Professional Documents
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Rev. 4.13c
Safety Edges & Bumpers
Contents
Safety Edges E2
Safety Bumpers E9
Safety Edge Controllers E11
E1
Safety Edges & Bumpers
For full product information, visit www.sti.com. Use the SpeedSpec Code or scan the QR Code for quick access to the specific web page.
Applicable Controllers
• SCC-1224 Single-Channel Controller
• SCC-1224ND Single-Channel Controller
• SCC-2124 Dual-Channel Controller
• SCC-2224 Dual-Channel Controller
Description
Safety edges are used on edges of guards and gates at
possible crushing or shearing points. They are used on gates,
machines, and handling equipment to protect people and equip-
ment. Our SGE Series safety edges use the innovative design of
co-extruded safety contact as an integral part of the safety edge. Aluminum
A complete unit consists of an aluminum mounting channel, the Mounting
safety contact, and the safety edge. The special shapes of the Channel
EPDM, TPE, or NBR rubber profiles protect the safety contact from Molded Wiring Plug
damage and allows actuation angles to exceed 90 degrees.
The last safety edge in a serial connection is terminated with a
SGE Extruded Profile
resistor, which is continuously monitored by the controller. This al-
with Integrated
lows the entire circuit to be monitored for shorts and wire breaks. Co-Extruded
Safety Contact
The SGE Design
SGE series profiles are patented and offer improved technical
characteristics with fewer components. Inside the safety edge
is the co-extruded switching unit, which consists of two conduc-
Molded End Cap
tive rubber extrusions inside the chamber and a high-isolating with Cable Entry
material EPDM or TPE outer. Inside of each conductive rubber and Water Drain
extrusion is a copper wire with low-resistance evaluation. The
molded wiring plug at each end ensures the constant contact of
the two conductive rubber extrusions of the switching unit. The
end caps seal and protect the safety contact from dirt and water
ingression. This innovative design significantly reduces assembly The SCS Design
time, saving both time and money. In SCS series safety edges, the safety contact is inserted
into the switching chamber of the safety edge. The two ends
Important features of the SGE profile: are then sealed with
• Fast, accurate response even during lateral application of force Conducting
a permanently elastic Contact Surfaces
• Fewer components required for complete assembly adhesive and end
• Fast and easy assembly
caps to keep the unit
• Integrated water drain (some models) 0.24
watertight.
• Reduced weight 6
All SCS series safety
Insulating
edges are available in Outer Sleeve
The SGE profile is currently available in six sizes from 8 mm
NBR only.
to 65 mm in height. Profiles are available with sealing lips for
Reinforced
applications such as doors. 0.71 Copper Wire
18
E2 www.sti.com/info
Safety Edges Safety Edges & Bumpers
Specifications
SGE-245/ SGE-365 SGEY-365
SGE-88 SGE-1510 SGE-125 SGE-225 SGE-245L (Black) (Yellow) SCS-2525 SCS-2540
Material: EPDM TPE TPE EPDM EPDM EPDM TPE NBR NBR
Mounting: DBL Side Integrated SCA-15-9 SCA-25/25L SCA-25/25L SCA-35/35L SCA-35/35L SCA-25/25L SCA-25/25L
Tape Angle on
Profile or
SCA-15-9
Material Hardness: 68 Shore A 65 Shore A 65 Shore A 68 Shore A 68 Shore A 68 Shore A 68 Shore A 68 Shore A 68 Shore A
Max. Length of a
6.1 m
Single Safety Edge:
Weight: 0.05 0.11 0.18/0.20 0.51/0.5 0.77/0.82 1.10 1.10 0.37 0.48
kg/m kg/m kg/m kg/m kg/m kg/m kg/m kg/m kg/m
Enclosure: IP65
Mechanical Stability*1: 500 N
Actuation Distance: 2.1 mm 4.23 mm 7.6 mm 4.5 mm 9.4 mm 5.16 mm 5.16 mm 5.4 mm 4.1 mm
Actuation Force: 70 N with 88 N with 76 N 87 N 118 N 72.1 N 72.1 N 134 N 70 N E
10 mm/s 50 mm/s
Maximum Deformation 4.4 mm 4.7 mm 8.6 mm 6.7 mm 17.7 mm 33.78 mm 33.78 mm 11.8 mm 24 mm
at 400 N:
Switching Cycles: 104
Switching Angle: 2 x 10° 2 x 20° 2 x 30° 2 x 30° 2 x 45° 2 x 45° 2 x 45° 2 x 45° 2 x 30°
Electrical Capacity: 24 V 100 mA
Operating Temperature: -10 to 55°C +5 to 55°C 0 to 55°C
Storage Temperature: -25 to 75°C
Max. Series Connection
5 Connections
on the Safety Edges:
Inactive End Region: 20 mm 25 mm 20 mm 40 mm 20 mm
Connecting Cable: 2 Conductors, 34 mm2
*Actuation forces and distances are tested according to EN 1760-2, Speed 200 mm/s.
*1 Maximum operating force without damaging the edge.
Specifications are subject to change without notice.
Chemical Resistance
Features TPE* EPDM** NBR*** Features TPE* EPDM** NBR***
Tear Strength (Resistance) 3 3 2 Water Resistance 1 1-2 1
Ultimate Tensile Strength 3 3 2 Diluted Acids 1 2 3
Rebound Elasticity at 20°C 2 2 Diluted Bases 1 2 2
Resistance Against Permanent Non-Oxidizing Acids 2 2 3
3-4 2
Deformation Oxidizing Acids 2 4 5
Abrasion 3 3 2 ASTM Oil #3 2 6 1
Elongation at Tear 4-5 3 3 Vegetable Oils 1-2 5 1
Cold Flexibility 2 2 3 Organic Solvents 2 5
Heat Stability 4 2 2 Ester Solvents 2-3 2
Oxidation Stability 1 1 3 Ketone Solvents (Containing Oxygen) 2-3 3 5
UV Stability 1 1 3 Aliphatic Hydrocarbons (Gasoline) 5 1
Weather/Ozone Resistance 1 1 3 Aromatic Hydrocarbons 6 2-3
Flame Resistance 6 6 6 Hydrogen Hydrocarbons 6 5
Gas Permeability 3 4 2 Hydrocarbons 2-3 5-6
KEY: Alcohol 1 1 5
1 = very good
KEY:
6 = insufficient
1 = No Effects, Permanent Contact
2 = Few Effects, Some Contact
*TPE: Thermoplastic Elastomer 3 = Medium Effects, Some Contact
Models include: SGE-125, SGEY-365
4 = Noticeable Effects, Reduced Contact
**EPDM: Ethylene Propylene Rubber: Good resistance to ozone and 5 = Severe Effects, Very Brief Contact
weathering. Particularly suitable for aggressive chemicals 6 = Extreme Effects, Avoid Contact
Models include: SGE-88, SGE-1510, SGE-225, SGE-245, SGE-365
www.sti.com/info E3
Safety Edges Safety Edges & Bumpers
Force Distance
SGE-125: SGE-125:
Characteristic Values for Test Speed v=10 mm/s Characteristic Values for Test Speed v=100 mm/s
SGE-225: SGE-225:
E Characteristic Values for Test Speed v=10 mm/s Characteristic Values for Test Speed v=100 mm/s
SGE-245: SGE-245:
Characteristic Values for Test Speed v=10 mm/s Characteristic Values for Test Speed v=100 mm/s
SGE-365: SGE-365:
Characteristic Values for Test Speed v=10 mm/s Characteristic Values for Test Speed v=100 mm/s
E4 www.sti.com/info
Safety Edges Safety Edges & Bumpers
F (N)
500
525
450
SCS2
400
350
0
254
300
SCS
250
200
150
100
50 S (mm)
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
SB SV
SB = Switching Distance (actuating distance)
SV = Deformation Distance (over travel distance)
E
SG SG = Total Deformation
B Bending Angle
Side View Side View
Flat Aluminum
Mounting Channel Bend radius based on the
lower edge of the profile
C Figure 3 Flat Aluminum
Side View Mounting Channel
Bending Angle
Figure 1 Top View
Notes:
By bending the safety edges, the profiles with sealing lip becomes
compressed and corrugated. Bend radius based on the
Bending angle and radii are not part of the tests complying with EN1760-2
middle edge of the profile
and EN12978.
Figure 4
www.sti.com/info E5
Safety Edges Safety Edges & Bumpers
Dimensions (mm/in.)
Safety Edges
SGE-125 SGE-225 SGE-245 SGE/SGEY-365
25 25
0.98 0.98
2.8 5.5
0.11 0.22
1.3 2.5 46
0.051 2.5 0.098 1.81
9
7 0.098 5.5
17 0.35
0.28 0.67 0.22 66
E 15
0.59
20 2.6
0.79
25
0.98 2.5
0.098
17 10.5
9
0.67 0.413
0.35
SGE-1510 with SGE-1510 with 20 2.5
“L” Mounting “A” Aluminum Mounting 0.79 0.098
25 17.6 15.5
15.5 15.5 0.693
0.61 0.61 0.98 0.61
35.2
1.386
9.1 9.1
0.36 0.36 SGE-88 SCS2525 SCS2540
8.0 20
0.31 25 0.787
16.0 0.984
0.63
7.4 43
0.29 25
0.984 1.692
8 SCA-15-9Fastening ProfilesSCA-25
Aluminum SCA-35 Cable Connectors
10) (for SGE-1510 and SGE-125) (for SCS/SGE-2xxx) (for SGE-3xxx)
8 3.14SCA-15-9 13.00
SCA-25 15.00
SCA-35 Pin Assignment
10)
0.12
(for SGE-1510 and SGE-125) 0.51 0.59
(for SCS/SGE-2xxx) (for SGE-3xxx)
M8 Male M8 Female
8.00 3.14 9.0 13.00 15.00 4 4
0.31 0.12 0.35 0.51 14.00 0.59 14.00
0.55 0.55 1(+) 3(–) 3(–) 1(+)
8.00 9.0
0.31 15.0 14.00 14.00
0.35
0.59 0.55 0.55 3-pos. 3-pos.
25.00 35.00
15.0 0.98 1.38
0.59
25.00 35.00 Overall Dimension:
0.98 1.38 35.40
1.39
SCA-25L SCA-35L
(for SCS/SGE-2xxx) (for SGE-3xxx) M8x1
13.00
SCA-25L 15.00
SCA-35L
0.51
(for SCS/SGE-2xxx) 0.59
(for SGE-3xxx)
12.00
M8 Male 0.47
13.00 15.00
0.51 14.00 0.59 14.00 33.90
0.55 0.55 1.33
14.00 14.00
0.55 0.55
12.00
17.91 17.91 0.47
0.70 0.70
17.91 17.91
0.70 0.70 M8 Female
25.00 35.00
0.98 1.38
25.00 35.00
0.98 1.38
E6 www.sti.com/info
Safety Edges Safety Edges & Bumpers
Typical Installation
APPLICATION OF 3 EDGES TO FORM 1 SYSTEM
"5" CONFIGURATION
SGE365-5-0500-05000F-02000C
Safety Edge 365 Profile, 500 mm long
with 2 cables, 1 with 5000 mm and Female QD and 1 2000 mm Cable
"3" CONFIGURATION
SGE365-3-0500-05000M-02000F
Safety Edge 365 Profile, 500 mm long
with 2 cables, 1 with 5000 mm and Male QD and 1 2000 mm Female QD
"4" CONFIGURATION
E
2 Wire Lead with Male QD Internal Resistor
SGE365-4-1000-05000M
Safety Edge 365 Profile, 1000 mm long
with 1 cable, with 5000 mm and Male QD and Internal Resistor
SCS2540-0-0300-02000C-02000C
Safety Edge 2540 Profile, 300 mm long
with 2 cables each 2000 mm
"1" CONFIGURATION
SCS2540-1-0300-02000C
Safety Edge 2540 Profile, 300 mm long
with 1 cable 2000 mm
and 1 cable 200 mm u/resistor
Wiring
Available Configurations
"0" CONFIGURATION
"2" CONFIGURATION
"3" CONFIGURATION
"4" CONFIGURATION
"5" CONFIGURATION
www.sti.com/info E7
Safety Edges Safety Edges & Bumpers
Ordering
SGE Series SCS Series
SGE – – – – – SCS – – – – –
* Standard material for most configurations is EPDM (Exception: Standard material for the SGE-125 and SGEY-365 are
TPE; SCS-2525; and SCS-2540 are available in NBR only).
** Angle mounting channel is available for all profiles except the SGE-125 amd SGE-1510
*** Examples: SGE-125-2-0150 05000C
SGE-125-3-0150 05000M-0500F
150 mm cable with Male QD = 00150M
**** For non-standard cable exit contact factory
E8 www.sti.com/info
Safety Edges & Bumpers
For full product information, visit www.sti.com. Use the SpeedSpec Code or scan the QR Code for quick access to the specific web page.
Safety Bumpers
• Foam rubber covered in polyurethane, mounted on an
aluminum base
• Available in lengths up to 3000 mm;
Standard sizes:
53 mm x 100 mm
100 mm x 200 mm
150 mm x 300 mm
200 mm x 400 mm
Specifications
Measurements: According to the requirement in lengths to 3 m (9.8 ft.)
Actuating Point: Minimum at 50% of height
Pressure Required: > 125 N with round object of 80 mm diameter
Protection Class: IP65
Operating Temperature: -20 to +60°C (-4 to 140°F)
Chemical Resistance: Oils - good; 10% acid - resistant; 10% alkaline - resistant
Connecting Cable: 2 conductor #20
Specifications are subject to change without notice.
www.sti.com/info E9
Safety Bumpers Safety Edges & Bumpers
Dimensions (mm/in.)
"0" CONFIGURATION
"1" CONFIGURATION
"3" CONFIGURATION
Ordering
SCSF – – – – –
Bumper Configuration*
5310 53 mm x 100 mm
1020 100 mm x 200 mm
1530
2040
150 mm x 300 mm
200 mm x 400 mm
✎ For information on
Safety Edge Controllers,
see page E11
Wiring Configuration
0 Two 2-wire connections
1 One 2- wire connection and one external resistor connection
3 One quick-disconnect male and one quick-disconnect female connector
Length
______ Specify length in increments of 10 mm, from 150 mm up to 3000 mm, use 4-digits
First Cable Length
______ Specify length 100 C to 10,000 C with QD = xxxxxxMQD - xxxxxFQD***
Second Cable Length
______ Specify length 100 C to 10,000 C with QD = xxxxxxMQD - xxxxxFQD***
* Standard material for all configurations is EPDM, foam rubber covered in polyurethane.
E10 www.sti.com/info
Safety Edges & Bumpers
For full product information, visit www.sti.com. Use the SpeedSpec Code or scan the QR Code for quick access to the specific web page.
www.sti.com/info E11
Safety Edge Controllers Safety Edges & Bumpers
Specifications
SCC-1224 & SCC-1224ND DIN Mount, SCC-2124 DIN Mount, SCC-2224 DIN Mount,
115 VAC or 24 VAC/DC Single Input, 24 VDC Dual Independent Inputs, 24 VDC Dual Independent Inputs,
Safety Output and Aux. Single Safety Output and Aux. Safety Outputs and Auxs.
Performance
Category 3 Safety Device: Yes
Operating Area: Up to 5 sensing devices with a total Up to 5 sensing devices with a total cable length of max. 25 m in series
cable length of max. 25 m in series
Response Time: < 13 msec. < 2 ms
Indications: Power – Main power supply = Green Power – Main power supply = Green Power – Main power supply = Green
Actuate – Edge is depressed = Yellow CH1 – Edge is depressed = Yellow CH1 – Edge is depressed = Yellow
Fault – CH2 – Edge is depressed = Yellow CH2 – Edge is depressed = Yellow
Detect an irregular signal = Red Aux. Relay 1 – Aux. Relay 1 –
Aux. Actuate – Activate Aux. output = Orange Activate Aux. output = Orange
Activate Aux. output = Orange Aux. Relay 2 –
Activate Aux. output = Orange
Operational Modes Automatic Start
E (Selectable): Start/Restart Interlock
Electrical
Power Input: 115 VAC, 50/60 Hz, 3 VA or 24 24 VAC/DC ± 10%, 1 W
VAC/DC ± 10%, 1.5 W
Safety Output: 2 N/O Relay 1 N/O Relay 2 N/O Relay
(13 = input + 24 VDC, +10/-50%) (+24 VDC Internally Connected)
Maximum Switched Current: 4 A, 250 VAC / 4 A, 30 VDC 2 ADC, 10 to 26.4 VDC 2 ADC, 10 to 26.4 VDC
Auxiliary Relay Output: SCC-1224: Activates after approx. 1 s 1 N/O 2 N/O
for approx. 3 s if the sensing device is When using the NO DELAY When using the NO DELAY
actuated or faulty; function, the auxiliary relay switches function, the auxiliary relay switches
SCC-1224ND: Activates if the sensing synchronously with the safety edge synchronously with the safety edge
device is actuated or if a sensing actuation actuation
device fault is detected
Maximum Switched Current: 4A, 250 VAC / 4A, 30 VDC 2A AC/DC, 50 V AC/DC 2A AC/DC, 50 V AC/DC
Terminal Blocks: Cage Clamp Terminal Strip
Wire Size 0.75-1.5 mm2
Input Connections: 1-2 wire edge sensor circuit
Input Resistance: 8.2 K ohm
Input Voltage: 6 V ±2%
Input Current: 1 mA
Mechanical
Enclosure: Polyamide PA6.6, Self-extinguishing in accordance with UL-94-V2
Mounting: 35 mm DIN rail
Environmental
Protection Rating: IP20
Operating Temperature: -20 to 55°C (-4 to 131°F)
Shipping Weight: 210 g (7.4 oz.) 160 g (5.6 oz.)
Standards Conformity: CE, TUV
Designed to Meet or Exceed: Category 3, EN13849-1
Specifications are subject to change without notice.
E12 www.sti.com/info
Safety Edge Controllers Safety Edges & Bumpers
Dimensions (mm/in.)
Z1 Z2 S11 S12 Y1 Y2 Y1 Y2 41 42
B1 B2 X1 X2 X1 X2 31 32 X1 X2 31 32
A1 A2 31 32 0V +24 13 14 0V +24 24 14
E
13 14 23 24 S11 S12 Z1 Z2 S11 S12 Z1 Z2
22.5 114
0.89 4.49
Installation
Mounting SCC-1224 and SCC-1224ND SCC-2124 and SCC-2224
The SCC controllers Manual Reset
Safety
Edge 2
Auxiliary
Output 2
Manual Reset
are DIN rail mounted. Pushbutton Select Connection (N/O)
Z1 Z2 S11 S12 Y1 Y2 41 42
A1 A2 31 32 0V +24 24 14
13 14 23 24 S11 S12 Z1 Z2
13 14 23 24 S11 S12 Z1 Z2
Safety Factory Installed Safety Closed for Auto Reset Manual Reset Pushbutton
Output 1 Jumper Output 2 Open for Manual Reset Connection (EDM)
Ordering
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