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Headwalls

SATEBA Stanton Precast concrete


headwalls comply with SSG – Appendix
C Design and Construction Guidance for
drainage outfall connections into open
water areas including collection ponds,
swales and rivers.

The strength and durability of precast concrete


headwalls preserves the surrounding environment
by minimising erosion at the outfall connection.

The quick positioning of precast concrete headwalls


is a distinct advantage over ready mixed solutions
with no on-site shuttering or formwork required.
This proves ideal at difficult to reach areas and
where time is limited.
Key benefits include:
Available in four standard sizes (small, medium,
large and extra large) with various hole sizes to suit ■ Low maintenance
pipe inlets/outlets. ■ Cost effectiveness
Lifting loops, attached to cast in lifting sockets, ■ Quick fit installation
provide a highly economic alternative to other
lifting systems and enable easy manoeuvring with ■ Design specific solution
standard chains. ■ Longevity

Each headwall can be supplied with either an


integrated toe that typically covers 200mm below Details contained in this document are only basic to
base or a range of longer modular toes from assist you select the correct size required for your
500mm to 1000mm. project. Detailed drawings are available on the
website or on request).
The aperture within the headwall will be sized and
positioned to meet your requirements, so please Contents Page No
contact us with your specific scheme details.
Small Headwall with integrated toe 3
If you require a size not shown in this document
Small Headwall with modular toe 4
please call 0115 944 1448 or email
info@stantonprecast.co.uk to see how we can Medium Headwall with integrated toe 5
help.
Medium Headwall with modular toe 6
A range of accessories are available including flap Large Headwall with integrated toe 7
valves, penstocks, safety grates (flat, hinged & Large Headwall with modular toe 8
cranked) and handrails. Ask us about relevant
accessories to save time on site. Extra Large Headwall with Integrated toe 9

Detailed drawings and an installation guide are


(Extra Large Headwall with modular toe details
available on the website at stantonprecast.co.uk in
available, subject to project needs, please contact
Technical Guides and in the Headwalls page.
use for further information).

Stanton Precast Limited, Littlewell Lane, Stanton-By-Dale, Ilkeston, Derbyshire. DE7 4QW
Call: 0115 944 1448 Email: info@stantonprecast.co.uk Explore: www.stantonprecast.co.uk
Sep 2022
Small Headwall with INTEGRATED TOE

A single unit with integrated toe, composed of reinforced concrete that can accommodate precast concrete, clay
or plastic pipes. Cast in lifting sockets allow screw in lifting hooks to enable manoeuvring with standard chains.

See next page for Small Headwall with Modular Toe.

A range of accessories are available including flap valves, penstocks, safety grates (flat, hinged, angled, cranked
and bespoke) and handrails. Ask us about relevant accessories to save time on site.

Drawings and an installation guide are available on the website at www.stantonprecast.co.uk in Technical
Guides and in the Headwalls page.

Pipe sizes (DN) mm Front Wall


Maximum Back Wall Back Wall Front Wall
External Wall Floor
Plastic Pipe Outer External Internal Internal Length
PCC, Clay Height Thickness Thickness
twinwall Diameter Height Width Width
(inc toe)
300 375 435 770 477 540 1305 1360 150 125 - 150

Hole former size (mm)* 190 276 299 310 360 429 449

Small Headwall with integrated toe - weight (kg) 1155 1144 1140 1139 1130 1113 1110

*We recommend hole sizes to be a minimum of 20mm wider than the pipe outer diameter.

Back to Contents 3
Small Headwall with MODULAR TOE

A single unit composed of reinforced concrete that can accommodate precast concrete, clay or plastic pipes.
Cast in lifting sockets allow screw in lifting hooks to enable manoeuvring with standard chains. Modular toe
comes as a separate unit to be attached onsite before installation.

A range of accessories are available including flap valves, penstocks, safety grates (flat, hinged, angled, cranked
and bespoke) and handrails. Ask us about relevant accessories to save time on site.

Drawings and an installation guide are available on the website at www.stantonprecast.co.uk in Technical
Guides and in the Headwalls page.

Pipe sizes (DN) mm Maximum Back Wall Back Wall Front Wall Front Wall
Wall Floor
Plastic Pipe Outer External Internal External Internal Length
PCC, Clay Thickness Thickness
twinwall Diameter Height Width Height Width
300 375 435 770 477 340 1305 1360 150 125 - 150

Hole former size (mm)* 190 276 299 310 360 429 449 Toe height (mm) 500 750 1000

Small Headwall weight (kg) 1008 998 994 991 983 968 964 Modular toe weight (kg) 970 1449 1993

*We recommend hole sizes to be a minimum of 20mm wider than the pipe outer diameter.

1000
500
750

1575
Ø40
500

GROUT POCKET
130

DOWEL
85

Broken out view showing


dowel cast in to toe units
and clearance hole cast
in headwall

Back to Contents 4
Medium Headwall with INTEGRATED TOE

A single unit with integrated toe, composed of reinforced concrete that can accommodate precast concrete, clay
or plastic pipes. Cast in lifting sockets allow screw in lifting hooks to enable manoeuvring with standard chains.

See next page for Medium Headwall with Modular Toe.

A range of accessories are available including flap valves, penstocks, safety grates (flat, hinged, angled, cranked
and bespoke) and handrails. Ask us about relevant accessories to save time on site.

Drawings and an installation guide are available on the website at www.stantonprecast.co.uk in Technical
Guides and in the Headwalls page.

Pipe sizes (DN) mm Front Wall


Maximum Back Wall Back Wall Front Wall
External Wall Floor
Plastic Pipe Outer External Internal Internal Length
PCC Clay Height Thickness Thickness
twinwall Diameter Height Width Width
(inc toe)
375 to 450 to 385 to
680 1150 770 720 1680 1380 150 153 - 178
450 600 525

Hole former size (mm)* 190 276 299 310 360 429 449 460 495 530 595 685

Medium Headwall with integrated toe -


1998 1987 1983 1981 1971 1955 1950 1947 1938 1927 1906 1877
weight (kg)

*We recommend hole sizes to be a minimum of 20mm wider than the pipe outer diameter.

Back to Contents 5
Medium Headwall with MODULAR TOE

A single unit composed of reinforced concrete that can accommodate precast concrete, clay or plastic pipes.
Cast in lifting sockets allow screw in lifting hooks to enable manoeuvring with standard chains. Modular toe
comes as a separate unit to be attached onsite before installation.

A range of accessories are available including flap valves, penstocks, safety grates (flat, hinged, angled, cranked
and bespoke) and handrails. Ask us about relevant accessories to save time on site.

Drawings and an installation guide are available on the website at www.stantonprecast.co.uk in Technical
Guides and in the Headwalls page.

Pipe sizes (DN) mm Maximum Back Wall Back Wall Front Wall Front Wall
Wall Floor
Plastic Pipe Outer External Internal External Internal Length
PCC Clay Thickness Thickness
twinwall Diameter Height Width Height Width
375 to 450 to 385 to
680 1150 770 520 1680 1380 150 153 - 178
450 600 525

Hole former size (mm)* 190 276 299 310 360 429 449 460 495 530 595 685

Medium Headwall - weight (kg) 1809 1798 1794 1792 1782 1767 1762 1760 1749 1738 1717 1684

Toe height (mm) 500 750 1000 *We recommend hole sizes to be a minimum of 20mm wider than the pipe outer diameter.

Modular toe weight (kg) 1200 1770 2360

1000
500
750

1980

500

HOLE SIZE TO SUIT See Small Headwall diagram


CUSTOMER REQUIREMENTS. on Page 4 for broken out
MAX HOLE SIZE 685mm view showing dowel cast in
to toe units and clearance
hole cast in headwall

Back to Contents 6
Large Headwall with INTEGRATED TOE

A single unit with integrated toe, composed of reinforced concrete that can accommodate precast concrete, clay
or plastic pipes. Cast in lifting sockets allow screw in lifting hooks to enable manoeuvring with standard chains.

See next page for Large Headwall with Modular Toe.

A range of accessories are available including flap valves, penstocks, safety grates (flat, hinged, angled, cranked
and bespoke) and handrails. Ask us about relevant accessories to save time on site.

Drawings and an installation guide are available on the website at www.stantonprecast.co.uk in Technical
Guides and in the Headwalls page.

Pipe sizes (DN) mm Front Wall


Maximum Back Wall Back Wall Front Wall
External Wall Floor
Plastic Pipe Outer External Internal Internal Length
PCC Clay Height Thickness Thickness
twinwall Diameter Height Width Width
(inc toe)
525 to 675 to
600 1053 1650 1172 970 1952 2025 200 200 - 236
900 900

Hole former size (mm)* 190 276 299 310 360 429 449 460 495 530
Large Headwall with integrated toe - weight (kg) 5485 5470 5465 5463 5451 5431 5424 5421 5405 5392
Hole former size (mm)* 595 685 720 790 855 920 960 1050 1080 1100
Large Headwall with integrated toe - weight (kg) 5368 5325 5301 5267 5218 5173 5143 5073 5065 5030
*We recommend hole sizes to be a minimum of 20mm wider than the pipe outer diameter.

Back to Contents 7
Large Headwall with MODULAR TOE

A single unit composed of reinforced concrete that can accommodate precast concrete, clay or plastic pipes.
Cast in lifting sockets allow screw in lifting hooks to enable manoeuvring with standard chains. Modular toe
comes as a separate unit to be attached onsite before installation.

A range of accessories are available including flap valves, penstocks, safety grates (flat, hinged, angled, cranked
and bespoke) and handrails. Ask us about relevant accessories to save time on site. Drawings and an installation
guide are available on the website at www.stantonprecast.co.uk in Technical Guides and in the Headwalls page.

Pipe sizes (DN) mm Maximum Back Wall Back Wall Front Wall Front Wall
Wall Floor
Plastic Pipe Outer External Internal External Internal Length
PCC Clay Thickness Thickness
twinwall Diameter Height Width Height Width
525 to 675 to
600 1053 1650 1172 770 1952 2025 200 200 - 236
900 900
Hole former size (mm)* 190 276 299 310 360 429 449 460 495 530 Toe Toe
height weight
Large Headwall - weight (kg) 5252 5236 5231 5229 5216 5195 5188 5184 5174 5158 (mm) (kg)
500 1400
Hole former size (mm)* 595 685 720 790 855 920 960 1050 1080
750 2100
Large Headwall - weight (kg) 5130 5086 5067 5026 4984 4939 4910 4839 4814 1000 2800
*We recommend hole sizes to be a minimum of 20mm wider than the pipe outer diameter.

1000
500
750

2360

500

HOLE SIZE TO SUIT See Small Headwall diagram


CUSTOMER REQUIREMENTS. on Page 4 for broken out
MAX HOLE SIZE 1100mm view showing dowel cast in
to toe units and clearance
hole cast in headwall

Back to Contents 8
EXTRA Large Headwall with INTEGRATED TOE

A single unit with integrated toe, composed of reinforced concrete that can accommodate precast concrete, clay
or plastic pipes. Cast in lifting sockets allow screw in lifting hooks to enable manoeuvring with standard chains.

See next page for Large Headwall with Modular Toe.

A range of accessories are available including flap valves, penstocks, safety grates (flat, hinged, angled, cranked
and bespoke) and handrails. Ask us about relevant accessories to save time on site.

Drawings and an installation guide are available on the website at www.stantonprecast.co.uk in Technical
Guides and in the Headwalls page.

Pipe sizes (DN) mm Front Wall


Maximum Back Wall Back Wall Front Wall
External Wall Floor
Plastic Pipe Outer External Internal Internal Length
PCC, Clay Height Thickness Thickness
twinwall Diameter Height Width Width
(inc toe)
1050 to 1050 to
1820 2365 1976 900 2858 2010 200 200 - 236
1500 1600

Hole former size (mm)* 595 685 1300 1450 1480 1640 1830 1850
EXTRA Large Headwall with integrated toe - weight (kg) 8060 8017 7557 7397 7393 7165 6913 6883

*We recommend hole sizes to be a minimum of 20mm wider than the pipe outer diameter.

Back to Contents 9

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