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SYSTEM FOR THE INSTALLATION OF LVT OVER

EXISTING TILES IN BATHROOMS WITH GROUT


R20

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existing tiles wall smoothing compound primer adhesive grout protective coating silicone sealant
floor smoothing compound
properly degreased Planiprep 4 LVT Eco Prim Grip Plus Ultrabond Eco MS 4 Kerapoxy 4 LVT Mapecoat 4 LVT Mapesil AC
Planex HR
LVT Wall

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Please refer to the corresponding Work Method Statement for complete list of suitable products and installation information
WORK METHOD STATEMENT MAPEI: R20
Resilient System – Internal Version: 24/09/2021
Installation of LVT with grout over Existing Tiles Revision: 1

PART 1 SYSTEM

1.1 INFORMATION

• This work method statement covers the system to install LVT with grout on an existing tiling
system in internal wet areas, in accordance with industry best practice, relevant standards
and as per MAPEI technical data sheets (TDS).
• MAPEI provides technical data sheets (TDS) and safety data sheets (SDS) for all products
which should be read in conjunction with this Work Method Statement (WMS). Where
necessary, conduct a chemical risk assessment and SWMS to ensure each products’
correct and safe use. These documents can be obtained from www.mapei.com.au, or by
clicking directly on the products listed within the PDF.
• Products in this WMS can contribute towards satisfying the relevant Green Star credits. The
VOC content of products can be found under section 9 on the product SDS, while VOC
emissions certificates can be found on the product webpage.

1.2 USER NOTES

1.3 REFERENCES

A. Australian Standard(s):
1. AS 1884-2021 – Floor coverings – Resilient sheet and tiles – Installation practices
B. MAPEI Technical Notebook(s):
1. Floor Covering Installation Systems – Substrate Preparation

1.4 SUBSTRATE PREPARATION

1. The existing tiles must be cleaned and de-greased. Where required for more difficult
contaminants, mechanically prepare the existing tiled substrate using a diamond grinder. Any
existing loose/dummy tiles or grout joints should be removed. Contact Mapei for further advice
as necessary.
2. General: All substrates must be structurally sound, dry, flat, solid and stable. Any dust, grease,
oil, paint, or other deleterious contaminants present on the surface of the exiting ceramic tile
floor substrate that may inhibit bond shall be mechanically removed as per point 1. The
substrate should then be cleaned and prepared in accordance with the relevant standards
and as per the MAPEI technical data sheets (TDS).

This Work Method Statement (WMS) provides general recommendations only and is not intended to be interpreted as a
generic specification for the application/installation of the listed products. As each project differs in exposure and site
conditions, specific recommendations may vary from the information contained above. For recommendations for specific
applications/installations please contact MAPEI Australia Pty Ltd.

MAPEI Australia Pty. Ltd.  180 Viking Drive  Wacol, Queensland 4076  Phone: +61-7-3276-5000

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WORK METHOD STATEMENT MAPEI: R20
Resilient System – Internal Version: 24/09/2021
Installation of LVT with grout over Existing Tiles Revision: 1

1.5 SMOOTHING COMPOUND

Smoothing compound to be chosen from the following options:


A. PLANEX HR - ☐
Rapid-drying, moisture-resistant, self-levelling smoothing mortar for floors.
• APPLICATION:
 Apply a suitable primer as per TDS.
 Pour 4 to 4.2 litres of potable water into a clean container then add the 20 kg
bag of PLANEX HR while using an electric mixer. Once a lump-free mix is
obtained, let it stand for 2 to 3 minutes then briefly remix.
 Spread levelling compound from 1 to 10 mm in thickness using a large metal
spreader at a slight angle to obtain the desired thickness.

B. PLANIPREP 4 LVT - ☐
Ready-to-use, grout smoother for loose-lay LVT. Floors and walls.
• APPLICATION:
 Mix the product in the bucket before use. Apply with a metal trowel over the
surface of the floor, moving the trowel diagonally to the grout joints.
 After two hours, the substrate may be sanded as required prior to laying LVT.
Ensure all dust is vacuumed.

1.6 ADHESIVE

A. ULTRABOND ECO MS 4 LVT WALL - ☐


One-component, silylated polymer-based adhesive for laying LVT on walls and floors.
• APPLICATION:
 Prior to the application of the adhesive, ensure the adhesive and floor covering
are acclimatised to the prescribed temperature and site conditions.
 Apply adhesive using a U1 or V1 notched trowel onto the substrate whilst the
adhesive is still fresh.

1.7 GROUT

Grout to be chosen from the following options:


A. FLEXCOLOR 4 LVT - ☐
Ready-to-use grout for Luxury Vinyl Tiles. Joints 2-5 mm wide. To be used in floors and
walls outside showers.
B. KERAPOXY 4 LVT - ☐
Two-component epoxy grout for LVT floorings. Can be used inside or outside of showers.

• APPLICATION:
 Mix the product in strict accordance with the TDS.
 Spread the grout with a rubber float to completely fill the grout joints. Remove
excess material, clean and finish the grout while it is still fresh in accordance
with the TDS.

MAPEI Australia Pty. Ltd.  180 Viking Drive  Wacol, Queensland 4076  Phone: +61-7-3276-5000

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WORK METHOD STATEMENT MAPEI: R20
Resilient System – Internal Version: 24/09/2021
Installation of LVT with grout over Existing Tiles Revision: 1

1.8 LVT PROTECTIVE COATING


A. MAPECOAT 4 LVT - ☐
Two component aliphatic, anti-slip polyurethane finish in water dispersion for LVT.
• APPLICATION:
 Mix the product and apply one coat with Ultracoat roller T3 or airless spray
system in accordance with the TDS.
 To be applied to all floor areas and the walls inside the shower cabin.
1.9 SILICONE
A. MAPESIL AC - ☐
Solvent-free, acetic crosslinking mildew resistant silicone sealant.
• APPLICATION
Apply silicone to perimeters, internal corners, and other areas as required in
accordance with the TDS.

MAPEI Australia Pty. Ltd.  180 Viking Drive  Wacol, Queensland 4076  Phone: +61-7-3276-5000

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NOTES

PRODUCTS FOR CERAMICS AND STONE MATERIAL

PRODUCTS FOR RESILIENT AND TEXTILE MATERIALS

PRODUCTS FOR TIMBER FLOORING

PRODUCTS FOR CEMENTITIOUS AND RESIN FLOOR COVERING

BUILDING SPECIALTY PRODUCTS

ADMIXTURES FOR CONCRETE

PRODUCTS FOR STRUCTURAL STRENGTHENING

PRODUCTS FOR MASONRY RESTORATION

WALL PROTECTIVE AND DECORATIVE COATINGS

WATERPROOFING

PRODUCTS FOR UNDERGROUND CONSTRUCTIONS (UTT)

ELASTIC SEALANTS AND ADHESIVES

PRODUCTS FOR SPORTS FLOORING

CEMENT ADDITIVES (C-ADD) MAPEI Australia Pty Ltd


180 Viking Drive, Wacol
QLD 4076
® Ph: 07 3276 5000
E: sales@mapei.com.au
W: mapei.com.au

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