Session 16M

Day 2 Review Session

In this exercise, we will apply what we have seen today. We will create a project with 2
setups. The steps are not listed. Refer to the previous training sessions for step-by-step
instructions.

VERICUT V9.1 Session 16M 1

The Welcome Screen has opened file mill_session_16m_day_2_review.vcproject

1. Load stock and Design

• Add Stock model: day2_review_stock.stl
• Move vise jaw as shown: (do a multiple selection to move multiple pieces at
once)
• Set stock 5mm below top of the vise

VERICUT V9.1 Session 16M 2

2. Build the following cutters
• Tool #1: Flat Bottom End Mill, 20 diameter, 100 long, 50 Flute length
• Tool #2: Bull Nose End Mill, 10 diameter, 2 corner radius, 100 long, 50 Flute
length
• Tool #3: drill, 5 diameter, 118 degrees, 120 long, 10 Flute Length

3. Add holders, and a gage point to each tool

• Search in the Training folder for Millimeter holders
• Use Reference or Duplicate
• Create 1 holder with a profile

4. Load NC Program
• Add NC Program: day2_review_setup1.mcd

VERICUT V9.1 Session 16M 3

5. Create a CSYS and define a Work Offset for G54
• Create and locate CSYS in lower front left corner

• Create Work Offset for G54

VERICUT V9.1 Session 16M 4

6. Cut the first setup and save an In-Process file

7. Import setup from

mill_session_16M_day_2_review_setup2.vcproject to create
second setup

8. Step to bring Cut Stock in second setup

9. Add fixture in second setup

• Add fixture models with: day2_review_setup2_fixture.stl

10. Create a CSYS and define a Work Offset 54

• Locate CSYS at center of left pin (as shown below)

VERICUT V9.1 Session 16M 5

11. Locate Stock second setup

Locate Cut Stock on the pins as shown

Important: Preserve Stock Transition

VERICUT V9.1 Session 16M 6

12. Add NC Program in second setup
• Add NC Program: day2_review_setup2.mcd

13. Add Tool Library in second setup

• Use same tools as first setup

14. Cut second setup and Save the VERICUT session

15. Save the VERICUT session

Conclusion
You have survived the second day, congratulations!

VERICUT V9.1 Session 16M 7