Zaber & Zubair Accessories Ltd

Quality Assurance process flow chart of Carton

Marketing order receive

from customer & transfer to
ERP
Send mail to
concern CS/
Register is being customer for advise
maintained by travel
OM team order entry to ERP card checker

Inform
Supervisor
immedietly
Not OK
Inline inspection
Not OK
report
ZZAL-QAD-008
Not OK
Travel card Corrugation and
Check travel cards as per Machine setup/ Paper Composition
Production planning released by OK carton making as Includes
sales order no and PO Single facer with physical roll
planning per travel card

Not OK
Designing the Improve 1. Measurement
Layout / Shipping Quality 2. Adhesion
Shipping mark/ Double facer/ Random Overall board quality
Screen/ Block
Job file released mark as per PO/ sales order no
output board checking checking Includes 3. Flute quality
checking by OK Making for
by Production customer 4. Board surface/ bubble
proofreader- QA printing
documents and 5. Crease
layout approval 6. Slotting

Inline inspection Fail Lab Test Inform

report Inform Supervisor Not OK
ZZAL-QAD-001 Supervisor immedietly
immedietly
Pass
Not OK 1. Slotting/ perforation/
Proceed to next step
die measurement
Overall Quality 1st print and 2. Block setting
Random Flexo printing/ 1st print and Overall Quality
Includes 3. Positioning
checking Screen printing checking
checking Slotting/ Die cutting random checking 4. Color checking
5.Crease checking
6. Adhesion
Inline inspection Inline inspection Inline inspection
report report report
Includes ZZAL-QAD-010 ZZAL-QAD-009 ZZAL-QAD-011

1 Pasting gap/ alignment/

Mix up/ quantity Inline inspection
1.Print quality Auto glue pasting/
Color includes Includes 2. Gum binding strength report
2. Positioning Binding Manual pasting
variation 3. Elastic positioning ZZAL-QAD-012
3. Color checking and binding
4. Mix up/ Color variation
Not OK

Final inspection Checking as per AQL 1.5

report for all styles of an Random checking Delivery as per Inform Supervisor
Final inspection immedietly/ Recheck
ZZAL- QAD- 36.1 individual Sales Order as per draft Callan sales order
(production qty.)
 Zaber & Zubair Accessories Ltd
Quality Assurance process flow chart of Poly

Send mail to concern

Order Received by Register is being Marketing/ Customer for
Marketing maintained by advise
Proofreader

Inline inspection
Not OK report
Thickness QADZZAL-0014
Order entry by ERP
Team acknowledged Inline inspection
by Marketing QA checking includes report
QADZZAL-0015

Order sheet
Blowing as per order
released by
sheet
production
1. Measurement
st Random 2. Sealing quality
1 print and
Production planning Flexo Printing random checking Sealing/ Cutting Checking 3. Finishing quality
includes 4. Printing
5. Layout
Layout
Layout making for Block making for
checking by
block/ approval proofreader- QA printing
Not OK
Inform
Inline inspection Supervisor
Not OK report Packing immedietly/
QADZZAL-0015 Recheck

Not OK

Not OK Checking as per AQL 1.5

Inform Final inspection for all styles of an
Supervisor individual order sheet
immedietly

Delivery as per Final inspection

PO/Order Sheet report
QADZZAL-0015
 Zaber & Zubair Accessories Ltd
Quality Assurance process flow chart of Offset

Register is being
Marketing order
maintained by
receive from
Proofreader & Pre-
customer &
press inspection
transfer to ERP
report
Send mail to concern QADZZAL-0001
Marketing/ Customer
for advise

OM team order
entry to ERP and
acknowledged by
Marketing Not OK
Polar cutting as per
impression size

Layout making & 1. Check with approved Inline inspection

Order sheet Layout/ PO
Printing as per 1s t print and sample/ Trim card report
Planning Team order checking by Dot chekcing by
random checking
released by Plate making at CTP production designated machine 2. Layout checking QADZZAL-0002
received from OM proofreader- QA includes
production with 3. Color
plate setting
Not OK

Inform 1s t print and 1. Check with approved

UV varnish and
Supervisor random checking sample/ Trim card
lamination includes
immedietly 2. Color

Inform Not Ok Inline inspection

Supervisor 1s t print and report
1. Die cutting position
Die cutting random checking
immedietly includes 2. Cutting quality QADZZAL-0003
Not OK

1. Spot
Inform Adhesive, Pasting Random checking
includes 2. Color
Supervisor and finishing
Not OK 3. Pasting
immedietly/
Recheck

Checking as per AQL 1.5 Final inspection

Delivery as per for all styles of an report
Final inspection QADZZAL-0004
Sales order individual PO/Order
Sheet
 Zaber & Zubair Accessories Ltd
Quality Assurance process flow chart of Label

Marketing order
receive from
customer &
transfer to ERP

OM team order Send mail to Register is being

entry to ERP and concern CS/ maintained by
acknowledged by Customer for Proofreader
CS advise

Not ok

1. Check with approved Inline inspection

Layout making & Block making for sample/ Po sheet/
Layout 1s t print and report
Order sheet Printing as per
Production planning checking by rotary machine random checking 2. Layout checking ZZAL-QAD-005
released by proofreader- QA designated machine includes
setup 3. Color
production 4. Lettering

Curing Register for curing time

Manual wash test

Manual wash report
test after ZZAL-QAD-026
curing

Inform Inline inspection

Supervisor 1. Printing position report
Random checking
immedietly Cutting and folding includes 2. As per trim card/ ZZAL-QAD-006
Not OK Layout

Inform 1. Spot
Supervisor Random checking
Finishing and includes 2. Color
immedietly/ Packing 3. Lettering
Recheck

Not OK

Checking as per AQL 1.5 Final inspection

Delivery as per for all styles of an report
Seals order
Final inspection individual PO (as per ZZAL-QAD-007
seals order)
 Zaber & Zubair Accessories Ltd
Quality Assurance process flow chart of Narrow Fabric

Order Received by
Marketing

Raw Material
Inspection report Inform
QADZZAL-0039 Supervisor
immedietly

Order entry by ERP Inline inspection

team and report
acknowledged by QADZZAL-0016
Marketing

1. Check with approved

Not OK st
sample/ Trim card
1 production and
Order sheet release Machine setup and 2. Order Sheet/ PO
Production planning random checking
by production start production includes mismatch
Proceed for production
3. Color
4. width

Yarn color
Yarn send for dying Check by QA Lab Test Pass

1. Finishing quality
Random 2. Sharp edge
Finishing and
checking 3. Measurement
Not OK additional work includes
Send for re-dying Fail 4. Excess knot
5. Yarn missing/ Spot

Inform
Supervisor
immedietly
Inform Final inspection
Supervisor report
Packing QADZZAL-0016
immedietly/
Recheck

Not OK

Checking as per AQL 1.5

Delivery as per for all styles of an
Final inspection
Order/PO Sheet individual Order Sheet/
PO