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Q 3 The maximum water absorption allowed for I Class Bricks as per IS Code is
A 10% B 12% C 15% D 20%
4 The small depression in one of the longitudinal faces of the clay brick to display the brand name and to
serve as a mechanical key / lock with mortar with the next brick is called as
A Crab B Frog C Toad D Bee
Q 5 The smallest and the simplest type among the Brick Kilns is
A Hoffman’s Kiln B Bull’s Trench Kiln C Clamp D Tunnel Kiln
Q 6 The Brick Kiln type which CANNOT manufacture bricks during rains is
A Hoffman’s Kiln B Bull’s Trench Kiln C Rotary Kiln D Tunnel Kiln
Full Marks only if the Reason is stated
7 As per Indian Standards for Bricks, minimum acceptable compressive strength of any class of burnt clay
bricks in dry state is (GATE 2016)
A 10 MPa B 7.5 MPa C 5 MPa D 3.5 MPa
FULL Marks only if you explain with the corresponding IS Code extract / reference
9 The test on clay bricks to determine the presence of salts and other unwanted deleterious materials is
called as
A Efflorescence Test B Tolerance Test
C Soundness Test D Hardness Test
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12 Bricks of blackish or dark red colour are classified as
A First Class Well Burnt Bricks B Second Class Under- Burnt Bricks
C Third Class UnBurnt Bricks D Fourth Class Over – Burnt Bricks
15 The Compressive Strength of First Class Bricks should not be less than TNPSC 2010
A 7 N/mm2 B 10.5 N/mm2 C 12 N/mm2 D 15 N/mm2
18 The excess alumina in the clay makes the brick ( TNPSC 2012)
A to crack and warp upon drying ** ( B ) brittle and weak *** ( C ) to melt and distort during burning
D to absorb moisture from air which on drying leaves powder deposit on the brick
19 Bricks containing large proportion of soluble slats liable to become patches of white deposit are
said to be suffering from brick (TNPSC 2012)
A Bloating B Efflorescence C Lamination D Absorption
20 The kiln producing bricks in the shortest time (fastest production system) is
A Clamp B Bull’s Trench Kiln C Hoffman Kiln D Tunnel Kiln
23 Choose the correct order / sequence of operations for CLAY PREPARATION w.r.t. Brick Manufacturing
Operation 1 Operation 2 Operation 3 Operation 4 Operation 5
A Blending Tempering Weathering Unsoiling Digging
B Tempering Blending Unsoiling Digging Weathering
C Tempering Unsoiling Digging Weathering Blending
D Unsoiling Digging Weathering Blending Tempering
E Digging Weathering Blending Tempering Unsoiling
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24 The plan layouts of the four different kilns are
# CLAMP Bull’s Trench Kiln Hoffman Kiln Tunnel Kiln
A OBLONG Linear ( Straight ) Circular Any Shape
(Rectangle with Oval Ends)
B Linear ( Straight ) Circular Any Shape OBLONG
(Rectangle with Oval Ends)
C Linear ( Straight ) Any Shape OBLONG Circular
(Rectangle with Oval Ends)
D Any Shape OBLONG Circular Linear ( Straight )
(Rectangle with Oval Ends)
26 STANDARD size of bricks WITH MORTAR JOINT is (as per Indian practice)
A 190 * 90 * 90 mm B 200 * 90 * 90 mm C 200 * 100 * 100 mm D No Standard size
Unit 1 STONES
Q 29 Granite belongs to which type of Rock classification
A Igneous B Sedimentary C Metamorphic D Granite is NOT a natural rock
Q 30 The Igneous Rocks formed at very great depths inside the earth are called as
A Sedimentary Rock B Plutonic Rock C Metamorphic Rock D Hypabassal Rock
Q 32 What is the best rock suitable as raw material for making cement?
A Limestone B Sandstone C Granite D Shale
Q 33 Usually the strongest stone fit for making tall statues and foundation pedestal for
large
A Mountings is
Limestone B Shale C Granite D Slate
Q 34 The main property required to make Stones fit enough for Road Pavements is
A Compressive Strength B Crushing C Abrasion D Water Absorption
Strength Resistance
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Q 35 What is the very basic fundamental form of any rock / stone?
A Molecule B Mineral C Element D Electrons
CONCRETE
Q 39 The maximum weight and volume in a concrete mix is occupied by
A Cement B Water C Fine Aggregates D Coarse Aggregates
4
Q 44 The simplest Test done both at Lab and Site to determine the WORKABILITY OF CONCRETE is
A Flow Table Test ** ( B ) Slump Test***( C ) Compaction Factor Test ** ( D ) Vee Bee Consistometer Test
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ANSWERS for MCQ
Q 3 The maximum water absorption allowed for I Class Bricks as per IS Code is
B 12%
4 The small depression in one of the longitudinal faces of the clay brick to display the brand name and to
serve as a mechanical key / lock with mortar with the next brick is called as
B Frog
Q 5 The smallest and the simplest type among the Brick Kilns is
C Clamp
Q 6 The Brick Kiln type which CANNOT manufacture bricks during rains is
B Bull’s Trench Kiln
7 As per Indian Standards for Bricks, minimum acceptable compressive strength of any class of burnt clay
bricks in dry state is (GATE 2016)
D 3.5 MPa
9 test on clay bricks to find the presence of salts and other unwanted deleterious materials is called as
A Efflorescence Test
15 The Compressive Strength of First Class Bricks should not be less than TNPSC 2010
B 10.5 N/mm2
6
16 Refractory Bricks resist TNPSC 2013 ( C ) High Temperature
18 The excess alumina in the clay makes the brick ( TNPSC 2012)
A to crack and warp upon drying
19 Bricks containing large proportion of soluble slats liable to become patches of white deposit are
said to be suffering from brick (TNPSC 2012)
B Efflorescence
20 The kiln producing bricks in the shortest time (fastest production system) is
D Tunnel Kiln
23 Choose the correct order / sequence of operations for CLAY PREPARATION w.r.t. Brick Manufacturing
Operation 1 Operation 2 Operation 3 Operation 4 Operation 5
D Unsoiling Digging Weathering Blending Tempering
26 STANDARD size of bricks WITH MORTAR JOINT is (as per Indian practice)
C 200 * 100 * 100 mm
Unit 1 STONES
Q 29 Granite belongs to which type of Rock classification
A Igneous
Q 30 The Igneous Rocks formed at very great depths inside the earth are called as
B Plutonic Rock
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Choose the ODD One Out
B Clastic Rock
Q 32 What is the best rock suitable as raw material for making cement?
A Limestone
Q 33 Usually the strongest stone fit for making tall statues and foundation pedestal for
large Mountings is C Granite
Q 34 The main property required to make Stones fit enough for Road Pavements is
C Abrasion Resistance
CONCRETE
Q 39 The maximum weight and volume in a concrete mix is occupied by
D Coarse Aggregates
8
Q 42 What is the maximum size of Fine Aggregates used in Concrete?
D 4.75 mm
Q 44 The simplest Test done both at Lab and Site to determine the WORKABILITY OF CONCRETE is
( B ) Slump Test
Q 2 What are the chemical ingredients required in a good clay for making bricks? 14 – 15
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Q 3 Mention the various characteristics of good quality bricks. 14 para
2.6
Q 4 Mention the various classifications of Kilns based on their operation mode and 22 - 24
mechanism ( use ANY ONE OF THE 3 IMAGES below as per your choice )
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12
Q 5 List the methods of Moulding of Bricks and their relative merits and demerits. 19 - 21
Types of Moulding for Bricks 1 Hand Moulding 2 Ground Moulding 3 Table Moulding 4 Machine Moulding --- Plastic Method
5 Machine Moulding --- Dry Press Method
# Moulding Type Basic Mechanism Advantages DisAdvantages
1 Hand Moulding Just by Manual Hand Power Very Simple Only one at a time
NO Machines Very Poor Compaction of Clay
Very Cheap So, very low Strength of bricks
More Water needed to Mix and Mould,
which leads to longer burning time
2 Ground Moulding Same as Hand Moulding - DO - - DO -
3 Table Moulding Same as Hand or Ground Moulding but Slightly Lesser Water used as Requires a shed for accommodating the table
carried out on a table compared to Hand / Ground and other systems
Moulding; Hence bricks dry
faster and burn quicker in kiln
Area required for laying the
bricks is smaller area
4 Machine Moulding --- Plastic Method: In this method, pugged High Compressive Costlier
Plastic Method earth is used, which is placed in the Strength Power required to operate the
machine that contains a rectangular shape Minimum Moisture machine for large scale
of size equal to the length and width of the Content manufacturing
brick. A beam of the moulded earth comes Faster Drying Clay and other raw materials should
out of it and is cut into strips by wires fixed Faster Burning be of best quality
in the frames. These bricks Perfect Shape & Size
are also called WIRE-CUT BRICKS.
5 Machine Moulding --- the machine first converts the hard earth Drying NOT Required Costly Equipment required
Dry Press Method into a powder form and a small quantity of Moisture content very Fully Covered Plant required
water is added to the powder to make it a minimal Consumes lot of electric power
stiff plastic paste. This paste is placed in Fastest Burning
the mould and pressed by the machine to Best Quality Bricks
form hard and correct-shaped bricks. These
bricks are known as pressed bricks, which
do not require any drying and can be sent
directly to the burning section.
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Q 6 What do you mean by First Class Bricks? Page 11
1. First-class bricks are table moulded and they are burnt in Kilns.
2. These are well-burnt in kilns.
5. They are regular in shape and size with sharp edges and corners.
6. They shall be of uniform deep red color.
9. Dry first-class bricks should not absorb water more than 12% of their own weight when immersed in
water for 24 hours.
10. They emit a clear ringing sound when two bricks are struck each other.
Brick Tests:
This test is performed to determine the compressive strength of bricks. It is additionally known as the
crushing strength test of bricks.
Normally, 5 samples of bricks are selected and transported to the laboratory for testing.
A brick sample is kept on the crushing machine and then the pressure is thoroughly applied axially until it
breaks.
The test is repeated with all 5 brick samples one by one and the average result is considered as the
compressive strength or crushing strength of bricks.
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2. Water Absorption Test:
In this test, bricks are weighed first in dry condition (W1) and then they are fully submerged in water for 24
hours.
After immersion of 24 hours, the bricks are collected and weighed again in wet condition (W2).
The difference of weight between dry and wet conditions is considered as the water absorbed by the bricks.
The less water consumption by the bricks indicates their greater quality.
A brick will be considered as good quality if it does not consume more than 20% water of its own weight.
3. Efflorescence Test:
This test is carried out to obtain the presence of alkaline substances in bricks. First, bricks are fully
submerged in freshwater for 24 hours. After 24 hours they are collected from water and left to dry.
After completely dried the bricks are closely observed to find the presence of alkali. If a white or gray layer
is formed on the brick surface, it means alkali is present in the brick.
Observation Efflorescence
No Deposition Nil
Fly ash bricks are lighter and stronger than clay bricks.
Main ingredients include
a) Fly Ash,
b) LIME ( Quicklime or Lime Sludge )
c) Gypsum
d) Aluminum Powder ( OPTIONAL raw material for reducing self weight )
e) Water
Q 9 How to check whether a brick is of good quality by simple field tests without Page 14 PARA 2.6
any equipment?
1. Water Absorption
2. Visual inspection
3. Efflorescence
4. Dimension
5. Hardness
6. Soundness
7. Structure
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1. WATER ABSORPTION
5 bricks are taken and the bricks are weighed dry and the average dry weight of 5 bricks is calculated. Bricks are
then immersed in water for a period of 24 hours. After 24 hours of immersion, bricks are weighed again and
average of 5 bricks is calculated. Difference of final average weight and initial average weight indicates the
amount of water absorbed by the bricks. It should not case exceed 20percent of average weight of dry bricks.
2. VISUAL INSPECTION
In this test bricks are closely inspected for its shape. The bricks of good quality should be uniform in shape and
should have truly rectangular shape with sharp edges.
3. EFFLORESCENCE
This test should be conducted in a well ventilated room. The brick is placed vertically in a dish 30 cm x 20 cm
approximately in size with 2.5 cm immersed in distilled water. The whole water is allowed to be absorbed by the
brick and evaporated through it. After the bricks appear dry, a similar quantity of wter is placed in the dish, and
the water is allowed to evaporate as before. The brick is to be examined after the second evaporation and
reported as follows:
Bricks for general construction should not have more than slight to moderate efflorescence.
4. DIMENSIONAL TOLERANCE
Twenty bricks are selected at random to check measurement of length, width and height. These dimensions are
to be measured in one or two lots of ten each as shown in figure. Variation in dimensions are allowed only within
narrow limits, ±3% for class one and ±8% for other classes.
5. HARDNESS In this test, a scratch is made on brick surface with the help of a finger nail. If
no impression is left on the surface, brick is treated as to be sufficiently hard.
6. SOUNDNESS Two bricks are taken, one in each hand, and they are struck with each other
lightly. A brick of good quality should not break and a clear ringing sound should be produced.
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