You are on page 1of 49

MasterLogic 50

Product Presentation

August 1, 2014
Features
1. Non-IEC type
• ML50 Compact type (“H” type)
AC/DC power, RS232C,RS485, USB, RTC (built-in) , 384 I/O points, 10 expansions

MLC-DN32H
MLC-DR32H
MLC-DN64H +
MLC-DR64H

• ML50 Modular type (“S” type)


DC power, RS232C,RS485, No RTC, 256 I/O points, 7 expansion modules

MLM-DN16S
MLM-DN32S +
MLM-DR16S

2 HONEYWELL - CONFIDENTIAL File Number


Main CPU Comparison(“Non-IEC” type)

CPU
MLM-DxxxS (“S” type) MLC-DxxxH (“H” type) Remark
Item
I/O Points 256 384 -
Processor 8bits (Internal 16bits) 16bits (Internal 32bits)
Processing Speed (step) 160ns 83 ns LD
Program capacity 10kstep 15kstep -
Data capacity 5,120 word 10,240 word D area
Program back-up Flash memory Flash memory -
Data back-up Super Capacity Battery -
Floating point O O -
USB Port X O -
RTC X O (Built-in) -
Terminal MIL Conn. Removable -
Axis 2 2 -
Speed 100kpps 100kpps -
Output level High Active / Low Active High Active / Low Active -
Positioning

Pulse + Direction
Output mode Pulse + Direction -
CW / CCW
Inc/Dec time setting 4 4 -
Operation data 30 Step / axis 80 Step / axis -
Interpolation Linear Linear -
Synchronization O O -

3 HONEYWELL - CONFIDENTIAL File Number


Main CPU Comparison(“Non-IEC” type)

CPU
MLM-DxxxS (“S” type) MLC-DxxxH (“H” type) Remark
Item
Max. loop 16 16 -
Auto tuning O O -
PID CASCADE O O -
Bumpless X O -
Forward/Reverse O O -
Number of channel 4 8 -
High speed count

Speed 20kHz 100kHz -


Input mode 1/2phase, CW, CCW 1/2phase, CW, CCW -
Count mode Linear / Ring Linear / Ring -
Comparing output 2 point (7 mode) 2 point (7 mode) -
Ring count 0 ~ Max. Min. ~ Max. -
Rotation per time Time set by user Time set by user -
Pulse catch 8 points (50 ㎲ 8 pt) 8 points (10 ㎲ 4pt, 50 ㎲ 4 pt) -
Input filter 0 ~ 100ms 0 ~ 100ms -
Others

External interrupt 8 points (50 ㎲ 8pt) 8 points (10 ㎲ 4pt, 50 ㎲ 4pt) -


Timer interrupt O O -
Init task O O -

4 HONEYWELL - CONFIDENTIAL File Number


Features
2. IEC type IEC 61131-3 Standard Programming
• High performance (“H” type)
AC power, RS232C,RS485, USB, RTC (built-in) , 384 I/O points, 10 expansions
MLI-DN32H
MLI-DR32H
MLI-DN64H +
MLI-DR64H

• Standard (“SU” type)


AC power, RS232C,RS485, 2 options(RTC), 254 I/O points, 7 expansions
MLI-DN20SU
MLI-DR20SU
MLI-DN30SU
MLI-DR30SU +
MLI-DN40SU
MLI-DR40SU
MLI-DN60SU
MLI-DR60SU Standard type Economic type
MLI-DN10E, DR10E
• Economic (“E” type) MLI-DN14E, DR14E
AC power, RS232C,RS485, 2 options(RTC) MLI-DN20E, DR20E
MLI-DN30E, DR30E
5 HONEYWELL - CONFIDENTIAL File Number
Main CPU Comparison(“IEC” type)

CPU MLI-DxxxE MLI-DxxxSU MLI-DxxxH


Remark
Item (Economic type) (Standard type) (“H” type)
I/O Points 38 284 384 -
Processor 8bits (Internal 16bits) 16bits (Internal 32bits)
Processing Speed (step) 240ns 94ns 83 ns LD
Program capacity 50kB 200kB 200kB -
Data capacity 103kB 163kB M area
Program back-up Flash memory -
Data back-up Super Capacity Battery -
Floating point O O -
USB Port X O O -
RTC X O (Built-in) -
Terminal Holder(for option) Holder+MIL Conn. Removable -
Axis - 2 2 -
Speed - 100kpps 100kpps -
Output level High Active High Active
Positioning

- -
/ Low Active / Low Active
Output mode - Pulse Pulse -
Inc/Dec time setting - 1~1,000ms(4patn) 1~1,000ms(4patn) -
Operation data - 30 Step / axis 30 Step / axis -
Interpolation - Linear Linear -
Synchronization - O O -
6 HONEYWELL - CONFIDENTIAL File Number
Main CPU Comparison(“IEC” type)

CPU MLI-DxxxE MLI-DxxxSU MLI-DxxxH


Remark
Item (Economic type) (Standard type) (“H” type)
Max. loop - 16 16 -
Auto tuning - O O -
PID CASCADE - O O -
Bumpless - O O -
Forward/Reverse - O O -
Number 1 phase 4kHz-4ch 100kHz-2ch/6kHz-6ch 100kHz-4ch/20kHz-4ch -
of 50kHz-2ch/10kHz-2ch
High speed count

channel 2 phase 2kHz-2ch 50kHz-1ch / 8kHz-3ch -


50kHz-2h/8kHz-2ch
Input mode 1/2phase,CW,CCW -
Count mode Linear / Ring Linear / Ring Linear / Ring -
Comparing output 2 point (7 mode) 2 point (7 mode) 2 point (7 mode) -
Ring count 0 ~ Max. 0 ~ Max. Min. ~ Max. -
Rotation per time Time set by user Time set by user Time set by user -
8 points 8 points
Pulse catch 4 points (50 ㎲ 4 pt) -
(10 ㎲ 2pt, 50 ㎲ 6 pt) (10 ㎲ 4pt, 50 ㎲ 4 pt)
Input filter 0 ~ 100ms 0 ~ 100ms 0 ~ 100ms -
Others

8 points 8 points
External interrupt 4 points (50 ㎲ 4pt) -
(10 ㎲ 2pt, 50 ㎲ 6pt) (10 ㎲ 4pt, 50 ㎲ 4pt)
Timer task 8 8 8 -
Init task O O O -
RTC Option module Option module Built-in -

7 HONEYWELL - CONFIDENTIAL File Number


Main CPU Comparison with other makers

CPU FX-3U CP-1L S7-224XP MLC(I)-DxxxH Remark


Item (Mitsubishi) (Omron) (Siemens) (“H” type)
I/O Points 256 160 256 384 -
Processing Speed
(step) 0.065 ㎲ 0.55 ㎲ 0.2 ㎲ 0.083 ㎲ -

Program capacity 64kstep 10kstep 16kstep 15kstep -


Data capacity 8,512 word 32,768 word 5,120 word 10,240 word D area
Program back-up Battery Flash memory EEPROM Flash memory -
Data back-up Battery Battery Super Capacity Battery -
Floating point O X O O -
USB Port O (Option) O (Built-in) O (Built-in) O (Built-in) -
RTC O (Built-in) O (Built-in) O (Built-in) O (Built-in) -
Terminal Removable Removable Removable Removable -
Size 124% 86% 78% 57% -
Axis 3 2 2 2 -
Positioning
Speed 100kpps 100kpps 100kpps 100kpps -
High speed No. of
8 4 6 8 -
counter channel
1 Ch
Built-in communication 1 Ch 1 Ch 2 Ch -
(CC-link)
Pulse catch 5㎲ 50 ㎲ X 10 ㎲ -
External interrupt 5㎲ 0.3 ㎲ 25 ㎲ 10 ㎲ -
Input filter X X 0.2 ~ 12.8ms 0 ~ 100ms -

8 HONEYWELL - CONFIDENTIAL File Number


Performance

Main performance “S” “E” “SU” “H” type


CPU processing 160ns 240ns 94ns 83ns
speed(per step) “S” type “SU”/“E”
I/O control point
(with 64-point I/O: Max. 256 Max.38 Max.254 Max. 384
to be released)
Program capacity 10kstep - - 15kstep “H” type
- 50kB 200kB 200kB
Expanded application with floating-point arithmetic

SIEMENS ROCKWELL MITSUBISHI NAIS Schneider OMRON Keyence Honeywell


Main
Performance Micro Logix
S7-200(224XP)
1500(LRP)
FX3UC FPΣ TWIDO CPM2C KV Series “S” type “H” type

Max. I/O point 168 256 256 128 256 362 152 256 384

Processing
0.22 ㎲ 0.7 ㎲ 0.065 ㎲ 0.4 ㎲ 0.14 ㎲ 0.64 ㎲ 0.7㎲ 0.16㎲ 0.083㎲
speed

Program capacity 16K steps 14K words 64K steps 12K steps 3,000 steps 4K steps 4,000 steps 10K steps 15K steps

Data capacity 10KByte 24K word 9K word 12K word 3,000 word 3000 word 4,560 word 5K word 10K word

Floating-point
Available Available Available N/A Available N/A N/A Available Available
arithmetic

9 HONEYWELL - CONFIDENTIAL File Number


Compact Size

• Smallest size compared to other company’s product (Max. width with


7 expansion : 170mm)
- Main Unit : 30(W) * 90(H) * 60(D)
- Expansion Module : 20(W) * 90(H) * 60(D)

Maker MITSUBISHI OMRON SCHNEIDER NAIS IDEC MOELLER Honeywell

Type FX3UC CPM2A TWIDO FP SIGMA FC4A SC100 Series ML50

Appearance

32 points 32 points 40 points 32 points 40 points 14 points 32 points


Size
(55x90x87) (33x90x65) (47.5x90x70) (30x90x78) (47.5x90x70) (60x100x100) (30x90x60)

Comparison 265% 119% 185% 124% 185% 370% 100%

10 HONEYWELL - CONFIDENTIAL File Number


Enhanced Maintenance
• Convenient programming environment with analog register and Index
register
• Enhanced Maintenance & Repair with program modularization (Max.
128 Program Block)
• Built-in Flash ROM: Battery-less Back-Up with built-in Flash Rom
• Comment Back-Up : Enhanced program maintenance by Comment
Back-Up

Specifying special-function operation Index register


using Analog register

Rung Comment Line Comment

Operating multiple programs through


program modularization
11 HONEYWELL - CONFIDENTIAL File Number
Optimal Communication Environment
• Strengthened Communication function (Max. 5Ch communication)
- Built-in 3Ch communication (including Loader) and Max. 2 expansion
communication module
• Enhanced Comm. Convenience with various protocol (Dedicated,
Modbus, User-defined)
• Advanced diagnosis with network/frame monitoring function
• Easy accessibility to high-level system network through Ethernet or
Snet

“S” type RS-232C RS-485


“H” type

Loader

Loader

RS-232C RS-485 RS-422/485 Ethernet RS-422/485 Ethernet

12 HONEYWELL - CONFIDENTIAL File Number


Optimal Communication Environment
• Strengthened Communication function (Max. 5Ch communication)
- Built-in 3Ch communication (including Loader) and Max. 2 expansion
communication module
• Enhanced Comm. Convenience with various protocol (Dedicated,
Modbus, User-defined)
• Advanced diagnosis with network/frame monitoring function
• Easy accessibility to high-level system network through Ethernet or
Snet

“E” type RS-232C RS-485


“SU” type
RS-232C RS-485

Loader

Loader
USB
RS-422/485 Ethernet

No-Expandable
13 HONEYWELL - CONFIDENTIAL File Number
Scalability with Expansion Module (“S” type)

• Max. 7-stage, 256 I/O point system available


• Multi-communication system with max. 2 expansion module (Max.
5Ch )

Expansion Comm.
Module (Max 2)
Expansion special
module (Max 7)
Expansion I/O module (Max 7)
Main unit

14 HONEYWELL - CONFIDENTIAL File Number


Scalability with Expansion Module (“H” type)

• Max. 10-stage, 384 I/O point system available


• Multi-communication system with max. 2 expansion module (Max.
5Ch )

Expansion Comm.
Module (Max 2)
Expansion special
module (Max 10)
Expansion I/O module (Max 10)
Main unit

15 HONEYWELL - CONFIDENTIAL File Number


Scalability with Expansion Module (“SU”,”E” type)

• Max. 7-stage, 254 I/O point system available


• Multi-communication system with max. 2 expansion module (Max. 4Ch )
• “E” type is not available for any expansion modules.
Only option modules

Expansion Comm.
Module (Max 2)
Expansion special module (Max 7)

Expansion I/O module (Max 7)

Main unit Option I/O module (Max 2)

16 HONEYWELL - CONFIDENTIAL File Number


Integrated programming and debug environment

• SoftMaster : Enhanced programming convenience and various


monitoring/diagnosis
• SoftMaster-NM : Integrated software for network setting / monitoring /
diagnosis
• Multi-PLC, Multi-program management
• Convenient Variable Editing
• Compatibility with Microsoft Excel

17 HONEYWELL - CONFIDENTIAL File Number


Integrated programming and debug environment

• Address Monitoring • Custom Event Monitor

• Special Module Monitoring • Trend Monitor

18 HONEYWELL - CONFIDENTIAL File Number


Basic Instructions

Symbol Name Description

A Contact Input Signal


(Normally Open)
A Contact

B Contact Input Signal


(Normally Closed) B Contact

P Contact Input Signal


P (Positive Transition Sensing)
P Contact

N Contact Input Signal


N
(Negative Transition Sensing) N Contact

Normal Coil Input Signal


Coil

Input Signal
P Coil
P
P Coil

Input Signal
N N Coil
N Coil

19 HONEYWELL - CONFIDENTIAL File Number


Basic Instructions

Symbol Name Description

Input Signal
S Set Coil
S Coil

R Input Signal
Reset Coil
R Coil

20 HONEYWELL - CONFIDENTIAL File Number


Programming Language(Non-IEC)

• Programming flexibility with 705 instructions


- 28 basic instruction , 677 for MLM, 687 for MLC Application instruction

Item Instruction
Contact LOAD,LOAD NOT,LOADP,LOADN,AND,AND NOT,ANDP,ANDN,OR OR NOT,ORP,ORN
Combination AND LOAD,OR LOAD,MPUSH,MLOAD,MPOP
Basic
Instruc Reverse NOT
tion
Output OUT,OUT NOT,SET,RST,OUTP,OUTN,FF
End END
Master control MSC,MCSCLR
Step control SET S,OUT S
Timer/Counter TON,TOFF,TMR,TMON,TRTG / CTD,CTU,CTUD,CTR
Data transfer MOV,DMOV,RMOV,LMOV,MOV4,MOV8,CMOV,DCMOV,GMOV,FMOV,BMOV,GBMOV,$MOV
Data conversion BCD,DBCD,BCD4,BCD8,BIN,DBIN,BIN4,BIN8,GBCD,GBIN,
Data-type conversion I2R,I2L,D2R,D2L,R2I,R2D,L2I,L2D,
Applic
ation Data comparison(1) CMP.DCMP,CMP4,CMP8,TCMP,DTCMP,GEQ,GGT,GLT,GGE,GLE,GNE,GDEQ,GDGT,GDLT,GDLE,GDNE
Instruc Data comparison(2) =, >, <, >=,<=,<>, (LOAD,AND,OR,LOADD,ANDD,ORD,LOAD4,AND4,OR4,LOAD8,AND8,OR8)
tion
Data comparison(3) =, >, <, >=,<=,<>(LOADDG,ANDDG,ORDG,LOADR,ANDR,ORR,LOADL, ANDL, ORL, LOAD$,AND$,OR$)
Data comparison(4) =, >, <, >=,<=,<>(LOAD=3,AND=3,OR=3,LOADD=3,ANDD=3,ORD=3)
Data increase/decrease INC,DINC,INC4,INC8,DEC,DDEC,DEC4,DEC8,INCU,DECU,DDECU
Location ROL,DROL,ROL4,ROL8,ROR,DROR,ROR4,ROR8,RCL,DRCL,RCL4,RCL8,RCR,DRCR,RCR4.RCR8
Shift BSFT,BSFL,DBSFL,BSFL4,BSFL8.BSFR,DBSFR,BSFR4,BSFR8,WSFT,WFL,WSFR,SR
Exchange XCHG,DXGHG,GXCHG,SWAP,GSWAP

21 HONEYWELL - CONFIDENTIAL File Number


Programming Language(Non-IEC)
Item Instruction

ADD,DADD,SUB,DSUB,MUL,DMUL,DIV,DDIV,ADDU,DADDU,SUBU,DSUBU,MULU,DMULU,DIVU,D
Calculation (Integer)
DIVU
Calculation (Real
RADD,LADD,RSUB,LSUB,RMUL,LMUL,RDIV,LDIV,$ADD,GADD,GSUB
number, string, group)
Calculation (BCD) ADDB,DADDB,SUBB,DSUBB,MULB,DMULB,DIVB,DDIVB
Logical calculation WAND,DWAND,WOR,DWOR,WXOR,DWXOR,WXNR,DWXNR,GWAND,GWOR,GWXOR,GWXNR,
System FALS,DUTY,TFLK,WDT,OUTOFF,STOP,ESTOP,INIT_DONE,
BSUM,DBSUM,BRST,RNCO,DECO,DIS,UNI,WTOB,BTOW,IORF,SCH,DSCH,MAX,DMAX,MIN,DMIN
Data processing(1)
,SUM,DSUM
Data processing(2) AVE,DAVE,MUX,DMUX,DETECT,RAMP,SORT,DSORT,
Appli Data table FIWR,FIFRD,FILRD,FINS,FIDEL,
catio
n Display SEG
Instru
ctions BINDA,DBINDA,BINHA,DBINHA,BCDDA,DBCDDA,DABIN,DDABIN,HABIN,DHABIN,DABCD,DDABC
String processing
D,LEN,STR,DSTR,VAL,DVAL,ASC,HEX,RIGHT,LEFT,MID,REPLACE,FIND,
Special function SDIN,COS,TAN,ASIN,ACOS,ATAN,RAD,DEG,SQRT
Data control LIMIT,DLIMIT,DZONE,DDZONE,VZONE,DVZONE,
Branch JMP,LABEL,CALL,SBRT,RET
Loop FOR,NEXT,BREAK
Flag STC,CLC,CLE
Interrupt EI, EI n,DI,DI n
Sign inversion NEG,DNEG,RNEG,LNEG,ABS,DABS
F range control FRST,FSET,FWRITE

22 HONEYWELL - CONFIDENTIAL File Number


Programming Language(IEC)
IEC 61131-3 Standard Programming
• Programming Function blocks
Item Instruction
ARY_ASC_TO_***, ARY_BYTE__TO_***, ARY_BCD_TO_***, ASC_TO_***, ***BCD_TO_***, BCD_TO_ASC,
Data
BYTE_TO_ASC, TRUNC, REAL_TO_***, LREAL_TO_***, SINT_TO_***, INT_TO_***, DINT_TO_***,
Transf
Type Conversion LINT_TO_***, USINT_TO_***, UINT_TO_***, UDINT_TO_***, ULINIT_TO_***, BOOL_TO_***, BYTE_TO_***,
er
WORD_TO_***, DWORD_TO_***, LWORD_TO_***, STRING_TO_***, TIME_TO_***, DATE_TO_***,
TOD_TO_***, DT_TO_***, ***_TO_BCD
General ABS, SQRT

NUME Logarithm LN, LOG, EXP,


RICAL Trigonometric SIN, COS, TAN, ASIN, ACOS, ATAN,
Angle RAD_REAL, RAD_LREAL, DEG_REAL, DEG_LREAL
Basic Arithmetic ADD, MUL,
Arithm
Operation SUB, DIV, MOD, EXPT, MOVE,
etic
Exchange XCHG_***
Bit Shift SHL, SHIFT_C_***, ROL, ROR, ROTATE_C_***
Bit
Bit Operation AND, OR, XOR, NOT, XNR
Selection SEL, MAX, MIN, LIMIT, MUX
Selecti
on SWAP_BYTE, SWAP_WORD, SWAP_DWORD, SWAP_LWORD,
Data Exchange
ARY_SWAP_BYTE, ARY_SWAP_WORD, ARY_SWAP_DWORD, ARY_SWAP_LWORD,
Logic Comparison GT, GE, EQ, LE, LT, NE
Character String LEN, LEFT, RIGHT, MID, CONCAT, INSERT, DELETE, REPLACE, FIND
String
Date & Time of day ADD_TIME, SUB_TIME, SUB_DATE, SUB_TOD, SUB_DT, MUL_TIME, DIV_TIME, CONCAT_TIME
Syste
System Control DI, EI, STOP, ESTOP, DIREC_IN, DIREC_O, WDT_RST, MCS, MCSCLR, FALS, OUTOFF
m
File RSET, EBCMP, EMOV, ERRRST

23 HONEYWELL - CONFIDENTIAL File Number


Programming Language(IEC)
Item Instruction
MEQ_***, DIS_***, UNI_***, BIT_BYTE, BYTE_BIT, BYTE_WORD, WORD_BYTE, WORD_DWORD,
Data Manipulation DWORD_WORD, DWORD_LWORD, LWORD_DWORD, GET_CHAR, STRING_BYTE,
BYTE_STRING
Stack Operation FIFO_***, LIFO_***,
ENCO_B,W,D,L / DECO_B,W,D,L / BSUM_B,W,D,L / SEG_WORD / BMOV_B,W,D,L / INC_B,W,D,L /
Ladder
DEC_B,W,D,L
Ladder
ARY_MOVE / ARY_CMP_*** / ARY_SCH_*** / ARY_FLL_*** / ARY_AVE_*** / ARY_SFT_C_*** /
Array Operation
ARY_ROT_C_*** / SHFT_A_*** / ROTATE_A_***
Bistable SR, RS, SEMA
Edge detection R_TRIG, F_TRIG, FF
Counter CTU_***, CTD_***, CTUD_***, CTR
TP, TON, TOFF, TMR, TP_RST, TRTG, TOF_RST, TON_UINT, TOF_UINT, TP_UINT, TMR_UINT,
Timer
TMR_FLK, TRTG_UINT
File EBREAD, EBWRITE
Others SCON, DUTY, RTC_SET
Communication P2PSN, P2PRD, P2PWR
Special GET, PUT, ARY_GET, ARY_PUT
Motion Control GETM, PUTM, ARY_GETM, ARY_PUTM
APM_ORG, APM_FLT, APM_DST, APM_IST, APM_LIN, APM_CIN, APM_SST, APM_VTP,
Position APM_PTV, APM_STP, APM_SKP, APM_SSP, APM_SSS, APM_POR, APM_SOR, APM_NMV,
Positioning APM_INC, APM_RTP, APM_SNS, APM_SRS, APM_MOF, APM_PRS, APM_ZONE, APM_EPRE,
APM_TEA, APM_ATEA, APM_SBP, APM_SEP, APM_SHP, APM_SMP, APM_SIP, APM_SCP,
APM_SMD, APM_EMG, APM_RST, APM_PST, APM_WRT, APM_CRD, APM_SRD, APM_ENCRD
Control Expanded FOR, NEXT, BREAK, CALL, SBRT, RET, JMP, INIT_DONE, END

24 HONEYWELL - CONFIDENTIAL File Number


Programming-Structured Text

• Programming Structured Text


PLC can be programmed by text language named by ST.
The syntax is similar to BASIC language in computer.

25 HONEYWELL - CONFIDENTIAL File Number


Programming-Structured Text

• Programming Structured Text


(1) Operands

Item Instruction

Arithmetic : +, -, *, /, MOD,

Exponential : **

Operating commands Logical : AND or &, OR, XOR

Comparing : =, <,<=, >,>=, <>, NOT

Changing sign : - (of number or result)

Selection : IF ~ THEN ~ ELSE ~ END IF


Branch Operation
Branch : Case ~ End Case

(1) For ~ END_FOR

Control operation (2) WHILE ~ END_WHILE

(3) REAPEAT ~ END_REPEAT

26 HONEYWELL - CONFIDENTIAL File Number


Programming-Structured Text
Number Command Example
• Programming Structured Text 1
2
Assignment
Recall of FB
A:=B; CV:= CV+1; C:=SIN(X);
CMD_TMR(IN:=%IX5, PT:= T#300ms);
Using output of FB A:=CMD_TMR.Q;
(2) Expressions 3 RETURN RETURN;
4 IF D:=B*B -4*A*C;
IF D<1.0 THEN NROOTS :=0;
ELSIF D= 0.0 THEN
NROOTS := 1;
X1:= -B/(2.0*A);
ELSE
X1:= (-B+SQRT(D))/(2.0*A);
X2:= (-B-SQRT(D))/(2.0*A);
END_IF;
5 CASE TW := BCD_TO_INT(THUMBWHEEL);
TW_ERROR := 0;
CASE TW OF
1, 5: DISPLAY := OVEN_TEMP;
2: DISPLAY := MOTOR_SPEED;
3: DISPLAY := GROSS – TARE;
4,6..10: DISPLAY := STATUS(TW-4);
ELSE DISPLAY := 0;
TW_ERROR := 1;
END_CASE;
QW100 := INT_TO_BCD(DISPLAY);
6 FOR J := 101;
FOR I := 1 TO 100 BY 2 DO
IF WORDS[I] = ‘KEY’ THEN
J := I;
EXIT;
END_IF;
END_FOR ;
7 WHILE J := 1;
WHILE J <= 100 & WORDS[J] <> ‘KEY’ DO
J := J+2;
END_WHILE;
8 REPEAT J := -1;
REPEAT
J := J+2;
UNTIL J = 101 OR WORDS[J] = ‘KEY’
END_REPEAT ;
9 EXIT EXIT;

27 HONEYWELL - CONFIDENTIAL File Number


Programming-Structured Text
IEC 61131-3 Standard Programming
• Programming Structured Text
(3) Expression with Function Blocks

28 HONEYWELL - CONFIDENTIAL File Number


User Convenience with Easy Expansion

• With its detachable terminal block and MIL connector, Master Logic 50
provides easiness and convenience for wiring and module change.

• For expansion of PLC system, each module can be easily connected


and separated by its direct-insert method.

29 HONEYWELL - CONFIDENTIAL File Number


Built-in Function : High speed counter
• Built-in high speed counter:
“S” Type = 1 phase 4 channels, 2 phase 2 channels
“H” Type = 1 phase 8 channels, 2 phase 4 channels
“SU” Type = 1 phase 8 channels, 2 phase 4 channels
“E” Type = 1 phase 4 channels, 2 phase 2 channels
• Test run without program through dedicated monitoring window –
Enhanced checking of wiring and data setting

Performance Description Function Description


1phase : “S”-4, “H”-8, “SU”-8 • Linear counter / Ring
No. of points Counter mode
2phase : “S”-2, “H”-4, “SU”-4 counter
• 1 phase 1 input, 1 phase 2
A phase, B phase, Preset input Pulse input
Input point input, CW/CCW, Phase-
mode
difference mode
Calculation -2,147,483,648 ~ 2,147,483,647 Present value • Changing a present counter
range (binary 32Bit) preset value
1 phase : “S”-20K, others-100K • Output set when input is
Calculation Comparison
equal to Comparison output
speed(pps) 2 phase : ”S”-10 K, others-50K output
Condition
No. of rotation • Outputting the number of
Latch counter Latching a counter value
per unit time rotations during unit time

30 HONEYWELL - CONFIDENTIAL File Number


Built-in Function : Positioning
• Max. 100Kpps, 2 axes interpolation
• Parameter setting, data editing, monitoring using SoftMaster
• Test run without program through positioning-dedicated monitoring
window
• Precise positioning control with various additional functions:
Interpolation, simultaneous start , etc.
Function Specification
Positioning mode Absolute / incremental mode
-2,147,483,648 ∼ 2,147,483,647
Positioning

Address range
Speed range 1 ∼ 100,000(pulse/sec)
Accel/Decel processing Trapezoidal-pattern acceleration and deceleration
Accel/Decel time 1 ∼ 10,000㎳ ( 4 patterns each can be set)
Output type MLM=Pulse+ Direction / MLC=Pulse+Direction, CW+CCW
Position control, Speed control, Speed/Position switching control,
Control mode
position/speed switching control
Positioning data Step number 1~30 (30 step each axis can be set)
Positioning monitor Positioning monitoring function in SoftMaster
Additional functions Linear interpolation, position/speed synchronized operation

SIEMENS ROCKWELL MITSUBISHI NAIS Schneider OMRON Keyence Honeywell


Performance
S7- Micro Logix
FX3UC FPΣ TWIDO CPM2C KV Series ML50
200(224XP) 1500(LRP)

100K, 20K, 100K, 100K,1 points 7K, 10K, 50K, 100K,


Positioning
2 points 2 points 3 points 60K,2 points 2 points 2 points 1 points 2 points

31 HONEYWELL - CONFIDENTIAL File Number


Built-in Function : PID Control(except ‘E’)

• Max. 16 Loop control


• Convenient monitoring of loop control by Trend monitor in SoftMaster
• Enhanced control precision with various additional functions (∆MV,
∆PV, SV Ramp, PV tracking, etc.)
• High-functional control: Forward/Reverse mixed operation, 2-stage SV
PID control, CASCADE control, etc.
• Bumpless Auto-Manual mode change – Only “H” type
Item Specification

No. of control loop 16-loop independent control

Control mode P control, PI control, PD control, PID control

Control period 10ms ~ 6,563.5ms (Setting unit : 0.1ms)

Forward/Reverse Mixed
Switching control direction automatically when exceeding dead band on a basis of set value
control

Cascade Improved control precision by serial connection between Master loop and Slave loop
Function

SV Ramp By setting variation slope, it prevents overload caused by excessive SV change.

Improved control stability with various alarm function such as MV high limit/low limit, PV high limit/low limit,
Alarm
PV variation width

Auto tuning Auto tuning with improved auto-tuning algorithm

Additional function PWM output, PV Tracking, ∆MV, ∆PV, etc

32 HONEYWELL - CONFIDENTIAL File Number


Built-in Function : Input Filter

• In the application site where noise is easily


generated, MasterLogic-50’s built-in input filter Item Specifications
prevents wrong input caused by noise. Input No. of setting
Every input point
points
filter have PLC do not process input signal
Input filter time Assigning for each
that has shorter time constant than set value in setting module

SoftMaster. Setting range


1 ~ 100㎳
(Standard:
1,3,5,10,20,70,100)
• Standard Filtering Time Setting

External input signal

input image data


Filtering time
• Filtering Time Setting for Each Module

time

33 HONEYWELL - CONFIDENTIAL File Number


Built-in Function : Pulse Catch

• Pulse catch is the function that process narrow-


width pulse signal that cannot be detected as Item Specifications

general digital input. With this function, PLC can No. of setting 8 points : P000 ~
points P007
process the pulse input signal that is shorter
Min. pulse width 50㎲
than scan time.

• Pulse Catch Settings


External input signal

Input image data

N-1th Nth N+1th


Scan Scan Scan

50㎲

time
34 HONEYWELL - CONFIDENTIAL File Number
Built-in Function : Task Function

• Task function is the operation method to process internal/external


signal generated periodically or a-periodically. It stops operation of
scan program for the moment and execute the assigned task. (Total
24 task can be assigned.)
• Task Setting

35 HONEYWELL - CONFIDENTIAL File Number


Built-in Function : Communication

• MasterLogic-50 series provides built-in functions and expansion


modules for communication. With these functions and modules,
MasterLogic-50 can exchange data with various external devices such
as HMI through its communication.

Loader
• Protocol
1. Server communication
▪ MLDP server
▪ Modbus ASCII/RTU
2. Client communication
Communication(P2PCommunication)
RS-232C
▪ MLDP client
▪ User-defined Communication
▪ Modbus client (ASCII/RTU)
3. Remote connection service RS-485 RS-422 Ethernet
4. Loader Communication

MLDP : MasterLogic Dedicated Protocol


36 HONEYWELL - CONFIDENTIAL File Number
Communication – RS-485 Multi Drop

• With MasterLogic-50’s built-in RS-485, Max. 32-station multi-drop


system can be configured. Communication parameters of each
station can be easily set with SoftMaster-NM.

Master Slave 1 Slave 2 Slave 31

Loader Comm.

Max. 32
stations
RS-485

37 HONEYWELL - CONFIDENTIAL File Number


Communication – RS-422 Multi Drop

• With MasterLogic-50’s expansion RS-422 module, Max. 32-station


multi-drop system can be configured. Communication parameters of
each station can be easily set with SoftMaster-NM.

Master Slave 1 Slave 2

HCi/HCiX

RS-485

RS-422

38 HONEYWELL - CONFIDENTIAL File Number


Communication – Expansion with RS-232

• Long-distance communication is possible through connection


between MasterLogic-50’s expansion RS-232C module and dedicated
modem.

Modem
Long distance 1:1
Communication

HCi/HCiX Modem

39 HONEYWELL - CONFIDENTIAL File Number


Communication – Ethernet

• MasterLogic-50 can transmit and receive the TCP/IP data with its
expansion Ethernet I/F module.
• Support Modbus TCP, Ethernet IP

Ethernet

40 HONEYWELL - CONFIDENTIAL File Number


Communication – Smart IO

• MasterLogic-50 can interface with other expansion communications.


• Support Profibus-DP, DeviceNet, Modbus TCP, Ethernet IP

Example
Client(HCiX)
Configuration for Profibus-DP Profibus-DP

Profibus-DP (Max 12Mbps)

#0 Profibus-DP master
MLL-PMEC

#1 Smart I/O #2 Smart I/O


(Stand alone) (Extended Type)

41 HONEYWELL - CONFIDENTIAL File Number


System Configuration

MLM-DN32S I/O 4EA A/D Snet FEnet


SoftMaster

Loader

Positioning

Positioning
FEnet
Demo Kit
RS-485
ML200
Ethernet

42 HONEYWELL - CONFIDENTIAL File Number


Profibus-DP Mater interface module
• Diagnostic Features
MLL-PMEC
- Profibus-DP Master based on RS422(electrically)
- HSL(High-Speed Link)
- Error for module mismatch
LED Status Description
On Normal module
RUN
Off Abnormal module
Flash Normal interface with CPU
I/F
Off Abnormal interface with CPU
On Normal service when HSL is enable
HS Flash During downloading from softmaster-NM
Off Abnormal service when HSL is enable
On Normal communication between Pnet and Slaves
P-RUN Flash During clear from softmaster-NM
Off Not communication between Pnet and slaves
On System error
STATUS Flash System Auto-Scan
Off System OK
On Bus Error (Line short or different comm speed)
ERR Flash Disconnected with slaves
Off Normal
On Not configured on Pnet module
Profibus-DP cable port CFG Flash During download or upload of config data to Pnet module
Off Finished to download the config data

Model W H D Weight Color

MLL-PMEC 27 90 60 122 Dark Gray

Unit : mm File Number


43 HONEYWELL - CONFIDENTIAL
Product Roadmap

• Main Unit : Non-IEC type


Item Model Specification
MLM-DR16S DC24V power supply, DC24V input 8 points, Relay output 8 points
MLM-DN16S DC24V power supply, DC24V input 8 points, TR output 8 points
MLM-DN32S DC24V power supply, DC24V input 16 points, TR output 16 points
MLC-DN32H AC110~220V power supply, DC24V input 16 points, TR output 16 points
MLC-DR32H AC110~220V power supply, DC24V input 16 points, Relay output 16 points
Main unit MLC-DN64H AC110~220V power supply, DC24V input 32 points, TR output 32 points
MLC-DR64H AC110~220V power supply, DC24V input 32 points, Relay output 32 points
MLC-DN32H/DC DC24V power supply, DC24V input 16 points, TR output 16 points
MLC-DR32H/DC DC24V power supply, DC24V input 16 points, Relay output 16 points
MLC-DN64H/DC DC24V power supply, DC24V input 32 points, TR output 32 points
MLC-DR64H/DC DC24V power supply, DC24V input 32 points, Relay output 32 points

44 HONEYWELL - CONFIDENTIAL File Number


Product Roadmap

• Main Unit : IEC type


Item Model Specification
MLI-DN32H AC110~220V power supply, DC24V input 16 points, TR output 16 points
MLI-DR32H AC110~220V power supply, DC24V input 16 points, Relay output 16 points

Main unit MLI-DN64H AC110~220V power supply, DC24V input 32 points, TR output 32 points
(“H” type) MLI-DR64H AC110~220V power supply, DC24V input 32 points, Relay output 32 points
MLI-DR32H/D1 DC24V power supply, DC12/24V input 16 points, Relay output 16 points
MLI-DR64H/D1 DC24V power supply, DC12/24V input 32 points, Relay output 32 points
MLI-DN20SU AC110~220V power supply, DC24V input 12 points, TR output 8 points
MLI-DR20SU AC110~220V power supply, DC24V input 12 points, Relay output 8 points
MLI-DN30SU AC110~220V power supply, DC24V input 18 points, TR output 12 points

Main unit MLI-DR30SU AC110~220V power supply, DC24V input 18 points, Relay output 12 points
(“SU” type) MLI-DN40SU AC110~220V power supply, DC24V input 24 points, TR output 16 points
MLI-DR40SU AC110~220V power supply, DC24V input 24 points, Relay output 16 points
MLI-DN60SU AC110~220V power supply, DC24V input 36 points, TR output 24 points
MLI-DR60SU AC110~220V power supply, DC24V input 36 points, Relay output 24 points
MLI-DN10E AC110~220V power supply, DC24V input 6 points, TR output 4 points
MLI-DR10E AC110~220V power supply, DC24V input 6 points, Relay output 4 points
MLI-DN14E AC110~220V power supply, DC24V input 8 points, TR output 6 points

Main unit MLI-DR14E AC110~220V power supply, DC24V input 8 points, Relay output 6 points
(“E” type) MLI-DN20E AC110~220V power supply, DC24V input 12 points, TR output 8 points
MLI-DR20E AC110~220V power supply, DC24V input 12 points, Relay output 8 points
MLI-DN30E AC110~220V power supply, DC24V input 18 points, TR output 12 points
MLI-DR30E AC110~220V power supply, DC24V input 18 points, Relay output 12 points

45 HONEYWELL - CONFIDENTIAL File Number


Product Roadmap
• Expansion Modules
Item Model Specification
MLE-DC08A DC24V input 8 points
MLE-DC16A DC24V input 16 points
MLE-DC32A DC24V input 32 points
MLE-RY08A Relay output 8 points
MLE-RY16A Relay output 16 points

Expansion MLE-TN08A TR output 8 points(Sink)


I/O MLE-TN16A TR output 16 points(Sink)
MLE-TN32A TR output 32 points(Sink)
MLE-DR16A DC24V input 8 points, Relay output 8 points
MLE-TP08A TR output 8 points(Source)
MLE-TP16A TR output 16 points(Source)
MLE-TP32A TR output 32 points(Source)
MLF-AD04A Current/Voltage input 4Ch
MLF-AD04C Hi-precision Current/Voltage input 4Ch
MLF-AD08A Current/Voltage input 8Ch
MLF-DV04A Voltage output 4Ch

Expansion MLF-DV04C Hi-precision Voltage output 4Ch


Special MLF-DC04A Current output 4Ch
MLF-DC04C Hi-precision Current output 4Ch
MLF-AH04A Current/Voltage input 2Ch, Current/Voltage output 2Ch
MLF-RD04A RTD input 4Ch
MLF-TC04S TC input 4Ch, MLF-TC04A is equal to MLF-TC04S.

46 HONEYWELL - CONFIDENTIAL File Number


Product Roadmap
• Expansion Modules

Item Model Specification


Special module MLF-PD02A Positioning Module 2axis
Memory module MLO-M2MB External memory module
MLL-C21A Cnet(RS-232C/Modem)
MLL-C41A Cnet(RS-422/485)
Expansion
MLL-EMTA Ethernet communication
Communication
MLL-PMEC Profibus-DP, Master
MLL-EIPT Ethernet IP communication
MLM-00422 Manual, hard copy
PMC-310S Loader Cable, serial(RS232C) for MLM and MLC series
USB-301A Loader Cable, USB for MLC series only(compatible with ML200 series, HCiX)
TG7-1H40S Smart Link Terminal Board 40 pins. It’s essential part to connect with IO via cable Ass’y
Accessory
R40H/20HH-05S-XBM3 Smart Link Cable Ass'y 20x2-40P, 0.5 Meter for MLM-DN16S, MLM-DN32S only
R40H/20HH-15S-XBM3 Smart Link Cable Ass'y 20x2-40P, 1.5 Meter for MLM-DN16S, MLM-DN32S only
C40HH-15SB-XBI Smart Link Cable Ass'y 40-40P, 1.5 Meter for expansion modules(MLE-TN32A/DC32A)
C40HH-30SB-XBI Smart Link Cable Ass'y 40-40P, 3.0 Meter for expansion modules(MLE-TN32A/DC32A)

47 HONEYWELL - CONFIDENTIAL File Number


Product Roadmap
• Option modules for “SU” and “E” type
Item Model Specification
MLO-AD02A Voltage/Current, Input 2Ch
MLO-DA02A Voltage/Current, Output 2Ch
MLO-AH02A Voltage/Current, Input 1Ch / Voltage/Current, Output 1Ch
Option modules MLO-TC02A TC(Thermo-couple), Input 2Ch
MLO-RTCA RTC(Real Time Clock), Battery
MLO-TN04A TR Output, 4Ch(Sink)
MLO-RD01A RTD, input 1Ch

• SmartIO- Expandable models


Item Model Specification
MPL-BSSA Profibus-DP, Slave, expandable upto 8stages IO(for ML50)
MDL-BSSA DeviceNet , Slave, expandable upto 8stages IO(for ML50)
Smart IO
MEL-BSSA Modbus TCP, Slave, expandable upto 8stages IO(for ML50)
MEL-BSSB Ethernet IP, Slave, expandable upto 8stages IO(for ML50)

48 HONEYWELL - CONFIDENTIAL File Number


Demo and Training kit
• Available for training kit with test functions ML200R PLC

ML50 PLC

HC900 (C70SIL2) HC900 (C70SIL2)


With HCiX08 With CS900

49 HONEYWELL - CONFIDENTIAL File Number

You might also like