SIEMENS SIMOVERT P Voltage-source DC link converters for AC drives 6SE42.. Instruction Manual Order No. 6SE4200-8AA00 August 1994 9 *PAS Variable-Speed AC Drives“e Simovert P_ 6SE42 Forward: Note: Edition: The fully-digital SIMOVERT P6SE42trequency converters are described in this Instruction Manual. The description includes the standard- as wellas the optional equipment design regarding their mode of operation and provides instructions for engineering and commissioning the drives. This document may not be copied or made accessible to a third party without express authority from ourselves. It mustalso not be misused by the receiver or third party. August 1994 Software 90.2.2.x| | | | VY List of contents Section 1: 6SE42xx-xDxxx converters and 6SE42xx-xGxxx inverters 1 Description 2 Technical data 3 Installation and mounting 3] 4 Connections 5 Start-up 6 Reserved 7 Standard serial interfaces 8 Parameter list 9 Fault diagnostics 10 Technical drawings Option : ME11007.X resolver connection and supplementary analog functions 12 Option : ME11019.X incremental encoder connection and supplementary analog outputs 13 Option : SK11021 peer-to-peer coupling 14 Option: External braking resistors Section 2: Supply infeed 6SE42xx-xNxxx Function diagramsmim GSE42 Sehr cis Section1: converter Simovert P 6SE42 DIG 1 Description 1.1 Applications .. sal ; 1.2 Circuit principle... 3 { 1.3. Mode of operation of the power section. tama | 1.4 §R11000 control electronics .......- 9 | : 1.5 Braking electronic and load resisto 10 | : 1.6 Type code for SIMOVERT P 6SE42.. converters... 1 Technical data : DY 2 ical dat 2.1. Technical data, 6SE42xx-xDoox axis module ..... elt 2.2 Technical data, 6SE42x-xGr0x axis MOdUIE en 12 3 Installation and mounting 3.1. Minimum requirements at the installation ... 3.2. Transport, storage and unpacking 3.3. Mounting 3.3.1 Air intake and discharge clearances 3.4 Routing the feeder cables. . 3.5. Recommendations for EMC-proof cabinet design . 4 Connections 4.1 Waming information .. 4.2. Feeder cross-section .... . 4.2.1 6SE42xx-xDxx supply-, motor and braking resistor connection... 27 42.2 6SE42x-xGox DC link and motor connections ......... 4.3. Power terminals . eve 4.3.1 6SE42xx-xDxox converter (only for modulary devices) . 43.2 6SE42xx-xGxxx converters (only for mdulary vices) 43.3 Only 6SE4212-2Gex converter. 43.4 Only 6SE4212-2D.. converter : 43.5 68E42/16/24/31/42-2d.. converter : 44° Control terminal strip connections, KL11054 : 45 Control terminal strip connections, KL11009 (Option) yy6SE42 Reem) C 4.6 Connections - SR11000 4.6.1 Front view.... 4.6.2 Layout diagramm of the connections 4.7 Ground connection for screened feeder cable. 5 Start-up 5.1. Operator control and display units 5.1.1. Description of the operator control and display units 5.1 Operator control and display units......... 5.1.1.3 Option: Operator control software REFUwin402" 5.1.2 Functional scope of the operator control and ‘ceplay units . 5.1.3 Key functions... 5.1.3.1. Integrated operator control panel 5.1.3.2 Handheld terminal HExx (z.B. BaD 5.2. Operating display... 5.3 Parameterization 5.3.1 Mend structure ... 5.3.2 Parameter selection in the text mode. 5.3.3 Parameter selection via parameter number 5.3.4 Changing a parameter value 52 5.3.5 Password input... 53 54 5.3.6 Terminating the parameterizing program 5.3.7 Parametrierungstbersicht — 5.4 Monitor program ... 5.4.1 Display parameters 5.4.2 Fault memory 5.5 Start-up steps 5.5.6 Setting the control characteristics 7 Standard serial interfaces 7 Serial standard interface RS232/TTY/RS485 7.1 Connector assignment and wiring ..... 7.2. Selecting the required interface 7.3. Positive or negative logic for TTY . 7.4 Bus termination for RS485/422 7.5 Adapting the data transfer 7.6 Universal serial interface protocol 7.6.1. Introduction. 7.6.2 Telegram data transfer vl &dy 6SE42 Semel 7.6.2.2 Task- and response processing 7.6.3 Character frames 7.6.4 Telegram structure. 7.6.4.3 Broadcast telegram: 7.6.4.4 Mirror telegram: .. 7.6.5 Net data block .... 7.6.5 Net data block ........ 7.8.6 Description of the P 7.6.7 Description of the PZD element: 7.8.7.3 Control word bit assignment . 7.6.7.4 Status word bit assignment : /y 8 Parameter lists 8.1 Description of the parameter tables columns 82 Converter data 8.3 Various... 8.4 Fault memory 8.5 Control word and -functions 86 Status word 8.7 Motordaten. 8.8 Encoder data 89 Analog inputs 8.10 Function group 1 i 8.11 Technology controller. 8.12. Setpoint generation. | 8.13 Ramp-function generator. Dy 8.14 Setpoint limiting ..... 8.15. Band elimination filter .. 8.16 Actual value sensing 8.17 Funktionsgruppe 2. 8.18 Supplementary controller 8.19 Speed controle 8.20 Friction characteristic, dv/dt injectio 8.21 Torque limiting... . 8.22 Current controller... 8.23 Temperature evaluation .. 8.24 Comparators... : 8.25 Analoge Ausgange 1 bis 6 ! 8.26 Function group 3......... : 8.27 Digitale Eingange { 8.28 Digital outputs vit6SE42 mere cules c 8.29 Serial interfaces (process data) 8.30 Serial interface 1 (configuration) 8.31 Serial interface 2, configuration {Opton). 8.32 Display parameters... el 9 Fault diagnostic 9.1. General information 9.2 Fault acknowledgemer 9.3. Selftest - fault messages 9.4 Fault trip during operation 10 Technical drawings 10.1 Equipment dimensions, modulary urits......... 11 Option: ME11007.X plug-in card, resolver evaluation 11.1. Versions... 11.2, Motor-resolver assignment 11.3 Mounting 11.4 Connections - Layout diagram 11.5. Resolver connection . : 11.6 Incremental encoder simulation. 11.7 4x analog outputs, 11 bit 12 Option: ME110019.X plug-in card, incremental encoder 12.1 Versions 12.2 Mounting... . 142.3 Connections - Layout diagram 12.4 Inkremental encoder connection 125 Incremental encoder evaluation... 12.6 4x analog output, #11 bit.. 112 113 14 15 133 147 148 148 149 149 . 150 villym 6SE42 eS xanecuics 7 13 Option: SK11021, peer-to-peer coupling 13 Peer-to-peer coupling SK11021..... 13.1. Connections - front view ... 13.2 Adapting the data transfer . 13.3 Mode of operation... 13.3.1 General description 13.3.2 Protocdl...... 13.4 Mounting the connectors for fiber-optic cables 14 Option: Braking resistor 14.1. Braking resistors for 6SE42xx-xDxxx converters .. 14.2 Braking resistors for rectifier units 6BSE42xx-xN20x« ... 14.3 Load calculation...... 14.4 Equipment dimensions 151 154 . 152 153 153 154 155 157 157, 158 .. 160&D» 6SE42 Descriptio 1.1 Applications SIMOVERT 6SE42 is a modular, fully-digital AC drive system for synchronous- and induction motors with sinusoidal currents and field-oriented closed-loop control (vector control). The converter series includes: 6SE42x%-xDxox: + Three-phase infeed converter for rated outputs from 4 to 261 kVA 6SE420-xGr00: Inverters for DC supply for rated outputs from 4 to 72 kVA 6SE42x%-xNxc: Supply infeed modules with rated outputs 12.5 kW, 25 kW, 50 KW and 100 kW Special features: Direct connection to the 3-ph. 400 V AC, 15%, 50/60 Hz (for 6SE42xx-xDx0x and 6SE420-xN20x) Closed-loop field-oriented control (vector control) for synchronous- and induction motors with and without field-weakening operation Compact converter design, low space requirement Heat is dissipated at the rear of the units Modules for single-axis and mutti-axes operation with a common DC link Switched-mode power supply for supplying the electronics from the DC link Ready-to-connect ~ Integrated pre-charging circuit for DC link capacitors with isolating relay, line reactor, noise suppression capacitors = Protection against incorrect polarity connection at the DC link The units can be switched to a ground fault without damage Integrated pulsed resistor for braking6SE42 Description| 1 [i 11 Applications Integrated output voltage rate of rise limiting for operation with long motor cables (up to 150 m) Inverters with IGBT modules using a high pulse frequency (up to 10 kHz): ~ low motor noise and low torque ripple ~ wide speed control range ~ fast disturbance compensation - high dynamic performance (acceleration, stiffness) Control structure can be configured for specific technological applications ‘Speed encoder. Resolver for induction motors, either resolver or incremental encoder Operator control panel with alpha-numeric display (32 characters) Keyboard input for setpoints, parameters and commands Serial interfaces (RS232/RS485/TTY) for parameterization, setpoint input, control and diagnostics Interface board for conventional control with PLC-compatible inputs and outputs 2. Slot for additional interfaces (fieldbuses)hypo. sy eae spit i OD 1.2.1 Simovert 6SE42xx-xDxxx with KL11054 2 2 oO £ = Qa 2 2 aye aa Ww es My on om a ~ = > a A = 4C Peete 1 6SE42 1.2 Circuit principle 1.2.2 Simovert 6SE42xx-xDxxx with KL11009 mene [Yas agora) cspey |_| Seinaaoyy| Taine apes pe RAD ¥ und doo}-pasa}> pue -uady | <= Dap rel Tot ag { seg nner ‘om oe ‘sre a2 eng 9 a=Description] 1 6SE42 » 1.2 Circuit principle 1.2.3 Simovert 6SE42xx-xGxxx with KL11054 foo}-pasoy pe wad » iy6SE42 Discription| + [iy 1.2 Circuit principle 1.2.4 Simovert 6SE42xx-xGxxx with KL 11009i» 6SE42 Discription| i 1.3. Mode of operation of the power section througha line filter and an uncontrolled three-phase bridge rectifier. The DC link capacitors are pre-charged via the additional rectifier diodes, series resistors and switching relay. Pre- charging can be automatically terminated, without danger, if faults develop in the power section, orf there is a ground fault atthe inverter outputwhen the unitis powered-up. When the system operates correctly, the charged capacitors are then connected to the bridge rectifier through the power contactor integratedin the DC link, and the inverter firing pulses are then enabled. | 6SE42xx-xDxox converters and rectifier units are connected through all three phases zg The three-phase PWM inverter is equipped with IGBT modules whereby relatively low switching losses are achieved in spite of the high clock frequency. The inverter output is short-circuit-, ground fault-, and no-load proof. Output reactors are incorporated to limit the rate of rise of the output voltage. High-frequency stablizing operations on connected cables are preventedusingincorporated damping resistors. Thus, motors can be safely used without insulation damage even for feeder cables up to | 150 meters long. | A pulsed resistor is incorporated in the 6SE42xx-xDxxx converters to dynamically limit ‘overvoltages in the DC link, which can occur, for example due to switching operations in the supply or when the drive goes into the regenerative mode. The load resistor incorporated in the converter can only be briefly used for regenerative feedback due tothe heat developed, e.g. it can be used for braking the drive down to standstil, The braking power can be increased using an extemally mounted load resistor. ~iscripti ce 1.3. Mode of operation of the power section and -supply All power semiconductors are mounted on an extruded heatsink, which is located at the rear of the unit This design essentially allows heat due to power losses to be isolated from the inside of the cabinet, ifthe air intake and outlet are fed through appropriate air ducts. For simple mounting at the rear of the cabinet, without external air intake, the converter heatsinks are cooled by fans in the lower section of the cabinet. The heatsink temperature is monitored in the converter. ‘The controller power supply is taken from the DC link through a switched-mode power supply which permits a wide supply voltage range. The switched-mode power supply ‘generates all of the auxiliary voltages required for the converter. An additional rectifier with smoothing capacitor is provided for standby operation. When connected to an extemal iary voltage (400 V AC or 500 VDC), the switched-mode power supply can befedeven though the DC link is not under voltage. The, the closed-loop control electronics and interfaces are operational.| dy 6SE42 Discription| i 1.4 $R11000 control electronics 1.4.1 The control electronics includes: Controller system, based on the SAB167 Digital signal processor system based on TMS320C25 Measured value acquisition and evaluation Interface to the power section 24 VIS V switching controller Terminal strip for control Connection for a simple operator control panel Connection for a handheld terminal HExx (e.g. HES1) Standard TTY/RS232/RS485 interface (automatic changeover) Slot for encoder evaluation and additional interface 1.4.2. Standard options: Resolver connection with incremental encoder simulation Incremental encoder connection instead of the resolver connection 4 additional analog outputs, 11 bits ‘Additional interface for field bus coupling or peer-to-peer coupling with fiber-optic. cable 2 additional analog inputs, 9 bits ‘The complete open- and closed-loop control is accommodated on a 170 x 160 mm board6SE42 yeaa sil 1.5 Braking electronics and load resistor When braking, energy fed back into the DC link increases the DC link voltage. The braking electronics prevents the DC link voltage increasing to an inadmissably high value. The regenerative energy is converted into heat in a pulsed load resistor. ‘The pulse control electronics (braking electronics) is integrated into every 6SE420-xDox and 6SE42xx-xNxxx unit, and is designed for continuous operation. ‘The internal load resistor can be selected or an external load resistor connected (refer to Section 4.3.1: Terminal strip X1) by appropriately connecting-up terminal strip X1 on the 6SE42x«-xDroxx converter Caution: The intemal load resistor is only suitable for limited braking operation (refer to Section 2: Technical data), e.g. for one fast stop only. IItis only admissible to load the braking resistor with the specified braking output for one second. After this, the resistor must be allowed to cool down for a longer period of time until the next braking sequence. Itis not permissible thatthe average arithmetic value of the braking sequence and no-load interval exceeds the specified continuous rating. ‘An extemal load resistor must be used if higher braking powers are required; the resistor rating must be dimensioned in accordance with the particular application. The order designations of the extemal braking resistors and an example to calculate the maximum braking time and required no-load interval are provided in Section 14 ,option*: braking resistor’ 10do 6SE42 Discrip' eal i 1.6 Type code for SIMOVERT P 6SE42... converters Order No. gi poston 1234567 sown 12 MFLB 6lslelaT2l 1] - Inverter — L Version - design - E = with transistors degree of protection 0 = chassis unit - P20, Converter for 42 = dynamic AC drives }— Converter type, input voltage D = Converter, 3x 400V AC Type current A G= Inverter, 530 VDC kHz = nominal value) N= supply infeed, | muttipied by (8), e.g. 3x 400V AC. | 12 by (@)=0=12+10=1.2 12by(@)=1=12x1=12 12 by (8) = 2=12x10=120 Nominal current multiplier 0 qaxt 22x10 Options AQ = Basic module (only available as spare part) ‘A1 = + Operator control panel + resolver + 32 terminals Operator control panel + resolver + 40 terminals + incremental simulation Operator control panel + resolver + 32 terminals + peer-to-peer Operator control panel + resolver + 40 terminals + incremental simulation + peer-to-peer Operator control panel + resolver + 32 terminals + L2 DP (being prepared) Operator control panel + resolver + 40 terminals + incr. simulation + L2 DP (being prepared incremental encoder + 32 terminals incremental encoder + 40 terminals incremental encoder + 32 terminals + peer-to-peer incremental encoder + 40 terminals + peer-to-peer incremental encoder + 32 terminals + L2 DP (being prepared) incremental encoder + 40 terminals + L2 DP (being prepared) "12.1 Technical data, 6SE42xx-xDxxx converter [Supply connection U, ye te Fre 2 3.AC 400 V +15% 50/60 Hz [Output voltage U, 3AC (0...350 V) DC link vokage U., DC 530 V (450... 650 V) Output frequency f, at §= 10 kHz atfp= 5 kHz 0... 500 0... 250 Rated output S,, 7 | 10 a fa Peak output Si. for 2 iEt5) Rated output current |, at f,= 10 KHz atfy= 5 kHz 11 | 16 15 | 18 Peak current |.” fort= 60s 20 | 25 Losses at S,, 0,19 | 03 Internal braking resistor Peak Power R,, = max. 1 sec. [Continuous output 2 | 15 0,12 | 0,12 External braking resistor Max. braking power 15 | 28 Braking resistance 30 | 15 Line fuse refer to select list chapter 4.2 16 | 20 /Ambient temperature 0...40 Cooling air reqirement Height Width Depth Weight Degree of protection / humidity 1) Onthe average, |, may not be exceeded. IP 20 DIN40050, IEC 144 / Class F DIN40040 136SE42 echnical data ( 2.1. Technical data, 6SE42xx-xDxxx converter ‘Supply connection U » 3.AC 400 V 415% SOI6O Hz (Output voltage Uy AC (0...350 V) DC link voltage U zx DC 530 V (450... 650 V) [Output frequency f , 0... 500 Rated output Sx Peak output Se fort=60s Xe Rated output cument ln atf=10KHz | A | 96 1s | 192 [ 250 | 350 atte= sktz | a | 120 | 160 | 240 | 310 | 430 Peak current Ig” fort= 605 A | 150 | 200 | 300 | 390 | 540 Losses at Sx kw [2 25 4 5 8 Intemal braking resistor Peak power tox= max tsec. kw | 58 v2 [ 112 [ 2a | 226 [Continuous output [External braking resistor Max. braking power Braking resistance Integrated line fuse FF |Ambient temperature a [Cooling air reqirement Humidity acc. to DIN 0470 Degree of protection DIN 40050, IEC 144 1P23 Cabinet vers. 14ae Cone 2.2. Technical data, 6SE42xx-xGxxx inverters 1) Onthe average, |, may not be exceeded 3) Extemal power for the ventilator 3 x 400 V AC, 50 / 60 HZ (intemal Fuse 2 A) 6SE42xx-xG.. DC fink vottage U Output voltage Uy 3AC (0...350 V) [Output frequency, atf,= 10 kHz atts SkHz Rated outputs, forf,= 10kHz| kVA | 4 | 7 | 10 | 13 | 20 | 29 | 38 | 58 forf,= SkHz| kVA] 5 | 9 | 11 | 18 | 24 | 36 | 48 72 | Peak output S,. fort= 60s ka 7 | 12 | 15 | 24 | 32 [ 48 | 6 | 90 Rated output curent!, atf,= 10kHz | a | 7 [11 | 16 | 22 | a2 | 48 | o | 96 atf,= SkHz g | 15 | 18 | 30 | 40 | 60 | 80 | 120 Peak current I,” fort=60s A | 12 | 2 | 25 | 40 | 53 | 80 | 106 | 150 Losses at S, kw [ote fois] a3] o4 [os fais] 1s | 25 Power consumption in “standby” va | 60 | 60 | 60 | 6 | 70 | 80 | 80 | 3 DC link fuse FF a | 16 | 16 | 25 | 40 | 63 | 100 | 125 | 200 [Ambient temperature “c [Cooling air requirement ris | 0,01 | 0,01 | 0,03 | 0.04 | 0.08 | 0,12 | 0.16 | 025 Dimensions Hight mm | 550 | 550 | 550 | 550 | 550 | 550 | 550 | 1400 Width mm | 80 | 80 | 120 | 120 | 240 | 360 | 360 | 275 Depth mm | 360 | 360 | 260 | 360 | 260 | 360 | 260 | 380 Weight kg | 125] 125] 18 | 18 | 27 | 41 [az5| 2 Degree of protection / humidity |P 20 DIN40080, IEC 144 / Class F DIN40040 1816a” 6SE42 Mounting and Installation | 3 3.1. Minimum requirements at the installation © The room should be, as far as possible, dust-free. @ The ambient temperature must be in the range 0...40C. © The relative air humidity may not exceed 90% © | Theairintake must not contain any agressive gases. The converter power loss causes the ambient air to be heated up. Thus sufficient clearance should be kept from heat- sensitive equipmentdevices. @ The fan air flow must not be restricted. 100 mm clearances must be maintained for air intake and outlet. nstallation ail For installation altitudes exceeding 1000 pune meters above sea level, the converter must “ be derated according to the adjacent * diagram. . | | | : 3.2. Transport, storage and unpacking ‘The converters are packed in the factory for standard transport conditions. if there are special requirements regarding the packing due to the transport method or climatic conditions in the destination country, this should be specified when ordering, {tis not permissible that the converters are stored in the open air. Itis not permissible that the units are stacked on top of each other! It should be ensured that the storage areas are well ventilated and dry. Storage temperature -25...+55C. The converter should be checked for possible transport damage after unpacking and before the first start-up. 76SE42 ett IU MSU) | eG 3.3. Mounting @ = The converters are designed for cubicle mounting @ = The converters must be mounted vertically © Please refer to the dimension drawings in Section 10.2 for the mounting dimensions and the position of the mounting points. © The mounting points of modules installed next to each other are always in a 40 mm grid pattem. @ — M6x 1022 screws, conforming to DIN 7985 can be used, for example, to mount the converters to a mounting rail. Mounting example: Mounting rai NOTE Vs Noise suppression measures must be incorporated if power electronic units are installed or operated on the same supply network as power distribution systems or close to power distribution systems. : 4. Coilsofcontactors, switchgear devices andrelaycombinations should be provided with RC elements or diodes. 2. Screened cables should be used for open- and closed-loop control and measuring cables. 3. Noisy cables (e.g. power- and contactor control circuits) should be routed separately away from electronic control cables. 18Wm 6SE42 Rt ere eer 3.3. Mounting 3.3.1 Air intake and discharge clearances : 4100 mm air discharge clearance cr) Terminal Xt | | A i Terminal X2 a | 100 mm air intake clearance |6SE42 Mounting and Installatio 3.4 Routing the feeder cables 3.4.1 Modulary units Converter top side 6SE420-xG0x Converter top side BSE42.00-xDxx Converter bottom side 6SE420-xGox and BSE42x-xD0x Power supply vtage for etandby operation DC tink connection, ‘Supply connection Power supply voltage Be irkconnecton for standby operation ice ‘ i Handheld terminal Serial intertace | |X2" Resolver |} [x22 4 Control terminal stip KL11084 oF KL11009 Control cables + tf Motor connection Protective conductor connection iB 20(Oe i 7 6SE42 Mounting and Installation | K 3.4 Routing the feeder cables 3.4.2. 6SE4212-2D.. converter SR 11000 |_| x20 7] Hancheld terminal 1 Ser. interface Ground connection i for screened cables ; | 889 foo x2 Resoher or incremental encoder Cable duct for the control cables TW KA sb onan? ., ULI Aid terminal stip t + te ‘Supply connection Motorconnection | Aid terminal stip DC link and braking resistor connection 246SE42 Mounting and Installation | 3 3.4 Routing the feeder cables 3.4.3. 6SE4212-2G.. converter ae s | Cable duct for | control cates | ‘sR11000, ty tt If a caesar 22 CWa 6SE42 WSU Lett es 3.4 Routing the feeder cables t 3.4.2 6SE4216/24/31/43-2D.. converter i Control terminal stip X20 ‘Ground connection: | itecwseais | [Ranches emia i x21 | [Ser inertace 4 iy ' aa i = xn - Resolver and NN f econ Cable duct for i F Contral cabies| | to | le | j | x4 { t | contents] | | | it LLU Ee a a ee ‘Aid terminal strip DC link and ‘Supply connection braking resistor A comection Protective conductorC4 ROMER 3.5 Recommendations for EMC-proof cabinet design In order to guarantee the electromagnetic compatibility (EMC) in your cabinets in noisy electrical environments, the following EMC guidelines should be observed when designing and constructing the cubicles. Allof the metallic cabinet components should be connected with one another through the highest possible surface area so that the contact points provide an excellent electrical connection (no paint-on-paint connections). If necessary, use serated washers which cut through paint surfaces. The cabinet door should be connected with the cabinet through the shortest possible grounding connectors (at the top, center and bottom). © Signal- and power cables should be routed separately to prevent mutual coupling. Minimum clearance: 20 cm. © Ifpossible, signal cables should only enter the cabinet at one plane. © Unscreened conductors belonging to the same circuit (incoming and outgoing) should, if possible be twisted © Contactors, relays and solonoid valves mounted in the cabinet and if necessary in adjacent cabinets, must be equipped with RC damping elements; e.g. RC elements, varistors, diodes. © The screens of digital signal cables should be connected to ground ® at both ends (source and destination) through the largest possible surface area. If there is poor potential equalization between the screen connections, to reduce the screen current, an additional potential equalization cable of atleast 10 mm? must be routed in parallel = tothe screen itself. @ The screens of analog signal cables, with the exception of the resolver cable may only be connected at one end to ground (through the largest possible surface area). The Re one-sided screen connection eliminates low-frequency capacitive noise from being coupled in e.g. 50 Hz supply hum. The screen should be connected in the cabinet. @ Wiring should not be routed randomly in the cabinet but should be kept as close as possible to the cabinet frame or mounting panels. This is also the case for reserve cables. These must be connected to ground at least one end and if at all possible at both ends (additional screen effect). © Cables should be kept as short as possible so that coupling capacitances and inductances are kept as low as possible 2) Generally, ground is considered to be all metallic, conductive components which can be connected with a protective conductor, e.g. cabinet, motor housing, foundation grounding 24> ae Connections 4.1 Warning information EVO ESL SALES EDA ee When the converteris operated, voltages upto 1000 V can occur, which can lead to death or severe bodily injury. Extreme caution should be used when working on an open unit. The following warning information must be adhered to: * Only qualified, trained maintenance and service personnel are Permitted to test and repair the converter or any part or section of it. + For standard operation, covers should be left in place, and the converter cubicle door must be kept closed. Dangerously high voltages occur in the unit for longer periods of time if the control unit or the resistor element of the pulsed resistor is defective. Before touching electrical contact, ensure that the voltage between terminals C and Dis less than 60 V. Ifthis instruction is not ‘observed, this can result in severe bodily injury and even death. + If itis necessary to make measurements during start-up with the converter powered-up, never touch any electrical contacts. Always keep one hand continuously outside the cubicle, completely free or away from electrical circuits. + Only use measuring equipment and instruments when you are completely certain that they are in perfect working order and safe. || + Ifyou carry out start-up work on a converter which is powered-up ‘stand on aninsulated (ECB-compatible) mat and make sure thatthis not grounded! + Ifyou have to work on the connected motor or on the feeder cables to the motor, the main converter switch or the incomming circuit breaker to the system must be in the OFF position and locked-out. + Allwork carried cut on the converter mounting and installation must be in conformance with national codes and local regulations. This alsomeans that the converter cubicle or the chassis unit which must be correctly grounded. By grounding the unit, itis ensured that no freely-accessible part of the converter is at the supply potential or any other dangerous potential. + The user is responsible in ensuring that the motor, converter and supplementary units are installed, mounted and connected up according to the recognized technical specifications in his/her particular country as well as any other regionally valid regulations/ specifications. Cable dimensioning, screening, grounding, shutdown, isolation and overcurrent protection are some of the issues which are extremely important and must be observed. 254.1. Warning information Warning ‘This converter has dangerous voltage levels and controls rotating mechanical components. If the instructions in this Manual are not strictly observed, this can result in death, severe bodily injuries or significant material damage. Only suitably qualified personnel are permitted to work on this converter. Personnel must be completely knowledgeable of all 4 warring information and measures which are specified in this Instruction manual for the transport, installation and mounting and operator control of the converter. Successful and safe handling of this converter is dependent on professional transport, installation and operator control of the equipment. Important information regarding protective grounding Due to the converter discharge currents (>3.5 mA) through the protective conductor (PE), according to DIN VDE 0160, the cross” 4 Section of the protective conductor to the cubicle must be at least 410 mm? Cu, of a second protective conductor must be routed in parallel (VDE 0160, Section 6.5.2). ‘The converter discharge currents can be up to 100 mA. If higher rating loads are connected, the minimum cross-section of 4) the protective conductor must be in the appropriate ratio to the cross-section of the phase conductor. | Refer to DIN 57100 Part S40/VDE 0100 Part 540 Table 2. “The line-side circuit of the converter corresponds to circuit 7 (DIN VDI 0160-5.5.3.4.2, Fig. 8). Itis not permissible to use el.c.bs» 6SE42 Connections 4.2 Feeder cross-section 4.2.1 6SE42xx-xDxxx supply-, motor and braking resistor connection Type Max. cross-section Line fuse 6SE42 Recommended FF min. cross-section Solid Finely conductors: ‘stranded 6 mr 4 mm 16 A 4] i 154D 2.5 mm? 6 mm 4 mm 16 A | 4 mm? 16 mm? 10. mm? 20 A 1 6 mm 16 mm 10 mm? 32A 135A i 16 mm? 35 mm? 25 mm? 50 A 25 mm 50 mm 50. mm 80 A 35 mm 50 mm? 50 mm? 100 A 5 a 200A 35. mm 50 mm? Integr ‘| : , a 250A 70 mi 95. mmr maaan , 400.4 120 mm M10 stud connection pe 250A : 185 mm? M 10 stud connection integrated | ‘ 400A r ’ 300 mm? 'M 10 stud connection Integy } Alternative types of fuses: JIM. MOO f2 /....A/ 500 V gR 146A 100A Silized 16A... 20A Sitor 3 NE 80... 660V~ gR 25A.. SOA { Sitor 3 NE 80... 660 V~ aR 80A.. 100A i ‘The minimum cross-section for theprotective conductors (PE) is10 mm*forall converter ; classes. 276SE42 Cope) ( 4.2 Feeder cross-section 4.2.2 6SE42xx-xGxxx DC link and motor connections Recommended min. cross-section Max. cross-section ‘Solid conductors Finely-stranded conductors DC link fusing FF 16A 16 A 2A 40 150A 63 A 100 A 125A Alternative types of fuses: JM. M00 0f2 /...A/500V gR JM.M1 Gf2/...A/500V gR ed Sitor 3 NE 80... 660 V~ oR Sitor 3 NE 80... 660 V~ aR Sitor 3 NE 8727 ... 660 V~ aR 416A... 186A... 416A... 25A... BOA... 100A 100A 25A 50A 100A 125A 200 A ‘The minimum cross-section for theprotective conductors (PE) is 10 mm? forall converter classes. Important note | Control and power cables should always be routed separately. Setpointinputs, analog control inputs and measured value outputs should be routed using screened cables. The screenis connected at the converter at terminal X1 (PE). 28: or) (ZH Connect ions| 4 4.3. Power terminals 4.3.1 6SE42xx-xDxxx converter (only for modulary devices) The circuit and terminal diagrams supplied with the converter are exclusively binding. Terminal strip X1: DC link connection for multi-motor operation Supply connections + —L- uo oo * Load resistor either: extemal: <> F intemal : Jumper B- F dv ‘ P36 must be set the ie pU ees same as the load G@1e@le resistor circuitry! Refer to P36, Section 8.3. iL x2 PE J) i ~4 Klemmieiste X10: Motor connection (Gerateoberseite) ‘Supply voltage for standby operation (400 V AC, 50/60 Hz) Connections for an additional inverter for muiti-motor drives ‘Supply voltage for standby operation (400 V AC, 50/60 Hz) Connections for an additional inverter for multi-motor drives ~» 296SE42 Cetus | cy 4.3, Power terminals 4.3.2 6SE42xx-xGxxx converters (only for modulary devices) The circuit and terminal diagrams supplied with the converter are exclusively binding. Terminal strip X41: DC fink connection Dc s30V lek clo Q12e xt Terminal strip X2: x2 Pe | PE T 4 ! es Screen Motor connection Klemmieiste X10: (Gerateoberseite) ‘Supply voltage for standby operation (400 V AC, 50/60 Hz) Connections for an additional inverter for multi-motor drives ‘Supply voltage for standby operation (400 V AC, 50/60 Hz) ‘Connections for an additional inverter for multi-motor drives 30dy 6SE42 Connections | a 4.3. Power terminals 4.3.3, Only 6SE4212-2Gxxx converter ‘ ‘The circuit and terminal diagrams supplied with the converter are exclusively binding. : Terminal strip X1: 4 Fuse F8=M1,6A } 7 , a) 316SE42 Connectio! c 4.3, Power terminals 4.3.4 Only 6SE4212-2D.. converter ‘The circuit and terminal diagrams supplied with the converter are exclusively binding. Terminal strip X1: Fuses: F6=MO,5A F7=MO5A F8=M16A q n F9=M0,032A Auxiliary terminal strip: | 400 OV (Masse 24 V) 101/102 Factory setting jumper 103/104 factory setting jumper a 121/122 Response contact from the mE | | 7 main power contactor | y 131/132 Supply for an intemal fan 1 | veers 24 / OV switched | 151/152 220V/2VA a fe tone [ | rel ara ot ~ ae ta at [ed = ee Pe t zoviaws woe Pe kpcametn hoe oe 7 Wl Pome a 3 0VAC ‘mopeethe poy 32do oy 6SE42 Connec! ee Gs Fuses: 100 101 / 102 403/104 121/122 131/132 151/152 ‘Temminal strip X41: | FO=MOSA F7=MO5A Fa=M1,6A F9=M 0,032 A Auxiliary terminal strip: 4.3. Power terminals 4.3.5 6SE42/16/24/31/42-2d.. converter The circuit and terminal diagrams supplied with the converter are exclusively binding. Oo e—© oo°o oO so Oo°o ° O° ° Te] O° | = eG “I OV (Masse 24 V) Factory setting jumper factory setting jumper & Response contact from the Doty main power contactor Supply for an internal fan 24.V/0V switched 220V12VA ozeral owe sup comactn gto eect range rece Kt 336SE42 Connections ( 4.4 Control terminal strip connections, KL11054 The 6SE42x-xDiox and 6SE420-xGrox units are equipped with the KL11054 terminal strip or KL11009 (option). ‘The terminal strip is freely accessible once the front cover has been removed. ‘KL 11054: Digital input + Digital input 2 Digital input 3 Digital input 4 Digital input S Digital input 6 Digital input 7 Digital input 8 ‘Analog input 1 - ‘Analog input 1 + Reference +10 V Reference ground ‘Analog input 2+ Jumper: Ground - PE sav f (7B) otme mater boat Important note PTC/KTY + PTC/KTY- Free ‘Analog output 1 ‘Analog output 2 ‘Analog ground Digital output 4 Relay Digital output 2 Relay Digital output 3 Relay Digital output 4 The control terminals can be plugged-in and suitable for control leads up to a conductor cross-section of 1.5 mm? Control- and power cables must always be routed separately with sufficient clearance. |_| Screenedcables should be usedforsetpointinputsandmeasured value outputs. The screenis connected at the converter sidewith | the strain relief device (refer to Section 4.7).) A» 6SE42 Cotter. 4.4 Control terminal strip connections, KL11054 +24 V output Load capability: 80 mA Digital input1 = — Drive ON (factory setting) Digital input 2 — Operating enable (factory setting) Digital input 3 The digital inputs can be freely configured using Digital input 4 parameters P450 to P457. Digital input 5 | gpa 443) Digital input 6 Digital input 7 Digital input 8 Digital ground Differential input, A/D converter +/- 11 bits, resolution 5 mV $3: s10V R,= 45 kOhm S2: 4020mA ——-RE= 100 Ohm . or +420 mA R, = 100 Ohm ‘Analog input 1- (Layout diagram of coding jumpers S2/S3, refer Analog input 1+ to Section 4.6.2) Reference +10V Reference ground J Load capability 10 mA, short-circuit proof Analog input 2- Differential input, A/D converter +/- 9 bits, Analog input 2+ —I resolution 20 mV; +/-10. V Re = 45. kOhm Jumper: Converter ground - protective conductor PE For 6SE42xx-xDeox converters, the jumper must be inserted. For 6SE42xx-xGox inverters, which are operated in conjunction with a 6SE42xx-xNioxx rectifier unit, the jumperis removed. Allofthe equipment grounds are connected with one another and connected to ground in the recitifier unit. Also refer to Section 24.3.3 and 24.4.2 Reciifier unit with 6SE42xx-xGuoxx inverters. 356SE42 Co eae 4.4 Control terminal strip connections, KL11054 PTC/KTY + Either linear KTY temperature sensor or PTC, PTC /KTY- switching (according to VDV/DIN.... Can be programmed via parameter P385 (also refer to the parameter list, Section 8.19). Not assigned Analog output 1 0.210. , max 2 mA, short circuit proof, S Analog output 2-1 resolution + 8 Bit (40 mV) HOI ‘Analog ground Digital output 1: Relay with NO contact Load capability: 250 AC, 5A / 30VDC,5A Q 21310] Digital output 2: Relay with NO contact Ss Load capability. 250V AC, 5A / 30VDC,5A S| = Digital output 3: Relay with changeover contact IS] Load capability: 250V AC, 7A / 30\V DC, 7A 41B1O Digital output 4: Relay with changeover contact Load capability: 250V AC, 7A / 30V DC, 7A 1 12 Please refer to the function diagrams for the response times of the digital- and analog inputs and outputs.4.5 Control terminal strip connections, KL11009 (Option) The 6SE42xx-xDiox and 6SE42xx-xGxx units are equipped with the KL11054 terminal strip or KL11009 (option). The terminal strip is freely accessible once the front cover has been removed. KL11009: (FB) to me rernertoot +24 Relay Digital input 4 Relay1 Digital input 2 Digital output 1 Digital input 3 Digital output 2 Digital input 4 Digital output 3 Digital input 5 Digital output 4 Digital input 6 Digital ground Digital input 7 PTC /KTY+ Digital input 8 PTC /KTY- Digital ground Free Analog input 1 - Analog output 1 Analog input 1+ Analog output 2 Reference +10 V ‘Analog ground 1 Reference ground Reference -10 V Analog input 2 - Analog output 3 Analog input 2+ Analog output 4 Analog input 3 - Analog output 5 Analog input 3+ Analog output 6 Analog input 4 - Analog output 2 Analog input 4+ Analog ground 2 The control terminals can be plugged-in and suitable for control leads up to a conductor cross-section of 1.5 mm?. 2 Important note Control- and power cables must always be routed separately with sufficient clearance. ‘Screened cables shouldbe used for setpointinputs and measured value outputs. The screen is connected at the converter side with - the strain relief device (refer to Section 4.7). eee AI Con nections| a 376SE42 eee c 4.5 Control terminal strip connections, KL11009 (Option) xi IS]- +24Voutput — — Load capability: 80 mA IS Digital output 1 — Drive ON (factory setting) Sf Digital output 2. — Operating enable (factory setting) Sz Digital output 3. 7 Digitalinputs 3-8 canbe freely configured using idl- Digital output 4 parameters P452 to P457 iSI= Digital output 5 Sic Digital output 6 C Sle Digital output 7 Ss, Digital outputs Sie Digital ground Differential input, A/D converter + 11bits, resolution 5 mV $3: #10V R, = 80 KOhm $2: 40-20mA R,= 100 Ohm or +4.20mA R, = 100 Ohm Analog input 1-7 S (layout diagram of the coding jumpers S2/S3, Analog input 1+ — refer to Section 4.6.2) Reference +10V 7 Reference ground Le#d capabiliy: 10 mA , short-circuit proof Analog input 2- “Differential input, A/D converter #9 bits, Analog input 2+ -! resolution 20 mV, #10V, R, = 80 KOhm ¢ Analog input 3- —) Differential input, A/D converter +9 bits, Analog input 3+! resolution 20 mV, #10V, R, = 80 KOhm ‘Analog input 4- zl Differential input, A/D converter +9 bits, Analog input 4+ resolution 20 mV, #10V, R, = 80 kOhm Contact, relay1 7 No contact Contact, relay 1 1 Loadeapabilty: <250VAC ,2A = 30VDC .2A 38Yo 6SE42 eres oa Gs 4.5 Control terminal strip connections, KL11009 (Option) Digital output'1 Digital output 2 Digital igital output 3 p r yn Digital output4 - : Digital ground poe ee ee Lo Load capability: 50 mA per output, short-circuit PTC/KTY + 7] Eitherlineartemp. sensorKTY or PTC switching prcrkty+ — — (acc. to VDEJDIN...) Can be programmed via parameter P385 (also refer to the parameter list, Section 8.19) Analog output1 = 9. +10.V, max2mA , short-circuit proof Analog output 2! Resolution # 8 bits (40 mv) Analog ground 1. — For the analog inputs 1 and 2 only. -10V reference — Load capability: 10 mA, short-circuit proof Analog output 3. OPTION - only in conjunction with the option ) , Analog output 4 card ME11007.1/3 or ME11019.1. Analog output 5 0...210 V, max. 2 mA, short-circuit proof Analog output! Resolution + 11 bits (5 mV) Analog ground 2 a nalog inputs 3 to6 on Analog ground 2} OF Ine analog inputs to 6 only. Please referto the function diagrams for the response times of the digital and analog inputs and outputs. a)6SE42 4.6 Connections - SR11000 4.6.1 Front view $R11000 X15 Ingrated control panal Optional plug-in interface (Connector) card, either for. = Fieldbus L2 DP SS11013, > 7 Peer-to-peer SK11021 X20 HExx-connection (Connector) X21 Standard interface SS1 Mounting bracket for (RS232/ TTY / RS485) optional plug-incards (Connector) Assignment, refer to Section \ 7A x23 (© X22 Incremental Resot encoder simulation > Resolver- or incremental encoder ‘output (connector) Inaremanta Assignment, (CO tefer 1011.6.2 (Socket) Assignment, refer to Section 15) t Optional plug-in interface : ME 41007.1 ‘The SR11000 basic card can be optionally equipped with various optional plug-in interface cards (refer to Section 13 “peer-to-peer coupling option”) and an encoder evaluation card (refer to Section 11 “option ME11017.X" and Section 12 “ME11019.X). 408 ZH Caneel 4 4.6 Connections - SR11000 4.6.2 Layout diagramm of the connections terminal Optional encorder Analog input 1 (setpoint) 2 Fev i , , 3 Elitov } Function selected corresponding to the jumper inserted Integrated control panal ) Handheld z 85 — evaluation board. — (x26) 33 'ME41007.X or ge ME11019.X Resolver or 8s incremental ie encorder connection am aT Warning The converter mustbe inano-voltage condition (disconnected) for withdrawing the board to insert jumper at S2 or S3 Caution: The board contains components which could be destroyed by electrostatic discharge (ECB) as a16SE42 exces aa rac 4.7 Ground connection for screened feeder cable ‘The screen of feeder cables, e.9. resolver- or incremental encoder cables must be connected to the housing ground. Approximately 2 cm of the insulation should be removed from the cable where the cable is fed into the housing so that the screen braiding is accessible. The screen braiding must not be damaged when removing the insulation. The cable should be connected to one of the cable connectors at the area where the insulation has been removed- refer to the drawings below! Side view: Front view: View from the top: Cable connector Metal lugs 426SE42 Beets 5.1 Operator control and display units 5.1.1 Description of the operator control and display units ‘There are three possibilities for controlling SIMOVERT 6SE42 converters: 1. Integrated simple operator control pane! 2. Handheld terminal HES (option) 3. IBM-compatible PC with installed operator control software “REFUwin 402" (option) 5.1.1.1. The operator control panel is permanently mounted on the front of the unit. The simple operator panel consists of: © A 32-character LCD module for plain text displays © 6 function keys for entering setpoints and parameters. © 3 LEDs for function display yellow = ready green = drive on red= fault The handheld terminal consists of: + A48 character LCD module for plain text display + 6 function keys for entering setpoints and parameters + 10 numerical keys + 4 separate indicating lamps + ON button + OFF button 436SE42 5.1. Operator control and display units 5.1.1 Description of the operator control and display units 5.1.1.3 Option: Operator control software ,REFUwin402" REFUwind02 is a user-friendly graphic operator control interface which runs under windows for the control and parameterization of 6SE42 SIMOVERT P drive converters. REFUwin402 allows the following to be realized: © Parameters and parameter sets to be read-in (downloaded) from the converter G © Parameters and parameter sets to be sent to the converter © Parameter sets to be stored and loaded on a hard disk or floppy disk © Comparison of various parameter files with clear display of the different parameter values © Parameter sets to be printed out © Screen to be printed © Display of actual values and operating statuses with cyclic update ‘© Monitoring the communications between the PC and converter using a monitor function © User-friendly evaluation and automatic storage of faults and alarms v @ Information regarding parameters, functions and key assignment using help texts ‘© Graphic representation of the function diagrams and changing the parameters in the function diagram © Osocilloscope function for graphically displaying display parameters D800-D996‘Dy 4 5.1 Operator control and display units 5.1.2 Functional scope of the operator control and display units Using both the integrated operator control panel as well as the handheld terminal HExx, the following possibilities are available for operator control, setting and fault diagnostics of the converter. © Actual operating status display with speed setpoint and actual value, actual output voltage and output current values as well as information regarding the operating status. (operating display). © Changing the speed setpoint © Program selection for checking and changing stored parameters ofthe axis module and drive motor (e.g. ramp-function generator ramp-up time or torque limiting). © Parameterization of possible control loop structures (e.g. the operating characteris- tics during current limiting, function of control inputs and signaling relays or display language in the display). © Display of faults, alarms, as well as diagnostic messages. © Acknowledgement of fault messages. © Interrogating stored and already acknowledged fault messages. 454 5.1 Operator control and display units 5.1.3. Key functions 5.1.3.1. Integrated operator control panel Parameterization ( after 0.5 sec with auto-repeat function) = | - Calls-up the parameterizing program - Switches to the next menu = Changes over between parameter number and parameter value Transfer (enter) = Acivates the displayed menu - Transfers the displayed parameter value into the EEPROM Raise key (after 0.5 sec with auto-repeat function) = Increases the parameter value or parameter number - Increases the setpoint Lower key (after 0.5 sec with auto repeat function) - Decreases the parameter value or parameter number - Decreases the setpoint Monitor @ - Changeover to the selective actual value display - View the fault memory Reset - The parameterizing program is aborted without storing the changed param- eter values + Fault acknowledgement 46 C5.1 Operator control and display units 5.1.3 Key functions 5.1.3.2 Handheld terminal HExx (z.B. HE51) Parameterization (after 0.5 sec with auto repeat function) - Calls-up the parameterizing program - Switches to the next menu - Changes over between parameter number and parameter value Transfer (enter) - Displayed menus activated - Ordisplayed parameter value is transferred into the EEPROM Raise key (efter 0.5 sec with auto repeat function) - Increases the parameter value or parameter number - Increases the setpoint - After direct input of an parameter value via the numerical keys, the key changes its function to plus. Lower key (after 0.5 sec with auto repeat function) Decreases the parameter value or parameter number Decreases the setpoint - After direct input of an parameter value via the numerical keys, the key changes its function to minus. ) Clear key/monitor function key ~ Deletes the numerical value at the cursor position (e.g. when correcting setpoints or parameter values). Monitor function (corresponds to the M-key on the integrated keypad) - Changes over to selective actual value display - Calls-up the fault memory Reset - The parameterizing program is aborted without storing the changed param- eter values - Fault acknowledgement Numerical key - Direct input of numbers 0-9, e.g. for entering parameters or setpoints me SSE42 Aenea 476SE42 Rear EBC 5.2. Operating display The actual values, operating statuses, alarms and faults are displayed on the integrated ‘32-digit display and handheld unit. Operating display after the supply voltage has been connected: N act =0 RPM ready-to-switch-on Operating display after the command drive ON“: Operating display after the command ,operating enable“: Nact mM lactive=x,xA i Operating display, alarm and fault: Alarm Fault Motor overtemp. Motor overtemp. Operating display ,switch-on inhibit": Nact=0RPM Ready The converter goes into the ,switch-on inhibit“ status, if. + When the supply voltage is connected and a high signal is present at the digital input which was parameterized for drive ON. + After an alarm or fault has been removed and acknowledged, ifa high signalis present at the digital input which was parameterized for drive ON. To enter the ,ready-to-switch-on* status, the ,drive ON" digital input should be switched from high to low. 48do DY i (ZA Renee 5.3 Parameterization 5.3.1. Meni structure Parameterizing program clos i ———— Monitor program ad B} ( L 496SE42 Renee € 5.3 Parameterization 5.3.2 Parameter selection in the text mode Certain parameter groups can be specifically selected using parameter selectionin the text mode. Only those parameters are displayed, which are assigned to the selected group. ‘The parameterizing programis entered using the[ P] key. Five parameterizing menus are offered in the first level, of which one can be selected: Car) SE) ee | « Parameterizing menu ‘The parameterizing menuis changed using the [ P ] key. ‘The displayed parameterizing menu is se- lected using the [+] key. ‘Additional sub-menus (parameter groups) are then offered, which each includes a specific parameter set or functional scope. After a sub-menu has been selected using the [ P ] key, the parameterizing mode is selected using the [+ ] key. Selection of individual parameters and changing parameter values corresponds to the handling of “Parameter selection via parameter number”. Also refer to the description, Sections 5.3.3 and 5.3.4. Parameterizing can be aborted at any time using the [ R] key. Also refer to Section 5.3.6 “Terminating the parameterizing program’ Note: The parameterizing overviewin Section 5.3.7 provides a complete overview of all the available menus as well as the precise route to each menu. 50\o peor eee ~» 5.3. Parameterization 5.3.3 Parameter selection via parameter number If, after entry into the parameterizing program, an arrow key [4] depressed in the parameterizating menu level, then the parameter number is displayed, which was last selected when calling up the parameterizing program (e.g. P280). The parameter numbers are displayed in increasing [2] ordecreasing [] sequence by depressing the arrow keys. The list of the parameter numbers and their meaning is provided in Section 8. The display includes a pointer, the parameter number, parameter value and a description of the parameter in brief plain Pointer icec text. Parameter description Parameternumber Parameter value Fig. 5.3.3.1 Example fora parameter value change with integrated keypad Fig, 5.3.3.2 51EH Seu | mC 5.3 Parameterization 5.3.4 Changing a parameter value A pointer (>) signals that the displayed parameter can be changed. The[P] key is used to switch from the parameter number to the parameter value. If you have just entered the parameterizing program, you will first be requested to enter your password (also refer to Section 5.3.5 "Password input’) After a password has been entered, the pointer (>) is positioned in front of the parameter value and you can now change this. Changingthe parameter value with the integrated simple operator control panel: G The required parameter value is selected using the arrow keys [ ] [| ]. The numerical value is incremented or decremented each time the key is depressed. if you wantto obtain anegativ value, press the[ | ]key somuch times, until you reach the negative range. When akeyis continuously depressed, the value rates of change change from approx. ‘/second to a max of 10/second. Changing a parameter value with the HE.» handheld terminal (e.g. HE51): Enter the required parameter value directly via the keypad. ‘The data entry location is always at the far right and is marked by a flashing cursor. The entered number is shifted towards the eft tithe maximum —» [ f2m.2sea!™ | number of digits has been reached, ‘To obtain an negative value, press the|-/F1] key after youhave entered the parameter value via the keypad. (esar) Ye If the maximum number of digits X (in the example: 5) is —» (GEza)) exceeded, the following is displayed for 2 seconds Hfanincorrectnumber has been entered, the numbertothe right. —> of the cursor can be deleted using the [ C] key. The remaining numbers are all shifted one place to the right Transferring a changed parameter value into the data RAM: ‘The changed parameter value is transferred into the data RAM and becomes effective in the drive, using the [« ] key. A 52mre 6SE42 Beale i 5.3 Parameterization 5.3.5 Password input Many parameters are provided with a password to protect against erroneous parameterization; it is not possible to change a parameter value without having this password. Please refer to the parameter lists (Section 8) for the password level of a particular parameter. 5.3.5.1 Password input Password level 0 = Password not required | Password level 1 = Customer password 1 Password level 2 = Customer password 2 5.3.5.2 Entering the customer password 1 and 2 when requested to do so i Customer password 1 Customer password 2 ~» Customer password1 [7] [JB] =H Customer password2 -EI-B- = After the password has been entered, the parameterizing program can be used as required and all parameters changed, which are at the entered password level or below. ‘Once the parameterizing program has been aborted with the [ R ] key, and a retum made to the operating level, itis necessary to re-enter a password to re-enter the parameterizing program. This is not true, if the parameterizing program is re-entered within 60 seconds. after the password has been entered. An integrated timer function allows a change to be made between the operating level and the 5 parameterizing menus for 60 seconds without re-entering a password. This is advantageous, if you only wish to change the few parameters, which are located in various parameterizing menus (e.g. “Parameterization” and “Configuration’). mare c 2 53r Ree 5.3 Parameteri ion 5.3.6 Terminating the parameterizing program ‘The parameterizing program can be terminated at any time by depressing the [ R ] key. + Ifnoparameter values were changed in the parameterizing program, then the operating display is immediately re-selected. + If parameter values were changed in the parameterizing program, which were trans- ferred into the data RAM using the [+ ] key, you will be asked whether the changed values should be stored in the EEPROM (non-volatile memory). + If parameter values were changed in the parameterizing program but were not transferred using the [+] key, the operator is asked, before exiting the parameterizing C program, whether these parameters values should be transferred into the data RAM. The following message is displayed: Transfer values YES R=NO If no is entered, all of the changed parameters are rejected and replaced by the Previously valid parameters. The program returns to the operator control level. Ifa yes is entered, the new parameter values are transferred into the data RAM, i.e. become effective in the drive. ‘The next question is then displayed: Values in EEPROM YES R=NO fayesis entered, all changed parameter values are written into the EEPROM, where they are stored in a non-volatile fashion. Ifa nois entered, none of the changed values are written into the EEPROM, and you Ny retum to the operating level. The next time the supply is switched-off, these values are Parameter values were not changed Parameter values ‘were not changed Parameter values, were changed and already transferred into the data RAM5.4 Monitor program The monitor program is used to visualize parameters, which are not externally accessible, or accessible via the parameterizing program. Parameters D700-D990 are pure display parameters, whose value can change continuously during converter operation, but which cannot be influenced by the user. ‘The monitor program allows the fault memory to be viewed. Monitor program Display parameters Faultmemory Retum to the operator control level possible at any time using the Ee) ey. 5.4.1 Display parameters ‘These are selected directly from the operator control level by depressing the [ M ] key. The required parameter is selected using the arrow keys Be : ‘The parameter number can also be directly entered using the handheld terminal HExx. Parameters D680-D799 are display parameters for digital signals. Parameters D800-D915 are display parameters for process signals. Parameters D950-D999 are used for service purposes and are not handled in this Instruction Manual. The last selected display parameter is displayed each time the monitor program is selected. 5.4.2 Fault memory This is selected, either from the operator control level by depressing the [ M ] key twice, or from every display parameter by depressing the [ M ] key once. Hz Reo s7pee Bena 5.5 Start-up steps 5.5.1 General warning information Check connections Before the unit is commissioned, the terminal connections should first be checked to ensure that they have been correctly assigned (also refer to Section 4). Check plug-in jumpers ‘Analog input 1is switched to the 0...+/- 10V function, with plug-in jumper S3 when supplied. the plug-in jumper is changed-over from S3 to S2 for 0/4..20 mA applications (refer to Section 4.6.2, layout diagram SR11000). Ez Warning! Access authorization ‘Customer password 1 or 2 is necessary to enter and change motor data and the other parameters. The access level of the individual parameters can be taken from the tables in ‘Section 8. Password input is described in this section under 5.3.5. Check the nominal unit data ‘The nominal unit data should be checked with the relevant requirements/specifications. 596SE42 5.5 Start-up steps 5.5.2 Entering motor data (refer to 8.4 Parameter list) P100 induction motor/synchronous motor selection 5.5.2.1 Induction motor, entering the motor data from the rating plate P101 Rated speed n/ RPM P102 Rated frequency ,/Hz P103 Ratedcurrent = ,/A P104 Ratedvoltage V/V P108 Power factor cos phi 5.5.2.2 Entering the synchronous motor data according to the data sheet in the appendix to this Instruction Manual P107 Pole number : P108 Ratedtorque = M,/Nm P110 Statorresistance Ryase// Ohm P111 Phase inductance L,/mH P112 Ratedcurent = I/A P113_ Rated speed 1 RPM 5.5.2.3 The motor model is defined with the data entered from the computer and the following parameters are displayed: P117 Rated magnetizating current (induction motor) P118 1st transition frequency (induction motor) P120 Stator resistance (induction motor) P121 Complete leakage reactance (induction motor) P122 Stator reactance (induction motor) 123 Rotor time constant (induction motor) P124 Rotor flux (induction motor) 125 Direct axis inductance P126 ‘These parameters may only be changed by suitably experienced and knowledgable Quadrature axis inductance personnel!5.5 Start-up Steps 5.5.3 Entering encoder data (refer to 8.5 Parameter list) P130 Resolverincremental encoder selection P1381 For resolver Gperation, the resolver pole number is entered here, ion, the incre 132 For incremental encoder operati emental encoder pulse number is entered here, 5.5.4 Setting the basic functions Ramp-function generator 280 Ramp-up time 1 F281 Ramp-down time 1 P282 Initial Founding-off 4 P283 Final rounding of 1 Torque limits Fo67 Limit, torque direction 4 P370 Limit, {praue direction 2 enternegative values! inthis valig, ie “F2 key is depressed anes the numerical value has been entered) Current normalization P3874 Entering the current for 100% ‘Speed normalization P3890 Entering the speed for 100% 5.5.5 Test run f the speed, specified by Parameter Pago, The eS Se yy et rt andthe speed 2 i Check the speed using a handheld tachometer, If there is a targe deviation, parameter P131 should be checked for resolver operation, and P133 for pulse encoder ©peration,5.5 Start-up steps 5.5.6 Setting the control characteristics 5.5.6.1 Current controller ‘The current controller operates according to the vector: ‘multi-quantity closed-loop control with finite setting time (EEZ technique), and provides three dynamic stages, which can be selected using parameter P378. 378 Standard: EEZ= 4 control steps (800s) High: EEZ = 3 control steps (600s) Very high: EEZ = 2 control steps (400s) ‘The factory setting is ,standard" and is suficienty fast for most applications. ree hight or very hight it is recommended that the cureht signal step response is Fronitored using an oscilloscope, and DC current clamp or with the ,trace function” under the REFUwin402 operator interface. 5.5.6.2 Speed controller “The speed controller is a Pl controller with setpoint. and actual value channel smoothing and a droop circuit which can be enabled (drive is not so stiff). There are two selectable parameter sets for the P gain and integral action time. Factory setting: Ps10, 0 ms. Filter time, actual value smoothing 342, 2 -ms_ Fier time, setpoint smoothing p33s: 5S Kp, P gain 1 page: 10 ms Tn, Integral action time 1 p337; 5S Kp2, P gain2 p338; 10 ‘Tn2, Integral action time 2 ms p340; 0 % Devoe factor corresponds to the speed drop for 100% torque loading. “The factory setting is generally sufficiently fast for most applications. Tris possible to approximately find the optimum P ‘gain without any additional test tequipment by first increasing it until the drive is noisy and then reducing it until the motor runs smoothly. : To precisely set the controller, a setpoint function generator and an oscilloscope or the trace function, using the REFUwin402 operator interface, are recommended. The setting is realized using the generally valid ‘optimization guidelines. 62‘9 (ZA Start-up| 5 5.5 Start-up steps 5.5.7 Configuration using the function diagram (refer to the Ap- pendix) 5.5.7.1 Settings as supplied: Main setpoint: ‘Analog input 1 via ramp-function generator P263: (0801) Input Setpoint limiter: From the ramp-function generator 305: (0834) ‘Speed controller. Adaption not active 333: (0%) Mset supplementary: Not active P2362: (0%) Torque limiting: Mt: = 100% P367: (100.00) M2: = -100% P370: (-100.00) Current normalization: 100% |,, corresponds to the converter IN. P374:((P024)) Speed normalizati 100% N,_, corresponds to 3000 RPM 390: (1500) Temperature monitoring: KTY sensor, motor temperature P385: (KTY) Standstil signal: Atns1% 392: (1.00) Analog output 1: Aq 10V corresponds to 100% 410: (D851) P413: (100.00) Analog output 2: 1,, 10V corresponds to (P374) P414: (D882) P417: (100.00) Digital input 1: ON/OFF P450: (ON/OFF) Digital input 2: Operating enable P451 (Operating enable) Digital output 4: Fault 460: (0733) Digital output 2: Motor temperature alarm 462: (0707) Digital output 3: ‘Standstil signal 464: (D709) Signaling relay: Fault P4gs: (0733) 5.5.7.2 Changing the configuration ‘The function diagram configuration can be ‘simply adapted to your particular task. Example 1: A supplementary setpoint with a maximum influence of +/-10% is to be injected after the ramp-function generator. The signal is entered from an external control as +/- 10V analog value. Solution: The connection is realized at analog input 2, terminals X11.29 and 31. The signal flow can be taken from the ,6SE42 function diagram, module 1, sheet 1". The AID conversionis followed by the normalization stage, offset adjustment, polarity adaption and/or absolute value generation and a smoothing time constant. The resulting signal is available as parameter D802. The appropriate normalization is realized using parameter P205 as the required influence is to be only 10% for a 10 V input voltage. 632) Ree « 5.5 Start-up steps 5.5.7.2 Continued The procedure for changing parameter values is described in detail in Section 5.3. Value entered for parameter P205: (10.00) Parameter D802is displayed in the monitor program. The function is checked by extemally entering +10V, -10V and 0 V. Analog value Display parameter D802 +10V 10.00% -10V -10.00% ov 0.00% If a quiescent voltage occurs, this can be compensated using offset parameter P206. c The signal polarity can be set using parameter P207 to the required polarity of the supplementary setpoint. The possibility of generating an absolute value is not included in this example. The filter time of a smoothing element can be entered using parameter P208 to define the dynamic response of the supplementary setpoint. Analog input 2 is available at the output of input block 2 as parameter D802 which can be logically combined, when the unitis shipped. The connection to the summing point before the setpoint limiter is established by parameterizing the variable source P300 and switching-in the signal with P301 to the summing point. Value entered for parameter P00: (802) Value entered for parameter P301: (Variable source) Tofinally check, parameter D838 is displayed in the monitor program and the analog value is compared with the displayed value as described above. & Example 2: Using an extemal control signal, the inching 1” function is to be activated with a 15 % setpoint Solution: The extemal control signal is connected to the free digital input input3, terminal X41.7. : The signal flow can be seen in the ,function diagram 6SE42 SIMOVERT P, module 1, sheets 3 and 11°. By assigning parameter P452 with the inching 1" function, this function is assigned to digital input 3. The 15% inching setpoint is entered in parameter P267. The procedure for changing parameter values is described in detail in Section 5.3. Value entered for parameter P452: (inching 1) Value entered for parameter P267: (15.00) Setpoint, inching 1 is activated with an H signal at digital input 3.)» /» 6SE42 SEE interface| 7 7 Serial standard interface RS232/TTY/RS485 7.1 Connector assignment and wii ing 1.41.1_RS 232 SR 11000 X21: Control | TD 3 A — ho | RD 2 t RxD end) 6 P————________l] an L_ screen connection 1.A.2_RS 485 and 422i SR 11000 X21: eawite: Control TO+ Ly 0. t RxD+ | To] Re k GND LJ screen connection 2wire: SR 11000 X21: Control TxD+ 15 Pbp—__________a | | TxD- 14 rT + RD+ 8 Ro 7/5 GND 6 | Ne zum nachsten Slave * Caution: The control transmitter must be switched to tristate’ if the control is not transmitting! 656SE42 7.1. Connector assignment and wiring 7.1.3 TTY interface: Transmitter active: -«-$R_11000_x21 Control em | aon Swe |e ul t Rp oT nr Transmitterpassive: S&_11000_x21 Contra L 20ma ee noe | ys | st TxD~ | 12 at ow |e Hy = = sere senneston Pee sR 11000_x21 Controt om 1d som noe] 1 i e ee i T = Ll LL sa cen Cp ee Control 20m 2__.| noe | t # FE aw|wo | | ovo | s_ <= 9Bry 6SE42 Serial interface 7.2 Selecting the required interface The serial interface (TTY, RS232, ERS485) is automatically selected by the SR 11000 control electronics. : Caution: It must be ensured, that data is only transferred via one interface, and that i the other two interfaces are disabled, i.e. data is not transferred via these interfaces! 7.3 Positive or negative logic for TTY When the TTY interface has been selected, data transfer can either be realized with positive or negative logic. : Example: start stop 4 20ma Oma Positive SAAR \ ‘ stat stop 20mA om Negative | eel eel rl F- iF Ir q z : The required logic is selected using parameter 507 i Caution: For RS 232 and RS 485 / 422, parameter 507 must be set to RS 232 / 485. - 7.4 Bus termination for RS485/422 The last node of a bus system must be terminated to protect against noise. id The terminating resistors are integrated into the interface connector of the last bus node. Connector assignment RS485 interface GND RxD -485 1422 RxD +485 1422 TxD -485 1422 TxD +485 1422 67