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USE, INSTALLATION AND MAINTENANCE MANUAL

Venezia Espresso
Instant

EN English

DOC. NO. H 104U 02


EDITION 3 02 - 2007
DICHIARAZIONE DI CONFORMITA’
DECLARATION OF CONFORMITY
DÉCLARATION DE CONFORMITÉ
KONFORMITÄTSERKLÄRUNG
DECLARACIÓN DE CONFORMIDAD
DECLARAÇÃO DE CONFORMIDADE
VERKLARING VAN OVEREENSTEMMING
INTYG OM ÖVERENSSTÄMMELSE
OVERENSSTEMMELSESERKLÆRING
YHDENMUKAISUUSTODISTUS

Valbrembo, 01/04/2005
Dichiara che la macchina descritta nella targhetta di identificazione, è conforme alle disposizioni legislative delle direttive:
98/37/CE, 89/336, 73/23 CEE e successive modifiche ed integrazioni.

Declares that the machine described in the identification plate conforms to the legislative directions of the directives:
98/37/CE, 89/336, 73/23 EEC and further amendments and integrations.

Déclare que l’appareil décrit dans la plaque signalétique satisfait aux prescriptions des directives:
98/37/CE, 89/336, 73/23 CEE et modifications/intégrations suivantes.

Erklärt, daß das im Typenschild beschriebene Gerät den EWG Richtlinien


98/37/CE, 89/336, 73/23 sowie den folgenden Änderungen/Ergänzungen entspricht.

Declara que la máquina descripta en la placa de identificación, resulta conforme a las disposiciones legislativas de las
directivas: 98/37/CE, 89/336, 73/23 CEE y modificaciones y integraciones sucesivas.

Declara que o distribuidor descrita na chapa de identificação é conforme às disposições legislativas das directivas
98/37/CE, 89/336 e 73/23 CEE e sucessivas modificações e integrações.

Verklaart dat de op de identificatieplaat beschreven machine overeenstemt met de bepalingen van de EEG richtlijnen
98/37/CE , 89/336 en 73/23 en de daaropvolgende wijzigingen en aanvullingen.

Intygar att maskinen som beskrivs på identifieringsskylten överensstämmer med lagstiftningsföreskrifterna i direktiven:
98/37/CE, 89/336, 73/23 CEE och påföljande och kompletteringar.

Det erklæres herved, at automaten angivet på typeskiltet er i overensstemmelse med direktiverne


98/37/CE, 89/336 og 73/23 EU og de senere ændringer og tillæg.

Forsikrer under eget ansvar at apparatet som beskrives i identifikasjonsplaten, er i overensstemmelse med vilkårene i
EU-direktivene 98/37/CE, 89/336, 73/23 med endringer.

Vahvistaa, että arvokyltissä kuvattu laite vastaa EU-direktiivien 98/37/CE, 89/336, 73/23 sekä niihin myöhemmin tehtyjen
muutosten määräyksiä.

ANTONIO CAVO

C.E.O
TABLE OF CONTENTS

INTRODUCTION PAGE 2 NOTES ON PROGRAMMING PAGE 15


IDENTIFICATION OF THE VENDING MACHINE PAGE 2
IN CASE OF FAILURE PAGE 2
OPERATING MODES PAGE 15
TRANSPORT AND STORAGE PAGE 2 NORMAL OPERATING MODE PAGE 15
POSITIONING THE VENDING MACHINE PAGE 3 MAINTENANCE MODE PAGE 15
WARNING FOR INSTALLATION PAGE 3
PROGRAMMING PAGE 16
PRECAUTIONS IN USING THE MACHINE PAGE 3
WARNING FOR SCRAPPING PAGE 3 DISPLAYING THE EXISTING FAILURES PAGE 17
PROGRAMMING THE
TECHNICAL SPECIFICATIONS PAGE 3 WATER AND POWDER DOSES PAGE 17
PROGRAMMING THE PRICES PAGE 18
POWER CONSUMPTION PAGE 4
SETTING THE PRICES
ACCESSORIES PAGE 4
AND THE SELECTION STATUS PAGE 18
VARIABLE COMBINATION LOCK PAGE 5
PROGRAMMING THE BASIC COIN
ACCESSORIES PAGE 5 AND THE DECIMAL POINT PAGE 18
PROGRAMMING THE VALIDATOR LINES PAGE 18
LOADING AND CLEANING PAGE 6
INITIALISING PAGE 18
DOOR SWITCH PAGE 6 SETTING THE MACHINE CODE PAGE 19
CLEANING AND DISINFECTION PAGE 6 INSTALLATION PAGE 19
USING THE VENDING MACHINE PAGE 6 RESETTING THE FAILURES PAGE 19
DISPLAYING THE STATISTICS PAGE 19
CONTROLS AND INFORMATION PAGE 6
PRINTING THE STATISTICS PAGE 19
LOADING CUPS PAGE 7
LOADING COFFEE PAGE 7 MAINTENANCE PAGE 20
LOADING SUGAR AND INSTANT PRODUCTS PAGE 7
INTRODUCTION PAGE 20
SANITISING THE MIXERS AND
BREWER UNIT MAINTENANCE PAGE 20
THE FOODSTUFF CIRCUITS PAGE 7
ANNUAL SANITISING PAGE 21
CLEANING THE SUGAR DISPENSER PAGE 8
WEEKLY CLEANING OF COFFEE UNIT PAGE 8 PRINTED BOARD FUNCTIONS
SUSPENDING FROM USE PAGE 9 AND INDICATOR LAMPS PAGE 22
INSTALLATION PAGE 10 CONTROL BOARD PAGE 22
PUSH-BUTTON BOARD PAGE 22
DOOR SWITCH PAGE 10
CONFIGURING THE ELECTRONIC BOARD PAGE 22
UNPACKING THE VENDING MACHINE PAGE 10
CONFIGURING THE COUNTRY PAGE 23
CONNECTION TO THE WATER MAINS PAGE 11
CONFIGURING THE MODEL PAGE 23
WATER SOFTENER UNIT PAGE 11
CONFIGURING THE STIRRERS PAGE 23
CONNECTING TO THE POWER SUPPLY PAGE 11
CONFIGURING THE PAYMENT SYSTEM PAGE 23
INSTALLING THE PAYMENT SYSTEM PAGE 12
FILLING THE WATER SYSTEM PAGE 12 HYDRAULIC SYSTEMS PAGE 24

COFFEE UNIT OPERATION PAGE 13 MENU SUMMARY PAGE 26


COFFEE DISPENSING CYCLE PAGE 13
CHECKING AND ADJUSTING THE MACHINE SETTINGS WIRING DIAGRAMS PAGE 32
PAGE 13
STANDARD SETTINGS PAGE 14
ADJUSTING THE BREWING
CHAMBER VOLUME PAGE 14
ADJUSTING THE GRADE OF GRINDING PAGE 14
ADJUSTING THE COFFEE DOSE PAGE 14
WATER TEMPERATURE CONTROL PAGE 14

© by N&W GLOBAL VENDING SpA 02 2007 104-02


1
IN CASE OF FAILURE
Introduction In most cases, any technical problems are corrected by
small repair operations; however, before contacting the
This technical documentation is part and parcel of the manufacturer we recommend that this manual be read
vending machine and must always follow the machine carefully.
in case it is moved or transfer of ownership, so as to Should there be serious failures or malfunctions, then
allow consultation by different operators. contact the following:
Before starting installation and using the machine, it is
first necessary to carefully read and understand the N&W GLOBAL VENDING SpA
instructions contained in this manual, as they offer Via Roma 24
important information on installation safety, operating 24030 Valbrembo
instructions and maintenance. Italy - Tel. +39 035606111
This manual is divided into three chapters.
TRANSPORT AND STORAGE
The first chapter describes the loading and routine
maintenance operations which are carried out in areas To prevent any damage, special care should be taken
of the machine accessible with simple use of the door when loading or unloading the vending machine.
key, without using any other tools. The machine can be lifted by a motor-driven or manual
The second chapter contains the instructions for forklift truck, and the forks are to be placed underneath
correct installation and all information necessary for the machine from the side clearly indicated by the
optimum use of the machine. symbol on the cardboard package.
The third chapter describes maintenance operations Do not:
which involve the use of tools to access potentially
dangerous areas. - overturn the vending machine;
The operations described in the second and third - drag the vending machine with ropes or similar;
chapters must be carried out only by personnel who
- lift the vending machine by its sides;
have the specific knowledge of the machine function-
ing from a point of view of electrical safety and health - lift the vending machine with slings or ropes;
regulations.
- shake or jolt the vending machine and its packing.
IDENTIFICATION OF THE VENDING The machine should be stored in a dry room where the
temperature remains between 0°C and 40°C.
MACHINE AND ITS CHARACTERISTICS Avoid stacking machines one on top of the other and
Every machine is identified by its own serial number, always keep it upright as indicated by the arrows on the
indicated on the rating plate attached inside the cabinet packing.
on the right side.
This plate is the only one acknowledged by the manu-
facturer as identification of the machine, and carries all
data which readily and safely gives technical informa-
tion supplied by the manufacturer. It also assists in the
spare parts management.

Product code Serial


number
Model

Frequency
Type

Operating voltage
Current
Absorbed power

Water mains characteristics Boiler data

Fig. 1

© by N&W GLOBAL VENDING SpA 02 2007 104-02


2
POSITIONING THE VENDING MACHINE TECHNICAL SPECIFICATIONS
The vending machine is not suitable for outdoor installa- Height mm 1830
tion. It must be positioned in a dry room where the
temperature remains between 2° C and 32° C, and not Width mm 600
where water jets are used for cleaning (e.g. in large Depth mm 520
kitchens, etc.).
The machine should be placed close to a wall, so that
the back panel is at a minimum distance of 4 cm from it
and correct ventilation may be ensured. The machine
must never be covered with cloth or the like.
The machine should be positioned with a maximum
inclination of 2°.
If necessary provide proper levelling by way of the
adjustable feet included (see Fig. 11).

WARNING FOR INSTALLATION

The machine installation and the following mainte-


nance operations should be carried out by qualified
personnel only, who are trained in the correct use of
the machine according to the standards in force.
The machine is sold without payment system, therefore
the installer of such a system is responsible for any
damage to the machine or to things and persons caused
by faulty installation.
The integrity of the machine and compliance with the
standards of the relevant systems must be checked at
least once a year by qualified personnel.
All packing materials shall be disposed of in a manner
which is safe for the environment.

PRECAUTIONS IN USING THE MACHINE


The following precautions will assist in protecting the
environment:
Fig. 2
- use biodegradable products only to clean the machine;
- adequately dispose of all containers of the products
used for loading and cleaning the machine;
- switch the machine off during periods of inactivity, thus Power supply voltage V~ 230
achieving considerable energy savings.
Power supply frequency Hz 50
WARNING FOR SCRAPPING Installed power
Espresso kW 1.5

The symbol indicates that the machine may not Instant kW 2.1
be disposed of as ordinary waste; it must be disposed of CUP DISPENSER
in accordance with the provisions of the European Suitable for cups with a rim diameter of 70-71 mm. and
directive 2002/96/CE (Waste Electrical and Electronic having a stacking capacity of approximately 500 cups;
Equipment - WEEE) and of any resulting national laws,
PAYMENT SYSTEM
for preventing any possible negative consequences to
the environment and to health. The machine can have two versions:
For correct disposal of the machine, contact our sales - Prearrangement for front validator
organisation or our after-sales service, or an authorised - Prearrangement for “Executive” coin mechanism.
waste disposal facility.

© by N&W GLOBAL VENDING SpA 02 2007 104-02


3
SALE PRICES CAPACITY OF CONTAINERS
A different programmable price can be set for each Coffee beans Kg 2.5
selection;
the standard setting has the same sales price for all Sugar Kg 4.2
selections. Powdered milk Kg 1.4
COIN BOX
Instant coffee Kg 1.2
Made from galvanised sheet iron. Cover and lock are
available as accessories. Tea Kg 4.3
WATER SUPPLY Chocolate Kg 3.0
From the mains, with a water pressure of 0.05 to 0.85 Stirrers n. 500
MPa (0.5 to 8.5 bar). The effective quantity can differ from what is indicated,
AVAILABLE SETTINGS according to the density of the various products.
Espresso models: volumetric setting for coffee, instant
products and water doses. POWER CONSUMPTION
Instant models: time setting for coffee, instant product
The machine power consumption depends on many
and water doses.
factors, such as the temperature and ventilation of the
Temperature room where it is installed, the inlet water and boiler
Factory setting on the correct operating temperature. A temperature, etc.
trimmer on the control board is used to make small Under average conditions, and namely:
corrections (if necessary). - Ambient temperature: °C 22
WASHING THE MIXERS °C
The machine will perform a washing cycle of the mixers - boiler temperature: °C 93
and will rotate the coffee unit when pressing the special
button on the keypad or the button located on the door - Inlet water temperature: °C 18
(version with front validator) or on the coin mechanism - Water (average) per selection: cc 93
casing (version with Executive coin mechanism).
the following power consumption levels resulted:
CONTROLS
- to reach operating temperature Wh 53
- Presence of cups
- Hourly stand-by power consumption Wh 110
- Presence of water
- Average consumption for each selection Wh 7.65
- Presence of coffee The above power consumption calculated from average
- Presence of the coffee unit data should only be taken as an indication.

- Liquid waste container empty ACCESSORIES


- Operating temperature reached
A wide range of accessories can be installed on the
SAFETY DEVICES machine to vary its performance:
The installation kits are supplied with their own installa-
- Door switch
tion and test instructions, which must be strictly ob-
- Manual-reset boiler safety thermostat served to ensure the machine safety.
- Air-break float jammed Installation and the following testing operations must
be carried out exclusively by personnel who have a
- Overflow solenoid valve specific knowledge of the machine functions from a
- Float for full liquid waste container point of view of electrical safety and health regula-
tions.
- Timer protection for: Coffee dispensing
Pump
Coffee unit ratiomotor
Coffee grinder
- Overheating protection for: Doser units
Coffee unit ratiomotor
Magnets
Pump
Electric mixers
Coffee grinder motor

© by N&W GLOBAL VENDING SpA 02 2007 104-02


4
CHANGEABLE COMBINATION LOCK To change combination do as follows:
- open the machine door to avoid forcing the rotation;
Some machine models are fitted with a changeable
combination lock. - lightly lubricate the inside of the lock with a spray;
The lock is supplied with a silver colour key to be used - insert the current change key (black) and rotate to the
for normal opening and closing. change position (reference notch at 120°);
The lock can be customised by means of a kit, available
as accessory, permitting changing of the lock combina- - remove the current change key and insert the change
tion. key (gold) with the new combination;
This kit includes a change key (black) for the current - Rotate to the close position (0°) and remove the
lock combination as well as the change (gold) and use change key.
(silver) keys for the new combination.
The lock will now have the new combination.
Sets of change and use keys with other combinations
can be supplied on request. The keys with the old combination cannot be used for
Additional sets of use keys (silver) may be requested, the new combination.
indicating the combination stamped on the keys.
Generally, only the use key (silver) is used, while the
combination change keys (gold) can be kept as spares.
Do not use the change key for normal opening, as it
may damage the lock.

Fig. 3

© by N&W GLOBAL VENDING SpA 02 2007 104-02


5
Chapter 1 CONTROLS AND INFORMATION
LOADING AND CLEANING The machine should operate at an ambient temperature
of 2°C to 32°C.
The user controls and information are located on the
DOOR SWITCH
outside of the door (see Fig. 4).
When opening the door a special switch disconnects the The labels with the selection menu and instructions,
power from the machine electrical system to allow the supplied with the machine, must be inserted at the time
operations described below, regarding loading and of installation.
routine cleaning, in full safety.
All operations which require the machine to be ener-
gised with the door open must be carried out EXCLU-
SIVELY by qualified personnel who are aware of the
specific risks of such condition.

CLEANING AND DISINFECTION


According to current safety and health rules and regula-
tions, the operator of an automatic vending machine is
responsible for the hygiene of materials that come in
contact with foodstuff; therefore he must carry out
maintenance on the machine to prevent the formation of
bacteria.
At installation the hydraulic circuits and the parts in
contact with foodstuff should be fully sanitised to
remove any bacteria which might have formed during
storage.
It is advisable that specific sanitising products are used
for cleaning also the surfaces which are not directly in
contact with foodstuff.
Some parts of the machine can be damaged by strong
detergents.
The manufacturer declines all responsibility for damage
caused by non-compliance with the above instructions
or by the use of strong or toxic chemical agents.
Fig. 4
Before starting any maintenance operations requiring
parts of the unit to be removed, the machine must 1 - Selection menu
always be switched off. 2 - User information spaces
3 - Operating instruction label
4 - Coin slot area
USING THE VENDING MACHINES FOR 5 - 5-digit display
HOT DRINKS IN OPEN CONTAINERS 6 - Dispensing compartment
7 - Lock
(Ex.: plastic cups, ceramic cups, jugs)

Vending machines for drinks in open containers should


be used only to sell and dispense drinks obtained by:
The Programming button, to access the machine
- brewing products like coffee and tea;
functions, the mixer cleaning button and the RS232
- reconstituting instant and lyophilised products; serial port are located inside the machine on the coin
These products should be declared by the manufacturer mechanism compartment cover.
as “suitable for automatic vending” in open containers. NOISE LEVEL
The dispensed products should be consumed imme- The continuous, weighted equivalent acoustic pressure
diately. They should never be preserved and/or packed level is below 70 dB.
for later consumption.
Any other use is unsuitable and thus potentially danger-
ous.

© by N&W GLOBAL VENDING SpA 02 2007 104-02


6
LOADING CUPS LOADING COFFEE
When loading cups for the first time (I.e. with the cup Lift the cover and fill the hopper with coffee, ensuring
dispenser completely empty) do as follows: that the shutter is fully open (see Fig. 6).
- disconnect the electricity from the machine;
- rotate the shelf outwards, undoing the securing mag-
net;
- remove the cover from the cup container;
- fill the columns with cups, except the one aligned with
the dispensing opening;
- switch the machine on and the full column will be
positioned automatically over the dispensing opening;
- fill the empty column;
- release one or more cups with the special button and
replace the cover.
The cup dispenser shelf has a double joint that im-
proves access to the cup dispenser, especially when Fig. 6
the machine is installed in a bank.
1 - Lid
2 - Coffee canister
3 - Shutter

LOADING SUGAR AND


INSTANT PRODUCTS
A self-adhesive label indicating the product is attached
on each container.
After lifting their cover, fill the single containers with the
appropriate products, taking care not to compress them
to prevent packing. Make sure the products do not
contain any clots.

SANITISING THE MIXERS AND


THE FOODSTUFF CIRCUITS
When installing the machine, and then at least once a
Fig. 5
week or even more frequently according to the use of
the machine and the quality of the inlet water, the
1 - Cup release button mixers and the dispensing conduits must be thoroughly
2 - Cup stacker sanitised (cleaned and disinfected), to guarantee proper
3 - Lid
4 - Shelf release lever
hygiene of the dispensed products.
5 - Stirrer stacker Do not use sprayed water for cleaning.
The parts to be cleaned are the following:
- powder deposit drawers, mixer and instant drink
dispensing conduit;
- dispensing tubes and spouts;
- sugar chute;
- dispensing compartment;
- remove the powder and the water funnels, the feeders,
the powder deposit drawers and the mixer impellers
from the mixers (see Fig. 7);

© by N&W GLOBAL VENDING SpA 02 2007 104-02


7
CLEANING THE SUGAR DISPENSER
For models with sugar dispensed directly into the cup,
the sugar dispensing system must be cleaned periodi-
cally using hot water (see Fig. 9) proceeding as follows:
- release the return spring;
- lift the flexible lever to free the pin;
- remove the pin and the dispensing spout;
- wash and dry thoroughly;
- after cleaning, reinstall all parts in the reverse order.

Fig. 7

1 - Drawer cover
2 - Powder deposit drawer
3 - Powder funnel
4 - Water funnel
5 - Feeder
6 - Mixer impeller

- in order to undo the rotors, simply block the disk fitted


on the mixer shaft with a finger (see Fig. 8); Fig. 9

Fig. 8

- wash all parts with detergent (using the doses indi-


cated by the manufacturer) being sure that all visible
residue and product layers are mechanically removed,
using a brush if necessary;
1 - Sugar dispensing spout
Disinfection should be carried out using sanitising 2 - Pin
products. 3 - Flexible lever
4 - Return spring
- Soak all components for approx. 20 minutes in a
container filled with the previously prepared sanitising
solution; WEEKLY CLEANING OF
- reinstall the feeders and the water funnels; THE COFFEE UNIT
- reinstall the powder deposit drawers and the powder Every time coffee is refilled, or at least once a week,
funnels after thoroughly rinsing and drying them. any powder residue should be removed from the exter-
After reinstalling all parts the following is however nal parts of the coffee unit, particularly from the coffee
required: funnel.

- enter into “Filler” mode to clean the mixers (see


relevant paragraph) and add a few drops of the sanitis-
ing solution in the various funnels.
- After disinfection thoroughly rinse all components to
ensure that all residue of the detergent solution is
removed.
© by N&W GLOBAL VENDING SpA 02 2007 104-02
8
SUSPENDING FROM USE
If for any reason the machine is switched off for a period
exceeding the use-by date of the products, the following
will be necessary:
- completely empty the containers and thoroughly wash
them with the sanitising products used to clean the
mixers;
- completely empty the dosing grinder by dispensing
coffee until the empty condition is indicated.
- completely empty the air-break and the instant product
boiler, loosening the clamp on the hose.

© by N&W GLOBAL VENDING SpA 02 2007 104-02


9
Chapter 2 UNPACKING THE VENDING MACHINE
INSTALLATION After removing the packing, ensure that the machine is
intact.
Installation and the following maintenance operations If in doubt do not use the machine.
should be carried out with the machine switched on No packing elements (i.e. plastic bags, polystyrene
and therefore by qualified personnel only, who are foam, nails, etc.) should be left within the reach of
trained in the correct use of the machine and informed children, as they are potentially dangerous.
about the specific risks of such situation. Packing materials must be disposed of in authorised
The vending machine must be installed in a dry room containers and the recyclable ones must be recovered
where the temperature remains between 2° C and 32° by qualified companies.
C, and not where water jets are used for cleaning (e.g.
Important notice!!
in large kitchens, etc.).
The machine should be positioned with a maximum
At installation the hydraulic circuits and the parts in
inclination of 2°.
contact with foodstuff should be fully sanitised to
If necessary provide proper levelling by way of the
remove any bacteria which might have formed during
adjustable feet included (see Fig. 11).
storage.

DOOR SWITCH
When opening the door a special micro-switch discon-
nects the power from the machine electrical system.
To energize the system with the open door, simply
insert the special key into the slot (see Fig. 10).
With the door open, there is no access to energised
parts. Inside the machine, the only parts that stay
energised are those protected by covers and carrying Fig. 11
a plate with the warning “Disconnect the power before
removing the protective cover”. 1 - Adjustable foot

Before removing such covers disconnect the power


supply cable from the power supply. Because of the relatively light-weight of the machines
The door can be closed only after removing the key it is necessary to secure them onto the wall by means
from the door switch. of the special bracket supplied (see figure 12).
The manufacturer declines all responsibility for any
inconvenience resulting from non-compliance with the
above instructions.

Fig. 12

1 - Wall securing bracket

Fig. 10

1 - Door switch
2 - 230 V~ 8 W max. door lamp socket
3 - Mechanical counter
4 - Power supply fuses
5 - Permanently live 230 V ~ socket
6 - Wash button

© by N&W GLOBAL VENDING SpA 02 2007 104-02


10
CONNECTING THE MACHINE WATER SOFTENER UNIT
TO THE WATER MAINS
The machine is sold without water softener.
The machine must be connected to the drinking water Should the water be very hard, it is possible to install a
mains, taking into account law provisions in force in the water softener unit (available as accessory) or another
country where the machine is installed. ion-exchange resin water softener unit with capacity that
The water pressure must be 0.05 to 0.85 MPa (-8.5 - 8.5 is adequate to the needs of the machine.
bar). The softener unit must be regenerated regularly follow-
Run some water from the mains until it is clear and ing the directions from the manufacturer.
without impurities.
Use a hose capable of withstanding the water mains CONNECTING THE MACHINE
pressure and suitable for use with foodstuff (min. inside TO THE POWER SUPPLY
diameter of 6 mm) to connect the water supply to the
fitting (3/4" gas) of the water inlet solenoid valve (see The machine is designed to operate under single-phase
230 V~ voltage and is protected by 15 A fuses.
Before making the connection, ensure that the rating
corresponds to that of the power grid, and more specifi-
cally:
- the supply voltage rating must be within the range
recommended for the connection points;
- the main switch should be capable of withstanding the
peak load required, and at the same time ensure
proper omnipolar disconnection from the power grid
with an opening gap of the contacts of at least 3 mm.
The switch, the power outlet and the plug must be
located in an easily accessible position.
The electrical safety of the machine is ensured only
Fig. 13 when it is correctly earthed according to the safety
standards in force.
1 - Water inlet fitting (3/4" gas)
2 - Water supply hose This fundamental safety requirement must be duly
3 - Overflow hose verified, and if in doubt the system must be carefully
4 - Inlet hose fitting tested by qualified technicians.
The power supply cable is of the type with a fixed plug.
Fig. 13). Any replacement of the power cable (see figure) should
It is good practice to install the water supply tap be made by qualified and suitably trained personnel
outside the machine in an easily accessible position. only using cables type HO5 RN - F or HO5 V V-F or
H07 RN-F with a 3x1-1.5 mm2 section.
OVERFLOW DEVICE
Do not use adapters, multiple sockets and/or exten-
The water inlet solenoid valve (see Fig. 13) is equipped
sions.
with an overflow device which mechanically stops the
water inlet if there is a malfunction in the solenoid valve THE MANUFACTURER DECLINES ALL RESPONSI-
or in the boiler water level control device. BILITY FOR ANY DAMAGE CAUSED BY NON-COM-
To restore normal operation, proceed as follows: PLIANCE WITH THE ABOVE MENTIONED PRECAU-
- disconnect the electricity from the machine; TIONS.
- drain the water contained in the overflow hose;
- shut off the water supply using the tap outside the
machine;
- loosen the nut which secures the solenoid valve
supply hose to relieve the water mains residual pres-
sure and then tighten again (see Fig. 13);
- open the tap and switch the machine on.

© by N&W GLOBAL VENDING SpA 02 2007 104-02


11
INSTALLING THE PAYMENT SYSTEM FILLING THE WATER SYSTEM

The machine is sold without payment system, there- If the air-break device indicates the no-water condition
fore the installer of such a system is responsible for for more than 10 seconds after the machine has been
any damage to the machine or to things and persons switched on, an installation cycle will automatically be
caused by faulty installation. started, and namely:

- Install the coin mechanism and make sure that the - the display will show for the entire duration of
programming of the relevant parameters is correct; the cycle:

- adjust the selector opening lever bracket to allow - the air-break is filled;
complete opening of the selector; - (for espresso models only) instant product solenoid
- adjust the coin chute according to the type of coin valve is opened so that air may be bled from the boiler
mechanism installed. and 400 cc. of water filled.
N.B.: If there is no water flow from the mains during the
installation cycle, the machine will be blocked until the
water is resumed or the machine is switched off.
This operation must be carried out by hand after any
maintenance requiring the boiler to be emptied but not
the air-break.

© by N&W GLOBAL VENDING SpA 02 2007 104-02


12
COFFEE UNIT OPERATION

COFFEE DISPENSING CYCLE


After each time the machine is switched on, the coffee
unit is rotated completely before the normal cycle to
ensure that the device is in the correct start position.
When making a coffee selection, during the coffee
grinder operation the unit rotates 180° to bring the
brewing chamber into a vertical position (see Fig. 14).
The coffee grinder operates until filling the coffee doser
chamber.
When the doser unit is full, the ground coffee dose is
released into the coffee unit.
The coffee falls into the vertical brewing chamber (1)
(see Fig. 14).
The ratiomotor handle engaged with the disk (2) located
outside of the assembly rotates by 180°, making the
brew chamber swing and lowering the upper piston (3)
(see Figure 15).
Due to the water pressure, the pre-brewing spring (5)
sinks and the lower piston (4) goes down 4 mm, thus
forming a water cushion which allows an even use of Fig. 15
the coffee dose.
1 - Brewing chamber
2 - External disk
3 - Upper piston
4 - Lower piston
5 - Pre-brewing spring
6 - Swinging lever

At the end of the dispensing cycle and during a pause of


3 seconds, the pre-brewing spring (5) will discharge the
water through the third way of the dispensing solenoid
valve, lightly pressing the used coffee dose.
By completing its rotation, the ratiomotor makes the
swinging lever (6) lift the pistons and the coffee dose.
At the same time, when the brewing chamber returns to
its vertical position, the scraper on the coffee hopper
stops the used coffee dose and drops it.
The lower piston now returns to the top dead centre.

CHECKING AND ADJUSTING


THE MACHINE SETTINGS
To get the best results from the product used, the
following should be checked:
That the used coffee dose is lightly compressed and
damp.

Fig. 14 The grade of grinding of ground coffee.


The dose weight of the instant products.
1 - Brewing chamber
2 - External disk The drink temperature.
3 - Upper piston
4 - Lower piston The water dose.
5 - Pre-brewing spring
6 - Swinging lever Should the standard settings need to be changed,
proceed as indicated in the next sections of this manual.
The weight of instant products, the water dose and
temperature are directly controlled by the microproces-
sor.
To adjust them it is therefore necessary to follow the
programming procedures.

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13
STANDARD SETTINGS ADJUSTING THE COFFEE DOSE
The vending machine is supplied with the following The dose adjusting lever can be positioned in one of the
settings: 6 reference notches bearing in mind that:
- coffee temperature (at the spout) approx. 85-89°C; - the dose is increased by lifting the lever:
- instant product temperature (at the spout) 75°C - the dose is reduced by lowering the lever:
approx.;
- every notch changes the dose by approx. 0.25 g.
The machine standard settings assign the same price,
expressed in number of basic coins, to all selections.

ADJUSTING THE BREWING


CHAMBER VOLUME
When the upper piston is correctly positioned, the coffee
unit can operate with coffee doses of 5.5 to 8.5 g.
To change the piston position (see Fig. 16) do as
follows:

Fig. 17

1 - Coffee grinder
2 - Grinding adjusting knob
3 - Dose regulator
4 - Dose adjusting lever
5 - Reference notches

Fig. 16

1 - Snap ring
2 - Upper piston
In addition, when the lever is fully rotated upwards, the
3 - Reference fins ratchet can be released from the groove in the dose
regulator (see Fig. 17) and replaced into a different
groove to change the average dose setting to:
- low 6 g ± 0.5
- remove the snap ring from its seat;
- medium 7 g ± 0.5
- place the piston in the proper adjusting notches:
- high 8 g ± 0.5
.less deep notches for To take the dose just remove the coffee unit and use the
5.5 to 7.5 g doses; special function from the “Test” menu in “Technician”
.deeper notches for mode (see relevant section).
6.5 to 8.5 g doses. Important notice!!!
To refit the coffee unit, pay special attention to the
ADJUSTING THE GRADE OF GRINDING piston position. Reference notches on the external
When a variation in the grade of grinding is desired, turn disk and on the unit case should match (see Fig. 24).
the relevant adjusting knob on the grinder (see Fig. 17)
and more specifically: WATER TEMPERATURE CONTROL
- turn the knob anticlockwise for coarser grinding; If the boiler temperature is to be changed, adjust the
- turn the knob clockwise for finer grinding. special trimmer (see Fig. 21) keeping in mind that:
For optimum results, it is advisable to vary the grade of - tightening increases the temperature;
grinding with the coffee grinder motor running. - loosening reduces the temperature;
NB: After adjustment of the grade of grinding, at least
- every 2 turns the temperature varies by approx. 1°C.
2 test selections must be performed in order to check
the new grade of grinding for ground coffee:
The finer the grade of grinding the longer the time
necessary for dispensing the coffee and vice versa.

© by N&W GLOBAL VENDING SpA 02 2007 104-02


14
DISPLAY FUNCTION

Notes on programming
Machine ready
The machine electronic control allows or not the use of For models with Executive coin
many functions: mechanism the segments blink with
The machine is supplied with a dose table, describing the change-giver empty
the different functions and layouts available for the
model and the flowchart of the programming menu.
Below is listed a summary explanation of the main Displaying the price of the selected
functions useful for managing the operation of the product
machine, not necessarily in the order in which they are
displayed in the menu.
Displaying the inserted credit.
OPERATING MODES If the credit exceeds 4 figures, the first
4 figures are displayed
Three operating modes are provided for the machine;
according to the machine operating mode the buttons
and the indicator LEDs will have different functions. Machine out of service
The available operating modes are indicated in the
following table:
Drink preparation
MACHINE MODE DISPLAY FUNCTIONS

Normal vending mode Coins accepted Waiting to reach operating temperature


Products dispensing

Maintenance Test dispensing Token inserted


Machine mainte-
nance
Installation under way
Programming Programming

Selection disabled
NORMAL VENDING MODE
When switching the machine on, the display segments
are checked, remaining all on for a few seconds, after MAINTENANCE MODE
which the machine goes into normal vending mode.
The LEDs located next to the selection and sugar pre- When the programming button located on the internal
selection buttons take on the following meanings: side of the push-button board (see Fig. 16) is pressed
once the machine will be set to “Maintenance” mode.
LED switched on - Button available The message is displayed for approx. 2 sec-
LED blinking - Button selected onds and then the first option of the “maintenance”
menu is displayed to activate the following functions:
LED switched off - Button disabled
The messages displayed according to the operation
Test dispensing including cup,
being carried out can be as follows:
sugar and stirrer

Dispensing powder only

Dispensing water only

Test dispensing without cup,


sugar and stirrer

Washing

© by N&W GLOBAL VENDING SpA 02 2007 104-02


15
At this point the buttons are assigned different functions PROGRAMMING
according to the selected menu, and namely for com-
plete or partial dispensing tests. Pressing the programming button located on the push-
button card internal side twice (see Fig. 16), sets the
machine to “Programming” mode.
Previous Next The display indicates the message
function function
Dispense Dispense
for approvimately 2 seconds, and then
espresso capp. choc.
the first item of the “programming
Dispense Dispense menu, permitting the following functions:
long coffee lemon tea
Dispense Dispense
caffè macchiato chocolate Reading current failures
Dispense Dispense
cappuccino milk
Setting the water doses

N.B. For espresso coffee based selections, only the Setting the powder doses
additions are dispensed with the partial dispensing of
powder and water; if a selection requires no addition
the message “Selection disabled” will be displayed. Setting the prices
When the display shows the “Washing” function the
buttons are assigned the following functions:
Button “5” operates the coffee unit if this is connected to Price/selection combination
the electrical system, and releases a dose of coffee if
Enable/disable selections
disconnected.

Setting the value of the base coin


Previous Next and poistion of the decimal point
function function
Wash not
mixers used Setting the value of validator lines
Dispense Dispense
sugar extra sugar
Initialising
Rotate Release
coffee unit coffee
not not
Setting the machine code
used used

Setting the water supply from


the tank or from the mains

The following functions are also available:


- resetting failures;
- machine installation;
- showing statistics on the display;
- printing statistics;
- resetting statistics.

© by N&W GLOBAL VENDING SpA 02 2007 104-02


16
At this point the buttons on the push-button panel take Er.03 - COIN MECHANISM FAILURE:
on different functions, and namely: The machine will lock if it receives a pulse longer than 2
seconds on a validator line or the communication with
Previous function Next function
the serial coin mechanism does not take place for more
Increase data (+1) Decrease data (-1) than 30 seconds.
Exit function Confirm
Er.04 - EEPROM DATA FAILURE:
Cancel function/data The data in the EEprom (i.e. the chip that stores the
Installation Change data setting variations) contains errors and must be retrieved
from the Eprom, thus losing all statistics information.
Reset Reset This type of failure is indicated in the failed counters
failures statistics
and does not lock the machine, which will continue to
Display Print function with the default data contained in the Eprom.
statistics statistics
Er.05 - WATER FAILURE:
If the air-break micro-switch is closed for one minute,
the water inlet solenoid valve will remain energized until
The buttons shown within the dotted line perform direct the water flow is restored.
functions, the ones outside are used to scroll through Er.06 - CUP FAILURE:
the menu or to change data. When the empty cup column microswitch opens, the
In the various menu points, the LEDs of the enabled column shift motor is actuated for 92 seconds; during
buttons are switched on, while the buttons that are this time it is possible to make 3 selections. After the 92
disabled for the function have the LEDs switched off. seconds are lapsed, the machine will lock.
Er.07 - LIQUID WASTE FULL:
DISPLAYING THE PRESENT FAILURES
This occurs when the liquid waste container float is
When the function from the “programming” triggered.
menu is displayed, pressing the confirm button “5” will Er.08 - IMPELLER FAILURE:
display the error code of the current failure; Failed computation of the volumetric counter within a
when sequentially pressing button “ ”, the error code of max. given time.
the next failure is displayed (if present).
Er.09 - COFFEE UNIT FAILURE
If no failures are currently present, pressing the confirm
button “5” will have no effect. This failure is due to a mechanical lock of the unit or
The 11 possible failures are highlighted in the following when the unit is not present. The machine is not locked,
cases: but all coffee-based selections are disabled.
Er.01 - AIR-BREAK FAILURE: Er.10 - COFFEE FAILURE:
The machine is locked if after 7 selections the micro- If after a period of 15 seconds of grinding coffee a dose
switch has never signalled the lack of water. is not obtained, all coffee-based selections are disabled.
Er.02 - BOILER FAILURE: Er.11 - COFFEE RELEASE FAILURE:
The machine will lock if the boiler fails to reach the If after releasing the ground coffee dose the micro-
operating temperature after 10 minutes (Espresso switch of the coffee doser indicates the presence of
models) or 20 minutes (Instant models) of heating from coffee in the doser chamber, all coffee-based selections
the machine start, or from the last selection. are disabled.

© by N&W GLOBAL VENDING SpA 02 2007 104-02


17
PROGRAMMING THE SETTING THE PRICES AND
WATER AND POWDER DOSES THE SELECTION STATUS
When either the (Water) or (Powder) When the (price assignment) function from the
functions from the “programming” menu are displayed “programming” menu is displayed the assignment of
the related doses can be changed. one selection to one of the stored prices and/or the
The different doses are identified by a dose code, which status of one selection can be varied.
is displayed each time. The prices are indicated as number of basic coins.
The dose code locates the water and powder doses Press the confirm button “5” from the “programming”
related to a given selection; any changes to one selec- menu to access the price list, which can be scrolled up
tion dose also affects the compound selections where and down with the “ ” and “ ” buttons.
the dose code is used. Press the change button “6” and the selection status
For example, when the water dose for strong coffee is starts blinking.
increased also the dose for cappuccino, containing Using the “ ” and “ ” buttons the selection status can
strong coffee and milk, is increased. be changed from (enabled) to (disabled).
The following table defines in which selections the dose Press again the confirm button “5” to display the number
codes are used. of the price referred to in the price table.
The displayed values for the doses are expressed in: Press the change button “6” and this value starts
- tenths of a second for powders; blinking and can be modified as necessary.
N.B.: The residual credit is controlled by the minidips
- tenths of a second for water in the instant models;
located on the CPU board. Refer to the “board configu-
- number of pulses of the volumetric counter for water in ration” chapter for the settings.
Espresso models.
N.B.: Codes and for water added to “Milk” PROGRAMMING THE BASIC COIN
selections control water for normal and extra sugar in AND THE DECIMAL POINT
milk on models with pre-mixed sugar; for unsweet-
When the (basic coin value) function from the
ened milk selections the water dose is added.
“programming” menu is displayed, the value of the basic
These codes have no effect in other versions. coin as well as the position of the decimal point can be
Press the confirm button “5” from the “programming” modified.
menu to access the dose code list which can be Press the confirm button “5” from the “programming”
scrolled up and down with the “ ” and “ ” buttons. menu to display the current value of the basic coin.
Press the confirm button “5” again to display the dose By using the “ ” and “ ” buttons, the display will alter-
code value. nate between the value of the basic coin and the
Press the change button “6” and this value starts number of the decimal point position , i.e.:
blinking and can be modified as necessary.
Refer to the selection dose table for the selection/dose
0 decimal point disabled
codes combination.

PRICE SETTING 1 XXX.X

When the (price programming) function from 2 XX.XX


the “programming” menu is displayed, the 8 sales prices
stored can be varied. 3 X.XXX
The prices are indicated as number of basic coins.
Press the confirm button “5” from the “programming” Press the change button “6”, these values will start
menu to access the price list, which can be scrolled up blinking and can then be modified as necessary.
and down with “ ” and “ ” buttons.
Press again the confirm button “5” and the price value is PROGRAMMING THE VALIDATOR LINES
displayed. When the (lines programming) function from
Press the change button “6” and this value starts
the “programming” menu is displayed, the value of the 6
blinking and can be modified as necessary.
coin lines of the validator can be varied.
The value of the lines is indicated as number of basic
coins.
Press the confirm button “5” from the “programming”
menu to access the line list, after which this can be
scrolled up and down with the “ ” and “ ” buttons.
Press the change button “6” and this value starts
blinking and can be modified as necessary.

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18
INITIALISING DISPLAYING THE STATISTICS
When the function is displayed the vending Press the statistics display button “4” to display the
machine can be initialized restoring all default data. store data in a sequence, at 1 second intervals, if no
This function should be used if there is a memory data other button is pressed, and namely:
error or when the EPROM is replaced. 1 - single selection counter;
All statistic information will be reset.
Press the confirm button “5” to display the message 2 - counter by single price;
for confirmation. 3 - counter by type of coin cashed;
Pressing button “5” again will display the message
4 - total cashed counter;
(running) for a few seconds.
5 - failure counter.
SETTING THE MACHINE CODE N.B.: For values higher than 4 figures, the first 4
When the function is displayed the identification figures and after 1 second the second 4 figures are
displayed in a sequence.
code number of the machine can be changed (from the
default 0000 to 9999). For example, for 110500 the value 0011 and then the
Press the confirm button “5” to display the current code; value 0500 will be displayed.
using the change button “6” the code will start blinking
and the decimal point next to the first figure is turned on. PRINTING THE STATISTICS
The push-buttons take on numeric values.
Connect an RS-232 serial printer with a Baud rate of
When pressing a button, the figure with the decimal
9600, 8 data bit, no parity, 1 stop bit to the serial port
point turned on will take on that value and the decimal
located on the push button board (see fig. 16), to print
point of the next figure is turned on.
all the statistics described in section “Displaying the
statistics”. The hardcopy printout will also contain the
machine code number and the printout progressive
number.
The progressive hard-copy printout number can only be
reset by initialising the machine.
Press the statistics print button “8” and the confirmation
request will be displayed.
Press the confirm button “5” to start printing.
Resetting the statistics
Press the statistics reset button “7” and the message
for confirmation will start blinking.
Press the confirm button “5”, the message
(running) is displayed for a few seconds and all statis-
tics are reset.
TANK
For defining whether the machine water supply is from
the mains or from an internal tank.

INSTALLATION
Press the installation button “2” to fill the hydraulic
system, even with the air-break full.

RESETTING THE FAILURES


Press the failure reset button “3”; the message
(running) is displayed for a few seconds and all present
failures are reset.

© by N&W GLOBAL VENDING SpA 02 2007 104-02


19
Chapter 3
MAINTENANCE
The integrity of the machine and compliance with the
standards of the relevant systems must be checked at
least once a year by qualified personnel.
Before starting any maintenance operations requiring
parts of the unit to be removed, the machine must
always be switched off.
The operations described below must be carried out
only by personnel who have the specific knowledge of
the machine functioning from a point of view of elec-
trical safety and health regulations.

INTRODUCTION
To ensure correct operation for a long period, the
machine must be subjected to regular maintenance. Fig. 18
The following sections contain the procedures and the
1 - Ratiomotor handle pin
maintenance schedule, which are only a general indica- 2 - Brewing chamber heater (optional)
tion, as they greatly depend on the operating conditions 3 - Boiler connecting hose
(e.g. water hardness, environmental humidity and 4 - Upper piston snap ring
temperature, type of product used, etc.). 5 - Coffee funnel
6 - Unit securing knob
The procedures described in this chapter are not 7 - Lower piston fastening snap ring
exhaustive of all maintenance operations to be carried 8 - Reference notches
out.
More complex operations (e.g. boiler descaling) should
be carried out by qualified technicians only having
specific knowledge of the machine.
To prevent oxidation or the action of chemical agents, Removing the upper filter
the stainless steel and varnished surfaces should be - Take the snap ring out of its seat;
kept clean by using mild detergents (solvents must not
be used). - remove the piston from the crosspiece;
Under no circumstances should water jets be used to - remove the filter and the piston seal.
clean the machine.
Removing the lower filter
BREWING UNIT MAINTENANCE - Loosen screws A and B enough to release the coffee
funnel (see fig. 18);
Every 10,000 selections or every 6 months some
maintenance of the coffee unit must be carried out. - remove the lower piston snap ring;
Maintenance is carried out as follows: - Take the piston out of brewing chamber and remove
- remove the boiler Teflon hose connection from the the filter.
upper piston, paying attention not to lose the seal (see Soak all components removed from the unit in a solution
Fig. 18); of boiling hot water and coffee machine detergent for
- undo the knob securing the unit to the bracket; approx. 20 minutes.
Thoroughly rinse and dry all parts, then reinstall them in
- remove the coffee unit. the reverse order of disassembly, taking particular care
that:
- the piston is positioned in the correct notch for the
coffee dose used (see relevant section);
- the two reference notches match and that the coffee
unit is inserted.
Important notice!!!
Check that the handle pin of the ratiomotor is correctly
engaged in its seat.

02 2007 104-02
© by N&W GLOBAL VENDING SpA
20
PERIODICAL CLEANING - in order to undo the rotors, simply block the disk fitted
on the mixer shaft with a finger (see Fig. 20);
At least once a year, or more frequently according to the
use of the machine and the quality of the inlet water, the
entire foodstuff circuit system must be cleaned and
sanitized as described below.

SANITISING THE MIXERS AND


THE FOODSTUFF CIRCUITS
When installing the machine, and then at least once a
week or even more frequently according to the use of Fig. 20
the machine and the quality of the inlet water, the
mixers and the dispensing conduits must be thoroughly
sanitised (cleaned and disinfected), to guarantee proper
hygiene of the dispensed products.
Do not use sprayed water for cleaning.
- wash all parts with detergent (using the doses indi-
The parts to be cleaned are as follows: cated by the manufacturer) being sure that all visible
- powder deposit drawers, mixer and instant drink residue and product layers are mechanically removed,
dispensing conduit; using a brush if necessary;
- dispensing tubes and spouts; Disinfection should be carried out using sanitising
- sugar chute; products.

- dispensing compartment; - Soak all components for approx. 20 minutes in a


container filled with the previously prepared sanitising
- remove the powder and the water funnels, the feeders, solution;
the powder deposit drawers and the mixer impellers
from the mixers (see Fig. 19); - reinstall the feeders and the water funnels;
- reinstall the powder deposit drawers and the powder
funnels after thoroughly rinsing and drying them.
After reinstalling all parts the following is however
required:
- enter into “Maintenance” mode to clean the mixers
(see relevant paragraph) and add a few drops of the
sanitising solution detergent in the various funnels.
- After disinfection thoroughly rinse all components to
ensure that all residue of the detergent solution is
removed.
CLEANING THE PRODUCT CONTAINERS
- Remove the containers from the machine;
- undo the product ports and slide out the augers from
back of the container;
- clean all parts in a solution of hot water and sanitising
products and dry thoroughly.
Fig. 19

1 - Drawer cover
2 - Powder deposit drawer
3 - Powder funnel
4 - Water funnel
5 - Feeder
6 - Mixer impeller

© by N&W GLOBAL VENDING SpA 02 2007 104-02


21
PRINTED BOARD FUNCTIONS PUSH-BUTTON BOARD
AND INDICATOR LAMPS This board controls the display, the green LEDs of the
buttons, the selection buttons and the programming
button.
CONTROL BOARD It supports the coin mechanism connectors as well as
the printer port.
This board (see fig. 21) processes the information from
the push-buttons and from the payment system, it also
controls the actuations, the 5-digit display and the
LEDs.
The 15 V AC voltage required for board operation is
supplied by a transformer (see fig. 21) which is pro-
tected by a 125 mAT fuse on the primary and by a 1.25
AT fuse on the secondary winding. The voltage supply
is rectified and stabilised directly by the board.
The board houses the EPROM chip.
- the yellow LED indicates the presence of 12 V DC;
- the green LED blinking indicates that the microproces-
sor is working correctly;
- the red LED indicates the operating status of the boiler
heating element.

Fig. 22

1 - To the control board


2 - To the control board
3 - Executive coin mechanism
4 - Printer
5 - Front validator
6 - Token/stamping device
7 - Jp2 =
8 - Jp1 =
9 - Programming button
10 - To the wash button

CONFIGURING THE ELECTRONIC BOARD


The electronic board was designed to be used in differ-
ent machine models.
In the event of replacement it must be checked that the
new board is configured correctly.
A set of 8 minidips (3), allowing configuration of the
board for use in the various versions and in the different
countries, and a jumper (5), allowing configuration of the
board for Instant or fresh tea models, are located at the
centre of the board (see fig. 17).
The board is also designed to support 512 Kb and 1 Mb
EPROMs by setting jumpers JS3 and JS4.
Fig. 21 To correctly configure a board in the event of replace-
ment or to change the machine performance, refer to
1 - 230 V~ 8 W max. lamp socket
2 - General counter
the following tables and to the selection dose table.
3 - Power supply fuses
4 - Permanently live 230 V ~ socket
5 - Fuse for primary winding
6 - Fuse for secondary winding
7 - Transformer
8 - Control board
9 - LED indicators

02 2007 104-02
© by N&W GLOBAL VENDING SpA
22
CONFIGURING THE MODEL
According to the model, minidip 5 and the jumper (see
fig. 23) must be set as follows:

MODEL

INSTANT ESPRESSO

MINIDIP 5 ON OFF

JUMPER 1-2 2-3

CONFIGURING THE STIRRERS


The unsweetened drinks can be dispensed with or
without stirrers by setting minidip 2 to:

ON OFF
Fig. 23

1 - TRIAC for the boiler heating element - stirrer dispensed with - stirrer not dispensed with
2 - Temperature control trimmer unsweetened selections unsweetened selections
3 - Configuration Minidip
4 - EPROM
5 - Jumper: 1-2 Instant versions
2-3 Espresso versions CONFIGURING THE PAYMENT SYSTEM
JS3 - JS4 jumpers for EPROM size With a special kit, available as accessory, it is possible
to install, also in these versions, only the 24 V validator.
RELAY FUNCTION In this case the configuration will be as described in the
previous paragraph.
ESPRESSO The configurations available for serial payment sys-
tems are as follows:
K1 = ER
K2 = ESC
K3 = MAC
K4 = PM
K5 = M DIP 1
DIP 3 DIP 4 DIP 8
K6 = EV2 SET FIXED TO ON
K7 = EV1
K8 = MF1 Executive std.
K9 = MD4 OFF OFF OFF
U-key URW 2
K10 = MD3
K11 = MD2
K12 = MD1 Executive price
K13 = MSB holding OFF ON OFF
K14 = ESZ (parameter 36 = 3)
K15 = MSCB
K16 = EIA U-Key URW3 OFF OFF ON
K17 = MF2

CONFIGURING THE COUNTRY


According to the country, minidips 6 and 7 must be set
according to the following table:

COUNTRY

MINIDIP ITALY FRANCE SPAIN

6 OFF ON OFF

7 OFF OFF ON

© by N&W GLOBAL VENDING SpA 02 2007 104-02


23
HYDRAULIC SYSTEM

1 - Water inlet solenoid valve


2 - Water softener (optional)
3 - Liquid waste container
4 - Air-break
5 - Volumetric counter
6 - Vibration pump
7 - Coffee boiler
8 - Solenoid valves

02 2007 104-02
© by N&W GLOBAL VENDING SpA
24
HYDRAULIC SYSTEM

(INSTANT MODELS)

1 - Water inlet solenoid valve


2 - Water softener (optional)
3 - Liquid waste container
4 - Boiler
5 - Safety thermostat
6 - Anti-boiling thermostat
7 - Air-break

© by N&W GLOBAL VENDING SpA 02 2007 104-02


25
MENU SUMMARY SURFING MODE

SCROLLING BUTTONS UP ( ) AND DOWN ( )


OPERATING MODES The UP and DOWN scrolling buttons are used for moving
from one programming menu item to the next one, located
The machine can function in 3 different operating modes:
in the same level, and at the same time change the status
- Normal vending mode or the numeric value of the corresponding functions.
- Maintenance CONFIRM / ENTER BUTTON ( )
- Programming. The confirm / enter button is used for moving to the lower
level or for confirming a value after being entered or
In order to access the programming menus, press the
changed.
programming button located on the push-button card:
EXIT BUTTON ( )
The exit button is used for returning to the higher level or
for exiting a change field of a function. When reaching the
highest level in the menu, this button is pressed for going
from the Technician menu into the Filler menu and vice
versa.
CHANGE BUTTON ( )
With the change button it is possible to make changeable
a numeric value or the logical status of data.
INSERTING THE VALUES
When the control software requests the entry of numbers
the buttons take on the following values:

Fig. 24

1 - Programming access button

The machine goes into Maintenance mode.


Press the programming button again to go to the “Pro-
gramming menu”.
The buttons shown in the figure are used for surfing
through the different menus:
The confirm button “ ” is for changing / entering the first
character, then for confirming it and going to the next
character.
The “ ” and “ ” buttons are for scrolling through the
available values.
After entering the values, press button “ ” and the display
will show the message “Confirm?”; press again the con-
firm button to store the values as entered.
MACHINE CODE
Fig. 25 This code is a 5-digit number identifying the machine.
The confirm button “ ” is for changing / entering the first
character, then for confirming it and going to the next
character.

© by N&W GLOBAL VENDING SpA 26 02 2007 104 - 02


"MAINTENANCE" MENU SUMMARY

Maintenance

Complete test dispensing

Dispensing powder only

Dispensing water only

Dispensing without accessories

Washing the mixers

NEXT FUNCTION/
PREVIOUS FUNCTION/ INCREASE DATA ITEM
DECREASE DATA ITEM (- (+1)
1)
DELETE DATA/ CONFIRM DATA/
EXIT FUNCTION CONFIRM FUNCTION

CHANGE DATA

© by N&W GLOBAL VENDING SpA 27 02 2007 104 - 02


"PROGRAMMING" MENU SUMMARY

Programming

Reading failures

- Failure list

N. 1 - Air-Break
N. 2 - Boiler
N. 3 - Payment system
N. 4 - EEprom data
N. 5 - Water failure
N. 6 - Cup failure
N. 7 - Liquid waste full
N. 8 - Volumetric counter
N. 9 - Coffee unit
N.10 - Coffee failure
N.11 - Coffee release

Set water

Water dose

Refer to the selection dose table for


the correspondence between dose code
and water dose.

Set powder

Powder dose

Refer to the selection dose table for


the correspondence between dose code
and powder dose.

Value of prices

Table of 8 available prices


programmed as number of base coins

Price/selection combination

Selection N. assigned to
8 available prices
Enable/disable each selection

NEXT FUNCTION/
PREVIOUS FUNCTION/ INCREASE DATA ITEM
DECREASE DATA ITEM (- (+1)
1)
DELETE DATA/ CONFIRM DATA/
EXIT FUNCTION CONFIRM FUNCTION

CHANGE DATA

© by N&W GLOBAL VENDING SpA 28 02 2007 104 - 02


"PROGRAMMING" MENU SUMMARY

Value of base coin

Decimal point position

Value of validator line

A to F

Initialising

4-digit code

Water supply

1 From the tank

0 From the mains

NEXT FUNCTION/
PREVIOUS FUNCTION/ INCREASE DATA ITEM
DECREASE DATA ITEM (- (+1)
1)
DELETE DATA/ CONFIRM DATA/
EXIT FUNCTION CONFIRM FUNCTION

CHANGE DATA

© by N&W GLOBAL VENDING SpA 29 02 2007 104 - 02


"STATISTICS" MENU SUMMARY

Ready for use

Press the button to display


the statistics

Reading statistics

Paid dispensing

Free dispensing

Test dispensing

Scrolling through data for all selections

Cashed by price

Cashed by price

Scrolling through all prices

Cashed by coins

Cashed by coins

Scrolling through all coins

Total in coin box

Total in coin box

Of which by credit

Failure counters

N. 1 - Air-Break
N. 2 - Boiler
N. 3 - Payment system
N. 4 - EEprom data PREVIOUS FUNCTION/ NEXT FUNCTION/
DECREASE DATA ITEM (- INCREASE DATA ITEM
N. 5 - Water failure 1) (+1)
N. 6 - Cup failure
DELETE DATA/ CONFIRM DATA/
N. 7 - Liquid waste full EXIT FUNCTION CONFIRM FUNCTION
N. 8 - Volumetric counter
N. 9 - Coffee unit CHANGE DATA

N. 10 - Coffee failure
N. 11 - Coffee release STATISTICS

© by N&W GLOBAL VENDING SpA 30 02 2007 104 - 02


WIRING DIAGRAM LEGEND

INITIALS DESCRIPTION INITIALS DESCRIPTION

BDV BDV COIN MECH CONNECTOR MF1-.. WHIPPER MOTORS

CCG GENERAL COUNTER MSB CUP RELEASE MOTOR

CM1 COFFEE UNIT MOTOR CAM MSCB CUP CONTAINER SHIFT MOTOR

CM2 COFFEE DISPENSING POSITION CAM MSP STIRRER RELEASE MOTOR

CMSB CUP RELEASE MOTOR CAM NTC1-. TEMPERATURE PROBE

CV VOLUMETRIC COUNTER PB POWER SUPPLY SOCKET

E1-... INSTANT SOLENOID VALVE PD DIODE RECTIFIER

EEA WATER INLET SOLENOID VALVE PG UNIT DETECTION MICROSWITCH

ER COFFEE DISPENSER SOLENOID VALVE PIP PROGRAMMING BUTTON

ESC COFFEE RELEASE MAGNET PL WASH CYCLE BUTTON

EX EXECUTIVE COIN MECH CONNECTORS PM PUMP

FA RADIO INTERFERENCE SUPPRESSOR PSB CUP RELEASE BUTTON

FS1-.. FUSE R1 POST-HEATING ELEMENT

ID COFFEE DOSE SWITCH RCC COFFEE BOILER HEATING ELEMENT

IMSP STIRRER RELEASE MICRO-SWITCH RCS INSTANT BOILER HEATING ELEMENT

IP DOOR SWITCH RT BALLAST

IPF WASTE CONTAINER OVERFLOW SWITCH SAL VOLTAGE SUPPLY BOARD

IVA EMPTY WATER SWITCH SM CONTROL BOARD

IVB EMPTY CUP DISPENSER MICRO SWITCH SP PUSH-BUTTON BOARD

KC1-.. COFFEE BOILER CUTOUT ST STARTER

KS1-.. SAFETY CUTOUT SW1-.. SELECTION KEYS

LF1-.. LAMP TH THERMOSTAT

M COFFEE UNIT MOTOR TR1-.. TRANSFORMER

MAC GRINDER VAR VARISTOR

MD1-.. INGREDIENT MOTOR - INSTANT VENT FAN

© by N&W GLOBAL VENDING SpA 02 2007 104-02


31
N&W GLOBAL VENDING S.P.A.

sx25506
Venezia
Espresso
© by N&W GLOBAL VENDING SpA NOTE
The Manufacturer reserves the right to modify, without prior notice, the characteristics of the equipment described in this
publication; and further declines to accept any responsibility for any inaccuracies contained in this publication which can be
ascribed to printing and/or transcription errors.
All instructions, drawings, tables and information contained in this publication are confidential and can neither be repro-
duced completely or in part, nor be transmitted to third parties without the written permit of the Manufacturer, who has the
sole ownership.

EDITION 3 02 - 2007 CODE: H 104U 02

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