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CLIENT:
Maxstar Engineering Limited
PREPARED BY: SC
DATE: 3/05/2023
Top Platform: The formwork will comprise of 3 mm face plate and supported by
80 x 40 x 8 mm steel angle (1) & (2) at max. 550 & 814 mm c/c and supported by
80 x 40 x 8 mm steel angle strut. The strut load will transfer to mid platform .
Bottom Platform: The formwork will comprise of 3 mm face plate and supported by
(7) & (8) 80 x 40 x 8 mm steel angle at max. 893/525 mm c/c and supported by
80 x 40 x 8 mm steel angle strut. The strut load will transfer to mid platform .
Mid Platform: The formwork will comprise of 3 mm face plate and supported by
102x51x10.42 kg/m steel channel (4) brace member at max. 700 mm c/c
and supported by 102 x 51 x 10.42 kg/m (5) main member at max. 1050 mm c/c
and supported by 102 x 51 x 10.42 kg/m steel channel (6) support at max. 2700 mm c/c.
* For Lifting the working platform, the lifting hook & support at Mid-platform should be used.
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Calculation by SC
Calculation Sheet
0.5
Shear Stress (Steel) = 215/1.6/(3)
2
= 77.58 N/mm
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Calculation by SC
Calculation Sheet
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Calculation by SC
Title L1 & L2 LIFT WORKING PLATFORM - Steel Job Ref.
Formwork Design Date 3/05/2023
Descr. Sheathing Design Sht. 4
Ref Output
Checking of 3mm Sheathing
Forces
Moment : M = wl2/8 = 0.08 kNm
Shear: V = wl/2 = 0.55 kN
Stress
ft = M/Z = 50 Mpa < 134.38 MPa OK !
fq = V/A = 0.18 Mpa < 77.58 MPa OK !
3
5WL
Deflection = 384EI
3 3
= 5 x 2.0KN x 0.55 m
2 4
384 x 205 KN/mm x 0.225 x 10000 mm
3
= 1.66375 KNm
2
181056000 KNmm
= 9.19 mm
< 30.00 mm OK !
*As deflectio (for deflection > 3/10 , allowable deflection < 30 mm)
it is not significant to platform user, and deflection
is not a critical control factor, thus can be ignored.
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Calculation by SC
Calculation Sheet
2
Modulus of Elasticity = 205000 N/mm
5WL3
Deflection = 384EI
= 0.05 mm OK!
< 3.01 mm (L/270)
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Calculation by SC
Calculation Sheet
Effective area = 80 x 8
2
= 640 mm
W
Area required = 2f
= 5.77 mm2
<
640 mm2 OK!
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Calculation Sheet
2
Modulus of Elasticity = 205000 N/mm
5WL3
Deflection = 384EI
= 0.24 mm OK!
< 4.07 mm (L/270)
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Calculation by SC
Calculation Sheet
Effective area = 80 x 8
2
= 640 mm
W
Area required = 2f
= 10.33 mm2
<
640 mm2 OK!
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Calculation by SC
Calculation Sheet
3
Zxx = 11,400.00 mm
Ixx = 576,000.00 mm4
2
Area = 640 mm
2
Modulus of Elasticity = 20500 N/mm
Le = 3700 mm
λ = Le / ry
= 308
2
pc = 25 N/mm
F = 2.310
Agpc 640 X 25
= 0.14 <1 OK !
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Calculation by SC
Calculation Sheet
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Calculation by SC
Title L1 & L2 LIFT WORKING PLATFORM - Steel Formwork Job Ref.
Design Date 3/05/2023
Descr. Sheathing Design Sht. 11
Ref Output
Checking of 3mm Sheathing
Forces
Moment : M = wl 2/8 = 0.14 kNm
Shear: V = wl/2 = 0.82 kN
Stress
ft = M/Z = 96 Mpa < 134.38 MPa OK !
5WL3
Deflection = 384EI
= 5 x 2.35KN x 0.7 3 m3
384 x 205 KN/mm 2 x 0.225 x 10000 mm 4
= 4.03 KNm3
2
177120000 KNmm
= 22.75 mm
< 30 mm OK !
*As deflectio (for deflection > 3/10 , allowable deflection < 30 mm)
user can feel the delfection when walking on , but not significant
for less than 10 mm. Thus is not a critical control factor.
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Calculation Sheet
3
Zxx = 5,290.00 mm
Ixx = 228,000.00 mm4
2
Modulus of Elasticity = 205000 N/mm
2.31 KN
700
Determine load on member :
Pmax = 2.310 kN
3
3WL
Deflection = 48EI
= 1.06 mm OK!
< 2.59 mm (L/270)
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Calculation Sheet
Effective area = 60 x 6
2
= 360 mm
W
Area required = 2f
= 14.89 mm2
<
360 mm2 OK!
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Calculation Sheet
2
Modulus of Elasticity = 205000 N/mm
1.05 m
Load form Upper Platform Strut = 2.310 KN (from page. 7)
= 2310 N
5(W+P)L3
Deflection = 384EI
= 0.14 mm OK!
< 3.89 mm (L/270)
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Calculation Sheet
2
Effective area = 619.8 mm
W
Area required = 2f
= 26.0 mm2
<
2
619.76 mm OK!
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Calculation Sheet
3
Zxx = 40,888.00 mm
Ixx = 2,072,000.00 mm4
2
Modulus of Elasticity = 205000 N/mm
5WL3
Deflection = 384EI
= 6.81 mm OK!
< 10 mm (L/270)
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Calculation Sheet
2
Effective area = 619.8 mm
=
W
Area required = 2f
= 72.71 mm2
<
619.8 mm2 OK!
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Calculation Sheet
2
Modulus of Elasticity = 205000 N/mm
5WL3
Deflection = 384EI
= 0.26 mm OK!
< 3.33 mm
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Calculation Sheet
W
Area required = 2f
= 46.24 mm2
<
619.8 mm2 OK!
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Calculation Sheet
2
( Total Design Load = 2.0 Kpa = 200 kg/m )
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Title L1 & L2 LIFT WORKING PLATFORM - Steel Job Ref.
Formwork Design Date 3/05/2023
Descr. Sheathing Design Sht. 21
Ref Output
Checking of 3mm Sheathing
Forces
Moment : M = wl 2/8 = 0.07 kNm
Shear: V = wl/2 = 0.53 kN
Stress
ft = M/Z = 46 Mpa < 134.375 MPa OK !
fq = V/A = 0.18 Mpa < 77.58 MPa OK !
5WL3
Deflection = 384EI
= 5 x 2.0KN x 0.525 3 m3
384 x 205 KN/mm 2 x 0.225 x 10000 mm 4
= 1.45 KNm3
2
181056000 KNmm
= 7.99 mm
< 30 mm OK !
*As deflectio (for deflection > 3/10 , allowable deflection < 30 mm)
it is not significant to platform user, and deflection
is not a critical control factor, thus can be ignored.
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Calculation Sheet
2
Modulus of Elasticity = 205000 N/mm
5WL3
Deflection = 384EI
= 3.66 mm OK!
< 7.78 mm (L/270)
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Calculation Sheet
Effective area = 80 x 8
2
= 640 mm
2
Shear stress (f) = 77.58 N/mm
W
Area required = 2f
= 23.10 mm2
<
2
640 mm OK!
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Calculation by SC
Calculation Sheet
3
Zxx = 11,400.00 mm
Ixx = 576,000.00 mm4
2
Modulus of Elasticity = 205000 N/mm
5WL3
Deflection = 384EI
= 5.29 mm OK!
< 0.96 mm (L/270)
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Calculation by SC
Calculation Sheet
Effective area = 80 x 8
2
= 640 mm
2
Shear stress (f) = 77.58 N/mm
W
Area required = 2f
2
= 17.59 mm
<
2
640 mm OK!
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Calculation Sheet
2
Tensile stress = 134 N/mm
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Title L1 & L2 LIFT WORKING PLATFORM - Steel Formwork Job Ref.
Design Date 3/05/2023
Descr. Tie Design & Weld Check Sht. 27
Ref Output
Dia. 25 mm tie propertie (Grade Q235)
Force on Tie = 2.35 x 2.1 x 2.7 = 13.32 KN (Middle Platform)
Force on Tie = 2.0 x 2.2 x 2.1 = 9.24 KN (Top Platform)
Force on Tie = 2.0 x 2.1 x 2.6 = 10.92 KN (Bottom Platform)
Total Tie Force = 13.32 + 9.24 + 10.92
= 33.48 KN (Max.)
2
Net Tie Area = 3.14 x 25 x 25 x 0.85 / 4 = 417.24 mm
2
Shear Stress = 77.58 N/mm
Provide 3 no. of Dia.25 mm grade Q235 tie each side
Allowable tie force = Tie Area x Shear Stress
= 2503 x 77.58
= 194.22 KN > 33.48 KN x 3 safety factor
= 100.45 KN OK !
Concrete Bearing check
Load (W) = 33.48 kN x 1.6 load factor
= 53.58 kN
Hole Contact Width = 12.5 mm OK!
Wall Contact Width = 75 mm Min. OK!
Area = 0.00094 m2 OK!
OK!
Stress on concrete = 53.58 /6/0.00094 = 9.52 Mpa < 24.75 Mpa OK !
(Min. 2 days strength)
Eccentric Moment Check
Load on Tie Bolt = 33.48 /6
= 5.58 KN Assume fcu = 15
Max. Eccentric = 0.030 m (30 mm) Not OK!!!
mLT = 1 Pb = 215 / 1.6
2
LE = 0.03 m = 134.38 N/mm
λ= 3.75 fy = 500
Eccentric Moment = 5.58 x 0.03
= 0.17 KNm
< 1534 x 134.38
= 0.21 KNm OK !
Combined Tension and Shear Check
Tension Force = 0.17 / (3.9-0.5) = 0.05 KN
Tension Capacity = 194.22 x 215/ 1.6 = 26.1 KN
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Title L1 & L2 LIFT WORKING PLATFORM - Steel Formwork Job Ref.
Design Date 3/05/2023
Descr. Lifting Hook, Weld Check & Bolt Connection Check Sht. 28
Ref Output
Lifting Hook check
Use 2 no. of Dia. 20 mm lifting hook at top platform each side
Platform Load = 15 KN (Half Weight)
Load on each lifting hook = 7.50 KN
Area = 314.16 mm2
Shear Capacity = 314.16 x 77.58
= 24.37 KN > 7.5 KN x 3 safety factor
= 22.50 KN OK !
Weld Checking
Use 5 mm Fillet weld capacity
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Title L1 & L2 LIFT WORKING PLATFORM - Steel Formwork Job Ref.
Design Date 3/05/2023
Descr. Wall Check Sht. 29
Ref Output
2
Provided : T12-300 = 376.6 mm MIN.
2
> 4.2 mm OK!
Q= 0.05 KN/m
As = 3.33 T12 = 376.6 mm2
100 As / b vd = 0.15
vc = 0.79 * (100As / b vd) * (400/d) / 1.25 * (f cu/25)
1/3 1/4 1/3
= 0.28 Mpa
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Calculation Sheet
3
Zxx = 40,888.00 mm
Ixx = 2,072,000.00 mm4
2
Modulus of Elasticity = 205000 N/mm
3
3WL
Deflection = 48EI
= 0.17 mm OK!
< 2.04 mm (L/270)
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Calculation Sheet
2
Effective area = 619.8 mm
=
W
Area required = f
= 87.87 mm2
<
619.8 mm2 OK!
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Calculation Sheet
2
Modulus of Elasticity = 205000 N/mm
WL3
Deflection = 8EI
= 0.09 mm OK!
< 2.35 mm (L/270)
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Calculation Sheet
Effective area = 80 x 8
2
= 640 mm
W
Area required = f
= 4.49 mm2
<
640 mm2 OK!
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Calculation Sheet
Le = 2000 mm
λ = Le / ry
= 167
2
pc = 62 N/mm
F = 2.310
Agpc 640 X 62
= 0.06 <1 OK !
Le = 3900 mm
λ = Le / ry
= 325
2
pc = 17 N/mm
F = 2.990
Agpc 640 X 17
= 0.27 <1 OK !
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Calculation by SC