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PUBLISHED: 23-NOV-2017
2011.0 DISCOVERY 4 / LR4 (L A), 303-00

ENGINE SYSTEM - GENERAL INFORMATION

L E A K AG E T E ST U S I N G S M O K E T E ST
EQUIPMENT (G1445299)

GENERAL PROCEDURES

LEAKAGE
TEST USING
ALL
01.01.28 SMOKE 0.40 USED WITHINS 
DERIVATIVES
TEST
EQUIPMENT

CAUTION:

Do not exceed 5 psi test pressure, when testing the engine or cooling systems.

NOTES:

The vehicle battery must be in good condition and fully charged before carrying out this
procedure.

On vehicles with more than one air cleaner, it will be necessary to insert smoke at both air cleaner
outlet pipes independently if both sides of the engine require testing.

In some cases it may be necessary to remove undertrays, trim or engine covers to obtain access to
all potential leak locations.

For further information regarding operation of the test equipment refer to the manufacturers
operators manual supplied with the kit.

This procedure contains some variation in the illustrations depending on the vehicle specification,
but the essential information is always correct.

This procedure contains illustrations showing certain components removed to provide extra clarity.

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1.
WARNING:

Make sure the smoke test equipment is secure. Failure to follow this instruction may result
in personal injury.

Install the smoke test equipment to a suitable location.

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2.
NOTES:

The illustration shows a 2.0L Diesel engine, other engines are similar.

It may be necessary to remove the air cleaner(s) to allow access to the air cleaner outlet
pipes.

It will be necessary to cap one of the air cleaner outlet pipes. Use the blanking caps
supplied in the kit to cap the open orifice.

Release the air cleaner outlet pipe(s) from the air cleaner.

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3.
CAUTION:

Make sure that the adaptor is correctly fitted.

Install the appropriate adaptor to the air cleaner outlet pipe.

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4.
CAUTION:

Make sure that the adaptor is correctly fitted.

If required, install the appropriate blanking adaptors to the air cleaner outlet pipes.

5. Connect a suitable compressed air line to the smoke test equipment.

6. Connect the smoke test equipment positive power cable to the battery positive terminal.

7.
WARNING:

Do not connect the smoke test equipment negative cable to the battery negative
terminal.

Connect the smoke test equipment negative cable to a suitable body ground point.

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8.
NOTE:

Make sure the smoke test equipment adapter is a good fit to the air cleaner outlet pipe.
This must be an air tight seal.

For further information regarding operation of the test equipment refer to the manufacturers
operators manual supplied with the kit.
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