Proposal Pekerjaan Painting PT Linde Indonesia - Gresik

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A. Hasil Survey
TECHNICAL SERVICE DEPARTMENT

SURVEY REPORT
Project Name / No : Maintenance Tank No. T-81,
Date : 5 September 2022
T-82, T-83
Owner : PT. Linde Indonesia Segment : Oil and Gas
Location / Yard : Gresik Service Level : 2
Coating Surveyor : Budhi Wahjono Contact Person : Bpk. Guntari Arifin
Object / Substrate : Steel, Stainless Steel Part No. : --
OVERALL REMARKS / SUMMARY OF ACTIVITY
 Telah dilakukan survey pada area tank dan accessoris disekitarnya yaitu T-81, T-82, T-83.
 Survey tersebut meliputi kondisi cat terkini dan karat atau kontaminasi lainnya.
 Hasil Survey sebagai berikut :
a. Tank No T-81 :
Substr
Nama Ukuran Kondisi Rekomendasi
ate
Dilaksanakan abrasive blasting
Base Plate of (50 x to SA 2,5 dan painting as per
Steel 100% Berkarat
support tank 60) cm Painting Spec by epoxy +
polyurethane
30% berkarat, Dilaksanakan abrasive blasting
(60 x 30% berlumut. to SA 2,5 dan painting as per
Pondasi Tank Steel
950)cm Lubang outlet Painting Spec by epoxy +
pipe keropos polyurethane
Cat Lama Dilaksanakan abrasive blasting
tampak kotor. to SA 2,5 dan painting as per
(tinggi
Beberapa area Painting Spec by epoxy +
shell
terdapat spot polyurethane
Vertical Shell akan
Steel karat dan
of tank diukur
berlumut,
actualn
terutama bagian
ya)
bawah dan eye
plate.
Spot area Dilaksanakan abrasive blasting
Roof of Tank Steel 10 m2 berkarat, cat to SA 2,5 dan painting as per
lama kotor dan Painting Spec by epoxy +
terkontaminasi polyurethane

(tinggi tampak kotor. to SA 2,5 dan painting as per
H beam Beberapa area Painting Spec by epoxy +
akan welding dan polyurethane
Tank Support Steel
diukur hidden area
actualn terdapat spot
ya) karat. Terutama
bagian bawah
(30x50) Diganti dengan grating yang
Galvanized Galvan
cm, 2 Keropos baru
Grating ized
pcs
Bersihkan dengan power tool
Pipa stainless Stainle 1,5" x Tampak kotor
+ Pengecatan as per Painting
steel. ss Steel 10 m terkontaminasi
spec Epoxy + polyurethane
 Dokumentasi Survei T-81:
Kondisi umum Tank T-81 Base Plate of Tank Support, berkarat.
●General Contractor ● Supplier ● General Trading
Workshop : Head Office : Branch Office & Workshop 2

JL. Nilam Barat 43-B Jl. Ikan Mungsing XI/20 Jl. Pangkalan 2 Ciketing Sumur Batu Surabaya
Surabaya Surabaya Bekasi – Jakarta
Telp : 031 - 3295990 Telp : 031- 3556678 (Hunting) Telp : 021-82594686
Fax : 031 - 3292656 Fax : 031- 3539152
Pondasi tank bagian bawah Kondisi Side Shell tank dan H-Beam support,
berkarat, sebagian berlumut. dimana beberapa area welding dan hidden area
berkarat.
Tank Support H-beam, dimana beberapa area dan hidden

area terdapat spot karat.
Side shell bagian bawah terdapat lumut Pondasi tank dan Support tank beberapa
area berkarat dan berlumut

Fax : 031 - 3292656 Fax : 031- 3539152
Photo No 9
Tank bagian bottom dan eye plate berkarat.
Grating keropos, Support berkarat. Pondasi tank dan Support tank bagian
bawah berkarat.
Lubang untuk pipa pembuangan di area

pondasi tank, berkarat.

Fax : 031 - 3292656 Fax : 031- 3539152
b. Tank No T-82
Substr
Nama Ukuran Kondisi Rekomendasi
ate
60 x 120 100% Berkarat Dilaksanakan abrasive blasting
cm, 4 + pitting to SA 2,5 dan painting as per
Base Plate dan unit. Painting Spec by epoxy +
Steel polyurethane
support tank 40 x 40
cm,
4 unit
berkarat dan Dilaksanakan abrasive blasting
Welding area sudah pitting. to SA 2,5 dan painting as per
Steel
pipa dan tank Painting Spec by epoxy +
polyurethane
tampak kotor. to SA 2,5 dan painting as per
Beberapa area Painting Spec by epoxy +
(tinggi
terdapat spot polyurethane
Vertical Shell shell akan
Steel karat dan
of tank diukur
berlumut,
actualnya)
terutama bagian
bawah dan eye
plate.
Spot area Dilaksanakan abrasive blasting
berkarat, cat to SA 2,5 dan painting as per
Roof of Tank Steel 10 m2
lama kotor dan Painting Spec by epoxy +
terkontaminasi polyurethane
Plat 300 x Cat Lama Diganti baru dan Painting Spec
Steel 350 x 600 tampak kotor by epoxy + polyurethane
Box panel dan pipe + x 4mm, dan berkarat.
support steel Siku 50 x
plate 50 x 600 x Untuk Support Tank
2 pcs 780x1300x100 mm
Bersihkan dengan power tool
Pipa stainless Stainle 1,5-2" x Tampak kotor
+ Pengecatan as per Painting
steel. ss Steel 15 m terkontaminasi
spec Epoxy + polyurethane
60x1000x10
mm
Diganti baru dan Painting Spec by
Plate strip Steel Support Berkarat
epoxy + polyurethane
(100x100x1
2 mm)

Fax : 031 - 3292656 Fax : 031- 3539152
 Dokumentasi Survei T-82:
Kondisi umum T-82, dimana Eye plate dan support

beberapa area side shell dan Pondasi terdapat karat.
dan support tank berkarat.
Support Tank berkarat dan pitting

Fax : 031 - 3292656 Fax : 031- 3539152
Support Tank berkarat dan pitting Box panel dan support berkarat
Pipa support berkarat. Tank bagian bawah berkarat,

terutama area welding.
Pipa-pipa tampak berkarat

Fax : 031 - 3292656 Fax : 031- 3539152
Tank bagian bawah berkarat, Side Shell tampak timbul karat, dan
terutama area welding. cat lama kotor. Pipa2 tampak
berkarat
.
.
Tank bagian bawah berkarat, Instalasi pipa tampak kotor akibat

terutama area welding kontaminasi

Fax : 031 - 3292656 Fax : 031- 3539152
C. Tank No T-83
Nama Substrate Ukuran Kondisi Rekomendasi

20% Berkarat + Dilaksanakan abrasive
Tinggi pitting blasting sesluruh side shell to
tank Cat lama tampak SA 2,5 dan painting as per
Side shell Steel akan kotor Painting Spec by epoxy +
diukur terkontaminasi. polyurethane
lagi. Bagian bawah
terdapat lumut.
Lubang Dilaksanakan abrasive
pembuangan blasting to SA 2,5 dan
1 x 12,5
Pondasi tank Steel berkarat, welding painting as per Painting Spec
m
seam berkarat, cat by epoxy + polyurethane
lama kotor
Pipa tampak Dilaksanakan power tool dan
4" x 15
kotor. beberapa painting as per Painting Spec
Stainless m
Instalasi pipa area flange by epoxy + polyurethane
Steel 2" x 10
terdapat spot
m
karat
Spot area Dilaksanakan abrasive
berkarat, cat lama blasting to SA 2,5 dan
Roof of Tank Steel 12,5 m
kotor dan painting as per Painting Spec
terkontaminasi by epoxy + polyurethane
50 x 50 Cat lama tampak Dilaksanakan abrasive
cm, kotor dan blasting to SA 2,5 dan
Panjang beberapa area painting as per Painting Spec
H-Beam
akan berkarat, terutama by epoxy + polyurethane
Support + base steel
diadaka welding dengan
plate
n tank.
penguku
ran lagi.
Dilaksanakan abrasive
60 x 60
Profil L untuk Berkarat dan blasting to SA 2,5 dan
Steel mm x 6
support kotor painting as per Painting Spec
m
by epoxy + polyurethane

Fax : 031 - 3292656 Fax : 031- 3539152
 Dokumentasi Survey T-83:
Kondisi umum Tank T-83, dimana side Bagian bawah tangki banyak terdapat
shell terdapat karat dibeberapa tempat, karat terutama welding
terutama welding dan hidden.
Tangki bagian bawah terdapat karat Bagian bawah pondasi tangki. Timbul karat.
Spot Rusted pada side wall tank Spot rusted pada area tank bagian
bawah dan pondasi

Fax : 031 - 3292656 Fax : 031- 3539152
Spot rusted pada side wall tank bagian atas Spot rusted pada area yang tersembunyi /
hidden area
Lumut timbul pada area tank bawah Karat terjadi pada support bagian bawah
karena lembab. dan pondasi tank
Spot Rust pada area hidden antara Spot Rust pada side wall tank
H-Beam Support dan side wall bagian bawah

Fax : 031 - 3292656 Fax : 031- 3539152
Spot Rust pada side wall tank Spot Rust pada area hidden pada H-
bagian bawah Beam Support
Support profil L barkarat. Profil L untuk support keropos.

Fax : 031 - 3292656 Fax : 031- 3539152
B. Work Instruction
C. Work Instruction (WI)
99,147,510
23,230,666
238,865,762
D. Detail Nilai Harga WI

Luasan Painting
Item Harga per Sat Total Harga
No. Keterangan (m2) / Scaffolding
Pekerjaan (Rp) (Rp)
(m3)
Painting 42.73 640,335 27,361,510
1. Tanki - T No. 82
Set Scaffolding 717.86 100,000 71,786,000
Painting 18.71 640,335 11,980,666
2. Tanki - T No. 81
Set Scaffolding 112.5 100,000 11,250,000
Painting 310.71 640,335 198,960,762
3. Tanki - T No. 83
Set Scaffolding 399.05 100,000 39,905,000
Grand Total 361,243,938

Fax : 031 - 3292656 Fax : 031- 3539152
E. Biaya Material Penggantian Material Korosif
Berat Harga Qty
No. Material Harga /kg Total
(Kg) /lbr/btg
1.
Plat Grating T-81
- - 10.099.320 2 20.198.640
25/4.3/30/6/100/6000/905
2. Siku 50 x 50 x 5 mm x 6 m
- - 385.000 1 385.000
(Untuk Support T-81)
3. Plat 6 m2, tebal 4 mm
140 21.560 - 1 3.018.400
(untuk box T-82)
4. Siku 50 x 50 x 600 (untuk
- - 385.000 2 770.000
box T-82)
5. Plat10 mm x 4 x 8 (Support
233 20.860 - 1 4.860.380
T-82)
6. Plate Strip 10mm x 65mm x
- - 814.800 1 814.800
6 m (T-82)
7. Support Plate Strip 12mm x
- - 1.464.400 1 1.464.400
100 x 6 m (Untuk T-82)
Total 31.511.620
F. Kebutuhan Cat
Deskripsi Kebutuhan Cat (Ltr)
Hempel's Galvosil 15700 - 19840 59.50
Thinner 0870M 15
Hempadur Mastic 45881 - 11480 Grey (2x100) 160
Thinner 08450 35
Hempathane Topcoat 55210 - White 10000 75
Thinner 08080 15
G. Biaya Manpower
Qty Est. Hari
No. Posisi Rate/day (Rp) Total (Rp)
(Orang) Kerja
1.
Certified Welder 1 225.000 7 1.575.000
2.
Welder 1 200.000 7 1.400.000
3.
Fitter 1 180.000 7 1.260.000
4.
Helper 2 125.000 7 875.000

Fax : 031 - 3292656 Fax : 031- 3539152
H. List Equipment Blasting & Painting
a. Alat Blasting & Painting
No Deskripsi Qty Satuan
1 Kompresor 1 Set
2 Airless 1 Set
3 Sandpot 1 Set
4 Alat QC 1 Set
b. Alat Las
No Deskripsi Qty Satuan
1 Mesin Las 2 Set
2 Mesin Grinda 2 Set
3 Cutting Torce 2 Set

Fax : 031 - 3292656 Fax : 031- 3539152
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I. Jadwal Pekerjaan
Waktu Pekerjaan (Hari)
Detail Pekerjaan
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
A. Tank - 81
Pemasangan Scaffolding & Instalasi Alat Blasting
Proses Blasting dan Painting Primer T-81
Proses Painting Second T-81
Proses Painting Finish T-81
Final Inspection
Penggantian Material Korosoif
Pembongkaran Scaffolding
B. Tank - 82
Final Inspection
Penggantian Material Korosoif
C. Tank - 83
Final Inspection

Proposal Pekerjaan Painting PT Linde Indonesia - Gresik

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TECHNICAL SERVICE DEPARTMENT

 Hasil Survey sebagai berikut :

Cat Lama Dilaksanakan abrasive blasting

 Dokumentasi Survei T-81:

Kondisi umum Tank T-81 Base Plate of Tank Support, berkarat.

●General Contractor ● Supplier ● General Trading

Workshop : Head Office : Branch Office & Workshop 2

Tank Support H-beam, dimana beberapa area dan hidden

●General Contractor ● Supplier ● General Trading

Workshop : Head Office : Branch Office & Workshop 2

Lubang untuk pipa pembuangan di area

●General Contractor ● Supplier ● General Trading

Workshop : Head Office : Branch Office & Workshop 2

●General Contractor ● Supplier ● General Trading

Workshop : Head Office : Branch Office & Workshop 2

Kondisi umum T-82, dimana Eye plate dan support

Support Tank berkarat dan pitting

●General Contractor ● Supplier ● General Trading

Workshop : Head Office : Branch Office & Workshop 2

Pipa support berkarat. Tank bagian bawah berkarat,

●General Contractor ● Supplier ● General Trading

Workshop : Head Office : Branch Office & Workshop 2

Tank bagian bawah berkarat, Instalasi pipa tampak kotor akibat

●General Contractor ● Supplier ● General Trading

Workshop : Head Office : Branch Office & Workshop 2

Nama Substrate Ukuran Kondisi Rekomendasi

●General Contractor ● Supplier ● General Trading

Workshop : Head Office : Branch Office & Workshop 2

●General Contractor ● Supplier ● General Trading

Workshop : Head Office : Branch Office & Workshop 2

●General Contractor ● Supplier ● General Trading

Workshop : Head Office : Branch Office & Workshop 2

Support profil L barkarat. Profil L untuk support keropos.

●General Contractor ● Supplier ● General Trading

Workshop : Head Office : Branch Office & Workshop 2

C. Work Instruction (WI)

D. Detail Nilai Harga WI

●General Contractor ● Supplier ● General Trading

Workshop : Head Office : Branch Office & Workshop 2

●General Contractor ● Supplier ● General Trading

Workshop : Head Office : Branch Office & Workshop 2

●General Contractor ● Supplier ● General Trading

Workshop : Head Office : Branch Office & Workshop 2

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