for
lubricant running time is not activated.
grease is above the set data.
GREASE 3000H 2, Set this data to “0”, alarm function for
grease running time is not activated
belt is above the set data.
BELT 3000H 2, Set this data to “0”, alarm function for
grease running time is not activated
LAN. SEL English Change the display language.
User password User could modify the user password by old
modification **** user password or factory password

1.7 Factory Parameter:

The view and modification of factory parameter requires a factory password, The modification step is same as
customer parameter modification. Main function is as below.
Menu Initial Data Function

Maximum motor overload data When the current of motor is more than 1.2 times of the set data ,
MOTOR CUR the unit will stop for overload feature. (see table2.1.1)
/1.2
Maximum fan overload When the current of fan is more than 1.2 times of the set data , the
FAN CUR
data/1.2 unit will stop for overload feature.
When discharge air temperature reaches this set data, compressor will
ALARM T. 105℃ alarm
When discharge air temperature reaches this set data, compressor will
STOP T. 110℃ alarm and stop
STOP P. 0.90MPa When pressure reaches this set data ,compressor will alarm and stop
This data is the maximum of UNLOADING P. The UNLOADING P in the
MAX U.L. 0.80MPa customer parameter must be set no higher than this data.
RUN TIME 000100Hours Modify the TOTAL RUN TIME
LOAD TIME 000095Hours Modify the TOTAL LOAD TIME
Input the password 8888 and press “set “button to clear all the history
CLR FAULT **** failure record.
MAX-MIN >= SET*MIN/10, respond time is 5s
CUR UN.BAL. 0006 If the set data ≥ 15, the unbalance protection will be invalid.
If OPEN PHASE protection ≥20 seconds, OPEN PHASE protection is
LACK PAHSE 002.0s invalid
DATA ****-**-** Production date
SERIAL ******** Product serial No.
ON: turn on phase sequence protection
PHASE PRO. ON/OFF OFF: turn off phase sequence protection
FRE. SEL 50HZ/60HZ Set the operation power frequency
Set as compatible mode, block mode is the same as the other series.
SEQ MODE ADV/COMP When block control with MAM 8*0 controller and set as advanced
mode, more block mode function is available
1. Controller detects the voltage higher than this set data, the
HIGH VOL. 0460V shutdown protection starts and reports HIGH VOL.
2. Set this data to 0000, the HIGH VOL. protection function is invalid
1. Controller detects the voltage lower than this set data, shutdown
LOW VOL. 0320V protection starts and reports LOW VOL.
2. Set this data to 0000, the LOW VOL. protection function is invalid
1. In stop mode, air compressor is not allowed to start when discharge
air temperature is lower than this set data
LOW T PRO- -0018℃ 2. Two minutes after turn on, when the air temperature is below this
data, compressor will stop and display T SENSOR FAULT
1. When the compressor is in a stop status and the TOTAL RUN TIME
exceeds this TIME LIM set, the controller will stop the compressor and
TIME LIM 0000H display USER MISTAKE;
2. If this data is set to ‘0000’, TIME LIMIT function is invalid.
Controller detects oil filter, O/A separator, air filter, lubricate oil, grease
ALM STOP 0010H and belt running with alarming over this ALARM STOP set, compressor
will stop and report ”ALARM LONG STOP ”
1. When set as ON, User can use DCS to set data through MODBUS
protocol
COM SET PARA ON/OFF 2. When set as OFF, User cannot use DCS to set data through MODBUS
protocol
3, User can use DCS to set data only when compressor is at stop status
PARA1 **** User could modify the factory password by old factory password.
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MPA
PRES UNIT BAR Change the pressure unit
PSI
°F
TEMP UNIT Change the temperature unit
°C
1.8 Calibration Parameter

You can set relative data of controller in CALBR PARA. It is not allowed to view and modify without manufacturers
authorization, so please verify the password before view and modification. The modification of CALBR PARA is similar
with CUSTOMER PARA. Main function is shown as below.
Menu Initial Value Function

Enter the current value, the controller will detect user input value divided by
TARGET CUR 0000 the current to the current value, calculate the current coefficient
MOTOR Calibration current, the input coefficients. Controller displays the current
COEF 1.000 value = sample value × COEF
A
Displays the current controller sampling current values. This value is the real
CUR ***.*A value and cannot be set.
B
COEF 1.000
C value = sample value × COEF
FAN Calibration current, the input coefficients. Controller displays the current
A COEF 1.000 value = sample value × COEF
COEF 1.000
B value = sample value × COEF
CUR ***.*A value and can not be set.
C

1.9 Operating Authorization and Password
Controller provides multiple passwords and access management. According to different levels of passwords, controller
provides different levels of operating authorization. Details are as following:
Customer Password: factory set ____________

Permissions: Allows to modify all Customer Parameter
Factory Password: fixed ____________

Permissions: Allows user to modify all Parameter
Calibrate Password: fixed ____________

Permissions: Allows user to modify CALBR PARAMETER
2 Controller Function and Technical Parameter
 Phase sequence protection:

When compressor is at stop mode an detects open phase, response time <2ms
 Open phase protection

When any phase opens, the response time equals to set time: This fuinction is not activated when OPEN
PHASE PROTECTION time is set over 20s
 Motor protection: This control unit has the following 5 basic protection functions to the motor and fan.
o Rotor lock protection: After the starting oft he motor, if the working current reaches 4 or 8 times oft he
set value, the protection activates. The activate time is less than 0,2s.
o Short circuit protection: If the detected current reaches 8times or more above the set value, the
protection activates, the activate time is less then 0,2s

o Lack phase protection: Any oft the phase lack, the protection activates and theactivate time ist he
setting time
o Unbalance protection: The current difference between any of the two phases reaches the percentage
of the setting value, the protection activates and the activate time is less than 5s.
o Protection features of overload, please see following table for your reference. Multiple ＝Iactual ／Iset ,
response time is shown in following table according to overload multiples from 1.2 times an
3.0times.
Iact/I set
≥1.2 ≥1.3 ≥1.5 ≥1.6 ≥2.0 ≥3.0
Time Para
response time (s) 60 48 24 8 5 1
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3 Model and specification
 Main controller model description

MAM - 860 (B) T V 40
Max work current match with motor

With voltage detection & protection
RS485 communication
Pressure converter
860 controller
Products Series
 Power consumption table for corresponding motor
Parameter Adopted Host

Current Range
Spec. Motor Power Remarks Descriptions
A
KW
MAM—KY02S （20） 8～20 4～10
MAM—KY02S （40） 16～40 8～20 Fan has three levels of
MAM—KY02S （100） 30～100 15～50 current. Such as 0.2-2.5A,
MAM—KY02S （200） 80～200 40～100 1-5A and 4-10A,
determined by current of
MAM—KY02S （400） 160～400 80～200
motor.
MAM—KY02S （600/5） Connect to
100～600 50～300
CT

4 Overview
、 △
C1 1 21 20 19 11 12 13 14 15 16 17 18 1
3
uc ub ua 0
2
3
9 a
3
2
8 b C T2
4
2
7 c
5
2
6 A
A 6
2
RS-485 C T1
5 B
B 7
2
4 C
FG 8
2
3
9
2
0 2
1 2

Figure 4.2.1 Terminal arrangement diagram
Cable connection of controller：

1 Common terminal for digital input 2 Input terminal for emergency stop 3 Input terminal for remote
signal control signal ( on/off )
4 Input terminal used to detect oil 5 N/A 6 RS485+
filter
7 RS485- 8 Terminal for ground connection 9 Terminal for the AC20V power
source
10 Terminal for the AC20V power 11 N/A 12 N/A
source
13 Common terminal for digital 14 Terminal to control fan 15 Terminal to control load valve
output
16 Terminal to control delta 17 Terminal to control star contactor 18 Terminal to control main contactor
contactor
19 Input terminal to detect the 20 Input terminal to detect the phase 21 Input terminal to detect the phase
phase sequence and voltage sequence and voltage sequence and voltage
22 Power terminal for pressure 23 Input terminal to receive pressure 24 Terminal for motor CT1 input
sensor sensor signal
25 Terminal for motor CT1 input 26 Terminal for motor CT1 input 27 Terminal for fan CT2 input
28 Terminal for fan CT2 input 29 Terminals for fan CT2 input 30 Terminal for discharge air
temperature sensor
31 Terminal for discharge air
temperature sensor
Attention: The magnetic coil must be connected to the surging absorber when wiring
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5 Control Process
Single Machine
Working principle (On/off mode: Local; Load mode: Auto)
①、 Press to start: (Y-△start)
The air compressor can not be started by pressing until 5 seconds self checking finished.
The start process of compressor is as followed: 18 terminal closed, KM2 is energized; 17 terminal
closed, KM3 is energized → Y start → STAR DELAY me starts record; when Y- △transfer time
over,17 terminal open, KM3 is de-energized and 16 terminal closed, KM1 is energized → motor
operates in △. (KM1 and KM3 are interlocked)
②、 Automatic operation control:
2.1: When motor enter delta status, LOAD DELAY starts, controller will load automatically after
LOAD DELAY.
2.2: If air pressure is detected higher than UNLOADING P set, 15 terminal opens, loading valve is
de-energized, and air compressor starts unloading, and also starts EMPTY DELAY time record,
if unloading time exceed EMPTY DELAY set, compressor will enter STANDBY mode; if
compressor loading again within “EMPTY DELAY” set (when pressure is below LOADING P or
receiving load command), compressor will reset “EMPTY DELAY”.
2.3: In STANDBY mode, controller start automatically if pressure detected is below LOADING P
③、 Manual loading/unloading operation under automatic status
3.1 When air pressure is between LOADING P and UNLOADING P, press “loading/ unloading” to
switch the current status of controller.
3.2 When air pressure is above the UNLOADING P, controller unloads automatically, the
loading/unloading button is invalid
3.3 When air pressure is below the UNLOADING P, controller loads automatically, the
loading/unloading button is invalid
④、 Normal stop:
Press , the loading magnetic valve will be de-energized, after a while of delay (stop delay),
all output relay stop working.
⑤、 The frequent starting control
Air compressor can not start again immediately after NORMAL STOP, EMPTY LONG STOP or
FAILURE STOP. It can start again after START DELAY.
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User Manual MAM 860 V01 PDF Menu (Computing)

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Installation of MAM—8** compressor controller can be performed only by professional technicians.

Port connection shall be inspected carefully before power on.

04.08.2017 Operation Manual MAM - 860 V1.0 - 2 -

04.08.2017 Operation Manual MAM - 860 V1.0 - 3 -

1.1 Button Explanation

Set Button /Loading / unloading Button:

Move down button / Decreasing button:

Move up button/Increasing button:

Shift button /Enter button:

Return button / Reset button:

1.2 Indicator Instruction

04.08.2017 Operation Manual MAM - 860 V1.0 - 5 -

1.3 Status Display and Operation

After 5 seconds, the menu will switch as below:

Press to enter into selection menu:

1.4 Operating Parameter and Menu:

04.08.2017 Operation Manual MAM - 860 V1.0 - 6 -

USER PARAMETER and FACTORY PARAMETER

In first menu press or to move the cursor to the “USER PARAMETER”.

Press to switch to the following menu

NOTE: Customer password can be set in CUSTOMER PARAMETER

04.08.2017 Operation Manual MAM - 860 V1.0 - 7 -

The upper right corner BLOCK LOAD P: 0.8MPa *

04.08.2017 Operation Manual MAM - 860 V1.0 - 8 -

First Submenu Second Submenu Preset Value Function

When unloading continuously, compressor will

For NORMAL STOP operation, compressor will stop after it

Machine cannot be restarted before this set time (stop and

LOCAL: only the button on the controller can turn on and

04.08.2017 Operation Manual MAM - 860 V1.0 - 9 -

04.08.2017 Operation Manual MAM - 860 V1.0 - 10 -

1.7 Factory Parameter:

Menu Initial Data Function

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1.8 Calibration Parameter

Menu Initial Value Function

04.08.2017 Operation Manual MAM - 860 V1.0 - 12 -

Customer Password: factory set ____________

Factory Password: fixed ____________

Calibrate Password: fixed ____________

2 Controller Function and Technical Parameter

 Phase sequence protection:

 Open phase protection

protection activates, the activate time is less then 0,2s

04.08.2017 Operation Manual MAM - 860 V1.0 - 13 -

3 Model and specification

 Main controller model description

Max work current match with motor

 Power consumption table for corresponding motor

Parameter Adopted Host

04.08.2017 Operation Manual MAM - 860 V1.0 - 14 -

Cable connection of controller：

04.08.2017 Operation Manual MAM - 860 V1.0 - 15 -

①、 Press to start: (Y-△start)

04.08.2017 Operation Manual MAM - 860 V1.0 - 16 -

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