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j5 Operations

Management System
OVERVIEW

The j5 Operations Management System is an out-the-box application bundle comprising the j5


Operations Logbook, j5 Shift Handover, j5 Work Instructions and j5 Standing Orders. It also includes
the j5 IndustraForm® Designer and j5 IndustraForm Templates. Providing a tried and tested
operations management solution with spreadsheet-like configuration.

Achieve Consistent,
j5 Shift Handover Safe and Fully-informed
Shift Handovers

Record, Track and


j5 Operations Logbook Manage Industrial
Events

Productively Manage
j5 Work Instructions the Continuous Stream
of Work Instructions

Communicate,
j5 Standing Orders Distribute and Track
Instructions

Transform Paper,
j5 IndustraForm Forms and
Spreadsheets into
Designer Enterprise Level
Applications

Consolidate Paper and


j5 IndustraForm Electronic Forms into a
Templates Single Enterprise
System
Console Operator Field Operator Shift Supervisor

“We rely on j5
for logbook,
handover, work
instructions,
standing
j5 Work j5 Operations j5 Standing
orders, near Instructions Logbook Orders
misses and
mobile
inspection
rounds. We
would like to
extend our use
of j5 to other
applications in
the future.” j5 Shift
Handover

Nobuyuki Takahashi
Executive Director
Kainan Plant Manager
Wakayama Petroleum
Refinery

Process Data Shift Handover Report Corporate Team


Showa Denko Oita Complex
Case Study

The Showa Denko Oita The Showa Denko Oita These customer plants are
Complex is the main Complex has a well-balanced operated by other companies
manufacturing base of their demand structure and the within the premises, as well as
petrochemicals division and is basic materials manufactured the acetyl derivatives plant
equipped with a naphtha are supplied to the producers operated by Showa Denko
cracker. of plastics, synthetic rubber itself. “We were
and styrene monomers.
fascinated by
the ease of use
The Problem of the j5
Operations
The degradation of experience • Operations management methods and levels were different in Logbook.
and knowledge due to rapid each department, and best practices were not shared
generation change was
attracting the following • It took time to prepare and transcribe paper-based orders, We introduced
problems: activating the creation of these orders was difficult
j5 Operations
• Leakage / missing data has occurred in the Shift Handover and
Work Instructions processes, which is a concern for stable
Management
operations Software to
maintain and
improve the
How j5 International Provided the Solution
on-site
capabilities and
j5 International has j5 Shift Handover produces j5 Work Instructions enables to upgrade the
implemented the following reports for operators, planners to schedule ad hoc
solutions at Showa Denko Oita boardmen and supervisors and recurring tasks for work
Complex since 2017: with relevant data, events and
instructions for each unit and
operations team members.
Tasks are marked off as
processes.
• j5 Operations Logbook area of the refinery. It ensures complete and summarised in
a consistent, visible and the j5 Shift Handover reports.
• j5 Shift Handover accountable process. We think that
• j5 Work Instructions
j5 Standing Orders allows for
the controlled dissemination of
this is a
important communications communicatio
• j5 Standing Orders within the plant.
ns tool that can
• IndustraForm® Templates be utilized not
only for the
operations
Benefits of j5 to Showa Denko Oita Complex management
at a production
A common Operations By utilizing electronic Finally, j5 Operations site but also for
Management System has been
established for each
information, Showa Denko Oita
Complex have succeeded in
Management Software
provides an advanced
field
department, enabling enhancing operator skills and business operations and management
standardization across the supporting technology technology transfer to young
Showa Denko Oita Complex. inheritance. staff. in general.”
Improvement in work Reduction of leakage / missing
efficiency was realized, and a data by using Production
significant reduction in j5 Shift Handover and Engineering
business hours was achieved. j5 Work Instructions has Showa Denko Oita Complex
enabled a more robust stable
operation.
j5 is a powerful Operations Management Platform that empowers people to
manage and adapt evolving industrial processes.

We now get reliable, validated site


information which is key for us to
Safety maintain compliance and ensure the
safety of our workers and the general
public.

Now I can issue instructions, and see


that they are followed precisely. The
worksheets collect and filter the
Supervisors important stuff from the units into a
single sheet that I can also see on my
mobile device.

We now know exactly how well


operations have responded to our
targets, and if not why not. With the
Production real-time information AND operations
logs, we are fully informed to define the
next day’s operations.

We now have rich real-time info in our


Shift Handovers, in our target
Control management, in procedures like start

Room ups, in permits etc. Not having this


data would seriously impact our
efficiency, production and safety.

Using a single, intuitive


spreadsheet-like tool, we can control
Engineering every aspect (content, calculations,
and IT workflow, communications,
presentation etc.) in every worksheet
across the organization.

Making informed strategic decisions


requires validated data from a huge
number of sources presented in a way
Management that we can easily understand. We can
also easily distribute our instructions
and make sure they are carried out
correctly.

I am now connected to the rest of the


Field team via my mobile and I no longer
Operators have to get back to the control room to
find out what is going on.

THE ONLY OPERATIONS Contact j5 International


MANAGEMENT PLATFORM WITH for more information
SPREADSHEET CONFIGURABILITY www.j5int.com
AND ENTERPRISE SCALABILITY sales@j5int.com

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