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Pipeline Transient Study PS 00000 1163 0105 E - Signed
Pipeline Transient Study PS 00000 1163 0105 E - Signed
PS-00000-1163-0105-E B
REVISION HISTORY
Rev. Clause Description of Revision
A - Issued for Approval
B - Re-Issued for Approval
CHANGE SUMMARY
Reference
Page No. Section Description of Change
Documents
- - OLGA simulations updated based -
on revised Pipeline profile and
respective results updated
- - Reggane and AZSE well details -
updated
- - Well fluid compositions (saturated -
with water and appended with
formation water) are revised in line
with Heat & Material Balance
HYSYS simulations.
HOLDS
Rev. Section Description of Hold
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TABLE OF CONTENTS
GLOSSARY ............................................................................................................................... 5
1 EXECUTIVE SUMMARY ............................................................................................ 6
1.1 Study Objectives ......................................................................................................... 6
1.2 Study Scope ................................................................................................................ 6
1.3 Results ........................................................................................................................ 7
1.3.1 Ramp-up Operations .................................................................................................. 7
1.3.2 Pigging Operations ................................................................................................... 10
1.3.3 Flowline and Trunkline Depressurization ................................................................. 13
1.3.4 Steady State Operations ........................................................................................... 15
1.3.5 Slugging Potential during Normal Operations .......................................................... 18
1.3.6 Shutdown Conditions ................................................................................................ 20
2 INTRODUCTION ...................................................................................................... 22
2.1 Project Overview ....................................................................................................... 22
2.2 Study Objective ......................................................................................................... 22
2.3 Purpose of the Document ......................................................................................... 23
2.4 Order of Precedence ................................................................................................ 23
3 BASIS FOR DESIGN ............................................................................................... 25
3.1 Process Description .................................................................................................. 25
3.2 Boundary Conditions ................................................................................................ 26
3.3 Environmental Data .................................................................................................. 26
3.4 Pipeline Data ............................................................................................................. 27
3.5 Fluid Composition ..................................................................................................... 38
3.6 Slug Catcher Data..................................................................................................... 42
3.7 Flare Header and KOD Design Data ........................................................................ 44
3.8 Software used ........................................................................................................... 44
4 APPROACH TO WORK ........................................................................................... 45
4.1 Pipelines Modeled..................................................................................................... 45
4.2 Steady State Hydraulic Calculation .......................................................................... 46
4.2.1 Operating Conditions for Materials Assessment ...................................................... 46
4.2.2 Maximum Arrival Temperature ................................................................................. 46
4.2.3 Operating Conditions for Hydrate Assessment ........................................................ 46
4.2.4 Export Gas Pipeline .................................................................................................. 47
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GLOSSARY
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1 EXECUTIVE SUMMARY
1.1 Study Objectives
The objectives of this transient analysis study is to carry out transient simulation
modelling on a gas gathering system to transport gas from the four fields (Azrafil,
Reggane, Kahlouche and Kahlouche South) to Gas Treatment Plant (GTP). A gas export
pipeline transports the conditioned gas from the field to the Sonatrach gas transport
system with the Reggane Nord Project in order to develop a high level operating strategy
for intermittent operations on each system such as shutdown, pigging, depressurisation,
production restart and ramp-up.
• Reggane Trunk line (RG2 to RG1 & RG1 to GTP – Two Trunk lines)
• Kahlouche and Kahlouche South Trunk line (KL1 to KL2, KL2 to KL+KLS, KLS to
KL+KLS & KL+KLS to GTP – Four Trunk lines)
The following unsteady state, intermittent operations are considered for transient
analysis:
• Shutdown
• Pigging
• Depressurisation
• Slugging Potential
• Ramp-up
Further details explaining the study scope and the methodology for carrying out each
transient scenario can be found within section 4.0 of this report.
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The Reggane Nord Project requires the transport gas from the four fields (Azrafil,
Reggane, Kahlouche and Kahlouche South) to the Central Processing Facility and a gas
export pipeline to transport the processed gas from the field to the Sonatrach gas
transport system.
OLGA models are constructed for the Azrafil field (AZSE), the Reggane field (RG2 and
RG1) and the Kahlouche and Kahlouche South fields (KL1, KL2 and KLS), every trunk
line and flow line are included as shown in Figure 1.1
1.3 Results
Ramp-up operations for Trunklines are modelled under transient conditions by simulating
turndown following a period of stable continuous flow followed by subsequent ramp-up to
re-establish the required production rate conditions.
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OLGA simulations are performed for the Three Trunklines AZSE to GTP, RG1 to GTP
and KL+KLS to GTP for Instantaneous Ramp-up case (40% to 0% to 40% and 20% to
0% to 20%) and the results are tabulated below.
Max. accumulated
Drain rate
Case Ramp-up case 3 liquid in Slug catcher
(m /d) 3
(m )
Max. accumulated
Drain rate
Case Ramp-up case 3 liquid in Slug catcher
(m /d) 3
(m )
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Max. accumulated
Drain rate
Case Ramp-up case 3 liquid in Slug catcher
(m /d) 3
(m )
Max. accumulated
Drain rate
Case Ramp-up case liquid in Slug catcher
(m3/d)
(m3)
• It is possible to Ramp-up the AZSE and RG1 Trunkline throughout the field life
instantaneously (40% to 0% to 40% and 20% to 0% to 20%) to the flowrate at which
the Trunkline was operating before shut-in without exceeding the liquid handling
capacity of Slug catcher.
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Pigging scenarios are modelled dynamically for the purpose of liquid inventory control.
Liquid content of AZSE and Reggane Trunklines are full of formation water while the
liquid content of KL+KLS trunkline is condensate and formation water. OLGA simulations
are performed for Trunklines (AZSE to GTP, KL+KLS to GTP and RG1 to GTP) which
are directly linked to the Slug catcher for various design flowrates (both Without
Formation Water and With Formation Water) to evaluate the total liquid content in the
pipeline (LIQC) against the liquid handling capacity of the Slug catcher. Typical
recommended pigging velocities are 0.5 to 5 m/s. The minimum and maximum gas
velocities have been extracted from the steady state OLGA simulations to establish the
flow rates at which the pig can be launched for each field. Below 0.5 m/s there is a risk
of the pig getting stuck, and above 5 m/s there is a risk of the pig being damaged.
The Results of Pigging Frequency calculation for Three Trunklines (AZSE to GTP,
KL+KLS to GTP and RG1 to GTP) Without Formation Water and With Formation Water
are tabulated below.
Table 1.3.2.1 Pigging frequency estimation for AZSE Trunkline – Without Formation
Water
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Table 1.3.2.2 Pigging frequency estimation for Reggane Trunkline – Without Formation
Water
Steady State Gas Required Pigging
Flowrate as % of
Case Velocity Interval
Design Capacity
(m/s) (hrs.)
100% 6.25 No Pigging required
HP Winter 40% 2.61 No Pigging required
20% 1.32 No Pigging required
100% 8.11 No Pigging required
LP Winter 40% 3.24 No Pigging required
20% 1.64 No Pigging required
Table 1.3.2.3 Pigging frequency estimation for KL+KLS Trunkline – Without Formation
Water
Required Pigging
Steady State Gas
Flowrate as % of Interval
Case Velocity
Design Capacity (hrs.)
(m/s)
(Note 1)
100% 5.11 No Pigging required
HP Winter 40% 2.02 45.0
20% 1.03 90.0
100% 9.16 No Pigging required
LP Winter 40% 3.71 62.0
20% 1.83 130.0
Note 1: Pigging interval for KL+KLS Trunkline is governed by Total Oil content in
trunkline exceeding the oil handling capacity of the slug catcher (25 m3) compared to the
total water content in the trunkline.
Table 1.3.2.4 Pigging frequency estimation for AZSE Trunkline – With Formation Water
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Table 1.3.2.5 Pigging frequency estimation for Reggane Trunkline– With Formation
Water
Table 1.3.2.6 Pigging frequency estimation for KL+KLS Trunkline– With Formation Water
Required Pigging
Steady State Gas
Flowrate as % of Interval
Case Velocity
Design Capacity (hrs.)
(m/s)
(Note 1)
100% 6.24 6.5
HP Winter 40% 3.24 16.0
20% 2.13 32.0
100% 9.93 9.0
LP Winter 40% 4.81 23.0
20% 3.04 46.0
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Note 1: Pigging interval for KL+KLS Trunkline is governed by total water content in
trunkline exceeding the water handling capacity of the slug catcher (50 m3) compared to
the total oil content in the trunkline.
Flowlines
All the Flowlines are manually depressurised to the collection pit. Limiting Cv for the
Manual depressurising valves are standardised across all fields. KL22 well is the longest
Flowline with Highest operating pressure governs the valve Cv selection (i.e.) to limit the
maximum flow of 40,000 kg/h to the collection pit for which the Tail pipe / Collection
header Mach number does not exceed 0.7. Depressurization rate for other wells are
lower for the selected Cv due to their lower start pressure. The summary of HP Winter
case depressurization (governing case) results for Flowlines are tabulated below.
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The summary of HP Summer and HP Winter case depressurization results for Trunklines
and Gas Export line are tabulated below. All the Trunklines and Gas Export line are
manually depressurized to the HP Flare. As the operating pressure of all Trunklines are
different, manual depressurization valve Cv for each Trunkline are varied to arrive at
maximum peak flowrate of 14000 kg/h for which tail pipe Mach number does not exceed
0.7.
Similarly, Manual depressurization valve Cv for Gas export line is varied to arrive at
maximum peak flowrate of 42000 kg/h for which tail pipe Mach number does not exceed
0.7
Table 1.3.3.2 HP Winter case Depressurization results for Trunklines and Gas Export
line
Manual Shut time Leakage Min. Fluid Min. Fluid Acc. Liquid
Depress.
Pipeline Vent before total mass Temp. D/S Temp. U/S volume D/S
Time
Detail line Depress. flow rate of Leak of Leak of Leak
(hr.)
Destn. (hr.) (kg/h) (deg C) (deg C) (m3)
KL-1 HP
16 12 13641 -44.50 12.26 0.2218
8" Trunkline Flare
KL-2 HP
16 52 9790 -40.71 13.88 0.3482
12" Trunkline Flare
KLS HP
2 30 13932 -37.21 14.71 0.011
8" Trunkline Flare
KL+KLS HP
16 80 9945 -31.01 14.78 0.6416
16" Trunkline Flare
AZSE HP
16 56 12795 -22.78 17.11 0.2496
12" Trunkline Flare
RG-2 HP
2 12 13723 -35.46 22.24 0.1181
12" Trunkline Flare
RG-1 HP
4 20 13893 -15.50 21.34 0.4661
16" Trunkline Flare
24" Gas HP
24 110 41536 -26.02 15.97 NA
Export Line Flare
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Table 1.3.3.3 HP Summer case Depressurization results for Trunklines and Gas Export
line
KL-1 HP
16 12 12208 0.1599
8" Trunkline Flare
KL-2 HP
16 52 13926 0.3166
12" Trunkline Flare
KLS HP
2 30 12734 0.0120
8" Trunkline Flare
KL+KLS HP
16 80 13659 0.4625
16" Trunkline Flare
AZSE HP
16 56 12895 0.2682
12" Trunkline Flare
RG-2 HP
2 12 12922 0.1191
12" Trunkline Flare
RG-1 HP
2 20 12425 0.4105
16" Trunkline Flare
24" Gas HP
16 110 40422 NA
Export Line Flare
Steady state hydraulic calculations for all the pipelines are simulated separately as it
provides greater flexibility when running parametric analyses. Steady state calculation
results for Farthest Flowlines (8Nos) and all Trunklines (7Nos) for governing HP Summer
and LP Summer mode of operation are tabulated below.
Table 1.3.4.1 Flowline and Trunkline HP Summer case Steady State (100%) Hydraulic
results
Max. Max.
Design Inlet Outlet Water
Pipeline Gas Erosional
From To Flowrate Press. Press. rate
Description 3 Velocity Velocity 3
(MMSm /d) (bara) (bara) (m /d)
(m/s) Ratio
6" Flowline AZSE-4 AZSE 0.550 82.89 80.30 4.86 0.312 25.20
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Max. Max.
Design Inlet Outlet Water
Pipeline Gas Erosional
From To Flowrate Press. Press. rate
Description 3 Velocity Velocity 3
(MMSm /d) (bara) (bara) (m /d)
(m/s) Ratio
8" Flowline KL-3 KL-1 0.990 107.32 107.15 3.41 0.230 48.62
8" Flowline KL-22 KL-1 0.990 109.51 107.15 3.96 0.273 45.26
8" Flowline KL-5 KL-2 0.990 101.84 100.23 4.00 0.237 48.86
8" Flowline KL-24 KL-2 0.990 102.66 100.23 4.19 0.283 45.42
8" Flowline RG-12 RG-1 0.990 74.48 73.04 5.08 0.291 48.08
8" Flowline RG-6 RG-2 0.990 79.25 77.95 4.74 0.281 47.96
8" Flowline KLS-4 KLS 0.990 96.60 95.01 4.75 0.305 46.63
8" Trunkline KL-1 KL-2 1.201 107.15 100.23 4.59 0.340 55.80
KL+ KLS
12" Trunkline KL-2 3.221 100.23 84.83 6.07 0.422 150.00
Junction
KL+ KLS
8" Trunkline KLS 0.875 95.01 84.83 4.52 0.276 41.57
Junction
KL+
16" Trunkline KLS GTP 4.014 84.83 70.00 6.69 0.354 187.45
Junction
12" Trunkline AZSE GTP 2.296 80.30 70.00 5.26 0.325 105.15
12" Trunkline RG-2 RG-1 3.190 77.95 73.04 7.08 0.415 154.49
16" Trunkline RG-1 GTP 4.766 73.04 70.00 7.59 0.439 232.23
Table 1.3.4.2 Flowline and Trunkline LP Summer case Steady State (100%) Hydraulic
results
Max. Max.
Design Inlet Outlet Water
Pipeline Gas Erosional
From To Flowrate Press. Press. rate
Description Velocity Velocity
(MMSm3/d) (bara) (bara) (m3/d)
(m/s) Ratio
6" Flowline AZSE-4 AZSE 0.550 50.73 46.14 8.56 0.415 25.41
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Max. Max.
Design Inlet Outlet Water
Pipeline Gas Erosional
From To Flowrate Press. Press. rate
Description Velocity Velocity
(MMSm3/d) (bara) (bara) (m3/d)
(m/s) Ratio
8" Flowline KL-3 KL-1 0.990 63.69 63.48 5.01 0.268 37.78
8" Flowline KL-22 KL-1 0.990 66.16 63.48 5.56 0.297 37.90
8" Flowline KL-5 KL-2 0.990 63.06 60.46 6.18 0.325 45.83
8" Flowline KL-24 KL-2 0.990 64.51 60.46 6.51 0.368 45.83
8" Flowline RG-12 RG-1 0.990 39.05 36.09 10.13 0.412 42.95
8" Flowline RG-6 RG-2 0.990 42.85 40.56 8.57 0.369 41.06
8" Flowline KLS-4 KLS 0.990 58.36 56.16 7.80 0.400 49.54
8" Trunkline KL-1 KL-2 0.697 63.48 60.46 4.74 0.217 26.73
KL+ KLS
12" Trunkline KL-2 2.306 60.46 45.80 8.47 0.422 106.61
Junction
KL+ KLS
8" Trunkline KLS 0.582 56.16 45.80 5.74 0.246 29.70
Junction
KL+
16" Trunkline KLS GTP 2.888 45.80 31.00 10.27 0.392 136.69
Junction
12" Trunkline AZSE GTP 1.922 46.16 31.00 10.52 0.422 88.64
12" Trunkline RG-2 RG-1 2.093 40.56 36.09 9.59 0.396 94.29
16" Trunkline RG-1 GTP 4.138 36.09 31.00 14.73 0.573 187.04
Steady state hydraulic calculation for Gas Export line is performed for the design
capacity of 8.6 MMSm³/d with an inlet pressure to the Sonatrach pipeline network of 71
bara without exceeding the maximum allowable inlet pressure of 81.0 bara.
The velocity of the gas at the design flow rate of 4.73 m/s is within acceptable limits and
the pipeline will operate in a single phase under all conditions.
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Max.
Design Inlet Outlet Max. Gas
Pipeline Erosional
From To Flowrate Pressure Pressure Velocity
Description 3 Velocity
(MMSm /d) (bara) (bara) (m/s)
Ratio
Slugging potential during normal operating conditions are simulated in OLGA for all the
Trunklines and slugging potential details are reported for Trunklines (AZSE to GTP,
KL+KLS to GTP and RG1 to GTP) which are directly linked to the Slug catcher and slugs
arriving at the outlet are identified when the liquid flow rate exceeds the average steady
state liquid flow rate by a significant amount.
The calculation results for the Three Trunklines during HP and LP mode of operation
considering Summer and Winter cases at different flowrates (100%, 40% and 20% of the
design capacity) and maximum accumulated liquid volume at the last segment of the
pipeline (i.e.) at the Slug catcher are tabulated below.
Table 1.3.5.1 Slugging potential during Normal operation for AZSE Trunkline
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Table 1.3.5.2 Slugging potential during Normal operation for Reggane Trunkline
Table 1.3.5.3 Slugging potential during Normal operation for KL+KLS to GTP Trunkline
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Note 1: Drain rate considered is the Total Liquid Volumetric flowrate calculated at the
end of the last pipe segment during Steady State flow.
Based on above results, it can be concluded that Maximum slug volume expected is well
within the liquid handling capacity of the Slug Catcher during Normal operations.
Shutdown scenarios are modelled dynamically for the purpose of assessing cool down
rate, change in overall pipeline liquid hold-up and any hydrate formation risk. A 2-hrs
shutdown has been considered for shorter trunk lines RG2 and RG1 while a 12-hrs
shutdown has been selected to represent the longest anticipated period of pressurized
shut-in conditions for Trunklines KL1, KL2, KLS, KL+KLS and AZSE.
As per Basis of Design (Ref 2), the winter case minimum ambient temperature is 17
degC while hydrate formation temperature is approximately 12 degC for AZSE and RG
well fluids and 15 degC for KL well fluids. During normal operation, the well head
temperature downstream of choke valve is relatively higher than minimum ambient
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temperature and hence the fluid is outside the hydrate region. In case of occasional
lower temperature anticipated from any of the well during winter conditions, the well fluid
will gain heat from surroundings and reach the ambient temperature of 17 degC. Hence
all the Flowlines and Trunklines from AZSE, Reggane, Kahlouche and Kahlouche south
are outside the hydrate region and hence mobile hydrate inhibitor package common to
all filed is provided in case of low temperature experienced during start-up.
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2 INTRODUCTION
2.1 Project Overview
The Surface Facilities include a gas gathering system connecting widely dispersed wells
to a Central Processing Facility where the gas will be processed to sales specification.
The gas will then be compressed, metered and exported via a pipeline to a tie-in on the
main gas transport system in the region.
The Reggane Nord Surface Facilities will be located in a desert region, but near to an
oasis area and some highly populated centres. Livelihood of local inhabitants depends
largely on agricultural activities and herding. The protection of the resources on which
these communities depend is of utmost importance.
A flow assurance study is carried out by Petrofac covering steady state and transient
analysis work on the four fields (Azrafil, Reggane, Kahlouche and Kahlouche South) to
the Central Processing Facility and a gas export pipeline to transport the processed gas
from the field to the Sonatrach gas transport system associated with the Reggane Nord
Project and as part of the EPC phase.
The principal aim of this scope of work is to carry out pipeline transient analysis for
unsteady state intermittent operations on trunk lines within Azrafil, Reggane, Kahlouche
and Kahlouche South facilities.
In this report, the following intermittent modes of operations are considered for transient
pipeline analysis;
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• Shutdown operations,
• Pigging operations,
• Depressurisation operations,
• Trunk line / Flow line total pressure drop (back pressure at the choke valve)
• Slugging potential
The purpose of this document is to present the results and conclusions from the pipeline
simulations for transient analysis for unsteady state intermittent operations on trunk lines
within Azrafil, Reggane, Kahlouche and Kahlouche South facilities and steady state
multiphase flow analysis of the flow lines (between wells and manifolds), trunk lines
(between manifolds and the GTP) and the gas export pipeline.
The reader is referred to the Flow Assurance Philosophy (Ref.1) for a detailed
description of the overall basis of design for flow assurance.
1. Algerian legal requirements (Algerian laws, edicts, regional or local regulations, etc.)
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The well fluid entering the GTP will be conditioned to meet sales gas and condensate
specification. The processing facilities are shown in Figure 3-1.
At first gas, all trunk lines operate at high pressure (70 bara), the feed will enter via the
HP manifold and HP Slug catcher. Free and condensed water are separated and sent to
the Water Treatment Unit. Wet acid gas flows to the amine unit and hydrocarbon liquids
are routed to the condensate stabiliser train. During future low pressure trunk line
operating conditions (31 bara), well fluids will be routed to LP manifold and LP Slug
catcher. Free and condensed water are separated and sent to the Water Treatment Unit.
Wet acid gas flows to the Inlet Booster Compressor and hydrocarbon liquids are routed
to the condensate stabiliser train. The gas will be compressed to a level suitable to co-
mingle into the process downstream of the HP Slug catcher gas outlet.
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The LP manifold will be designed to be installed at first gas. The LP Slug catcher and
Inlet Booster Compressor will be assumed to be installed at a future date.
As it is unclear as to what year the Inlet Booster Compressors will first be required, gas
turbine drivers are envisaged to ensure maximum flexibility. The compressors will be
configured as 2 x 50%.
A slug volume of 50 m3 water and 25 m3 condensate shall be considered for the inlet
facilities.
After gas processing to control the acid gas content and reduce water and hydrocarbon
dew points, the treated gas is compressed up to sales gas delivery pressure for export.
Delivery point is to the new Sonatrach pipeline located approximately 75 km from the
GTP.
For dynamic modelling, the boundary conditions used for each system are the pipeline
fluid inlet temperatures and trunk line /flow line outlet pressures.
The gathering system are designed considering two operating pressure levels, the higher
working level based on 70 bara inlet pressure initially and the lower working level with 31
bara at GTP inlet. On a conservative basis, the Maximum flowing well head temperature
is considered as inlet temperature for the Trunklines for Summer case while temperature
calculated by choking production from WHFP and WHFT down to Flowline inlet pressure
is considered as basis for Winter case.
Average ambient temperature conditions for both summer and winter periods are
presented in Table 3.3.1.
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Velocity Temperature at
External Fluid
(m/s) 1 m depth (°C)
The trunk lines & the flow lines are modelled surrounded by air at a temperature equal to
the ambient summer temperature at a depth of 1 metre. Summer conditions are used for
pipeline sizing as this will result in the highest back-pressures and be the governing case
for size selection but winter conditions are simulated to determine the hydrate risk
through the system. Property data for the materials are presented in Table 3.3.2.
Thermal
Specific Heat Capacity Density
Material Conductivity
J/kgK kg/m³
W/mK
Carbon steel 485 45 7800
Pipeline alignment sheets for relevant Pipelines /Trunk lines / Flow lines used to
generate elevation profile data in OLGA from Pipeline Schedule (Ref.8).
The length of all Flowlines and Trunklines extracted from Pipeline alignment sheets
which are used for the Steady state and Transient analysis are tabulated below.
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The design information of all Flowlines and Trunklines such as Pipe diameter, wall
thickness and external coating details extracted from Pipeline schedule document are
tabulated below.
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The elevation profile of all Trunklines and longest Flowlines in each field are plotted
below to understand the routing.
284.0
Line Elevation (m)
283.0
282.0
281.0
280.0
0.0 500.0 1000.0 1500.0 2000.0 2500.0 3000.0 3500.0
Line Length (m)
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189.0
188.0
187.0
Line Elevation (m)
186.0
185.0
184.0
183.0
182.0
181.0
180.0
0.0 100.0 200.0 300.0 400.0 500.0 600.0
Line Length (m)
195.0
190.0
Line Elevation (m)
185.0
180.0
175.0
170.0
165.0
0.0 500.0 1000.0 1500.0 2000.0 2500.0 3000.0 3500.0 4000.0 4500.0 5000.0
Line Length (m)
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185.0
Line Elevation (m)
180.0
175.0
170.0
0.0 500.0 1000.0 1500.0 2000.0 2500.0 3000.0 3500.0 4000.0 4500.0 5000.0
Line Length (m)
190.0
Line Elevation (m)
185.0
180.0
175.0
170.0
0.0 500.0 1000.0 1500.0 2000.0 2500.0 3000.0 3500.0 4000.0 4500.0 5000.0 5500.0
Line Length (m)
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285.0
280.0
Line Elevation (m)
275.0
270.0
265.0
260.0
0.0 400.0 800.0 1200.0 1600.0 2000.0 2400.0 2800.0 3200.0 3600.0
Line Length (m)
270.0
Line Elevation (m)
265.0
260.0
0.0 400.0 800.0 1200.0 1600.0 2000.0 2400.0 2800.0 3200.0
Line Length (m)
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270.0
265.0
260.0
255.0
Line Elevation (m)
250.0
245.0
240.0
235.0
230.0
225.0
220.0
215.0
0.0 200.0 400.0 600.0 800.0 1000.0 1200.0 1400.0 1600.0 1800.0 2000.0 2200.0
Line Length (m)
190.0
Line Elevation (m)
180.0
170.0
160.0
0.0 1000.0 2000.0 3000.0 4000.0 5000.0 6000.0 7000.0 8000.0 9000.0 10000.0 11000.0
Line Length (m)
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185.0
180.0
175.0
Line Elevation (m)
170.0
165.0
160.0
155.0
150.0
145.0
0.0 3000.0 6000.0 9000.0 12000.0 15000.0 18000.0 21000.0 24000.0 27000.0
Line Length (m)
270.0
260.0
250.0
240.0
230.0
Line Elevation (m)
220.0
210.0
200.0
190.0
180.0
170.0
160.0
150.0
140.0
0.0 5000.0 10000.0 15000.0 20000.0 25000.0
Line Length (m)
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265.0
255.0
245.0
235.0
Line Elevation (m)
225.0
215.0
205.0
195.0
185.0
175.0
165.0
155.0
145.0
0.0 5000.0 10000.0 15000.0 20000.0 25000.0 30000.0 35000.0 40000.0
Line Length (m)
285.0
280.0
Line Elevation (m)
275.0
270.0
265.0
260.0
255.0
250.0
0.0 5000.0 10000.0 15000.0 20000.0 25000.0 30000.0
Line Length (m)
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285.0
280.0
Line Elevation (m)
275.0
270.0
265.0
260.0
255.0
250.0
0.0 1075.0 2150.0 3225.0 4300.0 5375.0 6450.0 7525.0 8600.0
Line Length (m)
285.0
280.0
Line Elevation (m)
275.0
270.0
265.0
260.0
255.0
250.0
0.0 1000.0 2000.0 3000.0 4000.0 5000.0 6000.0
Line Length (m)
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310.0
305.0
300.0
295.0
Line Elevation (m)
290.0
285.0
280.0
275.0
270.0
265.0
260.0
0.0 10000.0 20000.0 30000.0 40000.0 50000.0 60000.0 70000.0 80000.0
Line Length (m)
The original dry fluid compositions provided for the study [Ref. 1] have been
characterised in PVTSIM using the Peng Robinson Equation of State. The fluids were
entered in PVTSIM as ‘No-Plus fluids’.
Each composition for flow lines and trunk lines is saturated with water at reservoir
conditions. The resulting composition, which is used for simulations, are shown in Table
3.5.1 & Table 3.5.2 for flow lines & trunk lines. The fluid composition for the Gas Export
Pipeline has been provided from the H&MB Scenario 10 with highest molecular weight
(Table 3.5.3).
Table 3.5.2 shows the fluid composition prorated to adjust the total design water rate of
375 m3/d. Water is allocated to each field in proportion to that field’s share of the total
gas production volumetric flow rate. This will be used as basis for sizing the trunk lines.
For the flow lines, the water flow rate will also be split equally by pro-rating the water rate
between the flow lines at the same ratios as gas production rate.
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Table 3.5.1 Characterised Fluid compositions for flow lines & Trunk lines
Mole %
Note 1: The RG-6 Gedinian A well experienced H2S levels of up to 5 ppm (mol), as per
report OLG-476. This will be used as the basis.
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Table 3.5.2 Fluid compositions for flow lines & Trunk lines with Formation Water
Mole %
KL
KL Carb
Component Reggane KL Carb Devo KLS AZSE +Dev KL+KLS
H2O 5.241 5.649 5.655 5.233 5.224 5.650 5.649
N2 0.331 0.717 0.287 0.213 0.255 0.631 0.548
CO2 4.000 0.433 5.444 3.876 3.927 1.435 1.913
H2S 0.000 0.000 0.000 0.000 0.000 0.000 0.000
C1 88.972 86.117 87.241 89.593 88.601 86.341 86.905
C2 1.260 5.078 1.089 0.971 1.731 4.280 3.627
C3 0.158 1.159 0.240 0.094 0.225 0.975 0.801
iC4 0.013 0.132 0.019 0.010 0.006 0.109 0.090
nC4 0.013 0.245 0.019 0.010 0.014 0.200 0.162
2,2-dim-C3 0.001 0.009 - - - 0.008 0.006
iC5 0.003 0.072 0.005 - 0.008 0.061 0.049
nC5 0.002 0.066 - - 0.005 0.053 0.042
C6 0.002 0.085 - - 0.003 0.068 0.054
m-c-C5 - 0.009 - - - 0.008 0.006
c-C6 - 0.009 - - - 0.008 0.006
m-c-C6 - 0.019 - - - 0.015 0.012
Toluene - - - - 0.002 - -
C7 0.001 0.038 - - - 0.030 0.024
C8 0.002 0.038 - - - 0.030 0.024
C9 0.001 0.028 - - - 0.023 0.018
C10 - 0.028 - - - 0.023 0.018
C11 - 0.019 - - - 0.015 0.012
C12 - 0.019 - - - 0.015 0.012
C13 - 0.009 - - - 0.008 0.006
C14 - 0.009 - - - 0.008 0.006
C15 - 0.009 - - - 0.008 0.006
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Component Mol %
Nitrogen 0.76
CO2 0.46
H2S 0.00
Methane 91.51
Ethane 5.38
Propane 1.22
i-Butane 0.14
n-Butane 0.25
Mcyclopentan 0.01
Cyclohexane 0.01
Mcyclohexane 0.01
22-Mpropane 0.01
i-Pentane 0.07
n-Pentane 0.06
n-Hexane 0.07
Benzene 0.00
n-Heptane 0.02
Toluene 0.00
n-Octane 0.01
E-Benzene 0.00
m-Xylene 0.00
p-Xylene 0.00
o-Xylene 0.00
n-Nonane 0.00
n-Decane 0.00
n-C11 0.00
n-C12 0.00
n-C13 0.00
n-C14 0.00
n-C15 0.00
H2O 0.00
124-MBenzene 0.00
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The design inlet flow rate to the produced water facilities is 375 m³/d which accounts for
condensed water and free water production. A 20% design margin has been added for
equipment sizing [Ref.2] therefore a water drain rate of 450 m³/d has been used for this
analysis. The minimum capacity of the condensate stabilisation unit, processing liquid
hydrocarbons from Kahlouche and Kahlouche South, is 79.6 m³/d [Ref.2].
Table 3.6.1 Water drain rate in each field during Normal operation and Ramp-up
Kahlouche and
163.1 175.0 250.0 79.6
Kahlouche South
Note 1: Drain rate is based on design water rate of 375 m3/d which is prorated to each
field based on its maximum gas rate with 20% additional margin.
Table 3.6.2 Estimation of Water drain rate available in Slug catcher during Ramp-up of
AZSE Trunkline
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3
20% Design margin available in Equipment sizing 75.0 m /d
3
Total drain rate available in Slug catcher during Ramp-up 175.12 m /d
Table 3.6.3 Estimation of Water drain rate available in Slug catcher during Ramp-up
of RG1 Trunkline
3
Total Gas Capacity 8.60 MMSm /d
3
Produced water facility capacity 375.0 m /d
3
Design capacity of Reggane Trunkline 4.766 MMSm /d
3
Produced water in Reggane Trunkline at its Design capacity 207.8 m /d
3
20% Design margin available in Equipment sizing 75.0 m /d
3
Total drain rate available in Slug catcher during Ramp-up 282.8 m /d
Table 3.6.4 Estimation of Water drain rate available in Slug catcher during Ramp-up
of KL+KLS Trunkline
3
Total Gas Capacity 8.60 MMSm /d
3
Produced water facility capacity 375.0 m /d
3
Design capacity of KL+KLS Trunkline 4.014 MMSm /d
3
Produced water in KL+KLS Trunkline at its Design capacity 175.0 m /d
3
20% Design margin available in Equipment sizing 75.0 m /d
3
Total drain rate available in Slug catcher during Ramp-up 250.0 m /d
The available surge volumes between critical level set points for the slug catcher are:
Water level
NLL to HLL – 56.01 m3
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The design temperatures of the HP flare & LP flare systems and liquid drain rates for the
HP flare knock-out drums at the GTP and Trunk lines are listed as below,
Design Temperature
HP Flare header : minus (-) 45°C / 210°C
LP Flare header : minus (-) 29°C / 210°C
Note 1: The sizing is based on a pump outlet flow rate required to empty the HHLL to
LLL of HP & LP Flare Drum liquid hold up in 30 minutes. Pump 1 starts at HLL & Pump 2
starts at HHLL.
OLGA version 7.2 is used for the Steady state (with time=0) and Transient simulations.
PVTSim version 20 is used to generate the .CTM compositional table files required
for the OLGA simulations
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4 APPROACH TO WORK
The following section describes the scope of work for transient modelling, identifying the
pipelines considered and the scenarios modelled. The methodology for representing
each transient scenario is also provided together with an explanation of the scenario
objectives. The results obtained from each scenario investigated are presented in
section 5.0.
The overall design basis for all flow assurance work including the chosen software
platform, fluid characterization and build methodology for each pipeline system is
reported within the following documents previously issued as part of the flow assurance
study scope ;
The scope of work for this Steady state (with Time=0) and Transient analysis report
covers the following pipeline and flowline sections which form part of the Reggane Nord
Project field gathering system. Each line is modelled individually as a single branch
system;
• Reggane Trunkline (RG2 to RG1 & RG1 to GTP – Two Trunk lines)
• Kahlouche and Kahlouche South Trunk line (KL1 to KL2,KL2 to KL+KLS, KLS to
KL+KLS & KL+KLS to GTP – Four Trunk lines)
The chosen boundary locations, conditions and all pipeline material and topographic
data for each of these pipelines are presented in the Flow Assurance philosophy (Ref.
1).
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Trunk lines
The maximum possible arrival temperature to the GTP was simulated from Reggane for
operation at both 70 bara and 31 bara arrival pressure to the GTP using the following
assumptions:
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PVTSim version 20 has been used to generate the hydrate curves. A design margin of
3°C has been added (unless noted otherwise) to account for uncertainties in fluid
composition and modelling. Each fluid was saturated at reservoir conditions and the total
expected formation water was proportionally distributed between fields.
The following cases have been simulated for operation at both 70 bara and 31 bara
arrival pressure at the GTP:
Trunk lines
The gas export system has been designed to transport 8.6 MMSm3/d of dry gas into the
Sonatrach gas pipeline network at 71 bara. The maximum allowable inlet pressure to the
pipeline is 81 bara. Steady state hydraulic calculation is performed in OLGA (with time
=0) to arrive at the maximum back pressure at GTP. The Inlet temperature in the Gas
export pipeline for hydraulic calculation is assumed from the discharge temperature of
the export compressor discharge cooler. The calculations results are reported in Section
5.0.
The following agreed suite of operating scenarios shall be considered for transient
modelling analysis. A scenario matrix has been developed to illustrate the scope for
transient analysis work as presented in Table 4.3.1, 4.3.2 & 4.3.3.
1. Shutdown Operations
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o 12-hr period for longer Trunklines KL1, KL2, KLS, KL+KLS and AZSE.
Additionally, a sensitivity study of 15 days maintenance shutdown is performed for
Trunklines AZSE to GTP, RG1 to GTP and KL+KLS to GTP to check the system
temperature and pressure after shutdown.
2. Depressurization Operations
o From normal operating initial conditions (following a 2-hr shutdown period for
shorter Trunklines RG1 and RG2)
o From normal operating initial conditions (following a 12-hr shutdown period for
longer Trunklines KL1, KL2, KLS, KL+KLS and AZSE)
3. Pigging Operations
Calculations are made for each field of how often the Trunklines will require pigging for
liquid inventory control. Controlling liquid inventory enables ramp-up over short periods
regardless of flowrate. OLGA simulations are performed for Trunklines (AZSE to GTP,
KL+KLS to GTP and RG1 to GTP) which are directly linked to the Slug catcher for the
below detailed flowrates considering two scenarios (with formation water and without
formation water) to evaluate the total liquid content in the pipeline (LIQC) against the
liquid handling capacity of the Slug Cather.
4. Ramp-up Operations
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Below matrix details the list of scenarios considered for the Steady state and Transient
analysis for the Trunklines.
Table 4.3.1 Steady state and Transient Analysis (Trunklines) – Scenario Matrix
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Notes:
1. Steady state (100%, 40% & 20%) simulations are performed for both HP/LP mode of
operation considering summer and winter cases as back pressure details are required
for all the scenarios.
2. Transient state (100%, 40% & 20%) simulations are performed for both HP/LP mode
of operation considering summer and winter cases as liquid hold-up volume and
accumulated liquid surge details at slug catcher are required for all the scenarios.
3. Pigging (100%, 40% & 20%) and Ramp-up (40% & 20%) simulations are performed
only for the Trunklines KL+KLS, RG1 and AZSE which terminates at GTP and directly
linked to the slug catcher.
4. Pigging simulations for 100%, 40% and 20% are performed only for HP/LP Winter
case as the largest liquid accumulations are expected during winter.
5. Ramp-up (40% & 20%) simulations are performed for both HP/LP mode of operation
considering summer and winter cases to investigate the accumulated liquid surge details
at the slug catcher for all scenarios.
6. Shutdown and Depressurization simulations are performed only for HP Summer and
Winter cases as the higher operating pressure results in larger pressure drop across
depressurization valve which subsequently results in higher peak flowrate and minimum
fluid temperature both upstream and downstream of leakage.
Below matrix details the list of scenarios considered for the Steady state and Transient
analysis for the farthest Flowlines in each field.
Table 4.3.2 Steady state and Transient Analysis (Flowlines) – Scenario Matrix
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Notes:
1. Steady state (100%) simulations are performed for both HP/LP mode of operation
considering summer and winter cases as back pressure details are required for all the
scenarios.
Below matrix details the list of scenarios considered for the Steady state and Transient
analysis for the Gas export line.
Table 4.3.3 Steady state and Transient Analysis (Gas Export Line) – Scenario Matrix
Shutdown scenarios are modelled dynamically for the purpose of assessing cool down
rate, change in overall pipeline liquid hold-up and any hydrate formation risk. The overall
assessment provides the operator with a clear indication of ‘survival time’ during a period
of planned or unplanned shutdown. The survival time is the time duration where the
system pressure/temperature conditions have encroached into the hydrate formation
region following an unplanned or planned shutdown and without recourse to operator
intervention. The change in overall pipeline liquid hold-up and operating pressure due to
gas shrinkage are also important parameters to assess for subsequent re-start.
The various pipelines are modelled under transient shutdown conditions by simulating
the closure of both inlet and outlet isolation valves at either end of the pipeline following
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a period of stable continuous flow. A 2-hrs shutdown has been considered for shorter
trunk lines RG2 and RG1 while a 12-hrs shutdown has been selected to represent the
longest anticipated period of pressurized shut-in conditions for Trunklines KL1, KL2,
KLS, KL+KLS and AZSE.
WHFT for Flowlines in AZSE, KLS and Reggane are relatively higher than KL wells.
Hence, shutdown time for these wells are increased to 8 hrs to allow sufficient cool down
time for these wells.
A number of possible depressurization orifice sizes are modelled in order to establish the
optimum size, minimizing depressurization times whilst operating within the disposal
system design limitations.
The various pipeline systems are modelled under transient depressurization conditions
by simulating the closure of both inlet and outlet isolation valves at either end of the
pipeline following a period of stable continuous flow. A small bore orifice is utilized to
depressurize the pipeline to its associated disposal system.
• Flow lines are depressurized manually to the burn pit / collection pit system at the
respective wells.
• Gathering are depressurized manually to the burn pit / collection pit system at the
respective gathering system.
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For depressurisation simulations via flare systems, the downstream pressure was set at
slightly above atmospheric pressure.
Key parameters to be monitored are the pipe wall temperatures upstream and
downstream of the depressurising orifice and the liquid sweep-out volume into the flare
KO Drum/collection pit.
As all the Flowlines, Trunklines and Gas export lines are manually depressurized to their
respective disposal systems, different operating scenarios such as HP Summer and HP
Winter cases are modelled in which depressurization is initiated following the shutdown
period (2 hr for the trunk lines RG2 and RG1 and 12 hr for the Trunklines KL1, KL2, KLS,
KL+KLS and AZSE). Calculation approach involves varying the leak hole diameter until
the peak total leak flowrate is equal to the maximum allowable limit through the tail pipe
for which calculated Mach number does not exceed 0.7. Subsequently, the
depressurization time is varied until the system pressure reaches the back pressure of
the disposal system.
To assess low temperature risks along the aboveground pipeline and the flare header
piping during blow down, simulations have been performed at two ambient air
temperatures during winter i.e. average shade temperature of 30°C and extreme
minimum ambient temperature of 17°C.
Pigging scenarios are modelled dynamically for the purpose of liquid inventory control.
Controlling liquid inventory enables ramp up over short periods regardless of flow rate.
Pigging frequency estimation calculation is performed for Two operating scenarios (viz.)
Dry Well fluid composition is saturated with water and OLGA simulation model is
generated to allow the wet gas to flow through the pipeline. Liquid condensation in
pipeline is expected from wet gas due to lower ambient temperature and Total Liquid
content (LIQC) in the pipeline is monitored to evaluate liquid handling capacity of slug
catcher.
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Dry Well fluid composition is saturated with water and appended with free water prorated
from produced water facility capacity 375 m3/d at the same ratio as gas production rate.
OLGA simulations are performed for Trunklines (AZSE to GTP, KL+KLS to GTP and
RG1 to GTP) which are directly linked to the Slug catcher for the below detailed
flowrates (both HP/LP winter cases) to evaluate the total liquid content in the pipeline
(LIQC) against the liquid handling capacity of the Slug catcher. This is conservative
calculation of the required pigging frequency as it does not account for the drain rate.
Typical recommended pigging velocities are 0.5 to 5 m/s. The minimum and maximum
gas velocities have been extracted from the steady state OLGA simulations to establish
the flow rates at which the pig can be launched for each field. Below 0.5 m/s there is a
risk of the pig getting stuck, and above 5 m/s there is a risk of the pig being damaged.
Ramp-up scenarios are modelled dynamically for the purpose of establishing liquid surge
volumes generated from ramp-up operations (from minimum flow to profile target rate).
The ramp-up operations for trunk lines are modelled under transient by simulating
turndown following a period of stable continuous flow followed by subsequent ramp-up to
re-establish full production rate conditions.
Following cases and approach are considered for Ramp-up scenario analysis.
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d. Study the liquid surge expected at the slug catcher from 12 hrs to 24 hrs by
allowing the system to stabilize for another 12 hrs.
d. Study the liquid surge expected at the slug catcher from 12 hrs to 24 hrs by
allowing the system to stabilize for another 12 hrs.
The liquid content of the AZSE trunk lines is all water; therefore the results in this section
are evaluated using a slug catcher design capacity of 50 m³, with an available drain rate
of 105.2 m³/d during 100% design flowrate.
The liquid content of the Reggane trunk lines is all water, therefore the results in this
section have been evaluated using a slug catcher design capacity of 50 m³, with an
available drain rate of 232.2 m³/d during 100% design flowrate. Slugs arriving at the
outlet are identified by the liquid flow rate exceeding the average liquid flow rate by a
significant amount.
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The liquid content of the Kahlouche and Kahlouche South trunk lines is water and
condensate, therefore the results have been evaluated using a slug catcher design
capacity of 50 m³ water and 25 m³ condensate, with an available water drain rate of
187.5 m³/d and condensate drain rate of 79.6 m³/d during 100% design flowrate.
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The flow lines and trunk lines for the Reggane development have been selected to
balance the desire to minimise the back-pressure at the wellheads while providing a
reasonable ability to turndown production without large volumes of liquid accumulating in
the pipelines. The significant tie-back lengths, particularly to the Kahlouche field, make this
a particular challenge.
The maximum operating pressures at the inlet to the Azrafil, Reggane and Kahlouche flow
lines are 82.89, 79.25 and 109.51 bara respectively. These maximum operating pressures
can be used to set the design pressures for the three gathering systems.
All the pipelines were simulated separately as it provides greater flexibility when running
parametric analyses. The steady state analysis evaluated the pressure drop, liquid hold-
up, erosional velocity, arrival temperature achievable with various pipeline sizes and from
this a suitable recommended pipe size was verified. Each pipeline is analysed at varying
flow rates including peak (100%) and turndown (40% & 20%) rates.
The simulation models were run using an iterative process to calculate the pressure
backwards through the system from the GTP and temperature feeding forwards from the
wells. The pressure, liquid hold-up, and EVR are reported for the runs for arrival pressures
at the GTP of 70 bara (HP operation) and 31 bara (LP operation).
Flow lines and trunk lines were verified using the following criteria:
• Minimizing back-pressure in the pipeline when producing at the design flow rate;
• Providing a reasonable operating envelope so that flow is stable at turndown flow rates;
Steady state calculation results for longest Flowlines (8 Nos) and all Trunklines (7 Nos) for
HP and LP mode of operation including Summer and Winter cases are tabulated below.
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Table 5.1.1 Flowline and Trunkline HP Summer case Steady State (100%) Hydraulic
results
Max. Max.
Design Inlet Outlet Water
Pipeline Gas Erosional
From To Flowrate Press. Press. rate
Description Velocity Velocity
(MMSm3/d) (bara) (bara) (m3/d)
(m/s) Ratio
6" Flowline AZSE-4 AZSE 0.550 82.89 80.30 4.86 0.312 25.20
8" Flowline KL-3 KL-1 0.990 107.32 107.15 3.41 0.230 48.62
8" Flowline KL-22 KL-1 0.990 109.51 107.15 3.96 0.273 45.26
8" Flowline KL-5 KL-2 0.990 101.84 100.23 4.00 0.237 48.86
8" Flowline KL-24 KL-2 0.990 102.66 100.23 4.19 0.283 45.42
8" Flowline RG-12 RG-1 0.990 74.48 73.04 5.08 0.291 48.08
8" Flowline RG-6 RG-2 0.990 79.25 77.95 4.74 0.281 47.96
8" Flowline KLS-4 KLS 0.990 96.60 95.01 4.75 0.305 46.63
8" Trunkline KL-1 KL-2 1.201 107.15 100.23 4.59 0.340 55.80
KL+ KLS
12" Trunkline KL-2 3.221 100.23 84.83 6.07 0.422 150.00
Junction
KL+ KLS
8" Trunkline KLS 0.875 95.01 84.83 4.52 0.276 41.57
Junction
KL+ KLS
16" Trunkline GTP 4.014 84.83 70.00 6.69 0.354 187.45
Junction
12" Trunkline AZSE GTP 2.296 80.30 70.00 5.26 0.325 105.15
12" Trunkline RG-2 RG-1 3.190 77.95 73.04 7.08 0.415 154.49
16" Trunkline RG-1 GTP 4.766 73.04 70.00 7.59 0.439 232.23
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Table 5.1.2 Flowline and Trunkline HP Winter case Steady State (100%) Hydraulic
calculation results
Max. Max.
Design Inlet Outlet Water
Pipeline Gas Erosional
From To Flowrate Press. Press. rate
Description Velocity Velocity
(MMSm3/d) (bara) (bara) (m3/d)
(m/s) Ratio
6" Flowline AZSE-4 AZSE 0.550 81.81 79.48 4.30 0.293 23.00
8" Flowline KL-3 KL-1 0.990 103.51 103.35 3.00 0.205 45.02
8" Flowline KL-22 KL-1 0.990 105.51 103.35 3.72 0.250 44.98
8" Flowline KL-5 KL-2 0.990 98.96 97.50 3.43 0.218 45.37
8" Flowline KL-24 KL-2 0.990 99.71 97.50 3.82 0.261 45.27
8" Flowline RG-12 RG-1 0.990 74.01 72.71 4.54 0.275 47.96
8" Flowline RG-6 RG-2 0.990 78.34 77.16 4.27 0.266 40.94
8" Flowline KLS-4 KLS 0.990 95.98 94.41 3.95 0.268 41.11
8" Trunkline KL-1 KL-2 1.201 103.35 97.50 3.99 0.317 50.22
KL+ KLS
12" Trunkline KL-2 3.221 97.50 84.22 5.46 0.400 146.26
Junction
KL+ KLS
8" Trunkline KLS 0.875 94.41 84.22 3.89 0.254 36.54
Junction
KL+ KLS
16" Trunkline GTP 4.014 84.22 70.00 6.24 0.340 182.14
Junction
12" Trunkline AZSE GTP 2.296 79.48 70.00 5.18 0.313 95.64
12" Trunkline RG-2 RG-1 3.190 77.16 72.71 6.34 0.393 133.65
16" Trunkline RG-1 GTP 4.766 72.71 70.00 6.80 0.417 200.29
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Table 5.1.3 Flowline and Trunkline LP Summer case Steady State (100%) Hydraulic
calculation results
Max. Max.
Design Inlet Outlet Water
Pipeline Gas Erosional
From To Flowrate Press. Press. rate
Description 3 Velocity Velocity 3
(MMSm /d) (bara) (bara) (m /d)
(m/s) Ratio
6" Flowline AZSE-4 AZSE 0.550 50.73 46.14 8.56 0.415 25.41
8" Flowline KL-3 KL-1 0.990 63.69 63.48 5.01 0.268 37.78
8" Flowline KL-22 KL-1 0.990 66.16 63.48 5.56 0.297 37.90
8" Flowline KL-5 KL-2 0.990 63.06 60.46 6.18 0.325 45.83
8" Flowline KL-24 KL-2 0.990 64.51 60.46 6.51 0.368 45.83
8" Flowline RG-12 RG-1 0.990 39.05 36.09 10.13 0.412 42.95
8" Flowline RG-6 RG-2 0.990 42.85 40.56 8.57 0.369 41.06
8" Flowline KLS-4 KLS 0.990 58.36 56.16 7.80 0.400 49.54
8" Trunkline KL-1 KL-2 0.697 63.48 60.46 4.74 0.217 26.73
KL+ KLS
12" Trunkline KL-2 2.306 60.46 45.80 8.47 0.422 106.61
Junction
KL+ KLS
8" Trunkline KLS 0.582 56.16 45.80 5.74 0.246 29.70
Junction
KL+ KLS
16" Trunkline GTP 2.888 45.80 31.00 10.27 0.392 136.69
Junction
12" Trunkline AZSE GTP 1.922 46.16 31.00 10.52 0.422 88.64
12" Trunkline RG-2 RG-1 2.093 40.56 36.09 9.59 0.396 94.29
16" Trunkline RG-1 GTP 4.138 36.09 31.00 14.73 0.573 187.04
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Table 5.1.4 Flowline and Trunkline LP Winter case Steady State (100%) Hydraulic
calculation results
Max. Max.
Design Inlet Outlet Water
Pipeline Gas Erosional
From To Flowrate Press. Press. rate
Description Velocity Velocity
(MMSm3/d) (bara) (bara) (m3/d)
(m/s) Ratio
6" Flowline AZSE-4 AZSE 0.550 49.46 45.21 7.99 0.401 24.46
8" Flowline KL-3 KL-1 0.990 62.30 62.13 4.21 0.242 36.56
8" Flowline KL-22 KL-1 0.990 64.70 62.13 5.33 0.290 36.71
8" Flowline KL-5 KL-2 0.990 61.46 59.22 5.49 0.296 44.15
8" Flowline KL-24 KL-2 0.990 63.08 59.22 6.23 0.359 44.38
8" Flowline RG-12 RG-1 0.990 38.04 35.53 8.69 0.382 43.95
8" Flowline RG-6 RG-2 0.990 41.10 39.22 7.22 0.334 40.61
8" Flowline KLS-4 KLS 0.990 57.54 55.59 6.75 0.370 44.08
8" Trunkline KL-1 KL-2 0.697 62.13 59.22 4.45 0.208 25.76
KL+ KLS
12" Trunkline KL-2 2.306 59.22 45.53 7.98 0.409 102.88
Junction
KL+ KLS
8" Trunkline KLS 0.582 55.59 45.53 5.37 0.238 25.86
Junction
KL+ KLS
16" Trunkline GTP 2.888 45.53 31.00 9.93 0.386 128.47
Junction
12" Trunkline AZSE GTP 1.922 45.21 31.00 9.94 0.411 85.22
12" Trunkline RG-2 RG-1 2.093 39.22 35.53 8.21 0.362 91.84
16" Trunkline RG-1 GTP 4.138 35.53 31.00 13.14 0.541 183.45
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The simulations of the gas export pipeline are somewhat simpler than the trunk lines and
flow lines because the gas export pipeline is a single pipeline transporting dry gas. A
single pipeline model was used to calculate the pressure drop at the design flow rate to
verify 24”NB diameter of pipeline is found to be adequate.
This pipeline size meets the design capacity of 8.6 MMSm³/d with an inlet pressure to the
Sonatrach pipeline network of 71 bara without exceeding the maximum allowable inlet
pressure of 81.0 bara.
The velocity of the gas at the design flow rate of 4.73 m/s is within acceptable limits and
the pipeline will operate in a single phase under all conditions.
Max.
Design Inlet Outlet Max. Gas
Pipeline Erosional
From To Flowrate Pressure Pressure Velocity
Description Velocity
(MMSm3/d) (bara) (bara) (m/s)
Ratio
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5.2.1 AZSE
The liquid content of the AZSE Trunkline is all water and therefore the results in this
section have been evaluated using a slug catcher design capacity of 50 m³. Slugs arriving
at the outlet are identified when the liquid flow rate exceeds the average steady state liquid
flow rate by a significant amount.
Transient OLGA simulations are performed for the AZSE Trunkline for both HP and LP
mode of operation considering Summer and Winter cases at different flowrates (100%,
40% and 20% of the design capacity) and maximum accumulated liquid volume at the last
segment of the pipeline (i.e.) at the Slug catcher are tabulated below.
Table 5.2.1.1 Slugging potential during Normal operation for AZSE Trunkline during HP
case (70 bara arrival pressure)
Note 1: Drain rate quoted above includes the free water rate which is prorated from 375
m3/d based on respective maximum gas rate with 20% additional margin and condensed
water across pipeline due to low ambient temperature.
Table 5.2.1.2 Slugging potential during Normal operation for AZSE Trunkline during LP
case (31 bara arrival pressure)
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Note 1: Drain rate quoted above includes the free water rate which is prorated from 375
m3/d based on respective maximum gas rate with 20% additional margin and condensed
water across pipeline due to low ambient temperature.
Based on the above tables, the maximum expected slug at the Slug catcher from AZSE
trunk line is 9.5472 m3 during LP Summer case which is lower than the liquid handling
capacity of the slug catcher.
Figure 5.2.1.1 – AZSE Trunkline HP Summer Transient 100% - Trend plot for Total mass
flowrate
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Figure 5.2.1.2 – AZSE Trunkline HP Summer Transient 100% - Trend plot for Total Liquid
content in branch
Figure 5.2.1.3 – AZSE Trunkline HP Winter Transient 100% - Trend plot for Total mass
flowrate
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Figure 5.2.1.4 – AZSE Trunkline HP Winter Transient 100% - Trend plot for Total Liquid
content in branch
Figure 5.2.1.5 – AZSE Trunkline LP Summer Transient 100% - Trend plot for Total mass
flowrate
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Figure 5.2.1.6 – AZSE Trunkline LP Summer Transient 100% - Trend plot for Total Liquid
content in branch
Figure 5.2.1.7 – AZSE Trunkline LP Winter Transient 100% - Trend plot for Total mass
flowrate
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Figure 5.2.1.8 – AZSE Trunkline LP Winter Transient 100% - Trend plot for Total Liquid
content in branch
5.2.2 Reggane
The liquid content of the Reggane trunk lines is all water, therefore the results in this
section have been evaluated using a slug catcher design capacity of 50 m³. Slugs arriving
at the outlet are identified by the liquid flow rate exceeding the average liquid flow rate by
a significant amount.
Transient OLGA simulations are performed for the Reggane Trunkline for both HP and LP
mode of operation considering Summer and Winter cases at different flowrates (100%,
40% and 20% of the design capacity) and maximum accumulated liquid volume at the last
segment of the pipeline (i.e.) at the Slug catcher are tabulated below.
Table 5.2.2.1 Slugging potential during Normal operation for Reggane Trunkline during HP
case (70 bara arrival pressure)
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Note 1: Drain rate quoted above includes the free water rate which is prorated from 375
m3/d based on respective maximum gas rate with 20% additional margin and condensed
water across pipeline due to low ambient temperature.
Table 5.2.2.2 Slugging potential during Normal operation for Reggane Trunkline during LP
case (31 bara arrival pressure)
Note 1: Drain rate quoted above includes the free water rate which is prorated from 375
m3/d based on respective maximum gas rate with 20% additional margin and condensed
water across pipeline due to low ambient temperature.
Based on the above tables, the maximum expected slug at the Slug catcher from Reggane
trunk line is 1.5748 m3 during LP Winter case which is lower than the liquid handling
capacity of the slug catcher.
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Figure 5.2.2.1 – Reggane Trunkline HP Summer Transient 100% - Trend plot for Total
mass flowrate
Figure 5.2.2.2 – Reggane Trunkline HP Summer Transient 100% - Trend plot for Total
Liquid content in branch
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Figure 5.2.2.3 – Reggane Trunkline HP Winter Transient 100% - Trend plot for Total mass
flowrate
Figure 5.2.2.4 – Reggane Trunkline HP Winter Transient 100% - Trend plot for Total Liquid
content in branch
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Figure 5.2.2.5 – Reggane Trunkline LP Summer Transient 100% - Trend plot for Total
mass flowrate
Figure 5.2.2.6 – Reggane Trunkline LP Summer Transient 100% - Trend plot for Total
Liquid content in branch
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Figure 5.2.2.7 – Reggane Trunkline LP Winter Transient 100% - Trend plot for Total mass
flowrate
Figure 5.2.2.8 – Reggane Trunkline LP Winter Transient 100% - Trend plot for Total Liquid
content in branch
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The liquid content of the Kahlouche and Kahlouche South trunk lines is water and
condensate, therefore the results have been evaluated using a slug catcher design
capacity of 50 m³ water and 25 m³ condensate. Slugs arriving at the outlet are identified by
the liquid flow rate exceeding the average liquid flow rate by a significant amount.
Transient OLGA simulations are performed for the KL+KLS Trunkline to GTP for both HP
and LP mode of operation considering Summer and Winter cases at different flowrates
(100%, 40% and 20% of the design capacity) and maximum accumulated liquid volume at
the last segment of the pipeline (i.e.) at the Slug catcher are tabulated below
Table 5.2.3.1 Slugging potential during Normal operation for KL+KLS to GTP Trunkline
during HP case (70 bara arrival pressure)
Note 1: Drain rate quoted above includes the free water rate which is prorated from 375
m3/d based on respective maximum gas rate with 20% additional margin and condensed
water across pipeline due to low ambient temperature.
Table 5.2.3.2 Slugging potential during Normal operation for KL+KLS to GTP Trunkline
during LP case (31 bara arrival pressure)
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Note 1: Drain rate quoted above includes the free water rate which is prorated from 375
m3/d based on respective maximum gas rate with 20% additional margin and condensed
water across pipeline due to low ambient temperature.
Based on the above tables, the maximum expected slug at the Slug catcher from KL+KLS
trunk line to GTP is 5.3107 m3 during LP Winter case which is lower than the liquid
handling capacity of the slug catcher.
Figure 5.2.3.1 – KL+KLS Trunkline HP Summer Transient 100% - Trend plot for Total mass
flowrate
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Figure 5.2.3.2 – KL+KLS Trunkline HP Summer Transient 100% - Trend plot for Total
Liquid content in branch
Figure 5.2.3.3 – KL+KLS Trunkline HP Winter Transient 100% - Trend plot for Total mass
flowrate
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Figure 5.2.3.4 – KL+KLS Trunkline HP Winter Transient 100% - Trend plot for Total Liquid
content in branch
Figure 5.2.3.5 – KL+KLS Trunkline LP Summer Transient 100% - Trend plot for Total mass
flowrate
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Figure 5.2.3.6 – KL+KLS Trunkline LP Summer Transient 100% - Trend plot for Total Liquid
content in branch
Figure 5.2.3.7 – KL+KLS Trunkline LP Winter Transient 100% - Trend plot for Total mass
flowrate
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Figure 5.2.3.8 – KL+KLS Trunkline LP Winter Transient 100% - Trend plot for Total Liquid
content in branch
The slug catcher has sufficient liquid handling capacity to handle the slug and maximum
slug volume recorded from AZSE, Reggane, Kahlouche and Kahlouche South fields,
throughout field life for all flow rates considered.
Slugging is not expected to be a problem as the slug catcher size and drain rates are
adequate throughout field life for the slugging characteristics anticipated from AZSE,
Reggane, Kahlouche and Kahlouche South.
5.3.1 AZSE
Pigging scenarios are modelled dynamically for the purpose of liquid inventory control.
OLGA simulations are performed for AZSE Trunkline (both Without Formation Water and
With Formation Water) to evaluate the total liquid content in the pipeline (LIQC) against the
liquid handling capacity of the Slug catcher.
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Dry Well fluid composition is saturated with water and OLGA simulation model is generated
to allow the wet gas to flow through the pipeline. Liquid condensation in pipeline is
expected from wet gas due to lower ambient temperature and Total Liquid content (LIQC)
in the pipeline is monitored to evaluate liquid handling capacity of slug catcher.
The results of OLGA simulation for AZSE trunkline Without Formation water are tabulated
below.
Table 5.3.1.1 Pigging frequency estimation for AZSE Trunkline – Without Formation Water
100% 0.0 0.03 0.03 0.04 0.04 0.05 0.05 0.05 0.05 0.05 0.05
HP
40% 0.0 0.01 0.02 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03
Wint.
20% 0.0 0.01 0.03 0.09 0.15 0.21 0.26 0.32 0.36 0.41 0.45
100% 0.0 0.06 0.06 0.11 0.13 0.16 0.17 0.17 0.17 0.17 0.17
LP
40% 0.0 0.01 0.01 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03
Wint.
20% 0.0 0.0 0.0 0.02 0.13 0.18 0.23 0.30 0.37 0.44 0.52
• The Total liquid hold-up volume of the Trunkline for 100%, 40% and 20% of design
flowrate during both HP/LP Winter case are well within the liquid handling capacity (50
m3) of the slug catcher. Hence No Pigging is required for AZSE Trunkline when the well
fluid is Without Formation Water.
The liquid content of the Azrafil trunkline is all water; therefore the results have been
calculated using a slug catcher design capacity of 50 m³. This is conservative calculation of
the required pigging frequency, as it does not account for the drain rate.
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The results of OLGA simulation for AZSE trunkline With Formation water are tabulated
below.
Table 5.3.1.2 Pigging frequency estimation for AZSE Trunkline – With Formation Water
HP
40% 2.89 19.0 38.3 57.4 76.1 95.0 108 108 108 108 108
Wint.
20% 1.91 9.09 18.5 27.7 37.0 46.3 55.7 64.9 74.0 83.1 92.2
100% 9.94 26.4 26.5 26.5 26.6 26.6 26.6 26.6 26.6 26.6 26.6
LP
40% 4.89 16.5 33.0 38.8 38.9 39.0 39.0 39.1 39.1 39.1 39.1
Wint.
20% 2.99 8.5 17.1 25.6 34.0 42.7 51.3 59.7 68.4 76.7 85.3
• The Steady state gas velocities for 100% design flowrate (both HP and LP Winter case)
are greater than maximum allowable pig velocity of 5 m/s and hence it is proposed to
perform Pigging operation below 85 % of Design flowrate for HP Winter case and 40%
of Design flowrate for LP Winter case.
• The Total liquid hold-up volume of the Trunkline for 100% design flowrate during HP
Winter case is well within the liquid handling capacity (50 m3) of the slug catcher. Hence
No Pigging required for the 100% design flowrate.
• The Total liquid hold-up volume of the Trunkline for 40% of design flowrate during HP
Winter case exceeds the liquid handling capacity (50 m3) of the slug catcher. Hence
Pigging is required to be performed every 31 hrs during HP Winter mode of operation.
• The Total liquid hold-up volume of the Trunkline for 20% of design flowrate during HP
Winter case exceeds the liquid handling capacity (50 m3) of the slug catcher. Hence
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• The Total liquid hold-up volume of the Trunkline for 100% & 40% design flowrate during
LP Winter case is well within the liquid handling capacity (50 m3) of the slug catcher.
Hence No Pigging required for the 100% and 40% of design flowrate.
• The Total liquid hold-up volume of the Trunkline for 20% of design flowrate during LP
Winter case exceeds the liquid handling capacity (50 m3) of the slug catcher. Hence
Pigging is required to be performed every 70 hrs during 20% LP Winter mode of
operation.
The Total liquid content (LIQC) of the Trunkline AZSE to GTP during HP and LP winter
cases – with formation water are plotted below.
Figure 5.3.1.1 – AZSE Trunkline HP Winter Transient 100% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
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Figure 5.3.1.2 – AZSE Trunkline HP Winter Transient 40% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
Figure 5.3.1.3 – AZSE Trunkline HP Winter Transient 20% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
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Figure 5.3.1.4 – AZSE Trunkline LP Winter Transient 100% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
Figure 5.3.1.5 – AZSE Trunkline LP Winter Transient 40% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
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Figure 5.3.1.6 – AZSE Trunkline LP Winter Transient 20% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
5.3.2 Reggane
Pigging scenarios are modelled dynamically for the purpose of liquid inventory control.
OLGA simulations are performed for Reggane Trunkline (both Without Formation Water
and With Formation Water) to evaluate the total liquid content in the pipeline (LIQC) against
the liquid handling capacity of the Slug Cather.
Dry Well fluid composition is saturated with water and OLGA simulation model is generated
to allow the wet gas to flow through the pipeline. Liquid condensation in pipeline is
expected from wet gas due to lower ambient temperature and Total Liquid content (LIQC)
in the pipeline is monitored to evaluate liquid handling capacity of slug catcher.
The results of OLGA simulation for Reggane Trunkline Without Formation Water are
tabulated below.
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Table 5.3.2.1 Pigging frequency estimation for Reggane Trunkline – Without Formation
Water
100% 0.0 0.14 0.15 0.17 0.18 0.18 0.19 0.19 0.19 0.19 0.19
HP
40% 0.0 0.60 1.49 2.20 2.21 2.45 2.45 2.45 2.45 2.45 2.45
Wint.
20% 0.0 0.48 1.0 1.52 1.99 2.44 2.94 3.46 3.93 4.43 4.96
100% 0.0 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01
LP
40% 0.0 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01
Wint.
20% 0.0 0.01 0.01 0.01 0.01 0.01 0.01 0.06 0.13 0.22 0.32
• The Total liquid hold-up volume of the Trunkline for 100%, 40% and 20% of design
flowrate during both HP/LP Winter case are well within the liquid handling capacity (50
m3) of the slug catcher. Hence No Pigging is required for Reggane Trunkline when the
well fluid is Without Formation Water.
The liquid content of the Reggane trunk lines is all water; therefore results have been
calculated using a slug catcher design capacity of 50 m³. This is a conservative calculation
of the required pigging frequency, as it does not account for drain rate. The results of
OLGA simulation for Reggane Trunkline With Formation Water are tabulated below.
Table 5.3.2.2 Pigging frequency estimation for Reggane Trunkline – With Formation Water
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20% 2.16 13.5 26.9 40.4 53.8 67.3 80.8 94.2 107.5 120.8 125.3
100% 8.24 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7
LP
40% 4.71 17.9 23.4 23.4 23.4 23.4 23.7 23.8 23.8 23.8 23.8
Wint.
20% 2.92 9.2 18.6 27.6 37.1 46.2 56.1 65.2 74.3 83.6 92.8
• The Steady state gas velocities for 100% design flowrate (both HP and LP Winter case)
are greater than maximum allowable pig velocity of 5 m/s and hence it is proposed to
perform Pigging operation below 75 % of Design flowrate for HP Winter case and 45%
of Design flowrate for LP Winter case.
• The Total liquid hold-up volume of the Trunkline for 100% and 40% of design flowrate
(both HP and LP Winter case) are well within the liquid handling capacity (50 m3) of the
slug catcher. Hence No Pigging required for the 100% and 40% of design flowrate.
• The Total liquid hold-up volume of the Trunkline for 20% of design flowrate (both HP
and LP Winter case) exceeds the liquid handling capacity (50 m3) of the slug catcher.
Hence Pigging is required to be performed every 44 hrs during HP Winter mode of
operation. Similarly, Pigging is required to be performed every 64 hrs during LP Winter
mode of operation.
The Total liquid content (LIQC) of the Reggane Trunkline during HP and LP winter cases –
With Formation Water are plotted below.
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Figure 5.3.2.1 – Reggane Trunkline HP Winter Transient 100% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
Figure 5.3.2.2 – Reggane Trunkline HP Winter Transient 40% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
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Figure 5.3.2.3 – Reggane Trunkline HP Winter Transient 20% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
Figure 5.3.2.4 – Reggane Trunkline LP Winter Transient 100% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
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Figure 5.3.2.5 – Reggane Trunkline LP Winter Transient 40% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
Figure 5.3.2.6 – Reggane Trunkline LP Winter Transient 20% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
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Pigging scenarios are modelled dynamically for the purpose of liquid inventory control.
OLGA simulations are performed for KL+KLS Trunkline (both Without Formation Water and
With Formation Water) to evaluate the liquid content in the pipeline against the liquid
handling capacity of the Slug Cather
Dry Well fluid composition is saturated with water and OLGA simulation model is generated
to allow the wet gas to flow through the pipeline. Liquid condensation in pipeline is
expected from wet gas due to lower ambient temperature and Total Liquid content (LIQC)
in the pipeline is monitored to evaluate liquid handling capacity of slug catcher.
The results of OLGA simulation for KL+KLS Trunkline Without Formation Water are
tabulated below.
Table 5.3.3.1 Pigging frequency estimation of OIL for KL+KLS Trunkline – Without
Formation Water
100% 0.0 16.1 17.1 17.1 17.1 17.0 16.9 16.9 16.9 16.9 16.9
HP
40% 0.0 6.7 13.3 19.7 26.4 32.9 39.2 45.7 52.0 58.2 65.0
Wint.
20% 0.0 3.55 6.94 10.2 13.6 16.8 20.1 23.3 26.6 29.7 32.9
100% 0.0 9.1 9.3 9.5 9.9 10.1 10.1 11.0 10.5 10.7 10.7
LP
40% 0.0 4.6 9.2 14.1 18.8 23.3 28.8 32.9 37.4 41.9 46.3
Wint.
20% 0.0 2.4 4.6 7.0 9.4 11.8 14.3 16.6 18.9 21.4 23.8
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Table 5.3.3.2 Pigging frequency estimation of WATER for KL+KLS Trunkline – Without
Formation Water
100% 0.0 0.06 0.12 0.18 0.23 0.29 0.35 0.42 0.47 0.53 0.58
HP
40% 0.0 0.0 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01
Wint.
20% 0.0 0.01 0.01 0.02 0.03 0.04 0.04 0.05 0.06 0.07 0.07
100% 0.0 1.32 2.69 4.02 5.29 6.64 7.93 9.07 10.2 10.0 10.0
LP
40% 0.0 0.48 0.97 1.48 1.97 2.50 3.0 3.48 3.91 4.44 4.94
Wint.
20% 0.0 0.25 0.49 0.75 1.0 1.24 1.49 1.74 2.01 2.24 2.48
• The Total water hold-up volume (WATC) of the Trunkline for 100%, 40% and 20% of
design flowrate during both HP/LP Winter case are well within the water handling
capacity (50 m3) of the slug catcher. However, condensate is expected in KL+KLS
Trunkline and pigging frequency is based on total oil hold-up volume (OILC) in the
Trunkline with the Oil handling capacity of the Slug catcher (25 m3).
• During HP/LP Winter 100% flowrate, the total oil hold-up volume (OILC) is well within
the Oil handling capacity of Slug catcher (25 m3). Hence pigging is not required when
well fluid is without formation when operated at HP/LP Winter 100% flowrate.
• During HP/LP Winter 40% flowrate, the total oil hold-up volume (OILC) exceeds the Oil
handling capacity of Slug catcher (25 m3). Hence pigging is required every 45 hrs during
HP Winter 40% flowrate and every 62 hrs during LP Winter 40% flowrate.
• During HP/LP Winter 20% flowrate, the total oil hold-up volume (OILC) exceeds the Oil
handling capacity of Slug catcher (25 m3). Hence pigging is required every 90 hrs during
HP Winter 20% flowrate and every 130 hrs during LP Winter 20% flowrate.
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The liquid content of the Kahlouche South trunk lines is water and condensate; therefore
results have been calculated using a slug catcher design capacity of 50 m³ for water and
25 m³ for condensate. This is a conservative calculation of the required pigging frequency,
as it does not account for drain rate. The liquid content of KL+KLS trunkline is water and
condensate (oil), the pigging frequency is assessed by reviewing the oil (OILC) and water
(WATC) pigging volumes separately and taking the most frequent requirement of Pigging
scenario. The results of OLGA simulation for KL+KLS Trunkline With Formation Water are
tabulated below.
Table 5.3.3.3 Pigging frequency estimation of OIL for KL+KLS to GTP Trunkline – With
Formation Water
HP
40% 3.24 6.6 13.1 17.9 25.6 32.0 38.2 44.6 51.0 57.6 64.0
Wint.
20% 2.13 3.3 6.5 9.8 12.9 16.0 19.4 22.4 25.4 28.7 31.9
100% 9.93 9.3 8.9 8.9 8.9 8.9 9.0 8.9 8.9 8.9 8.9
LP
40% 4.81 4.5 9.4 14.0 19.1 23.9 28.4 30.5 33.0 32.6 32.6
Wint.
20% 3.04 2.3 4.6 7.0 9.4 11.8 14.0 16.6 18.9 21.4 23.8
Table 5.3.3.4 Pigging frequency estimation of WATER for KL+KLS to GTP Trunkline – With
Formation Water
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20% 2.13 18.3 36.5 54.8 73.1 91.3 109 128 146 164 182
100% 9.93 64.3 85.8 86.1 86.4 86.1 86.1 86.3 86.3 86.4 86.3
LP
40% 4.81 25.8 51.9 77.2 103 129 154 180 206 231 257
Wint.
20% 3.04 13.0 25.6 38.6 51.6 64.4 77.2 90.2 103 115 128
• The Steady state gas velocities for 100% design flowrate (both HP and LP Winter case)
are greater than maximum allowable pig velocity of 5 m/s and hence it is proposed to
perform Pigging operation below 70% of Design flowrate for HP Winter case and 40% of
Design flowrate for LP Winter case.
• During HP Winter 100% flowrate, the total oil hold-up volume (OILC) in the Trunkline is
lower than Oil handling capacity of Slug catcher (25 m3). However, the total water hold-
up volume (WATC) exceeds the water handling capacity of the slug catcher (50 m3) at
6.5 hrs. Hence pigging is required to be performed every 6.5 hrs during HP Winter
100% flowrate operating condition.
• During HP Winter 40% flowrate, the total oil hold-up volume (OILC) in the Trunkline
exceeds Oil handling capacity of Slug catcher (25 m3) at 47 hrs. However, the total
water hold-up volume (WATC) exceeds the water handling capacity of the slug catcher
(50 m3) at 16 hrs. Hence pigging is required to be performed every 16 hrs during HP
Winter 40% flowrate operating condition.
• During HP Winter 20% flowrate, the total oil hold-up volume (OILC) in the Trunkline
exceeds Oil handling capacity of Slug catcher (25 m3) at 94 hrs. However, the total
water hold-up volume (WATC) exceeds the water handling capacity of the slug catcher
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(50 m3) before 32 hrs. Hence pigging is required to be performed every 32 hrs during
HP Winter 20% flowrate operating condition.
• During LP Winter 100% flowrate, the total oil hold-up volume (OILC) in the Trunkline is
lower than Oil handling capacity of Slug catcher (25 m3). However, the total water hold-
up volume (WATC) exceeds the water handling capacity of the slug catcher (50 m3) at 9
hrs. Hence pigging is required to be performed every 9 hrs during LP Winter 100%
flowrate operating condition.
• During LP Winter 40% flowrate, the total oil hold-up volume (OILC) in the Trunkline
exceeds Oil handling capacity of Slug catcher (25 m3) at 63 hrs. However, the total
water hold-up volume (WATC) exceeds the water handling capacity of the slug catcher
(50 m3) at 23 hrs. Hence pigging is required to be performed every 23 hrs during LP
Winter 40% flowrate operating condition.
• During LP Winter 20% flowrate, the total oil hold-up volume (OILC) in the Trunkline is
lower than Oil handling capacity of Slug catcher (25 m3). However, the total water hold-
up volume (WATC) exceeds the water handling capacity of the slug catcher (50 m3) at
46 hrs. Hence pigging is required to be performed every 46 hrs during LP Winter 20%
flowrate operating condition.
The Total liquid content (LIQC) of the Trunkline KL+KLS to GTP during HP and LP winter
cases – With Formation Water are plotted below.
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Figure 5.3.3.1 – KL+KLS Trunkline HP Winter Transient 100% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
Figure 5.3.3.2 – KL+KLS Trunkline HP Winter Transient 40% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
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Figure 5.3.3.3 – KL+KLS Trunkline HP Winter Transient 20% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
Figure 5.3.3.4 – KL+KLS Trunkline LP Winter Transient 100% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
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Figure 5.3.3.5 – KL+KLS Trunkline LP Winter Transient 40% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
Figure 5.3.3.6 – KL+KLS Trunkline LP Winter Transient 20% - Trend plot for Total Liquid
content in branch for Pigging frequency estimation – With Formation Water
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5.4.1 AZSE
The liquid content of the AZSE trunk lines is all water, therefore the results have been
calculated using a slug catcher design capacity of 50 m³, assuming a drain rate of
175.1 m³/d is available for the AZSE 100% field production. This is conservative as it
assumes other fields are producing significant formation water volumes.
Following cases and approach are considered for Ramp-up scenario analysis for AZSE
Trunkline.
b. Instantaneous shutdown of the system (40% flow to 0% flow) at end of first hour
and shut-in condition from 1 hr to 12 hrs.
d. Study the liquid surge expected at the slug catcher from 12 hrs to 24 hrs by
allowing the system to stabilize for another 12 hrs.
b. Instantaneous shutdown of the system (20% flow to 0% flow) at end of first hour
and shut-in condition from 1 hr to 12 hrs.
d. Study the liquid surge expected at the slug catcher from 12 hrs to 24 hrs by
allowing the system to stabilize for another 12 hrs.
The drain rate (including design capacity and 20% excess margin) available in the slug
catcher during Ramp-up operation of 40% and 20% are detailed below.
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Table 5.4.1.1 Estimation of Water drain rate available in Slug Catcher during 40% Ramp-up
HP LP
Description Unit
Operation Operation
Produced water in AZSE Trunkline at its Design capacity 100.12 83.80 m3/d
Produced water in AZSE Trunkline at 40% Ramp-up rate 40.04 33.50 m3/d
Total drain rate available in Slug catcher during 40% Ramp-up 115.04 108.5 m3/d
Table 5.4.1.2 Estimation of Water drain rate available in Slug Catcher during 20% Ramp-up
HP LP
Description Unit
Operation Operation
Produced water in AZSE Trunkline at its Design capacity 100.12 83.80 m3/d
Produced water in AZSE Trunkline at 20% Ramp-up rate 20.02 16.80 m3/d
Total drain rate available in Slug catcher during 20% Ramp-up 95.02 91.80 m3/d
OLGA simulations are performed for AZSE to GTP trunkline for the Instantaneous Ramp-
up case (40% & 20%) based on the steps detailed earlier and the results are tabulated
below.
PS-00000-1163-0105-E B
Max. accumulated
Drain rate
Case Ramp-up case liquid in Slug catcher
(m3/d) 3
(m )
Based on above results, it can be concluded that it is possible to Ramp-up the AZSE to
GTP Trunkline instantaneously to the flowrate at which the Trunkline was operating before
shut-in without exceeding the liquid handling capacity of the slug catcher.
5.4.2 Reggane
The liquid content of the Reggane trunk lines is all water; therefore the results have been
calculated using a slug catcher design capacity of 50 m³. A drain rate of 282.8 m³/d is
available for the Reggane 100% field production. This is conservative as it assumes other
fields are producing significant formation water volumes.
Following cases and approach are considered for Ramp-up scenario analysis for Reggane
Trunkline.
b. Instantaneous shutdown of the system (40% flow to 0% flow) at end of first hour
and shut-in condition from 1 hr to 12 hrs.
PS-00000-1163-0105-E B
d. Study the liquid surge expected at the slug catcher from 12 hrs to 15 hrs by
allowing the system to stabilize for another 3 hrs (being a shorter Trunkline).
b. Instantaneous shutdown of the system (20% flow to 0% flow) at end of first hour
and shut-in condition from 1 hr to 12 hrs.
d. Study the liquid surge expected at the slug catcher from 12 hrs to 15 hrs by
allowing the system to stabilize for another 3 hrs (being a shorter Trunkline).
The drain rate (including design capacity and 20% excess margin) available in the slug
catcher during Ramp-up operation of 40% and 20% are tabulated below.
Table 5.4.2.1 Estimation of Water drain rate available in Slug Catcher during 40% Ramp-up
HP LP
Description Unit
Operation Operation
Table 5.4.2.2 Estimation of Water drain rate available in Slug Catcher during 20% Ramp-up
HP LP
Description Unit
Operation Operation
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HP LP
Description Unit
Operation Operation
Produced water in Reggane Trunkline at its Design capacity 207.8 180.40 m3/d
Produced water in Reggane Trunkline at 20% Ramp-up rate 41.56 36.10 m3/d
Total drain rate available in Slug catcher during Ramp-up 116.6 111.10 m3/d
OLGA simulations are performed for RG1 to GTP trunkline for the Instantaneous Ramp-up
case (40% & 20%) based on the steps detailed earlier and the results are tabulated below.
Max. accumulated
Drain rate
Case Ramp-up case liquid in Slug catcher
(m3/d) 3
(m )
Based on above results, it can be concluded that it is possible to Ramp-up the RG1 to GTP
Trunkline instantaneously to the flowrate at which the Trunkline was operating before shut-
in without exceeding the liquid handling capacity of the slug catcher.
PS-00000-1163-0105-E B
The liquid content of the Kahlouche and Kahlouche South trunk lines is water and
condensate; therefore the results have been calculated using a slug catcher design
capacity of 50 m³ water and 25 m³ condensate. A drain rate of 250 m³/d for water and
79.6 m³/d for condensate is available for the Kahlouche and Kahlouche South 100% field
production.
Following cases and approach are considered for Ramp-up scenario analysis for Reggane
Trunkline.
Table 5.4.3.1 Estimation of Water drain rate available in Slug Catcher during 40% Ramp-up
HP LP
Description Unit
Operation Operation
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HP LP
Description Unit
Operation Operation
Produced water in KL+KLS Trunkline at its Design capacity 175.0 125.90 m3/d
Produced water in KL+KLS Trunkline at 40% Ramp-up rate 70.0 50.40 m3/d
Total drain rate available in Slug catcher during 40% Ramp-up 145.0 125.40 m3/d
Table 5.4.3.2 Estimation of Water drain rate available in Slug Catcher during 20% Ramp-up
HP LP
Description Unit
Operation Operation
3
Total Gas Capacity 8.60 8.60 MMSm /d
Produced water in KL+KLS Trunkline at its Design capacity 175.0 125.90 m3/d
Produced water in KL+KLS Trunkline at 20% Ramp-up rate 35.0 25.20 m3/d
Total drain rate available in Slug catcher during Ramp-up 110.0 100.20 m3/d
OLGA simulations are performed for KL+KLS to GTP trunkline for the Instantaneous Ramp-
up case (40% & 20%) based on the steps detailed earlier and the results are tabulated
below.
Max. accumulated
Drain rate
Case Ramp-up case liquid in Slug catcher
(m3/d) 3
(m )
PS-00000-1163-0105-E B
Max. accumulated
Drain rate
Case Ramp-up case liquid in Slug catcher
(m3/d) 3
(m )
Based on above results, it can be concluded that it is possible to Ramp-up the KL+KLS to
GTP Trunkline instantaneously to the flowrate at which the Trunkline was operating before
shut-in without exceeding the liquid handling capacity of the slug catcher except for 20%
Ramp-up (HP Winter). During Instantaneous Ramp-up 20% case in HP Winter, the
maximum accumulated liquid at the end of the Trunkline is 57.71 m3 while the water
handling capacity of the slug catcher is 50 m3. Hence during this scenario, it is proposed to
perform Linear Ramp-up to required capacity of 20% or initiate production through 2” ESD
valve to minimise the ‘blow out’ of liquid as the pipeline depressurize from the shut-in settle
out pressure so as to facilitate Ramp-up operation without flooding the slug catcher. Figure
5.4.3.1 shows a simplified process flow diagram of the inlet facilities.
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Depressurisation scenarios for both HP summer and winter cases are modelled using a
number of orifice dimensions in order to establish the orifice size required to stay within the
maximum handling limit of 40,000 kg/hr in the manual depressurisation line for AZSE,
Reggane, Kahlouche and Kahlouche South flow line to limit the Mach number below 0.7 for
the tail pipe. Table 5.5.1.1 and 5.5.1.2 presents the results summary from the
depressurisation scenarios.
AZSE-4 Collection
8 1 21550 -24.0 11.77 0.290
6" Flowline pit
KL-3 Collection
2 1 28355 -42.84 2.34 0.059
8" Flowline pit
KL-22 Collection
2 2 39833 -43.79 6.69 0.837
8" Flowline pit
KL-5 Collection
2 2 33886 -34.41 2.25 0.426
8" Flowline pit
KL-24 Collection
2 2 34303 -37.39 5.19 0.901
8" Flowline pit
RG-12 Collection
8 1 19051 -13.93 15.70 0.219
8" Flowline pit
RG-6 Collection
8 1 20810 -13.95 15.25 0.261
8" Flowline pit
KLS-4 Collection
8 1 29470 -36.30 7.55 0.020
8" Flowline pit
Note 1: WHFT for Flowlines in AZSE, KLS and Reggane are relatively higher than KL wells.
Hence, shutdown time for these wells are increased to 8 hrs to allow sufficient cool down
time for these wells.
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Note 2: Limiting Cv for the Manual depressurising valves are standardised across all fields.
KL22 well is the longest Flowline with Highest operating pressure governs the valve Cv
selection. Depressurization rate for other wells are lower for the selected Cv due to low
start pressure.
AZSE-4 Collection
8 1 20345 0.287
6" Flowline pit
KL-3 Collection
2 1 20711 0.0
8" Flowline pit
KL-22 Collection
2 2 37340 0.492
8" Flowline pit
KL-5 Collection
2 2 28520 0.324
8" Flowline pit
KL-24 Collection
2 2 34095 0.752
8" Flowline pit
RG-12 Collection
8 1 17495 0.166
8" Flowline pit
RG-6 Collection
8 1 19151 0.234
8" Flowline pit
KLS-4 Collection
2 1 23150 0.0
8" Flowline pit
Note 1: WHFT for Flowlines in AZSE, KLS and Reggane are relatively higher than KL wells.
Hence, shutdown time for these wells are increased to 8 hrs to allow sufficient cool down
time for these wells.
The Trend profiles (Total flowrate across leak, Pressure in the system and Accumulated
liquid volume D/S of leakage) from OLGA simulation for all the Flowlines are plotted below.
PS-00000-1163-0105-E B
Figure 5.5.1.1 – AZSE4 Flowline HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
Figure 5.5.1.2 – AZSE4 Flowline HP Winter Depressurization - Trend plot for Flowline
Pressure
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Figure 5.5.1.3 – AZSE4 Flowline HP Winter Depressurization - Trend plot for Accumulated
Liquid volume D/S of Leak
Figure 5.5.1.4 – KL3 Flowline HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
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Figure 5.5.1.5 – KL3 Flowline HP Winter Depressurization - Trend plot for Flowline
Pressure
Figure 5.5.1.6 – KL3 Flowline HP Winter Depressurization - Trend plot for Accumulated
Liquid volume D/S of Leak
PS-00000-1163-0105-E B
Figure 5.5.1.7 – KL22 Flowline HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
Figure 5.5.1.8 – KL22 Flowline HP Winter Depressurization - Trend plot for Flowline
Pressure
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Figure 5.5.1.9 – KL22 Flowline HP Winter Depressurization - Trend plot for Accumulated
Liquid volume D/S of Leak
Figure 5.5.1.10 – KL5 Flowline HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
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Figure 5.5.1.11 – KL5 Flowline HP Winter Depressurization - Trend plot for Flowline
Pressure
Figure 5.5.1.12 – KL5 Flowline HP Winter Depressurization - Trend plot for Accumulated
Liquid volume D/S of Leak
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Figure 5.5.1.13 – KL24 Flowline HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
Figure 5.5.1.14 – KL24 Flowline HP Winter Depressurization - Trend plot for Flowline
Pressure
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Figure 5.5.1.15 – KL24 Flowline HP Winter Depressurization - Trend plot for Accumulated
Liquid volume D/S of Leak
Figure 5.5.1.16 – RG12 Flowline HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
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Figure 5.5.1.17 – RG12 Flowline HP Winter Depressurization - Trend plot for Flowline
Pressure
Figure 5.5.1.18 – RG12 Flowline HP Winter Depressurization - Trend plot for Accumulated
Liquid volume D/S of Leak
PS-00000-1163-0105-E B
Figure 5.5.1.19 – RG6 Flowline HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
Figure 5.5.1.20 – RG6 Flowline HP Winter Depressurization - Trend plot for Flowline
Pressure
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Figure 5.5.1.21 – RG6 Flowline HP Winter Depressurization - Trend plot for Accumulated
Liquid volume D/S of Leak
Figure 5.5.1.22 – KLS4 Flowline HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
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Figure 5.5.1.23 – KLS4 Flowline HP Winter Depressurization - Trend plot for Flowline
Pressure
Figure 5.5.1.24 – KLS4 Flowline HP Winter Depressurization - Trend plot for Accumulated
Liquid volume D/S of Leak
PS-00000-1163-0105-E B
Manual Depressurisation following normal shutdown (2 hr for the trunk lines RG2 and RG1
and 12 hr for the Trunklines KL1, KL2, KLS, KL+KLS and AZSE) for pipeline
depressurisation case is considered following a period of normal continuous flow. An
isolation valve closure is simulated at either end of the pipeline and the depressurisation
sequence is initiated after shutdown. Once again a small bore orifice is utilized to
depressurize the pipeline to the HP flare system at the GTP whilst ensuring that resultant
peak liquid and gas rates are below 14000 kg/h for which the resultant backpressure
generated are within the design handling limits of the tail pipe and calculated Mach number
does not exceed 0.7. For liquid surge checks, two HP Flare KO Drum pumps are assumed
to be in operation to ensure maximum liquids drainage capacity of 27.17m³/hr.
With relatively low initial shut-in pressures in this instance, the amount of liquids removed is
also limited with the majority of liquids being left within the pipeline and therefore final
settle-out pressures will be different for each trunk line. Line pigging would be required
following depressurisation in order to hydrocarbon free prior to any pipeline intervention
requirements. The peak gas and liquid blow down flow rates based on orifice size are now
within design handling limits of the HP flare system with respect to flare header back-
pressure.
The gas export system has been designed to transport 8.6 MMSm3/d of dry gas into the
Sonatrach gas pipeline network at 71 bara. The maximum allowable inlet pressure to the
pipeline is 81 bara.
Table 5.5.2.1 and 5.6.2.2 presents the result summary from the depressurisation scenarios
of Trunklines and Gas Export line.
Table 5.5.2.1 HP Winter case Depressurization results for Trunklines and Gas Export line
Manual Shut time Leakage Min. Fluid Min. Fluid Acc. Liquid
Depress.
Pipeline Vent before total mass Temp. D/S Temp. U/S volume D/S
Time
Detail line Depress. flow rate of Leak of Leak of Leak
(hr.) 3
Destn. (hr.) (kg/h) (deg C) (deg C) (m )
KL-1 HP
16 12 13641 -44.50 12.26 0.2218
8" Trunkline Flare
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Manual Shut time Leakage Min. Fluid Min. Fluid Acc. Liquid
Depress.
Pipeline Vent before total mass Temp. D/S Temp. U/S volume D/S
Time
Detail line Depress. flow rate of Leak of Leak of Leak
(hr.) 3
Destn. (hr.) (kg/h) (deg C) (deg C) (m )
KL-2 HP
16 52 9790 -40.71 13.88 0.3482
12" Trunkline Flare
KLS HP
2 30 13932 -37.21 14.71 0.011
8" Trunkline Flare
KL+KLS HP
16 80 9945 -31.01 14.78 0.6416
16" Trunkline Flare
AZSE HP
16 56 12795 -22.78 17.11 0.2496
12" Trunkline Flare
RG-2 HP
2 12 13723 -35.46 22.24 0.1181
12" Trunkline Flare
RG-1 HP
4 20 13893 -15.50 21.34 0.4661
16" Trunkline Flare
24" Gas HP
24 110 41536 -26.02 15.97 NA
Export Line Flare
Note1: Manual depressurization valve Cv for each Trunkline are varied to arrive at
maximum peak flowrate of 14000 kg/h for which tail pipe Mach number is below 0.7.
Note 2: Manual depressurization valve Cv for Gas export line is varied to arrive at
maximum peak flowrate of 42000 kg/h for which tail pipe Mach number is below 0.7
Note 3: Three manual depressurization provisions are provided. One for AZSE trunkline,
One common in RG1 for Reggane Trunklines and One common in KL+KLS for KL
Trunklines.
Table 5.5.2.2 HP Summer case Depressurization results for Trunklines and Gas Export line
PS-00000-1163-0105-E B
The Trend profiles (Total flowrate across leak, Pressure in the system and Fluid
Temperature U/S & D/S of the Leak) from OLGA simulation for all the Trunklines and Gas
Export line are attached below.
Figure 5.5.2.1 – KL1 Trunkline HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
PS-00000-1163-0105-E B
Figure 5.5.2.2 – KL1 Trunkline HP Winter Depressurization - Trend plot for Flowline
Pressure
Figure 5.5.2.3 – KL1 Trunkline HP Winter Depressurization - Trend plot for Fluid
Temperature U/S & D/S of the Leak
PS-00000-1163-0105-E B
Figure 5.5.2.4 – KL2 Trunkline HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
Figure 5.5.2.5 – KL2 Trunkline HP Winter Depressurization - Trend plot for Fluid
Temperature U/S & D/S of the Leak
PS-00000-1163-0105-E B
Figure 5.5.2.6 – KLS Trunkline HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
Figure 5.5.2.7 – KLS Trunkline HP Winter Depressurization - Trend plot for Fluid
Temperature U/S & D/S of the Leak
PS-00000-1163-0105-E B
Figure 5.5.2.8 – KL+KLS Trunkline HP Summer Depressurization - Trend plot for Total
mass flowrate across leak
Figure 5.5.2.9 – KL+KLS Trunkline HP Summer Depressurization - Trend plot for Flowline
Pressure
PS-00000-1163-0105-E B
Figure 5.5.2.10 – KL+KLS Trunkline HP Winter Depressurization - Trend plot for Fluid
Temperature U/S & D/S of the Leak
Figure 5.5.2.11 – AZSE Trunkline HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
PS-00000-1163-0105-E B
Figure 5.5.2.12 – AZSE Trunkline HP Winter Depressurization - Trend plot for Flowline
Pressure
Figure 5.5.2.13 – AZSE Trunkline HP Winter Depressurization - Trend plot for Fluid
Temperature U/S & D/S of the Leak
PS-00000-1163-0105-E B
Figure 5.5.2.14 – RG2 Trunkline HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
Figure 5.5.2.15 – RG2 Trunkline HP Winter Depressurization - Trend plot for Flowline
Pressure
PS-00000-1163-0105-E B
Figure 5.5.2.16 – RG1 Trunkline HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
Figure 5.5.2.17 – RG1 Trunkline HP Winter Depressurization - Trend plot for Flowline
Pressure
PS-00000-1163-0105-E B
Figure 5.5.2.18 – RG1 Trunkline HP Winter Depressurization - Trend plot for Fluid
Temperature U/S & D/S of the Leak
Figure 5.5.2.19 – Gas Export Line HP Winter Depressurization - Trend plot for Total mass
flowrate across leak
PS-00000-1163-0105-E B
Figure 5.5.2.20 – Gas Export Line HP Winter Depressurization - Trend plot for Flowline
Pressure
Figure 5.5.2.21 – Gas Export Line HP Winter Depressurization - Trend plot for Fluid
Temperature U/S & D/S of the Leak
PS-00000-1163-0105-E B
Two hours for the trunk lines RG2 and RG1 and 12 hr for the Trunklines KL1, KL2, KLS,
KL+KLS and AZSE pressurised shutdown scenarios are used to establish starting
conditions for depressurisation operations, consistent with the analysis of the main transfer
pipelines. Graphical output for these scenarios is shown below.
As per Basis of Design (Ref 2), the winter case minimum ambient temperature is 17 degC
while hydrate formation temperature is approximately 12 degC for AZSE and RG well fluids
and 15 degC for KL well fluids. During normal operation, the well head temperature
downstream of choke valve is relatively higher than minimum ambient temperature and
hence the fluid is outside the hydrate region. In case of occasional lower temperature
anticipated from any of the well during winter conditions, the well fluid will gain heat from
surroundings and reach the ambient temperature of 17 degC. Hence all the Flowlines and
Trunklines from AZSE, Reggane, Kahlouche and Kahlouche south are outside the hydrate
region and hence mobile hydrate inhibitor package common to all filed is provided in case
of low temperature experienced during start-up.
PS-00000-1163-0105-E B
Figure 5.6.1 – RG1 Trunkline HP Winter Shutdown (15 days) – Profile plot for Fluid Temp.
and Difference b/w hydrate formation Temp. and Fluid Temp.
Figure 5.6.2 – KL+KLS Trunkline HP Winter Shutdown (15 days) – Profile plot for Fluid
Temp. and Difference b/w hydrate formation Temp. and Fluid Temp.
PS-00000-1163-0105-E B
Figure 5.6.3 – AZSE Trunkline HP Winter Shutdown (15 days) – Profile plot for Fluid Temp.
and Difference b/w hydrate formation Temp. and Fluid Temp.
Figure 5.6.4 – AZSE4 Flowline HP Shutdown – Profile plot for Fluid Temp. and Difference
b/w hydrate formation Temp. and Fluid Temp.
PS-00000-1163-0105-E B
Figure 5.6.5 – KL3 Flowline HP Shutdown – Profile plot for Fluid Temp. and Difference b/w
hydrate formation Temp. and Fluid Temp.
Figure 5.6.6 – KL22 Flowline HP Shutdown – Profile plot for Fluid Temp. and Difference
b/w hydrate formation Temp. and Fluid Temp.
PS-00000-1163-0105-E B
Figure 5.6.7 – KL5 Flowline HP Shutdown – Profile plot for Fluid Temp. and Difference b/w
hydrate formation Temp. and Fluid Temp.
Figure 5.6.8 – KL24 Flowline HP Shutdown – Profile plot for Fluid Temp. and Difference
b/w hydrate formation Temp. and Fluid Temp.
PS-00000-1163-0105-E B
Figure 5.6.9 – RG12 Flowline HP Shutdown – Profile plot for Fluid Temp. and Difference
b/w hydrate formation Temp. and Fluid Temp.
Figure 5.6.10 – RG6 Flowline HP Shutdown – Profile plot for Fluid Temp. and Difference
b/w hydrate formation Temp. and Fluid Temp.
PS-00000-1163-0105-E B
Figure 5.6.11 – KLS4 Flowline HP Shutdown – Profile plot for Fluid Temp. and Difference
b/w hydrate formation Temp. and Fluid Temp.
Figure 5.6.12 – KL1 Trunkline HP Shutdown – Profile plot for Fluid Temp. and Difference
b/w hydrate formation Temp. and Fluid Temp.
PS-00000-1163-0105-E B
Figure 5.6.13 – KL2 Trunkline HP Shutdown – Profile plot for Fluid Temp. and Difference
b/w hydrate formation Temp. and Fluid Temp.
Figure 5.6.14 – KLS Trunkline HP Shutdown – Profile plot for Fluid Temp. and Difference
b/w hydrate formation Temp. and Fluid Temp.
PS-00000-1163-0105-E B
Figure 5.6.15 – KL+KLS Trunkline HP Shutdown – Profile plot for Fluid Temp. and
Difference b/w hydrate formation Temp. and Fluid Temp.
Figure 5.6.16 – AZSE Trunkline HP Shutdown – Profile plot for Fluid Temp. and Difference
b/w hydrate formation Temp. and Fluid Temp.
PS-00000-1163-0105-E B
Figure 5.6.17 – RG2 Trunkline HP Shutdown – Profile plot for Fluid Temp. and Difference
b/w hydrate formation Temp. and Fluid Temp.
Figure 5.6.18 – RG1 Trunkline HP Shutdown – Profile plot for Fluid Temp. and Difference
b/w hydrate formation Temp. and Fluid Temp.
PS-00000-1163-0105-E B
6 REFERENCES
1. Flow Assurance Philosophy, Doc.No # PS-0000-1163-0014-E
7. Process Data Sheet - HP Flare Drum Pump (1417-P-103 A/B), Doc No # PH-14171-
1163-0004-E