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Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3298
2. Alkaline earth metals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3298
2.1. -Diketonates of alkaline earth metals as precursors for ALD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3299
2.2. Cyclopentadienyl compounds of alkaline earth metals as precursors for ALD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3300
3. Group 4 elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3305
3.1. Group 4 metal halides as precursors for ALD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3305
3.2. Group 4 alkoxides as precursors for ALD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3306
3.3. Group 4 alkylamides as precursors for ALD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3307
3.4. Group 4 Cyclopentadienyl compounds for ALD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3307
3.4.1. Bis-cyclopentadienyl compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3307
3.4.2. Mono-cyclopentadienyl compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3307
3.5. Other group 4 precursors for ALD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3308
4. Group 15 and 16 elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3309
4.1. Alkylsilyl compounds of group 15 and 16 elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3309
5. Bismuth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3311
5.1. Bismuth chloride as precursor for ALD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3312
5.2. Organometallic compounds of bismuth as precursors for ALD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3312
5.3. Tris(Bis(Trimethylsilyl)amido)Bismuth(III) as a precursor for ALD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3312
5.4. Bismuth compounds with oxygen based ligands as precursors for ALD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3313
5.4.1. -Diketonates of bismuth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3313
5.4.2. Bismuth alkoxides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3313
5.4.3. Bismuth carboxylates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3315
6. Pt group metals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3315
7. Silver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3315
8. Summary and conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3319
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3319
Abbreviations: acac, acetylacetonate; ALD, atomic layer deposition; CET, capacitance equivalent thickness; CHT, cycloheptatrienyl; CHD, cyclohexadiene; CMOS, comple-
mentary metal oxide semiconductor; CN, coordination number; Cp, cyclopentadienide; COD, cyclooctadiene; CVD, chemical vapour deposition; dien, diethylenetriamine;
diglyme, bis(2-methoxyethyl) ether; DMAE, dimethylaminoethoxide; DRAM, Dynamic random access memory; EDS, energy dispersive spectrometry; EOT, Equivalent oxide
thickness; FESEM, field emission scanning electron microscope; fod, 1,1,1,2,2,3,3-heptafluro-7,7-dimethyl-4,6-octanedione; FRAM, ferroelectric random access memory;
GST, Germanium antimony telluride; hfac, hexafluoroacetylacetonate; HRTEM, high resolution transmission electron microscopy; me, methoxyethoxy; mmp, 1-methoxy-
2-methyl-2-propanolate; MOCVD, metal organic chemical vapour deposition; MS, mass spectroscopy; MTHD, methoxy-2,2,6,6-tetramethylheptane-3,5-heptanedione, me;
METHD, methoxyethoxy-2,2,6,6-tetramethylheptane-3,5-heptanedione; MOSFET, metal oxide semiconductor field effect transistor; NVRAM, non-volatile random access
memory; PCRAM, Phase change random access memory; PEALD, plasma enhanced atomic layer deposition; Piv, pivalate; REALD, radical enhanced atomic layer depo-
sition; SBT, strontium bismuth tantalate; SDTA, single differential thermal analysis; SEM, scanning electron microscope; SIMS, Secondary ion mass spectrometry; SOFC,
solid oxide fuel cell; TG, thermo gravimetry; TGA, thermo gravimetric analysis; THF, tetrahydrofurane; tmhd, tetramethylheptanedione; Tp, tris(pyrazolyl)borate; TpEt2 ,
tris(3,5-diethylpyrazolyl)borate; trien, triethylenetetraamine; triglyme, triethylene glycol dimethyl ether.
∗ Corresponding author. Tel.: +358 919150222, fax: +358 919150198.
E-mail address: timo.hatanpaa@helsinki.fi (T. Hatanpää).
0010-8545/$ – see front matter © 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.ccr.2013.07.002
3298 T. Hatanpää et al. / Coordination Chemistry Reviews 257 (2013) 3297–3322
a r t i c l e i n f o a b s t r a c t
Article history: The review focuses on ALD precursors of selected elements such as alkaline earth (Mg, Ca, Sr, Ba), group
Received 4 March 2013 4 metals, bismuth, silver, iridium, selenium, tellurium and antimony. These elements are needed in dif-
Received in revised form 3 July 2013 ferent high tech applications but are challenging for ALD. Their precursor design needs careful balancing
Accepted 3 July 2013
between volatility, thermal stability and reactivity—the key properties of ALD precursors. The extensive
Available online 18 July 2013
studies showed that cyclopentadienyl based precursors of alkaline earth metals are versatile ALD pre-
cursors which react with both water and ozone forming oxide. Group 4 ALD chemistry has been studied
Keywords:
very widely and many good precursors have been found for the oxide ALD. From a bunch of different
Atomic layer deposition
ALD precursors
compound types studied the most promising ALD precursor for bismuth is Bi(OCMe2 i Pr)3 which shows
High-K materials stable ALD process with water at 150–250 ◦ C. The success in depositing noble metal films by ALD can
Phase change memory be attributed more to the reactant rather than the metal precursor. Ru, Pt, Ir, Rh and Os films can be
Alkaline earth metals deposited from various organometallic and metal organic precursors using O2 as the other precursor.
Group 4 metals Typically temperatures above 225 ◦ C are needed. Using O3 as a reactant films can be deposited at lower
Bismuth temperatures. Noble metal oxides are obtained below approx. 200 ◦ C and metallic films above that. By
Iridium supplying both O3 and H2 as consecutive pulses, noble metal films can be deposited well below 200 ◦ C.
Silver
For silver phosphine stabilized carboxylato and -diketonato complexes are thermally stable enough
enabling hydrogen plasma enhanced ALD of silver metal films. Alkylsilyl compounds of selenium and
tellurium are versatile ALD precursors for metal selenide and telluride films when combined with metal
chloride precursors. The use of alkylsilyl compounds is not limited to group 16 elements but can also
been used for group 15.
© 2013 Elsevier B.V. All rights reserved.
1. Introduction review is not to present a balanced view of the field but to focus
on studies and discoveries done at the University of Helsinki. Thus
The success of ALD is built on chemistry. The great benefits of references to other studies are kept in minimum. A number of
ALD (conformality, uniformity, atomic level thickness control, etc.) different kinds of precursor groups will be covered. Each chapter
can be enjoyed only when proper precursors have been identified begins with a brief summary of applications of ALD films containing
for the material of an interest. The precursors need to meet a num- the given elements, thereby demonstrating how in ALD precur-
ber of requirements (Table 1) among which the combination of sor chemistry basic and applied research are connected seamlessly.
high reactivity and good thermal stability often sets major chal- Properties (structure, volatility, thermal stability, reactivity) of pre-
lenges. Volatility is important too, and though moderately volatile cursors studied and main results from the film growth experiments
solids are used even industrially, liquids and gases are preferred for are reviewed. About the ALD reaction mechanisms only some illus-
convenience. trative examples will be given since in situ reaction mechanism
The ALD chemistry has been approached from two directions: studies on ALD processes were reviewed in detail very recently by
scientific curiosity and from needs of industry. Over the years the Knapas and Ritala [6].
emphasis has been shifted toward the latter as the ALD has become
better known and more widely used thin film deposition technique. 2. Alkaline earth metals
For example, when we in 1993 studied HfCl4 as a precursor for
ALD of HfO2 [1] this was done for comparison to the earlier stud- Alkaline-earth metals are constituents of many technologically
ied TiCl4 [2], and neither we nor anyone else had a clue that ALD important materials. SrTiO3 and Ba1−x Srx TiO3 are high permit-
HfO2 would become a high-k gate oxide in the leading MOSFETs tivity dielectric materials for future DRAMs [7]. BaTiO3 is not
15 years later. By contrast, our recent breakthrough in ALD of tel- only a dielectric but also piezoelectric and ferroelectric material
lurides and selenides with their alkylsilyl compounds as precursors which may be used in e.g. ceramic multilayer capacitors and ther-
[3], was motivated by a request addressed to us from semiconduc- mistor elements [8,9]. CaS, SrS and BaS are host materials for
tor companies via an ALD tool manufacturer that we collaborate luminescent materials [10,11]. SrBi2 Ta2 O9 is a ferroelectric mate-
with. On the other hand, also in 1990s we did application motivated rial which may be used in FRAMs [12]. Strontium and barium
precursor research but that focused on electroluminescent dis- are also constituents of the well-known superconducting cuprates
play materials rather than the current mainstream semiconductors. La2−x Srx CuO2 , YBa2 Cu3 O7−x and Bi2 Sr2 CaCu2 O8+x [13]. Fluorides of
Soon after the results and knowledge gained in that research were magnesium and calcium are materials suited for optical coatings
successfully benefited in developing an ALD process for SrTiO3 [4] [14].
that had gained increasing interest in IC applications because of its Especially the larger alkaline earth metals are challenging from
very high-k value. the CVD/ALD precursor chemistry point of view: their compounds
ALD metal precursors have traditionally been grouped based have a tendency to form oligomeric species which have low
on their ligands (Fig. 1): halides, -diketonates, alkoxides, alkyl volatility. Thus sufficiently volatile, thermally stable and reactive
amides, alkyls, cyclopentadienyls, amidinates, guanidinates, etc. compounds of alkaline earth metals are not that common.
and even elements [5]. Inside these groups the precursor properties Before the interest in ALD, a large variety of -diketonates and
have been tuned to meet the ALD requirements by tailoring the lig- also many other compounds had been used in CVD as precur-
ands, particularly by changing the size of the ligands and by adding sors for alkaline earth metals. In addition a variety of compounds
donor functionalities to the hydrocarbon groups of the ligands. had been suggested as possible precursors due to their volatil-
Another option has been to add adduct ligand to the coordination ity [15]. These compounds include silylamides and phosphides,
sphere of the metals. A newer trend has involved heteroleptic metal poly(pyrazaolyl)borates, alkoxides, -ketoiminates, pyrazolates,
complexes where two or more different ligands are used together pyrrolates and cyclopentadienyl compounds with and without
for further tuning of the precursor properties. neutral ancillary Lewis base ligands. Precursors used for ALD of
In this paper we review some of our own contributions to the alkaline-earth metal containing films are quite few and they are col-
ALD precursor chemistry over the past 20 years. The aim of the lected into Table 2. Basically the precursors have been restricted to
T. Hatanpää et al. / Coordination Chemistry Reviews 257 (2013) 3297–3322 3299
Fig. 1. General classes of metal precursors. Backbones of the ligands are shown and in addition the ligands may contain donorfuntionalities in the variable Rx parts.
-diketonates and cyclopentadienyl compounds which have been four metal centers have been reported for “Ba(thd)2 ” [118] and
extensively studied at the University of Helsinki too. if additional aqua, OH or O ligands are coordinated the size of
oligomers increases further [119]. By using neutral adduct ligands
such as polyethers and polyamines it is possible to decrease the
2.1. ˇ-Diketonates of alkaline earth metals as precursors for ALD
Table 1
The first alkaline-earth metal compounds introduced as precur-
Requirements for ALD precursors.
sors for ALD were -diketonates. These are the most well-known
volatile compounds of alkaline earth metals. Their volatilization Requirement Comment
properties have been known for decades [116] but the real boom Volatility Volatility is needed for efficient
came in connection to high-temperature superconductors. The transportation. For stable flux liquids
CVD of oxide superconductors required volatile compounds for and gases are preferable.
Thermal stability Decomposition of precursors is not
Ca, Sr and Ba as well as for rare earths [117]. The number of dif-
allowed. Instability would destroy the
ferent -diketonato ligands is high but by far the most used is self-limiting film growth mechanism
the thd-ligand (thd = 2,2,6,6-tetramethyl-3,5-heptanedione). The of ALD.
-diketonates have several advantages such as sufficiently easy Reactivity Aggressive and complete reactions
synthesis and reasonable thermal stability but also several disad- with co-precursors to ensure fast
completion of surface reactions and
vantages like limited volatility because of oligomerization and low thus short cycle times, and for high
reactivity. In thin film growth experiments there have also been film purity.
problems which have been associated with some kind of instability No etching of the film or Competing reactions may prevent film
of the -diketonate precursors at their evaporation temperatures substrate material growth.
Unreactive and volatile To avoid corrosion. Readsorption of the
[44]. This behavior may have been partly related to the quality of
byproducts byproducts may slow the film growth.
the thd-compounds as the actual precursors used may have been No dissolution into the film or Would destroy the self-limiting growth
different O and OH groups containing oligomeric species formed substrate behavior.
when different synthesis methods without exclusion of water and Purity Sufficiently pure precursors to meet
air have been used, or the compounds have been handled or stored the requirements specific to each
application.
incorrectly. Inexpensive Easy synthesis with good yield, simple
The large size and low charge of alkaline earth metal ions compounds with cheap ligands.
and only bidentate character of the -diketonato ligands causes Easy to handle Stable at ambient air, if possible.
coordinative unsaturation in M(-diketonato)2 complexes. The Non-toxic and If possible.
environmentally friendly
unsaturation is decreased by oligomerization and oligomers with
3300 T. Hatanpää et al. / Coordination Chemistry Reviews 257 (2013) 3297–3322
molecule size to monomolecular one [120]. The volatility of the number of cyclopentadienyl compounds of strontium and barium
alkaline earth thd complexes increases in series Ba < Sr < Ca < Mg have been synthesized and characterized quite well [124,125]. The
and this is in line with the oligomerization and ion size. “Sr(thd)2 ” Cp compounds of alkaline earth metals (Mg, Ca, Sr, Ba) are very
and “Ca(thd)2 ” form trimers when crystallized in dry organic important in ALD because they enable the growth of oxide films at
solvents and also need an adduct ligand such as polyamines reasonable temperatures and growth rates using water as oxygen
or polyethers to be monomolecular [41,121]. The mass spectro- source which is very difficult with the alternative thd-precursors.
metric studies show that also in gas phase the alkaline earth Cyclopentadienyl compounds have been widely studied start-
thd-complexes exist in oligomeric forms with the dimeric species ing from the mid-eighties [124] with one of the main motivations
being the dominant in the mass spectra [116,122]. Magnesium as mentioned, in addition to general curiosity, being the possibility
the smallest member in the series forms a dimeric thd-complex to use these compounds as CVD precursors. However, before 1999
[21] which again can be turned to monomeric by ancillary neu- there were only two actual articles reporting usage of cyclopentadi-
tral ligands [123]. The mass spectrometric and sublimation studies enyl compounds of heavier alkaline earth metals as precursors for
of adducted thd-complexes of the larger alkaline earth metals Sr CVD [126,127]. In addition to these articles the usage of cyclopen-
and Ba suggest that the neutral ligand dissociates upon sublima- tadienyl compounds of strontium and barium in CVD has been
tion or in the gas phase—in this sense adducts with fluorinated mentioned in several mostly Japanese patents starting as early as
-diketonato ligands are better because many of them evaporate as 1990 [128]. In contrast, cyclopentadienyl compounds of magne-
intact molecules. The thd-complexes of Mg and Ca make an excep- sium had been used in CVD more widely starting from at least 1989
tion: diamine and polyamine adducts stay intact in the gas phase [129]. Most obvious reason for the quite low number of reports
below a certain dissociation temperature [41,123]. is that cyclopentadienyl compounds of alkaline earth metals are
Alkaline earth metal thd-complexes have been used in ALD to extremely sensitive to air (oxygen) and moisture which makes it
deposit the corresponding sulfides and fluorides using H2 S and HF quite difficult to use these compounds in CVD where all the precur-
as the co-precursors, respectively [10,35,37–41,44–47,110]. CaS, sors are introduced into the reactor simultaneously. Also for CVD
SrS and BaS films doped with different rare earth metal ions of thin films containing alkaline earth metals there are many far
have extensively been studied as phosphor materials for electro- more suitable compounds than the cyclopentadienyls, like differ-
luminescent flat panel displays [10,11]. Fluorides have also been ent -diketonates and -ketoiminates which have lower reactivity
deposited using reactions between the thd-complexes and TiF4 and and lower thermal stability, often desired in conventional CVD.
TaF5 .[18–20,36] This method avoids the usage of highly corrosive In our work we synthesized cyclopentadienyl compounds of
and toxic HF and also much higher growth rates were obtained, strontium and barium with different cyclopentadienyl ligands and
e.g. with the Ca(thd)2 + TiF4 process a four times higher growth rate tested different well known strategies for making them more
(1.6 Å/cycle) compared to the Ca(thd)2 + HF process was achieved. volatile and thermally stable i.e. filled the coordination sphere of
In contrast to H2 S and HF, water does not react effectively the metal centers with multidentate Lewis base molecules, uti-
with the -diketonates of larger alkaline earth metals at tem- lized large and sterically demanding cyclopentadienyl ligands to
peratures below decomposition [44]. This insufficient reactivity cover the metal centers, and utilized donor functionalized ligands
of -diketonates is the main limitation for their usage in ALD of (Fig. 2) [65,113,130,131]. Table 3 lists the compounds prepared and
oxide films. However, growth of an oxide by the Cathd2 + H2 O pro- studied.
cess has been reported [32] and in two studies SrO also grew, Most of the as-prepared compounds contained coordinated THF
though with a low rate of 0.1 Å/cycle, from Sr(thd)2 and H2 O used as a solvent in the synthesis. After crystallization a fixed
at 250 ◦ C [50,55]. Also when Sr(thd)2 + H2 O cycles were mixed amount (x = 1 or 2) of THF was attached to each molecule. THF
with Ti(Oi Pr)4 + H2 O or Ti(Oi Pr)2 (thd)2 cycles SrTiO3 films could be could be removed by sublimation, heating under vacuum or by
grown [50,55]. using the solvent reflux method. Thus the loosely bonded THF is
Because water has low reactivity with -diketonates more reac- lost before or during the evaporation of the compounds and has no
tive oxygen sources have been introduced. Ozone is the common relevant effect on the thermal properties of the compounds. The
second choice for oxygen precursor in ALD of oxide films. With thd- isolated compounds were pure as characterized by elemental anal-
complexes of the larger alkaline earth metals ozone however forms ysis, NMR and mass spectroscopy. All MS showed [ML2 ]+ species.
carbonate films [48]. It is possible to get rid of the carbonate by post Ions where the neutral solvent or added Lewis base molecule
deposition annealing but it makes an additional process step and would have been coordinated to barium were not seen. For the
involves a risk of defect formation. In contrast with the larger alka- adducts Ba(Me5 C5 )2 A (A = dien, trien, diglyme, triglyme) this is
line earth metals, Mg(thd)2 forms quite pure MgO with O3 [22] and in contrast with the results of vacuum sublimation experiments
a constant growth rate of 0.27 Å/cycle is observed at 225–250 ◦ C. which resulted in sublimates with composition exactly the same as
A third common oxygen source in ALD is oxygen plasma. SrO and before sublimation. Crystal structures were determined for com-
SrTiO3 have been deposited using Sr(METHD)2 , Ti(Oi Pr)4 and oxy- pounds 1, 5, 7, 10, 11, 13 (Fig. 2), 14, 16, 17 (Fig. 2), 18 (Fig. 2)
gen plasma as precursors and in contrast to the ozone processes and 19 [65,113,130–132]. For the others, except the propyl bridged
no carbonate was formed. The ALD window was reported also very bis-cyclopentadienyl compounds 8 and 9, and Ba(Me5 C5 )2 (trien)
wide (150–275 ◦ C) [63]. In one study MgO film was grown from (12), from which single crystals could not be grown, crystal struc-
[Mg2 (thd)4 ] and H2 O2 but with a low rate (0.10–0.15 Å/cycle) and tures were already known. All compounds with coordinated Lewis
at relatively high temperatures of 325–425 ◦ C [21]. bases are strictly monomeric. Ba(Me5 C5 )2 is known to form loose
chains where some methyl groups of neighbouring molecules are in
2.2. Cyclopentadienyl compounds of alkaline earth metals as distance of interaction from the barium atom [133]. Similar inter-
precursors for ALD actions are found in the structure of Ba(t Bu3 C5 H2 )2 [130]. In the
compounds Ba(Me2 NC2 H4 C5 Me4 )2 (18) and Ba(EtOC2 H4 C5 Me4 )2
In Cp compounds the metal is usually coordinated to all five car- (19) the donor atoms O and N are coordinated to the metal center.
bon atoms in the Cp ring (Fig. 2) and this gives shielding and stability Melting point temperatures of the cyclopentadienyl compounds
while still keeping the reactivity. The Cp rings can be substituted to prepared in general are quite high [113,125]. The lowest melt-
increase the bulkiness of the ligand and it is also possible to bridge ing temperatures are observed for the compounds with bulkier
two rings together to an ansa-compound. Cp compounds are known ligands i Pr3 C5 H2 − and t Bu3 C5 H2 - , the lowest being 115 ◦ C for
for most of the metals and many of them are volatile. Also a large Ba(i Pr3 C5 H2 )2 (THF)2 [132,134]. Most likely the i Pr groups in the
T. Hatanpää et al. / Coordination Chemistry Reviews 257 (2013) 3297–3322 3301
Table 2
Group II precursors used in ALD.
Mg Te MgTe [16,17]
Table 2 (Continued )
Fig. 2. Molecular structures of Ba(Me5 C5 )2 (diglyme), Ba(t Bu3 C5 H2 )2 and Ba(Me4 C5 C2 H4 NMe)2 representing the three different ways to pursue volatility and (thermal)
stability [113,130].
i Pr C H −ligand have freedom to bend and rotate so that the melt- carried out under nitrogen atmosphere (Figs. 3–5) as is the com-
3 5 2
ing temperature is lowered. Adducts with multidentate Lewis bases mon practice while evaluating ALD and CVD precursors. Typically
and compounds with donor functionalized Cp ligands had remark- a dynamic TGA measurement is done i.e. the temperature of the
ably high melting temperatures well above 200 ◦ C. sample is increased with a constant heating rate while the weight
In order to study the differences in stability and volatility of the sample is followed as a function of time and temperature.
between the compounds thermogravimetric analyses (TGA) were A TG curve showing a weight loss in a single step and residue
Table 3
Cyclopentadienyl compounds studied at Laboratory of inorganic Chemistry, Univer-
sity of Helsinki.
Compound Reference
Fig. 5. TGA curves of Ba(Me5 C5 )2 (THF)2 Ba(i Pr3 C5 H2 )2 (THF)2 and Fig. 6. Growth rate of SrS and BaS thin films as a function of the deposition tempera-
Ba(t Bu3 C5 H2 )2 (THF). Inset shows TGA curves measured for Lewis base free ture. At 120 ◦ C, a pulse length of 1.5 s was used with complex 1 to ensure its uniform
Sr(t Bu3 C5 H2 )2 and Ba(t Bu3 C5 H2 )2 . Flowing 1 atm N2 atmosphere, 10 ◦ C/min, distribution across the substrate [65]. Reprinted with permission from Chem. Mater.
∼10 mg samples. 14 (2002) 1937. Copyright 2002 American Chemical Society.
3304 T. Hatanpää et al. / Coordination Chemistry Reviews 257 (2013) 3297–3322
three processes. As can be seen from the figure, the temperature crystalline whereas on amorphous Al2 O3 they were amorphous
where the growth rate starts to increase is lower when Sr(Me5 C5 )2 [70]. When SrTiO3 was deposited on an MBE-grown seed layer
(>350 ◦ C) and Ba(Me5 C5 )2 (>300 ◦ C) are used as precursors as at 325 ◦ C the film grew epitaxially and no interface between the
compared to Sr(i Pr3 C5 H2 )2 (>380 ◦ C) [82]. The increase of the MBE and ALD layers could be seen with HRTEM (Fig. 7). To deposit
growth rate at high temperatures is associated to a decomposi- stoichiometric SrTiO3 a cycling ratio of 5:6 (Sr/Ti) was found to be
tion of the precursors. The temperature independent growth rates appropriate.
under the self-limiting conditions observed for the three precur- With the second set of thermally more stable precursors
sors follow the order Ba(Me5 C5 )2 > Sr(Me5 C5 )2 > Sr(i Pr3 C5 H2 )2 as Sr(t Bu3 C5 H2 )2 and Ti(OMe)4 , SrTiO3 was grown at 300 ◦ C [70]. With
expected: Ba is a larger cation than Sr, and i Pr3 C5 H2 is a larger the 1:1 Sr:Ti cycling ratio a self-limiting growth rate of 0.4 Å/cycle
ligand than Me5 C5 requiring larger surface area in the saturatively and a Sr:Ti ratio of 3:7 in the film were achieved. The 2:1 cycling
formed monolayer of the precursor on the surface of the growing ratio was found to result in slightly Sr rich films but reaching the
film. The sulfide films deposited were all polycrystalline. Impu- saturation was found to be more complicated and an increase in the
rity levels in the films deposited at 300 ◦ C were low (C 0.1 at.%, H growth rate was observed. The average surface composition during
0.3–0.5 at.%, O 0.3–0.6 at.%). When compared with the previous SrS the Sr–O cycle clearly influences the growth behaviour [70]. Surface
and BaS processes using the thd compounds and H2 S, the usage composition effecting the growth behaviour seems to be a general
of the Cp compounds allowed lower deposition temperatures as feature in ALD of ternary compounds.
lower evaporation temperatures could be used. The Cp compounds Dielectric properties of the SrTiO3 films prepared were tested in
also resulted in higher or similar growth rates, depending on the MIM capacitors. A 490 nm film grown at 325 ◦ C using Sr(i Pr3 C5 H2 )2 ,
temperature, as the thd compounds. Roughnesses of the SrS films Ti(Oi Pr)4 and H2 O had a permittivity of 130 after annealing in air at
grown using the Cp compounds of strontium were also lower. 500 ◦ C. A 49 nm film grown at 300 ◦ C using Sr(t Bu3 C5 H2 )2 , Ti(OMe)4
We have studied cyclopentadienyl compounds for both binary and H2 O and annealed at 750 ◦ C had a permittivity of 90 at 1 V,
and ternary oxides of the larger alkaline earth metals. Oxide resulting in EOT of 2.2 nm. Leakage currents of <50 nm films were
materials deposited have been CaO, SrO, BaO, SrTiO3 , BaTiO3 and fairly high, above 10−5 A/cm2 at 1 V [70].
Ba1−x Srx TiO3 . In all the processes H2 O was used as the oxygen pre- Deposition of BaTiO3 was tested with three sets of precursors:
cursor. Water is a difficult precursor for the binary oxides of the Ba(Me3 C5 )2 , Ti(Oi Pr)4 and H2 O [4], Ba(t Bu3 C5 H2 )2 , Ti(Oi Pr)4 and
larger alkaline earth metals because of the easy formation of metal H2 O [113], and Ba(t Bu3 C5 H2 )2 , Ti(OMe)4 and H2 O [112]. The first
hydroxide [112]. The hydroxide formation and the reverse reaction set resulted in reasonably uniform films up to deposition temper-
of dehydration back to the oxide are strongly dependent on the atures of 275 ◦ C. With the second set crystalline BaTiO3 films were
process temperature and can greatly complicate the ALD growth grown at 350 ◦ C with 1.0 Å/cycle growth rate. The high growth
characteristics of the binary oxides. Fortunately in the far more rate observed in this preliminary study was associated to Ti(Oi Pr)4
important ternary oxides, such as SrTiO3 and BaTiO3 , the hydra- decomposition and formation of barium hydroxide as an inter-
tion/dehydration processes are effectively stopped by the presence mediate. At 250 ◦ C the process was difficult to control due to the
of the other metal oxide [70,112]. enhanced hydroxide formation at this temperature. Purge times
The binary oxides of Ca, Sr and Ba are not important materials after water and barium precursor pulses strongly affected the
due to their high reactivity in ambient atmosphere. However, SrO growth rates but still uniform films could be deposited with fixed
and BaO growth experiments were carried out in order to study the pulse lengths and long purge times after water. With the third
absorption of H2 O in the growing films [70,112]. The precursors precursor set using Ti(OMe)4 instead of Ti(Oi Pr)4 higher process
used were Ba(t Bu3 C5 H2 )2 , Sr(i Pr3 C5 H2 )2 and Sr(t Bu3 C5 H2 )2 . It is temperatures could be used and self-limiting growth conditions
known that especially BaO is very keen in absorbing large amounts were found [112]. Films grown from Ba(t Bu3 C5 H2 )2 and Ti(OMe)4
H2 O and forming Ba(OH)2 (H2 O)n which could interfere the growth at 340 ◦ C with a 1:1 pulsing ratio showed a Ba/Ti ratio of 0.56 in
of Ba oxide materials. It was found that at 250–340 ◦ C the growth the film. With a pulsing ratio 2:1 the stoichiometry of the film
chemistry of BaO is significantly influenced by the H2 O absorp- improved to a Ba/Ti ratio of 1.05. Growth rates ranged from 0.37 and
tion. The amount of H2 O absorbed decreases with increasing H2 O to 0.50 Å/cycle. MIM capacitors annealed at 800 ◦ C with platinum
purge times and growth temperature. Up to 290 ◦ C the films were electrodes and 140 nm thick BaTiO3 films showed permittivity of
Ba(OH)2 . At 340 ◦ C there was still some Ba(OH)2 in the films. SrO 280 and EOT below 2 nm.
has a slightly lower reactivity towards H2 O than BaO and it proved ALD also allows the deposition of Ba1-x Srx TiO3 (BST) films of dif-
to be much easier to grow uniform SrO films. At 300 ◦ C the growth ferent composition simply by changing the Ba/Sr pulsing ratio. BST
rates were 0.42 and 0.28 Å/cycle for processes using Sr(i Pr3 C5 H2 )2 films were deposited at 300 ◦ C using Sr(t Bu3 C5 H2 )2 , Ba(t Bu3 C5 H2 )2 ,
and Sr(t Bu3 C5 H2 )2 , respectively. At this temperature the films were Ti(OMe)4 and H2 O as the precursors [70]. With a 1:1:1 Ba:Sr:Ti puls-
crystalline (1 1 1) oriented SrO. With calcium there is much less ing ratio the (Ba + Sr):Ti ratio was close to 1 but the Ba:Sr ratio varied
problems with hydration. CaO was deposited using Ca(i Pr3 C5 H2 )2 from 1.30:1 to 1.52:1 depending on the Ba precursor dose. In MIM
and H2 O. At 300 ◦ C the growth rate was around 1 Å/cycle [42]. structures with Pt electrodes, after 2 min annealing at 750 ◦ C, 35 nm
Finally, MgCp2 is a good precursor for ALD of MgO films. Constant BST layers showed a permittivity of 135, an EOT of 1.08 nm, and a
growth rate of 1.16 Å/cycle could be achieved with the MgCp2 –H2 O leakage current density of 1 × 10−5 A/cm2 at 1 V.
process at 200–300 ◦ C as reported by Putkonen et al. [26]. After the initial research on ALD of SrTiO3 and BaTiO3 with
For SrTiO3 two sets of precursors were used: Sr(i Pr3 C5 H2 )2 , small scale research reactor the processes were scaled-up to
Ti(Oi Pr)4 , H2 O [4,76], and Sr(t Bu3 C5 H2 )2 , Ti(OMe)4 and H2 O [70]. larger reactors in co-operation with ASM Microchemistry [70,114].
With the first set temperature range of 250–325 ◦ C was studied. While depositing SrTiO3 on larger substrates using Sr(i Pr3 C5 H2 )2 ,
The growth was the most ideal at 250 ◦ C giving highly uniform but Ti(Oi Pr)4 and H2 O the process temperature was limited to 250 ◦ C
mostly amorphous films with a growth rate of 0.5 Å/cycle. At 325 ◦ C due to the limited thermal stability of Ti(Oi Pr)4 that is more
which is already above the decomposition limit of Ti(Oi Pr)4 the readily observed on large substrates. Anyway films of uniform
SrTiO3 films began to crystallize during the growth when exceed- composition and thickness could be grown on 30 cm × 40 cm
ing approx. 50 nm thickness, first with random orientation and glass substrates [70]. Soon after the process with the improved
then in preferred (1 0 0) orientation. High water doses resulting Ti and Sr precursors Ti(OMe)4 and Sr(t Bu3 C5 H2 )2 was adapted
in Sr(OH)2 formation enhanced the crystallization and also the by ASM Microchemistry for ALD of SrTiO3 on up to 300 mm
substrates had an effect. On crystalline platinum the films were wafers. The BaTiO3 process using Ba(t Bu3 C5 H2 )2 , Ti(OMe)4 and
T. Hatanpää et al. / Coordination Chemistry Reviews 257 (2013) 3297–3322 3305
Fig. 7. HRTEM images showing the influence of an epitaxial MBE seed layer on ALD growth. A SiO2 layer which forms during the processing is seen between Si and the
epitaxial SrTiO3 [70].
H2 O was first scaled up on 200 mm silicon wafers [114]. Later tetragonal and cubic forms from which the last ones are desired in
these processes have been extensively studied at IMEC for device high-k applications.
integration [86–99]. The recent development in Ti precursors for ALD aims at the
The reactivity of the Sr and Ba Cp compounds with water is desired properties mentioned above: high reactivity, good thermal
high and from that point of view there is no need for other oxygen stability, preferably liquid at room temperature, and good compat-
precursors [4,86]. But as noted, with water the hydroxide forma- ibility with Sr(R3 C5 H2 )2 precursors for deposition of SrTiO3 . The
tion may cause complications. In addition, slow purging of water latest complexes are heteroleptic following the idea that one of the
especially from large batch reactors with high surface areas has ligands gives reactivity and the other thermal stability.
made industry to prefer ozone as an alternative oxygen precur-
sor. STO films can be grown with ozone but the state-of-the-art 3.1. Group 4 metal halides as precursors for ALD
Sr-rich ALD STO films which show EOT < 0.5 nm with low leak-
age (10−7 A/cm2 ) at 1 V have been made with water using the Chlorides of group 4 metals are very important precursors since
Sr(t Bu3 C5 H2 )2 –H2 O–Ti(OMe)4 –H2 O process at 250 ◦ C followed by they are volatile, stable, cheap and highly reactive with water. The
annealing at 600 ◦ C [88,92]. The structure of the MIM capacitor was chloride ALD process for all these oxides has been known for over
Ru/RuOx /Sr rich STO/TiN. The RuOx /STO interface may also contain 20 years [1,2,140]. Chlorides have certain drawbacks such as ZrCl4
rutile TiO2 . Both RuOx and rutile TiO2 are beneficial surfaces for and HfCl4 are solids, the reaction by-product is corrosive HCl, and
ALD of STO. They help the crystallization of the STO film thereby incompatibility with some other film constituents like strontium in
minimizing the “dead-layer” in STO. In addition TiO2 may increase SrTiO3 that readily forms SrCl2 . The problem of being solid and pos-
the Ti content in STO films and RuOx can heal traps associated to sibly causing particle problems has been overcome and HfCl4 , for
oxygen vacancies by releasing oxygen during annealing with the example is used in industrial scale [141]. TiCl4 is extensively used
both processes decreasing the leakage current density. ALD precursor when cheap, easily delivered precursor is needed [5].
From the other halides iodides have been in some extent studied
3. Group 4 elements as possible precursors for the TiO2 , ZrO2 and HfO2 films [142,143].
The chloride–water process works at a wide temperature range:
Oxides of the group 4 metals form one of the most studied mate- from room temperature (with the highly volatile TiCl4 ) to at least
rials group in ALD. The interest towards ZrO2 and HfO2 stems from 750 ◦ C. As mentioned above, in the growth of ZrO2 films for the
their good dielectric properties. ALD HfO2 is used industrially as a high-k applications the crystal structure formed is important. The
high-k gate oxide in MOSFET transistors [138] and ALD ZrO2 as a most stable phase is the monoclinic one but its k-value is only
dielectric material in DRAM capacitors [139]. The high aspect ratios around 20 while the tetragonal and cubic phases have values of
in DRAMs and also the need to decrease the leakage current by mak- 30–40. The ZrCl4 –H2 O process produces amorphous films below
ing ZrO2 –Al2 O3 –ZrO2 nanolaminates call for the use of ALD in the 210 ◦ C, tetragonal at 210–300 ◦ C, and a mixture of tetragonal and
thin film processing. TiO2 is a versatile material which also has a monoclinic at higher temperatures. Interestingly the k-values of
high dielectric constant especially in rutile form but is not used the films remained rather low (around 20) despite the crystal
as a dielectric material because of the problems of high leakage structure [144]. HfCl4 –H2 O process on the other hand, produces
currents. TiO2 films find applications as photocatalysts, protective mainly monoclinic phase which also shows k-value close to 20
coatings, and as a component in titanates and mixed oxide and [145]. With decreasing film thickness the fraction of the tetragonal
nanolaminates such as Alx Tiy Oz (ATO) that is used commercially in phase increases, however, as observed in for example HfO2 –Ta2 O5
the electroluminescent displays. Group 4 metal oxides have several nanolaminates [145].
crystal structures with properties of their own. Therefore in thin Metal chlorides react also with metal alkoxides producing either
film deposition besides the composition and purity also the forma- a binary oxide or mixed oxide depending on whether the metals in
tion of the desired crystal structure is important. In case of TiO2 the two precursors are the same or different, respectively [146]. The
the anatase form is preferred in photocatalysts, and the rutile form byproduct of this reaction is alkylchloride [147]. Because no sep-
when a high-k value is needed. ZrO2 and HfO2 have monoclinic, arate oxygen precursor is used, and oxygen is bound to a metal
3306 T. Hatanpää et al. / Coordination Chemistry Reviews 257 (2013) 3297–3322
Fig. 8. Thermal decomposition of Ti(OMe)4 , Ti(OEt)4 , Ti(Oi Pr)4 and Ti(Ot Bu)4 . ALD Fig. 9. Crystal structure of [Zr(Ot Bu)2 (dmae)2 ]2 dimer [154]. Reproduced with a
equipment with in situ QMS was used to produce the data. The amount of decom- permission from J. Non-Cryst. Solids 303 (2002) 24. Copyright 2002, Elsevier.
position was determined by dividing the main fragment of the ligand by a precursor
fragment [149].
ligand dmae (dmae = dimethylaminoethoxide) (Fig. 9) allowed to
increase slightly the deposition temperature but thermal decompo-
with high oxygen affinity, the process oxidises the substrate or sition of the metal precursor was anyway seen in the experiments
underlying film less than the normal oxide ALD processes. [154]. The situation was similar when − Ot Bu ligand was changed to
− Oi Pr or a complete homoleptic dimethylaminoethoxide complex,
3.2. Group 4 alkoxides as precursors for ALD Zr(dmae)4 , was used [155]. The monomeric heteroleptic alkoxide
Hf(Ot Bu)2 (mmp)2 with tertiary mmp ligand (mmp = 1-methoxy-2-
Metal alkoxides are common precursors in CVD of oxide films. methyl-2-propanolate) (Fig. 10) [156] showed rather good thermal
In ALD simple titanium alkoxides (OMe, OEt, i OPr, t OBu) have been stability up to 275 ◦ C but at these temperatures the reactions with
widely studied and used with water to deposit TiO2 . Alkoxides of water remain incomplete resulting in low growth rate and high
Zr and Hf, by contrast, have been much less used in ALD because residue contents [157]. Fairly homogeneous films could be grown
of their lower thermal stability compared to the Ti alkoxides. The at 240 ◦ C but at 340 ◦ C some decomposition occurred which could
smaller alkoxides tend to oligomerize and the oligomerization also be seen in the increase of the growth rate from 0.58 Å at 240 ◦ C
depends on the metal increasing in the order Ti < Zr ≈ Hf. On the to 1.48 Å/cycle at 340 ◦ C. The homoleptic Hf(mmp)4 behaved quite
other hand, the stability of the alkoxides decreases in a series similarly [158]. A homoleptic hydroxylamide Hf(ONEt2 )4 , when
OMe > OEt > Oi Pr > Ot Bu which has been best confirmed with tita- used together with water, showed a narrow growth temperature
nium (Fig. 8) [148,149]. Monomolecular complexes are formed only range with the optimum being 300 ◦ C where reasonably good sat-
with iso-propoxy and t-butoxy ligands. uration at 0.5 Å/cycle was achieved [159]. The films were quite
TiO2 with anatase structure can be grown from titanium alkox- severely contaminated with hydrogen (11 at.%) and carbon (6 at.%),
ides and water between 225 and 350 ◦ C. Because of thermal however, while the nitrogen content was below 0.1 at.%. At 250 ◦ C
decomposition of the alkoxides, the maximum temperatures with the growth was weak, showing that the bidentate hydroxylamide
the titanium ethoxide and i-propoxide are about 325 ◦ C while the
methoxide allows the use of 350 ◦ C [148,149]. Close to the decom-
position onset temperature however the decomposition is so slow
that the films are still reasonably uniform and a linear depend-
ence of film thickness on the number of deposition cycles is valid
[150,151]. The growth rate per cycle follows inversely the size of
the precursor being the highest with the smallest methoxide ligand
that gives a rate of 0.65 Å/cycle at 350 ◦ C.
Polycrystalline ZrO2 films can be grown from Zr(Ot Bu)4 and
water at 200–300 ◦ C. The growth rate decreased strongly when
the temperature was increased from 200 to 300 ◦ C. On the other
hand, the growth rate increased with higher precursor doses
and longer pulse times indicating decomposition of Zr(Ot Bu)4 .
However, the polycrystalline films showed a high-k value of 32
indicating tetragonal or cubic structure [152]. Hf(Ot Bu)4 is also an
extremely air and moisture sensitive compound and as difficult to
use in ALD [153].
The poor thermal stability of zirconium and hafnium alkoxides
has been tried to be improved by using ligands that have been donor
functionalized by amine or ether groups. These have been used both
in homoleptic and heteroleptic complexes but with a general con-
clusion that thermal stability and high reactivity with water cannot
be achieved at the same time because coordinative saturation that
Fig. 10. Crystal structure of M(Ot Bu)2 (mmp)2 (M = Zr, Hf) [156]. Reproduced with a
improves stability also decreases reactivity. The use of a dimeric permission from Chem. Vap. Deposition 8 (2002) 163. Copyright 2002, John Wiley
heteroleptic precursor [Zr(Ot Bu)2 (dmae)2 ]2 with primary alkoxy and Sons.
T. Hatanpää et al. / Coordination Chemistry Reviews 257 (2013) 3297–3322 3307
Fig. 12. Surface reactions in the Cp2 ZrMe2 /D2 O ALD process at 350 ◦ C as proposed
based on in situ studies with QMS and QCM. Upon adsorption of Cp2 ZrMe2 more
methyl than Cp ligands are released in exchange reactions with the surface –OD
groups (b). The following D2 O pulse releases the rest of the ligands as MeD and CpD
releasedconverts the surface back to OD-terminated [174]. Reprinted with permis-
sion from Langmuir 21 (2005) 7321. Copyright 2005 American Chemical Society.
Fig. 15. Molecular structure of (t BuMe2 Si)2 Te [3]. Reproduced with permission from
J. Am. Chem. Soc. 131 (2009) 3478. Copyright 2009 American Chemical Society.
Table 4
Compounds of bismuth used as precursors in ALD.
Bi(mmp)3 Bi(mmp)3 and Ti(mmp)4 in ethylcyclohexane + O3 /O2 Ti(Oi Pr)5 + H2 O Bi4 Ti3 O12 [209]
Ti(Oi Pr)4 + Si(OEt)4 + H2 O Bi–Ti–O pyrochlore [210]
Bi(mmp)3 , Ti(mmp)4 and Si(OEt)4 in ethylcyclohexane + O3 Bi–Ti–Si–O [211,212]
Bi(mmp)3 and Ti(mmp)4 in ethylcyclohexane, AlMe3 + H2 O Bi–Ti–Al–O [213]
3312 T. Hatanpää et al. / Coordination Chemistry Reviews 257 (2013) 3297–3322
Bi(Ph)3 [201–203] and Bi(CH2 SiMe3 )3 [204] are the only true
organometallic bismuth compounds that have been used for ALD.
Trialkyl and triaryl compounds of bismuth are well volatile and
they have been used largely in MOCVD. Down sides of these
compounds is their lack of reactivity against H2 O, their potential
explosion hazard and harmfulness [216]. Though Bi(Ph)3 does not
form any film with H2 O, Bi–Ti–O films with Bi/Ti ratios up to 0.6
were achieved when Bi(Ph)3 –H2 O reaction cycles were mixed with
Fig. 20. Above: Molecular structure of Bi(CH2 SiMe3 )3 . Below: TG curves of Bi(i Pr)3
titanium tetraisopropoxide–H2 O cycles. Further Bi incorporation and Bi(CH2 SiMe3 )3 [204].
was difficult, however [201]. In addition, bismuth was incorpo-
rated into the films in a metallic form rather than as an oxide, and
post-deposition annealing was needed to oxidize bismuth. With 5.3. Tris(Bis(Trimethylsilyl)amido)Bismuth(III) as a precursor for
O3 Bi(Ph)3 forms dark non-uniform films [202]. When Bi(Ph)3 + O3 ALD
cycles were mixed with Ti(Oi Pr)4 + H2 O cycles Bi–Ti–O could be
grown [202]. In liquid injection plasma enhanced ALD of strontium Even the simplest alkylamides of bismuth like Bi(NMe2 )3 are
bismuth tantalate (SBT) Bi(Ph)3 has been used as a component in known to be monomeric and quite volatile [217], and they have
the solution [203]. Simultaneous injection of two or more metal been mentioned as possible MOCVD precursors though actual
precursors can, however, lead to composition nonuniformity while usage has not been reported. Down sides of these compounds
coating deep trench structures because the precursors are com- considering ALD usage are their light sensitivity, extremely high
peting for the same chemisorption sites. Nevertheless, uniform sensitivity to air and moisture, and thermal instability. Compared
SBT composition over a 5-in. wafer was reported by Shin et al. to simple alkylamides the silylamide Bi(N(SiMe3 )2 )3 is more stable
[203]. and less sensitive [109]. TGA under normal pressure N2 atmosphere
Bismuth silicates, Bix Siy Oz have been deposited from shows a single step weight loss of 98% at 220–270 ◦ C (Fig. 21). This
Bi(CH2 SiMe3 )3 and O3 at temperatures between 200 and 450 ◦ C result suggests that Bi(N(SiMe3 )2 )3 is stable even up to 270 ◦ C, but
[204]. Fig. 20 shows the structure and TGA curve measured for ALD growth experiments implied that decomposition takes place
Bi(CH2 SiMe3 )3 . TG curve for Bi(i Pr)3 is included for volatility com- already at temperatures exceeding 200 ◦ C. The compound melts at
parison. In the Bi(CH2 SiMe3 )3 –O3 process Bi(CH2 SiMe3 )3 acted as 133–137 ◦ C and was a solid at 120 ◦ C ALD source temperature used.
a precursor for both bismuth and silicon. Constant growth rate ALD Growth of BiOx was achieved at very narrow temperature win-
of 0.4 Å/cycle independent of the Bi(CH2 SiMe3 )3 precursor pulse dow between 190 and 200 ◦ C using Bi(N(SiMe3 )2 )3 and H2 O as the
time above 1 s was observed at 250–350 ◦ C. Films deposited above precursors. Uniform amorphous BiOx thin films could be deposited
350 ◦ C showed a clear thickness profile indicating decomposition with growth rates between 0.08 and 0.23 Å/cycle, but the repro-
of the precursor. The Si/Bi ratio increased with the increasing ducibility of the process was poor [109]. The irreproducibility in
deposition temperature but in the films deposited at 250–350 ◦ C the binary oxide growth was thought to be due to partial reduction
the ratio was around 2. The as-deposited films were amorphous of bismuth to metallic form, leading to termination of the growth
but annealing either in N2 or O2 atmosphere resulted in crystalline [205]. Other peculiarities in the BiOx growth were also observed.
films showing the presence of orthorhombic Bi2 SiO5 phase and FESEM revealed that the grown amorphous BiOx films were granu-
some other bismuth silicates. lar while amorphous films are usually smooth and featureless. The
T. Hatanpää et al. / Coordination Chemistry Reviews 257 (2013) 3297–3322 3313
Fig. 23. Molecular structure of Bi(thd)3 . Loose dimers are formed in solid state.
Fig. 24. TG curves of different bismuth alkoxides, -diketonate Bi(thd)3 and carbox-
ylates Bi(O2 Ct Bu)3 and Bi(O2 CMe)3 [206]. Reproduced by permission of The Royal Fig. 25. Molcular structures of Bi(Ot Bu)3 (above) and Bi(OCi Pr3 )3 (hydrogen atoms
Society of Chemistry. omitted for clarity) [206].
with tertiary alkoxy ligands are monomeric [219,221]. Structures temperatures above 200 ◦ C a thus far unidentified crystalline bis-
of Bi(Ot Bu)3 and Bi(Oi Pr3 )3 are shown in Fig. 25. Among the bis- muth oxide phase was observed. TOF-ERDA results revealed that
muth alkoxides with tertiary alkoxy ligands the volatility seems to the films were oxygen rich, probably due to OH residues, and had
decrease with increasing molecular weight i.e. Bi(Ot Bu)3 is the most otherwise very low impurity levels.
volatile as can be seen from TG curves shown in Fig. 24. Thermal Bi(OCMe2 i Pr)3 has also been studied in ALD of Bi4 Ti3 O12 and
stability of Bi(Ot Bu)3 however is not good and it was found that SrBi2 Ta2 O9 at 240 ◦ C [200,222]. For Bi4 Ti3 O12 the other precursors
a compound with a bit larger alkoxy ligand–OCMe2 i Pr seems to were Ti(OMe)4 and H2 O. Mixing Bi(OCMe2 i Pr)3 –H2 O cycles with
be more stable. Using even larger tertiary alkoxy ligands seems to Ti(OMe)4 –H2 O cycles in a 3:1 ratio gave a Bi/Ti ratio of 1.47 in the
lower the thermal stability. Bismuth alkoxides are in general well film. Bi4 Ti3 O12 , an orthorhombic ferroelectric phase was observed
reactive with water though the reaction is not vigorous. after annealing the films in air at 700 ◦ C. For SrBi2 Ta2 O9 the other
Bi(Ot Bu) has been only tested in a preliminary manner for ALD precursors used were Ta(OEt)5 , Sr(i PrC5 H2 )2 or Sr(t Bu3 C5 H2 )2 , and
of Bi2 O3 using H2 O as the oxygen precursor [206]. Bi2 O3 film grew H2 O.
but the precursor, solid at the evaporation temperature of 70 ◦ C Bi(mmp)3 i.e. Bi(OCMe2 CH2 OMe)3 is an alkoxide with a tertiary
(mp. 139 ◦ C), seemed to suffer from ageing making repeatable ALD donor functionalized ligand. This compound has a very good volatil-
impossible. ity and can be sublimed at 60 ◦ C/0.01 mbar. It has been used to
Bi(OCMe2 i Pr)3 is more stable alkoxide and was studied in more deposit Bix Tiy Oz , Bix Tiy Siz Ow and Bix Tiy Alz Ow (Table 4) [209–213].
detail [206]. Bi(OCMe2 i Pr)3 has the advantage of being a liquid (mp. In three studies Bi(mmp)3 was delivered by liquid injection as a part
40 ◦ C) at the temperature used for its evaporation (85 ◦ C). At 150 ◦ C of a solvent mixture [209,212,213]. In two studies Bi(mmp)3 –H2 O
the Bi(OCMe2 i Pr)3 –H2 O process was found to produce Bi2 O3 with cycles were combined with Ti(Oi Pr)4 –H2 O and Si(OEt)4 –H2 O cycles
a growth rate of 0.38 Å/cycle. ALD type growth was verified fully and the ALD type of growth of Bi–Ti–O and Bi–Ti–Si–O were
at this temperature but it was also confirmed that no significant reported at 225 ◦ C [30,211]. Our own studies on the Bi(mmp)3 –H2 O
decomposition took place even at temperatures of 200–250 ◦ C. At process revealed that the precursor was decomposing quite rapidly
240 ◦ C the growth rate was found to be 0.30 Å/cycle [200,222]. Films at 250 ◦ C [200]. Bi(mmp)3 was also seen to suffer from ageing in the
grown at 150 ◦ C were amorphous as-deposited while at growth heated source.
T. Hatanpää et al. / Coordination Chemistry Reviews 257 (2013) 3297–3322 3315
6. Pt group metals
Thin films of noble metals and their oxides find use in a wide
variety of applications from catalysis to microelectronics. In inte-
grated circuits there main use is as electrode materials in MOSFETs
and various memory capacitors. The main benefits of noble metals
are high work function and resistance against oxidation, and even
if oxidized under oxygen plasma or ozone, the resulting noble
metal oxide layers are still conducting. On the other hand, noble
metal oxides are sometimes preferred as the bottom electrodes
because their structural compatibility with high-k oxides promotes
the crystallization of the latter.
ALD of noble metals was done for the first time in 2003 when Ru
was deposited from RuCp2 and O2 [225,226]. In this case the success
can be attributed more to the reactant rather than the metal pre-
cursor. Before that molecular oxygen had been considered mostly Fig. 26. Above: Molecular structure of (MeC5 H4 )Ir(CHD). Below: TG and SDTA
unreactive in ALD as only in a few special cases it could have been curves of the compound [236]. Reproduced by permission of The Royal Society of
Chemistry.
used for ALD of oxides. Therefore it was surprising to observe O2
serving as an efficient reactant for ALD of noble metals where reduc-
ing agent in the first place was looked for. The high reactivity in the [236]. When O2 was replaced with ozone, the Ir(acac)3 –O3 pro-
noble metal ALD process was concluded to be due to the activation cess deposited IrO2 at 165–200 ◦ C and metallic Ir above 200 ◦ C.
of O2 by the noble metal film itself via dissociative adsorption into The low temperature limit of 165 ◦ C was in this case set by the
atomic oxygen. Indeed, in situ reaction mechanism studies revealed low volatility of Ir(acac)3 that requires a source temperature of
that the RuCp2 –O2 ALD Ru process involved combustion reactions 155 ◦ C [239]. In other words, with the introduction of O3 –H2 [238]
producing CO2 and H2 O as the main byproducts [225,227]. Sub- in place of O2 , the metal precursor Ir(acac)3 became the limiting
stantial amount of these were released already during the RuCp2 factor for the low temperature deposition of Ir and created a
pulse which was interpreted in terms of atomic oxygen remaining need for new iridium precursor. To fill this gap, (MeCp)Ir(CHD)
adsorbed on, and to some extent also in, the Ru film surface after (MeCp = methylcyclopentadienyl, CHD = cyclohexadiene) was syn-
the O2 pulse. Later a similar process was demonstrated using a thesized and tested with both O2 and O3 [236,241]. (MeCp)Ir(CHD)
-diketonate Ru(thd)3 [228], thereby showing that the metal pre- has a mp of 36–39 ◦ C and could be delivered from a source tem-
cursor does not need to be an organometallic compound, and the O2 perature of 45–50 ◦ C. Structure and TG/SDTA curves are shown
based noble metal ALD chemistry was expanded to Rh [229–231], in Fig. 26. The (MeCp)Ir(CHD)–O2 process was effective only at
Pd [231,232], Os [233], Ir [231,234–236], Pt [231,232,234,235]. 225 ◦ C and above depositing metallic Ir and was thus similar to the
The O2 based ALD metal processes suffer, however, from poor Ir(acac)3 –O2 process. By contrast, the (MeCp)Ir(CHD)–O3 process
nucleation. This is thought to be due to a lack of catalytic activation deposited iridium oxide films from as low as 100 ◦ C up to 180 ◦ C
of O2 before the first nuclei of the noble metal form, a mecha- while at 200 ◦ C metallic iridium was obtained. Upon adding hydro-
nism which is still to be explained. Also the growth temperatures gen the (MeCp)Ir(CHD)–O3 –H2 process deposited metallic iridium
needed with O2 are typically 225 ◦ C and above. Therefore ozone films down to 120 ◦ C.
as a more efficient oxidizing agent was tested in place of O2 and
was found to enable film deposition at much lower temperatures 7. Silver
than O2 [237–240]. Typically films deposited below about 200 ◦ C
were noble metal oxides and those deposited above 200 ◦ C were Silver has the lowest resistivity of all known elements,
metallic even when ozone was used. On the other hand, when H2 1.59 cm, and is highly reflective and antibacterial material.
was added in the pulsing sequence (metal-precursor–O3 –H2 ) noble Thus silver is used in electrical conductors, highly reflective mir-
metals could be deposited at as low temperatures as 165 ◦ C [238]. rors decorative coatings and antimicrobial coatings [242]. In future
Taking Ir and IrO2 as an example, the first process examined silver could be used in microelectronics interconnects [243]. Com-
was Ir(acac)3 –O2 that deposited metallic Ir at 225 ◦ C and above pared to many other conducting elements like gold, silver and its
3316 T. Hatanpää et al. / Coordination Chemistry Reviews 257 (2013) 3297–3322
Fig. 32. SEM pictures of Ag films deposited using the Ag(Piv)(PEt3 )–H radicals process [245]. Reproduced with a permission from Chem. Vap. Dep. 13 (2007) 408. Copyright
2007, John Wiley and Sons.
be similar with that of Ag(Piv)(PEt3 ). Clearly, for all the other sil- basis of the crystal structures. Concerning the volatility, poly-
ver compounds studied except Ag(fod)(PEt3 ) the temperature of meric compounds are less volatile than the monomeric or dimeric
efficient evaporation at 1 atm is higher than the temperature of compounds.
decomposition. Indeed, the volatility of the carboxylates is so low In an early work Ag(Piv)(PEt3 ) was employed as the silver
that sublimation even under vacuum requires temperatures so precursor and hydrogen radicals produced with remote plasma
high that partial decomposition, indicated by the low sublimation (REALD) were used as the reducing agent [245]. In addition
yields, takes place [255]. It seems obvious that in Ag(fod)(PEt3 ) Ag(Piv)(PBu3 ) was tested. It was found that the Ag(Piv)(PEt3 ) pre-
the volatility and thermal stability are in optimal balance. In cursor starts to decompose at temperatures above 160 ◦ C. As the
addition to Ag(fod)(PEt3 ) literature reports some other silver com- precursor needed to be heated to 125 ◦ C to volatilize it, the ALD
pounds which show evaporation before decomposition in TGA. window was limited to 140–160 ◦ C. It was confirmed that the
These include Ag(thd)(Pn Bu3 ) [256], Ag(fod)(PMe3 ), Ag(fod)(PEt3 ) usage of molecular H2 did not yield any films while H radicals
[257] and Ag(hfac)(C≡NMe) [251]. did work. Growth of Ag films saturated with 3 s Ag(Piv)(PEt3 ) and
It does not seem to be possible to make any straight con- 7 s hydrogen radical pulses and the growth rate was 1.2 Å/cycle.
clusions concerning the thermal stabilities of the compounds on The films grew conformally as can be seen from the SEM picture
(Fig. 32). The films were quite rough but appeared mirror-like.
Impurity levels of the films were quite high on P (4.0 at.%), O
(10 at.%), H (5.0 at.%) and Si (4.0 at.%). Carbon content was only
1.0 at.%. Resistivity of a 40 nm film was measured to be 6 cm.
With Ag(Piv)(PBu3 ) films grew slowly, the resistivities of the films
were high and their appearance was dark. The worse results were
assumed to be possibly due to slower reaction kinetics or the PBu3
ligands leaving more impurities in the films. Later on upscaling
the Ag(Piv)(PEt3 )–H plasma process was tried on 200 mm Si wafers
but no uniform films could be deposited over the whole substrate.
To overcome this limitation another precursor Ag(fod)(PEt3 ) was
introduced.
Ag(fod)(PEt3 ) was used with plasma-activated hydrogen
(PEALD) [246]. Again, mirror-like continuous films were deposited
on silicon and glass substrates with a diameter of 200 mm. Films
thinner than 10 nm were non-continuous as the growth was found
to start with a formation of nanoclusters. The rms-roughness
of a 17 nm thick film was 4.8 nm and a 50 nm film had rough-
ness of 5.4 nm (Fig. 33). ALD-window for the process was found
at 120–140 ◦ C. At 120 ◦ C the growth rate was 0.3 Å/cycle and at
140 ◦ C, where some signs of decomposition were already seen,
0.38 Å/cycle. The observed growth rate is much lower compared
to that observed for the Ag(Piv)(PEt3 )–H radicals process and this
may be due to the larger fod ligand. The deposited films were
polycrystalline and the resistivity of a 22 nm film was 6–8 cm.
Elemental contents of a 17 nm film deposited at 120 ◦ C were Ag
(85 at.%), H (3 at.%), C (3 at.%), O (0.9 at.%), P (0.9 at.%), F (0.5 at.%)
and N (0.7 at.%) as measured with TOF-ERDA. It is notable that the F
contents of the films were low though there was even a Ag–F inter-
action in the solid state structure of the precursor. Also the films
contained considerably less impurities than the films deposited
with the Ag(Piv)(PEt3 )–H radicals process. These differences may,
however, be partly affected by the reactor configurations too. Any-
how, a clear advantage of Ag(fod)(PEt3 ) over Ag(Piv)(PEt3 ), as tested
Fig. 33. (a) AFM image of a 17 nm thick Ag film deposited at 120 ◦ C. (b) SEM image
of the same film [246]. Reproduced with permission from Chem. Mater. 23 (2011) in the same reactor, is the ability to deposit uniform films over large
2901. Copyright 2011 American Chemical Society. area substrates.
T. Hatanpää et al. / Coordination Chemistry Reviews 257 (2013) 3297–3322 3319
8. Summary and conclusions compound and H2 O good quality films could be deposited reliably
in a wide temperature range.
Precursors form the basis upon which the successful exploita- Noble metal film deposition by ALD has been a subject at Uni-
tion of ALD is built on. Each thin film material of an interest can versity of Helsinki for over 10 years. The first reported ALD process
be deposited with all the advantageous features of ALD only after for noble metals was a ruthenium process using RuCp2 and O2 as
finding proper precursors. While ALD precursor development has the precursors. Afterwards also all the other platinum group metals
mostly been focused on metal precursors, advances in non-metal (Rh, Pd, Os, Ir, Pt) were deposited using the O2 based chemistry
precursors and co-reactants have brought the ALD technology for- and various kinds of noble metal precursors. By changing O2 to
ward as well. Also, innovative combinations of the precursors have a more efficient oxidizing agent O3 oxide films of these metals
opened new avenues in the ALD chemistry. In University of Helsinki could be deposited at temperatures below 200 ◦ C while metals were
the ALD precursor chemistry research has been a balanced combi- obtained above 200 ◦ C. Adding H2 to the pulsing sequence (metal
nation of basic and applied research, i.e. it has been driven by both precursor–O3 –H2 ) metal films could be deposited at low temper-
scientific curiosity and needs of industry. atures with the evaporation temperature of the metal precursor
In 1990s -diketonates of alkaline earth metals were intensively often being the limit. For example, Ir was deposited at 120 ◦ C using
studied as precursors for ALD of sulfide films which act as phos- a highly volatile Ir precursor (MeCp)Ir(CHD).
phors in thin film electroluminescent displays. The studies were ALD of silver has remained quite scarce so far. We have stud-
especially aiming to blue light emitting films. As alternatives to ied a set of silver precursors and found two promising compounds
the -diketonates, alkaline earth cyclopentadienyls were devel- for ALD of silver films both containing anionic bidentate oxygen
oped and tested. While the cyclopentadienyls brought only minor donor ligand and a neutral phosphine adduct ligand. The silver film
improvements to the sulfide ALD, they turned highly valuable in ALD requires the use of hydrogen radicals or plasma as a reducing
ALD of alkaline earth oxides containing films, in particular SrTiO3 , reactant. Uniform silver thin films have been deposited on 200 mm
BaTiO3 and (Ba,Sr)TiO3 , that became of interest at the end of 1990s wafers.
as possible high permittivity dielectric materials for DRAM capac- The role of precursor chemistry has been and will also in the
itors but could not deposit from the -diketonates with water. future be crucial in developing new ALD processes and thereby
The best cyclopentadienyl compounds for this purpose were those bringing the whole ALD technology forward. In the future the chal-
with sufficiently bulky cyclopentadienyl ligands i.e. Ca(i Pr3 C5 H2 )2 , lenges for ALD precursor chemistry are still to find precursors
Sr(t Bu3 C5 H2 )2 and Ba(t Bu3 c5 H2 )2 . To date cyclopentadienyl com- and precursor combinations for making new materials and mate-
pounds are the state-of-the-art alkaline earth metal precursors for rials whose deposition need improvement. New materials could
ALD. be for example halides other than fluorides, borides and sulfates.
ALD of group 4 oxide films has been studied for over 20 years Processes needing serious improvements are many and as an exam-
at the University of Helsinki. Metal chloride–H2 O processes were ple one could mention electropositive metals (Al, Ti), nitrides and
studied in detail and also processes where metal chloride reacts ternary compounds. There will always be also need to fine tune the
with metal alkoxide to form binary or mixed metal oxide were properties of the precursor compounds to fulfill the requirements
invented. While the simple alkoxides are relatively good precur- of film deposition for different applications. For designing and syn-
sors for titanium, those of zirconium and hafnium suffer from poor thesizing metal precursors there is a set of known ligands available.
thermal stability donor functionalized alkoxides of Zr and Hf were A recent trend has been to combine different ligands in heteroleptic
found thermally more stable but suffered from low reactivity. Alky- compounds in order to combine the best properties of each ligand
lamides form an important precursor group for group 4 metals, type. This approach has already been successful for example in the
especially for Zr and Hf. They are very reactive with water but case of group 4 metals and will most likely be explored for also other
the thermal stability is limited. Films grown from the alkylamides metals in the future. On the other hand, while looking for new pre-
show in addition advantageous phase outcome where the high per- cursors for ALD, it should be kept in mind that besides completely
mittivity tetragonal and cubic phases are dominating. Yet another new exotic compounds there is a large variety of known compounds
group of group 4 precursors studied at University of Helsinki has synthesized earlier for some other purpose or just for curiosity that
been cyclopentadienyl compounds. The bis-cyclopentadienyl com- could be possible precursors for ALD too; they just have not been
pounds react rapidly with both water and ozone and the resulting found for the purpose yet. Also it should be remembered that the
oxide materials are very pure. The thermal stability of the bis-Cp non-metal precursors, reducing agents and other co-reactants may
compounds is higher than that of alkoxides and alkylamides and be as crucial for the success in ALD as the metal precursors.
deposition temperatures > 300 ◦ C are achievable for ZrO2 and HfO2 .
The Cp-precursors offer good thermal stability but modest growth
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