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Concrete Design Information Exposure Cla
Concrete Design Information Exposure Cla
Compressive strength
BS 8500 uses the term ‘compressive strength class’ to define concrete
strengths; the notation used gives the cylinder strength as well as the cube
strength (see Table 3). It is important to quote the compressive strength class
in full to avoid confusion.
Table 1
Exposure Classes
X0 For concrete without reinforcement Unreinforced concrete surfaces inside structures. Unreinforced concrete completely buried in soil classed as AC-1
or embedded metal all exposures and with hydraulic gradiant not greater than 5. Unreinforced concrete permanently submerged in non-aggressive
except where there is freeze/thaw, water. Unreinforced concrete in cyclic wet and dry conditions not subject to abrasion, freezing or chemical attack.
abrasion or chemical attack. Note: For reinforced concrete, use at least XC1.
XC1 Dry or permanently wet. Reinforced and prestressed concrete surfaces inside enclosed structures except areas of structures with high
humidity. Reinforced and prestressed concrete surfaces permanently submerged in non-aggressive water.
XC2 Wet, rarely dry. Reinforced and prestressed concrete surfaces permanently in contact with soil not containing chlorides (i.e. not
greater than 275mg/l). For other situations see 'Concrete in the ground' section on page 3.
XC3 & Moderate humidity or cyclic wet External reinforced and prestressed concrete surfaces sheltered from, or exposed to, direct rain. Reinforced and
XC4 and dry. prestressed concrete surfaces inside structures with high humidity (e.g. poorly ventilated, bathrooms, kitchens).
Reinforced and prestressed concrete surfaces exposed to alternate wetting and drying. Interior concrete surfaces
of pedestrian subways not subject to de-icing salts, voided superstructures or cellular abutments. Reinforced or
prestressed concrete protected by waterproofing.
Corrosion induced by chlorides other than from sea water (XD classes)a
(Where concrete containing reinforcement or other embedded metal is subject to contact with water containing chlorides, including de-icing salts, from sources other
than from sea water.)
XD1 Moderate humidity Concrete surfaces exposed to airborne chlorides. Reinforced and prestressed concrete wall and structure supports
more than 10 m horizontally from a carriageway. Bridge deck soffits more than 5 m vertically above the
carriageway. Parts of structures exposed to occasional or slight chloride conditions.
XD2 Wet, rarely dry. Reinforced and prestressed concrete surfaces totally immersed in water containing chloridesb. Buried highway
structures more than 1 m below adjacent carriageway.
XD3 Cyclic wet and dry. Reinforced and prestressed concrete surfaces directly affected by de-icing salts or spray containing de-icing salts
(e.g. walls; abutments and columns within 10 m of the carriageway; parapet edge beams and buried structures less
than 1 m below carriageway level, pavements and car park slabs).
XS1 Exposed to airborne salt but not in External reinforced and prestressed concrete surfaces in coastal areas.
direct contact with sea water.
XS2 Permanently submerged. Reinforced and prestressed concrete completely submerged and remaining saturated, e.g. concrete below
mid-tide levelb.
XS3 Tidal, splash and spray zones. Reinforced and prestressed concrete surfaces in the upper tidal zones and the splash and spray zonesc.
XF1 Moderate water saturation without Vertical concrete surfaces such as facades and columns exposed to rain and freezing. Non-vertical concrete
de-icing agent. surfaces not highly saturated, but exposed to freezing and to rain or water.
XF2 Moderate water saturation with Concrete surfaces such as parts of bridges, which would otherwise be classified as XF1 but which are exposed to
de-icing agent. de-icing salts either directly or as spray or run-off.
XF3 High water saturation without de- Horizontal concrete surfaces, such as parts of buildings, where water accumulates and which are exposed to
icing agent. freezing. Concrete surfaces subjected to frequent splashing with water and exposed to freezing.
XF4 High water saturation with de-icing Horizontal concrete surfaces, such as roads and pavements, exposed to freezing and to de-icing salts either
agent or sea waterd. directly or as spray or run-off. Concrete surfaces subjected to frequent splashing with water containing de-icing
agents and exposed to freezing.
XAS Exposed to sea water. Concrete surface in contact with sea water.
Key
a The moisture condition relates to that in the concrete cover to reinforcement or other embedded to develop a specification that is appropriate to the actual conditions likely to be encountered.
metal but, in many cases, conditions in the concrete cover can be taken as being that of the c Exposure XS3 covers a range of conditions. The most extreme conditions are in the spray zone.
surrounding environment. This might not be the case if there is a barrier between the concrete The least extreme is in the tidal zone where conditions can be similar to those in XS2. The
and its environment. recommendations given take into account the most extreme UK conditions within this class.
b Reinforced and prestressed concrete elements, where one surface is immersed in water containing d It is not normally necessary to classify in the XF4 exposure class those parts of structures located in
chlorides and another is exposed to air, are potentially a more severe condition, especially where the United Kingdom which are in frequent contact with the sea.
the dry side is at a high ambient temperature. Specialist advice should be sought where necessary,
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How to specify concrete for civil engineering structures using BS 8500
The nominal cover, cnom, should be used to determine the position of D(plus)
the reinforcement for structural design. It is also the cover that should
Dcdev
be specified on the drawings for the position of the reinforcement. The
cnom
specification for the project should advise the permissible construction cmin
tolerances. The permitted deviation of the reinforcing bar towards
the surface of the concrete should not exceed Dcdev and permitted Notes
deviation away from the surface concrete (D(plus)) should also be cmin = Minimum cover
Dcdev = Allowance made in design for deviation (towards face of concrete)
specified. There is no guidance given in either Eurocode 2 or BS 8500, cnom = cmin + Dcdev = nominal cover
but Figure 1 provides the recommendations based on BS EN 13670: D(plus) = Permitted deviation (away from face of concrete) – see below
h = Height of cross-section
Execution of concrete structures6.
designations. It should be noted from Table 2 that the strength, 150 < h < 2500 15
3
Table 2
Selecteda recommendations for normal-weight reinforced concrete quality for combined exposure classes and cover to reinforcement for either
Exposure conditions Cement/ Minimum strength class c , maximum w/c ratio, minimum cement or combination
combination
Typical example Primary Secondary designationsb At least 50-year working life
Nominal cover to reinforcement d
15 +Dcdev 20 +Dcdev 25 +Dcdev 30 +Dcdev 35 +Dcdev 40 +Dcdev 45 +Dcdev
Internal elements C20/25,
or permanently XC1 ___ All 0.70, 240 <<< <<< <<< <<< <<< <<<
wet elements or RC20/25
Buried concrete C25/30,
in AC–1 ground XC2 AC–1 All ___ ___ 0.65, 260 or <<< <<< <<< <<<
conditionse RC25/30
Vertical surface All except C40/50, C32/40, C28/35, C25/30,
protected from ___ IVB-V, IVB-P, ___ 0.45, 340 0.55, 300 0.60, 280 0.65, 260 <<< <<<
direct rainfall IVB-Q or RC40/50 or RC32/40 or RC28/35 or RC25/30
Vertical surface All except C40/50, C32/40, C28/35,
exposed to rain XF1 IVB-V, IVB-P, ___ 0.45, 340 0.55, 300 0.60, 280 <<< <<< <<<
and freezing IVB-Q or RC40/50 or RC32/40 or RC28/35
XC3/4
Exposed All except C40/50,
horizontal XF3 IVB-V, IVB-P, ___ 0.45, 340g or <<< <<< <<< <<< <<<
surfaces IVB-Q RC40/50XFg
All except C32/40, C28/35, C25/30,
XF3 (air IVB-V, IVB-P, ___ ___ 0.55, 300g,h 0.60, 280g,h 0.60, 280g,h,j <<< <<<
entrained) IVB-Q or PAV2 or PAV1
Elements subject C40/50, C32/40, C28/35,
to airborne XD1f XF1 All ___ ___ 0.45, 360 0.55, 320 0.60, 300 <<< <<<
chlorides
Exposed vertical IIB-P, IIB-Q, C40/50, C32/40, C28/35, C25/30,
XF1 ___ ___ ___
surfaces near IIB-V, IIIA 0.35k, 380 0.45, 360 0.50, 340 0.55, 320
coast
IVB-P, IVB-Q, C32/40, C28/35,
XS1f ___ IVB-V, IIIB ___ ___ ___ 0.40, 380 0.50, 340 <<< <<<
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How to specify concrete for civil engineering structures using BS 8500
at least a 50-year or 100-year intended working life and 20 mm maximum aggregate size
5
Table 4 For designated concretes, an appropriate foundation concrete (FND
Cement and combination typesa designation) can be selected using Table 6. An FND concrete has the
Broad Composition Cement/ strength class of C25/30. Where a higher strength is required, either
designationb combination types
for its strength or where the foundation is classified as XD2 or XD3,
CEM I Portland cement CEM I
CEM I-SR 0 Sulfate-resisting Portland cement CEM I-SR 0 a designed concrete should be specified. For designed concretes, the
CEM I-SR 3 Sulfate-resisting Portland cement CEM I-SR 3 concrete producer should be advised of the DC–class (see section on
IIA Portland cement with either 6–20% CEM II/A-L or LL,
pozzolana, fly ash, ggbs, limestone, or CIIA-L or LL, CEM II/A-S, specification). For information, Table 7 gives the limiting values of the
6–10% silica fumec or 6–20% CIIA-S, CEM II/A-P or Q, composition and properties for the concrete to be supplied where a
limestone and pozzolana, or 6–20% CIIA-P or Q, CEM II/A-V,
limestone and ggbs or 6–20% CIIA-V, CEM II/A-D DC–class is specified.
limestone and fly ash CIIA-M, CEM II/A–M
IIB-S Portland cement with 21–35% ggbs CEM II/B-S, CIIB-S
IIB-P or Q Portland cement with 21–35% CEM II/B-P or Q, The nominal cover (i.e. minimum cover plus fixing tolerance) should be
pozzolana CIIB-P or Q
a minimum of 75 mm for concrete cast directly against the earth and
IIB-V Portland cement with 25–35% fly ash CEM II/B-V, CIIB-V
IIB-M Portland composite cement, CEM II/B-M(P or Q-L or LL) 50 mm for concrete cast against blinding. Where the ground contains
comprised of not less than 65% CIIB-M(P or Q-L or LL)
Portland cement clinker with chlorides, the nominal cover should comprise the recommended
CEM II/B-M(V-L or LL)
either 21%–35% pozzolana and CIIB-M(V-L or LL), minimum cover for the associated XD or XS class plus an allowance for
limestone, 21%–35% ggbs and CEM II /B-M(S-L or LL)
limestone. Portland limestone deviation of at least 50 mm for concrete cast directly against soil and
CIIB-M(S-L or LL)
cement with up to either 29% at least 25 mm for concrete to be cast against blinding.
pozzolana, 29% ggbs with not less CEM II /B-M(L or LL-P or Q)
than 65% Portland cement clinker CIIB-M(L or LL-P or Q)
in the combination. CEM II/B-M(L or LL-V)
CIIB-M(L or LL-V) Water resisting concrete
CEM II/B-M(L or LL-S)
CIIB-M(L or LL-S) If control of shrinkage through a maximum cement content is required
IIB-P+SR Portland cement with 25–35% CEM II/B-P+SR, CIIB-Q+SR this may be specified under ‘Other requirements’ in the specification.
IIB-Q+SR pozzolana CEM II/B-Q+SR, CIIB-Q+SR
IIB-V+SR Portland cement with 25–35% fly ash CEM II/B-V+SR, CIIB-V+SR
IIIAd, e Portland cement with 36–65% ggbs CEM III/A, CIIIA Table 5
IIIA+SRe Portland cement with 36–65% CEM III/A+SRf, Selection of the DC–class and the number of additional protection
ggbs with additional requirements CIIIA+SRf, CIIIA+SR
that enhance sulfate resistance measures (APMs) where the hydrostatic head of groundwater is not
IIIBe, g Portland cement with 66–80% ggbs CEM III/B, CIIIB more than five times the section width a, b, c, d, e
IIIB+SRe Portland cement with 66–80% ggbs CEM III/B+SRf,
with additional requirements that CIIIB+SRf ACEC-class DC–class
enhance sulfate resistance (aggressive
IVB-P, IVB-Q Portland cement with 36–55% CEM IV/B-P, CIVB-P chemical
environment for Intended working life
pozzolana CEM IV/B-Q, CIVB-Q concrete class)
IVB-V Portland cement with 36–55% fly ash CEM IV/B(V), CIVB At least 50 years At least 100 years
Note: ggbs = ground granulated blast-furnace AC–1s, AC–1 DC–1 DC–1
Key
AC–2s, AC–Z DC–2 DC–2
a There are a number of cements and combinations not listed in this table that may
be specified for certain specialist applications. See BRE Special Digest 18. for the AC–2z DC–2z DC–2z
sulfate-resisting characteristics of other cements and combinations.
b The use of these broad designations is sufficient for most applications. Where a AC–3s DC–3 DC–3
more limited range of cement or combinations types is required, select from the
AC–3z DC–3z DC–3z
notations given in BS 8500–2: 2015+A2:2019, Table 1.
c When IIA or IIA–D is specified, CEM I and silica fume may be combined in the AC–3 DC–3 Refer to BS 8500
concrete mixer using the k-value concept; see BS EN 206:2013+A1:2016,
Cl. 5.2.5.2.3. AC–4s DC–4 DC–4
d Where IIIA is specified, IIIA+SR may be used. AC–4z DC–4z DC–4z
e Inclusive of low early strength option (see the “L” classes in BS 8500–2:
2015+A2:2019, Table A.1). AC–4 DC–4 Refer to BS 8500
f “+SR” indicates additional restrictions related to sulfate resistance.
See footnotes to BS 8500–2: 2015+A2:2019, Table 1. AC–4ms DC–4m DC4m
g Where IIIB is specified, IIIB+SR may be used. AC–4m DC–4m Refer to BS 8500
AC–5 DC–4f DC–4f
Table 6
Guidance on selecting designated concrete for reinforced concrete AC–5z DC–4zf DC–4z/1f
foundations AC–5m DC–4mf DC–4mf
DC-Class Appropriate designated concrete Key
DC–1 RC 25/30 a Where the hydrostatic head of groundwater is greater than five times the section
DC–2 FND2 width, refer to BS 8500.
b For guidance on precast products see Special Digest 18.
DC–2z FND2z
c For structural performance outside these values refer to BS 8500.
DC–3 FND3
d For section widths < 140 mm refer to BS 8500.
DC–3z FND3z
e Where any surface attack is not acceptable e.g. with friction piles, refer to BS 8500.
DC–4 FND4
f This should include APM3 (surface protection), where practicable, as one of the
DC–4z FND4z APMs; refer to BS 8500.
DC–4m FND4m
Note Strength class for all FND concrete is C25/30.
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How to specify concrete for civil engineering structures using BS 8500
7
The specifier Conformity
In BS 8500 the ‘specifier’ is the person or body responsible for the Under BS 8500, the concrete producer is required to follow a formal
final compilation of the technical requirements, called the procedure called ‘conformity’ to verify that the concrete is in
specification, that is passed to the concrete producer. This will accordance with the specification. It is, therefore, recommended that
generally be the contractor. However, the designer will want to ensure the concrete supplier should have third-party certification. Where this
their requirements are incorporated and this will normally be through is not adopted, the specifier is advised to provide for adequate identity
their own specification for the works. Specifiers should include the testing to ensure the concrete is as specified.
designers’ requirements in the specification as well as their own, for
example, consistence. The designer should require that any Identity testing
notifications of non-conformities are passed to them for assessment. The specifier is responsible for organising any identity testing, which
is in all but in name acceptance testing. Identity testing can include
Consistence strength, consistence and air content. There are a number of situations
In BS 8500 the term ‘workability’ has been replaced by the term where it is recommended:
‘consistence’ and a series of consistence classes has been introduced. ■ Where the producer does not hold third party certification.
Tables 9a and 9b give the slump and flow classes and the likely target ■ In cases of doubt.
■ For critical elements, e.g. high strength columns.
slump/flow.
■ For spot checks on the producer.
Chloride class
Concrete that is to be prestressed, pre-tensioned or heat cured should Exchange of information
normally be specified as chloride class Cl 0,10. Reinforced concrete To enable the concrete producer to design and produce a suitable
should be specified as class Cl 0,40 except where the concrete is in XS concrete, certain information must be provided in addition to the
or XD exposure classes when class Cl0, 30 should be specified. specification. This would be required, for example, where the concrete
needs to be pumped or a particular finish is specified.
Table 9a
Consistence slump classes and likely target values Table 9b
Slump class Target slump (mm) Consistence flow classes and likely target values
References
1 BRITISH STANDARDS INSTITUTION. BS 8500 Concrete – Complementary British Standard to BS EN 206–1. BSI, 2019. (2 parts)
2 BRITISH STANDARDS INSTITUTION. BS EN 206:2013+A1:2016: Concrete – Specification, performance, production and conformity, BSI, 2016
3 BRITISH STANDARDS INSTITUTION. BS EN 1992, Eurocode 2: Design of concrete structures. BSI (4 parts).
4 BRITISH STANDARDS INSTITUTION. NA to BS EN 1990:2002+A1:2005: UK National Annex for Eurocode – Basis of structural design. BSI, 2009.
5 BAMFORTH, P.B. Enhancing reinforced concrete durability. Technical Report 61, Concrete Society, 2004.
6 BRITISH STANDARDS INSTITUTION. BS EN 13670: Execution of concrete structures. BSI, 2009.
7 HIGHWAYS ENGLAND. Manual of contract documents for highway works, volume 2, notes for guidance on the specification for highway works HA, 2020.
8 BUILDING RESEARCH ESTABLISHMENT. Special Digest: Concrete in Aggressive Ground, BRE, 2005.
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First published September 2007. Updated May 2020.
8
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