Osti Ia F Mats v032113

2013-2014 Electronic Catalog
Safety Mats & Area Guarding

Product Selection Guide
Rev. 3.13
Contents
UMQ Series F2
MC Controllers F12
F1
UMQ Series UMQ
For full product information, visit www.sti.com. Use the SpeedSpec Code or scan the QR Code for quick access to the specific web page.
Quick-Disconnect
Universal Safety Mat System
Heavy-Duty Four-Wire Presence Sensing Mats
with Removable Cable, Category 3 Controllers
and Perimeter Trim
System Patented Connector
• When UMQ series mats are combined with an MC3, MC4 or
MC6 controller (with complete diagnostics), the result is a sys-
tem that meets the standard EN 1760-1:1998 and is entitled to
display the CE mark. See below for an overview of the various
components.
UMQ Series Mat

F • Fork lift traffic of 270 lbs. per square inch
• IP67 rated
• Mat flammability self extinguishing, meets UL94VO
• Single-piece molded construction
• Black or yellow color C US
• Damage to cables during installation is eliminated by

positioning the cables after mat installation
• Easy cable replacement
• Six cable location options offer the ability to configure where
cable exits
Controllers Description
• Safety category 3 devices
• DIN-rail mount (MC3) A STI Quick-Disconnect Universal Mat system (UMQ series
• NEMA controllers (MC4, MC6) mat combined with an MC3, MC4 or MC6) offers a simple
• 24 VDC or with universal power supply 100 to 240 VAC method for guarding personnel around hazardous machines. A
Quick-Disconnect Universal Mat system offers freedom, flexibility,
Trim and reduced operator fatigue when compared with traditional
• Two-part perimeter and joining trim simplifies installation and guarding methods such as interlocked fences, pullback restraints
provides a custom appearance or perimeter barriers.
• Two options for trim kit corners: Mitered and molded Full visibility and access to the work area is maintained. There is
no need to worry about personnel forgetting to replace mechanical
barriers or close gates.
STI UMQ Series safety mat incorporates a design that features a
cable quick disconnect located on the mat. This allows the cable
to be attached after the mat is installed in order to minimize dam-
age to the cable during installation. The new patented connector is
designed and tested to meet IP67 requirements.
How the System Works

The operation of a Quick-Disconnect Universal Mat system is
easy to understand. The mat is a simple, normally open switch.
When a specified minimum weight is applied to the mat the
"switch" closes. This sends a signal to the controller which, in turn,
sends a stop signal to the guarded machine.
Each mat presents four wires to the controller. This provides the
redundancy required to monitor the wiring for open circuits due to
incorrect wiring or physical damage to the wires.
In order to meet many national safety regulations, STI offers trim
to secure the mat to the floor so that it cannot be easily relocated
and therefore become ineffective.
Select models are available for Rapid Delivery.

Visit this product on www.sti.com for details..
F2 www.sti.com/info
UMQ Series Safety Mats & Area Guarding
Mat Specifications
Mechanical
Mat Cover Material: PVC ✎ For specifications
and dimensions on
Mat Type: Normally open SPST, four-wire the MC Controllers,
Mode: Pressure Sensitive see page F12
Activation Force: Detects adults > 30 kg (66 lbs) (8.5 lbs/in.2)
Maximum Load: Static Load: 122.5 kg/in.2 (270 lbs/in.2)
Rolling Load: 122.5 kg/in.2 (270 lbs/in.2)
Mechanical Life: 1 x 106 operations
Mat Cable: 18-gauge, 4-conductor, 16-strand, 300 VAC, with MC12DC male single key
connector; 5 m or 10 m long
Mat Weight: Approx. 24.4 kg/m2 (5 lbs/ft.2)
Environmental
Protection: IP67
Operating Temperature: -37 to 66°C (-35 to 150° F)
Mat Flammability: Self extinguishing, meets UL 94VO
Operating Humidity: 0-100% RH
Mat Chemical Resistance*: Water: Excellent
Mineral Acids: Good/Excellent
Organic Acids: Good/Excellent
Alcohols: Good
Aldehydes: Good/Excellent
F
Caustics: Good/Excellent
Petroleum Solvents: Good
Organic Solvents: Poor
Chlorinated Solvents: Poor
*40 minute exposure at 23°C (74°F)
Compliance
Conforming to Standards: ANSI/RIA 15.06-1999 (R2009), ANSI B11.19-2010, OSHA 1910.21(b),
CSA Z432-04
Approvals: When used with an MC3, MC4 or MC6 controller the UMQ series safety mats
comprise a system which has been EC type examined to the requirements of
category 3, EN 13849-1 and EN1760-1:1998.
Specifications are subject to change without notice.
Mat Selection
Multiple UMQ series mat sizes are offered. A system can easily
be configured to meet almost any guarding requirement.
Standard Mat Sizes

Widths 12 to 48 in.
Lengths 12 to 72 in.
Metric Mat Sizes
Widths 500 to 1200 mm
Lengths 500 to 1800 mm
Custom Mat Sizes
Widths From 8 in. up to 48 in.
(0.5 in. increments)
Lengths From 8 in. up to 72 in.
(0.5 in. increments)
✎ For specific mat sizes,

see page F10

www.sti.com/info F3
Trim Selection Applications

Several choices are available in trim selection and can be Presence sensing safety mats are used to monitor an entire
customized to a specific application. hazardous area. They offer flexibility, quick access and may
frequently be the most economic choice. Other options for
Two-Part Ramp Trim with Yellow PVC Cover perimeter guarding include interlocked barrier guards and safety
light curtains. However, personnel can become trapped inside a
This trim simplifies routing of cables and replacement of
barrier guard and safety light curtains only monitor the perimeter,
damaged mats. To position the mats correctly, place all of the
not the hazardous area inside.
mats in the approximate position, place the joining trim between
Additionally, mats can also simplify routine tasks such as
the mats, then temporarily place the cover on the joining trim.
machine setup, maintenance and repair.
Square the mats by sliding the ramp trim under the mats. When
Applications can be
all of the mats are correctly positioned, anchor the perimeter trim
found throughout industry
to the floor. After the wires have been routed, a rugged cover of
and typically include the
highly visible, safety yellow PVC is snapped into place. Corners
following areas:
can either be mitered or be our exclusive molded corners. (See • Welding Robots
illustrations on this page.) • Assembly Machinery
• Material Handling
Two-Part Ramp Trim with Aluminum Cover • Packaging Machinery
This trim is the same as above except that the PVC cover is • Punches
replaced with an aluminum cover that is attached by screws to the • Presses
• Robotic Work Cells
F base. (See the Dimensions Section of this datasheet for details.)
Two-Part Active Joining Trim

Similar in concept to the two-part ramp trim, this trim provides
an "active" joint where the perimeters of two mats adjoin each
other. When a person steps on the surface cover of the active
joining trim, the Universal Mat system will detect their presence
and send a stop signal to the guarded machine.
Aluminum Blunt Trim

Used to finish off the edge of a mat installation near a wall or
machine. Helps hold mats in place.
Aluminum Ramp Trim

This single part aluminum ramp trim is available for areas where
the two part ramp trim may not be suitable.
Molded Corners
Eliminates the need to miter the corners of perimeter trim.
Designed to mate with STI two-part ramp trim.
PVC Trim Cover
Mat Cables
Aluminum
Floor

F4 www.sti.com/info
Trim Dimensions (mm/in.)
Outside Molded Corner Trim 2-Part Joining Trim (Base and Cover)
35.81
Model UMOC 58.42
1.02 1.410
30.58 2.300 17.02
1.204 0.040 0.670
14.1
0.555
72.39
2.850 23.1
101.6 0.910
58.42 4.000
94.62 2.300
3.725
2-Part Joining Trim: PN 43222-0096
Joining Trim Aluminum Base: PN 32592
Joining Trim Cover Black: PN 32591
72.39 Joining Trim Cover Yellow: PN 32591-0010
30.58
94.62 2.850 1.204
3.725
2-Part Ramp Trim with PVC Cover (TKM) F
Molded Outside Corner: PN 25836
Inside Molded Corner Trim 58.9 11.8

2.32 0.47
Model UMIC 57.48

21.89 2.263
0.862
91.4
3.60 18.4
72.39 0.72
2.850
Aluminum Base & PVC Cover: PN 43123-0096
Aluminum Base: PN 32667
94.62 57.48 PVC Cover: PN 32668
3.725 2.263
2-Part Ramp Trim with Aluminum Cover (TKAT)
58.9
72.39 21.89 2.32
2.850 0.862
94.62
3.725
Molded Inside Corner: PN 25837
Aluminum Base & Aluminum Cover: PN 43123-1096

Aluminum Base: PN 32667
Blunt Trim Aluminum Cover: PN 26441
10.8
0.425
Aluminum Single Part Ramp Trim (TKA)
13.72
Ref
0.540
10.64
13.72 0.419
25.4 0.540
Ref
1.00
19° Ref
19.53 9.35
Blunt Trim: PN 43223-0096 13.72
Ref 0.769 0.367
0.540 7.59
63.50 Ref
Ref 0.299
2.500
Aluminum Ramp Trim: PN 43224-0096

www.sti.com/info F5
Mat Dimensions (mm/in.)
Two-Part Trim with PVC Cover and Mitered Corners (TKM)

Slide Alum Base Under Mat
PVC Trim Cover
MAT FASTENING DETAIL
Safety Mat
Screw
Aluminum Trim Base Anchor
12.7
0.50
(Ref)
56.79
2.236 50.8
2.00
4-Cond Cable with

MC12DC Male Single Key 25.4
4-Term Connector 1.00
45°
F L = Mat Length 609.6 Shown

24.0 104.5
4.115
114.8 724.4 Shown (Ref) Cable
(PVC Trim Cvr) A = L + Conduit
4.52 28.52
Drill Holes
(Aluminum 137.4 746.8 Shown. TOL = - 0.381 / +0 in Groove
B=L+
Trim Base) 5.41 29.41 - 0.015 / +0 on Boss
(#8 x 1.25"
STI To Cut Alum Trim "Rib" Screw)
25.4 (1.00) Section Here
Two-Part Trim with PVC Cover and Molded Corners (TKC)

PVC Trim Cover
Safety Mat
Corner
MAT FASTENING DETAIL
Screw
Aluminum Trim Base Anchor
12.7
0.50
(Ref)
56.79
2.236 50.8
2.00
4-Cond Cable with

50.8 TOL = - 0.381 / +0

(PVC Trim Cvr) A = L - 104.5
2.00 - 0.015 / +0
4.115
50.8 TOL = - 0.381 / +0 (Ref)
(Alum Base) B = L - Cable
2.00 - 0.015 / +0 Conduit
L = Mat Length Drill Holes
138.2 in Groove
(Overall Length) C = L + on Boss
5.44 (#8 x 1.25"
STI To Cut Alum Trim "Rib" Screw)

F6 www.sti.com/info
Mat Dimensions (continued) (mm/in.)
Two-Part Trim with Aluminum Cover and Mitered Corners (TKAT)

Aluminum Trim Cover
Safety Mat MAT FASTENING DETAIL
Aluminum Trim Base 12.7 SS Flat Head Phillips
0.50 Thrd Cutting 6-32 Thread,
(Ref) 3/8" Long Screw
56.79
2.236 50.8
2.00
Cable
4-Cond Cable with Conduit
Note: Use Groove for Hole
Location Guide
Ø7.14
0.281
L = Mat Length 609.6 Shown 104.5 F
24.0 4.115 Ø3.71
(Ref) 0.146
114.8 724.4 Shown
(Alum Trim Cvr) A = L +
4.52 28.52
(Aluminum 137.4 746.8 Shown. TOL = - 0.381 / +0

B=L+
Trim Base) 5.41 29.41 - 0.015 / +0
STI To Cut Alum Trim "Rib"
Single-Part Trim Aluminum Trim (TKA)
Aluminum Trim Ramp 12.7 MAT FASTENING DETAIL

0.50
(Ref) 30.2
Safety Mat
1.19
(Ref)
25.4 27.7
1.00 Screw 1.09
(90705) (Ref)
25.4 (1.0) Section 101.6
of Rib Removed 4.00
(Ref)
Anchor
50.8 (90706)
2.00
Note 1
4-Cond Cable with

MC12DC Male Single Key
45° 2.236
Cable
Conduit
L = Mat Length
127.3 TOL = - 0.381 / +0 Drill and
(Alum Trim) A = L + Countersink
5.01 - 0.015 / +0
Holes in
Groove for
(8-32 x 1.25"
Screw)
STI To Cut Alum Trim "Rib"

www.sti.com/info F7
Mat Measurement
Mat Dimension - Base = Top Surface Dimension + 11.2 (0.44 )

i.e. Top Mat Dimension = 305 (12.00), Mat Base = 316 (12.44)
Mat Dimension - Top Surface
50.8
2.00
Mat Cable Exit Location A
Mat Cable exits on the side indicated by the first dimension in the model number
i.e. UM5-1254, Cable exits 12" dimension
i.e. UM5-4824, Cable exits 48" dimension
Pin Out Connector
UMQ5, UMQ10, Integral UM Mat Cables UMPMC

M 12x1 304.8
Index/Keyway FEMALE 12”
12
THREAD
#20 Pin Contact 1/4-18 NPT
(4 places)
Index/Keyway 19.1
2 1
White Brown 0.75
#20 Pin Contact
3 (44places)
Blue Black
2 1 15.5 11.4
White Brown 0.61 0.45
3 Mating/Face View 4 Male Connector
Blue Black
Mating/Face View Male Connector
20
WireConnector
UM-Y-2-1 "Y" Diagram 0.79
Female B
4 Black
1 Brown 20
Wire Diagram Male
0.79
3 Red/Black
Female B
4
2 Black
4 Red/White
1 49.9
1 Brown
Female A Male 1.96
3 Red/Black 3
1 4
2 Red/White 2
4 1 49.9
Female A
3 Blue 1.96
2 3
1 White
2 Rear Side
4
3 Blue
2 White
Rear Side

F8 www.sti.com/info
Custom Mats and Trims

Omron makes ordering custom mats and trims easy. Simply
send us a sketch of your layout including dimensions. Make note
of where you want ramp trim or blunt trim. We'll work from your
sketch to create a detailed drawing of your specifications.
Step 1: Customer Sends a Sketch Step 2: A Quote Drawing

Example with Dimensions is Created
Molded Outside Corner 2 Part
Joining Trim
1947.2
76.66
2 Part
Ramp Trim
UM4234SPCOL
685.8
CUSTOM STANDARD
27.00
MAT MAT
UM4236
1162.1
45.75
362
14.25
209.6 450.9
F
8.25 17.75
Molded 292.1 106.4
11.50 Blunt Trim
Inside Corner 16.00
277.1 1011.2
10.91 39.81
Step 3: When the Order is Placed, A Detailed Layout Showing all

Components of the Trim System is Made
E 38.1
1.50
1851.9
72.91
57.2
41.4 2.25
25.4 1.63
1.00 41.4
673.1
27.9 1.63
26.50
B 1.10
38.1 57.2
1.50 2.25
108
4.25
41.4
Machined 23.1
25.4 1.63 Cut Out
1.00 41.4 (2 places) 0.91
27.9 1.63
A B 1.10
N 108
UM4234SPCOL
N 4.25
590.6 E C C
23.25
1162.1
UM4236
45.75
M
M 25.4 56.4
69.1
187.5 1.00 2.22
2.72
7.38 L
K D
339.6 K 25.4 28.7
13.37 12.7
J 1.00 1.13
0.50
H G F
Machined
Cut Out
(2 places)
D
940.6
37.03

www.sti.com/info F9
Ordering
Ordering a UMQ Mat System Standard Mat Ordering Code:
A Quick Disconnect Universal Mat System contains at least one
___ - ___ ___- ___ Example: UMQ-2460-A
mat, a 5 m or 10 m cable, sufficient perimeter and joining trim and
1 2 3 6 This example is a 24 x 60 in. standard black
a controller. For multiple mat installations using the MC3 controller, mat with cable location A.
the mats are connected in series to the controller. This may be
done using the UMDB-6 wiring accessory. When using the MC4
or MC6 controllers, six mats may be connected directly to the
Metric Mat Ordering Code:
controller.
Each component of Quick Disconnect Universal Mat system
___ - ___ - ___ - ___ Example: UMMQ-0500-0500-B
must be ordered individually
1 4 5 6 This example is a 500 x 500 mm black metric
Mats are available in black or yellow. Yellow mats are denoted quick disconnect mat with cable coming out at
by placing a "Y" in the ordering code. The cable location is speci- location B.
fied by letter code at the end of the ordering number. Cables must
be ordered separately.
To order a Quick-Disconnect Universal Mat System, simply fill in
the fields in the model number sequence given. 1 Information required. Represents mat type and color.
Designator Description
UMQ Standard black mat
F UMYQ Standard yellow mat*
UM Mats vs. UMMQ Metric black mat
UMQ Mats UM UMMYQ Metric yellow mat*
Notes: *Mats will take the largest dimension as the first
Prior to the development of the UMQ Mat with Quick- dimension up to the 48 in. width (i.e. a mat ordered as
Disconnect cable, the UM Series Mat was the standard mat 36 x 48 will be made as 48 x 36).
supplied by Omron. The UM Mats are available with integral
cables in 5 m or 10 m lengths. These integral cables are not 2345 Information required. Represents the mat size. Dimen-
removable. UM mats are still available and can be ordered sions are for active mat area. Mats are an additional 0.5 in. (12
in black or yellow with required perimeter and joining trim. mm) in each dimension. Choose one value from each column.
2 Standard Mat Widths in 3 Standard Mat Lengths in

For detailed specifications Inches Designator Inches Designator
and ordering information 12 12
on the Universal Mat System, 18 18
please visit our website at 24 24
www.sti.com and enter 'UM" in 30 30
the SpeedSPEC search box. 36 36
42 42
48 48
54
60
66
72
Special Standard Sizes*
Special inch sizes are available in increments of 0.5 in.,
with a minimum width or length of 8 in.
4 Metric Mat Widths in mm 5 Metric Mat Lengths in mm

Designator Designator
0500 (500 mm/19.7 in.) 0500 (500 mm/19.7 in.)
0750 (750 mm/29.5 in.) 0750 (750 mm/29.5 in.)
1000 (1000 mm/39.4 in.) 1000 (1000 mm/39.4 in.)
1200 (1200 mm/47.2 in.) 1250 (1250 mm/49.2 in.)
1500 (1500 mm/59.1 in.)
1750 (1750 mm /68.9 in.)
1800 (1800 mm/70.9 in.)
*Please consult Omron for mat sizes not listed in the above tables.

F10 www.sti.com/info
Ordering (continued)
6 Information required. Represents cable location. See Ordering Perimeter Trim for a Single Mat**
diagram below. To order Perimeter Trim for a single mat, simply fill in the fields
Cable Location Description
in the model number sequence given below.
A Bottom left corner of first mat dimension, 2 in. from
Standard Perimeter Trim Ordering Code:
top surface of the left edge to center of cable exit
___ - ___ ___- ___ Example: TKM-1266-E
B Bottom center of first mat dimension
7 2 3 6 This example is a trim kit with mitered corners
C Bottom right corner of first mat dimension, 2 in. from to fit a 12 x 66 in. standard mat with cable
top surface of the right edge to center of cable exit coming out at location E.
D Bottom right corner of second mat dimension, 2 in.
from top surface of the bottom edge to center of
cable exit Metric Perimeter Trim Ordering Code:
E Center of second mat dimension
___ - ___ - ___ - ___ Example: MTKM-0500-0500-E
7 4 5 6 This example is a trim kit with mitered corners
F Top right corner of second mat dimension, 2 in. from to fit a 500 x 500 mm metric quick disconnect
top surface of the top edge to center of cable exit
mat with cable coming out at location E.
Notes: Mats with both dimensions equal will only have "A", "B", and "C"
cable locations available.
7 Information required. Represents the corner style used on the
trim kits.
F Designator Description
TKM Standard trim kit, 2-part mitered corners with PVC top
F
cover
Length
(2nd Dimension) TKAT Standard trim kit, 2-part mitered corners with aluminum
top cover
Cable locations TKC Standard trim kit, 2-part with molded corners with PVC top
E shown are for cover
rectangular TKA Standard trim kit, single part aluminum ramp trim (mitered
mats only. only)
MTKM Metric trim kit with mitered corners
MTKC Metric trim kit with molded corners
Width
(1st Dimension) MTKAT is available upon request.
D
A B C
Accessories for Standard and Metric Sized Mats
Model Number
UMRT4
Description
Bulk two-part ramp trim with yellow PVC cover 1.22 m (48 in.) length
Weight
1.5 kg (3.3 lb.)
✎ For specifications
and dimensions on the
UMRT8 Bulk two-part ramp trim with yellow PVC cover 2.44 m (96 in.) length 3.0 kg (6.6 lb.)
MC Controllers,
see page F12
UMRT8A Bulk two-part ramp trim with aluminum top 2.44 m (96 in.) length 3.2 kg (7.0 lb.)
UMJS4 Bulk two-part active joining trim 1.22 m (48 in.) length 1.4 kg (3.0 lb.)
UMJS8
UMJTC8Y
Bulk two-part active joining trim 2.44 m (96 in.) length
Bulk joining trim cover yellow 2.44 m (96 in.)
2.7 kg (6.0 lb.)
0.5 kg (1.0 lb.)
✎ For details on ordering a
custom safety mat,
see page F9
UMBT4 Bulk blunt trim 1.22 m (48 in.) length 1.1 kg (2.5 lb.)
UMBT8 Bulk blunt trim 2.44 m (96 in.) length 2.3 kg (5.0 lb.)
UMAL
UMOC
Bulk aluminum ramp trim 2.44 m (96 in.)
Molded outside corner
2.9 kg (6.5 lb.)
✎ For details on ordering
a trim kit for a multiple
UMIC Molded inside corner configuation mat, please
UMDB-6 Universal Safety Mat distribution box with 6 mat input connectors and one output connection consult Omron.
to the controller
UMEC-03 3 m (9 ft.) extension cable for mat or UMDB-6
UMPMC Panel-mount connector. Allows the controller to accept quick disconnect cable from UM
series mats.
UM4PRC 4-pin male QD field replacement connector for mat cables
UM-Y-2-1 "Y" connector, internally connected to allow 2 mats to 1 input to controller or connector
UMQ5 5 m quick-disconnect cable
UMQ10 10 m quick-disconnect cable

www.sti.com/info F11
MC Controllers MC3
For full product information, visit www.sti.com. Use the SpeedSpec Code or scan the QR Code for quick access to the specific web page.
MC3, MC4 and MC6 Series

Safety Mat Controllers
The MC Series safety mat controllers are used in conjunction
with a four-wire, normally open, safety mat where perimeter guard-
ing is required. These control reliable controllers send a stop
signal to the guarded machine when an object of sufficient weight
is detected on the active mat area.
The MC Series controllers, when combined with a four-wire
UM or UMQ series mat, provide access guarding and improved
productivity. The work area is fully visible and accessible.
The controller meets the requirement of EN 1760-1:1998,
EN 13849-1, ANSI/RIA 15.06-1999 (R2009), ANSI B11.19-2010,
OSHA 1910-217C. CSA and UL508.
F • A Rapid Delivery Product: Select models are available for

shipment today or within 3 to 5 days
C US
MC6 Options
• Universal power input • Lid-mounted reset key switch
• Up to 6 mat zone inputs • Quick disconnect for incoming power and relay outputs
• Six mat zone status indicator LEDs • Quick disconnects up to 6 mat zone inputs
• Select from Automatic Start, Start/Restart Interlock or Start • Solid-state safety output module
Interlock operating modes • Safety relay output module
• MPCE monitoring
• Remote access to reset functions
• 2-digit numeric display for fault diagnostics
• Surface mount, lockable metal enclosure
Description
MC3 Additional Guarding Requirements
The MC3 DIN mount controller may be used in applications A safety mat system is often only one part of a machine
that do not require the feature set of the MC6 controller. The MC3 guarding solution. If the safety mat does not protect all access to
single zone mat controller has removable terminal blocks and the point of operation, additional guarding must be used. Safety
operates only on 24 VDC. mat systems should only be used to detect the presence, not the
absence, of a force.
MC4
The MC4 is a NEMA 4, 12 rated single zone mat controller. This Perimeter Guarding Requirements
controller may be used in applications when the diagnostic fea- For perimeter guarding installations, the guarded machine or
tures of the MC6 may not be required. The MC4 may be ordered robot controller must be wired such that any stop signal gener-
in either 24 VDC or the universal auto-selecting power supply for ated by the safety mat system will cause an immediate stop of the
100-240 VAC. hazardous motion. The machine or robot must only be restarted
by the actuation of a manual reset switch. This reset switch must
MC6 be located outside the area of hazardous motion and positioned
such that the hazardous area can be observed by the switch
The MC6 is a NEMA 4, 12 controller with six individual mat
operator. The purpose of this arrangement is to prevent a machine
zone indicators and is designed to be backward compatible with
or robot from automatically restarting once the sensing weight is
the MC4. Both units are dimensionally identical. This is where the
no longer detected by the safety mat sensing area.
similarities stop: The MC6 has full featured diagnostics with a 24
VDC and an optional universal power supply (100-240 VAC auto-
selecting). It is a controller that can be used anywhere in the world.

MC Controllers Safety Mats & Area Guarding
Specifications
Controller Specifications MC3 MC4 MC6
Performance
Category 3 Safety Device: Yes
Max Input Resistance: 8 ohm per input channel
Response Time: < 30 msec
Indications: 1 - Green = Run 1 - 2 Digit Diagnostic Display
1 - Red = Stop 1 - Green = Run
1 - Green = Mat Clear 1 - Red = Stop
1 - Green = Mat Clear
1 - Yellow = Interlock
6 - Red = Mat Zones
Operational Modes: (Selectable) Automatic Start, Start/Restart Interlock DIP Switch Selected, Automatic
Start, Start/Restart Interlock Start
Interlock
Electrical
Power Input: 24 VDC ± 15% < 3 watts 24 VDC ± 10% < 3 watts 24 VDC ± 10% 10 watts (Relay),
or Autoselecting, 24 VDC ± 10% 50 watts (Solid-
100 - 240 VAC ± 10%, 20 watts State), or Autoselecting,
100 - 240 VAC ± 10%, 20 watts
Safety Inputs: One - 4-wire UM Safety Mat, or Connections for up to six, - 4-wire UM Safety Mats
group series as one input. Approximately 12 multiple mats may be connected to
Approximately 12 multiple mats a single zone in series F
may be connected to a single zone Do not exceed 8 ohms per input channel
in series; Do not exceed 8 ohms
per input channel
Safety Output Relays: 2 NO and 2 NC 2 NO and 1 NC
Maximum Switched Current: 230 VAC, 6 A, 1500 watts 24 VDC - 2 A Inductive, 6 A Resistive 230 VAC, 7 A, 1600 watts 24 VDC -
2 A Inductive, 6 A Resistive
MPCE: n/a DIP Switch ‑
Aux. Output Relay: None ( NC may be used as Aux) 1 NO and 1 NC
Maximum Switched Current: 230 VAC, 6 A, 1500 watts 230 VAC, 6 A, 1500 watts 125 VAC, 0.5 A
30 VDC, 1.0 A
Relay Life: Mechanical = 10M operations
Terminal Blocks: Removable Pressure point screw Cage clamp terminal strip Cage clamp terminal strip &
2-part terminal blocks
Options
Solid-State Outputs
Solid-State Safety Outputs: n/a 2 Current Sourcing 24 VDC (PNP)
Maximum Switched Current: n/a 0.625 A @ 24 VDC
Solid-State Aux. Outputs: n/a 1 Current Sourcing (PNP) and
1 Current Sinking (NPN)
Maximum Switched Current: n/a Current Sourcing Max:
0.5 A @ 24 VDC
Current Sinking Max:
0.1 A @ 24 VDC
Reset Function
Key-switch (factory installed): n/a Yes
Remote: user supplied, Key-switch, or Pushbutton
Mat Input Connectors: n/a Up to six quick-disconnect connectors
Power Input and Safety Output n/a Yes
Connector:
Enclosure: Polycarbonate Polyurethane-painted 14 ga. steel
Mounting: 35 mm DIN rail Surface Mount
Environmental
Protection Rating: IP20 IP65/NEMA 4, 12
Operating Temperature: 0 to 55°C (32 to 131° F) 0 to 55°C (32 to 131° F)
Relative Humidity: 90%
Vibration: 5-60 Hz at 5 g max on three axis 10-55 Hz at 5 g max on three axis
Shock: 10 g for 0.016 sec., 1000 shocks for each axis on 3 axis
Electromagnetic Compatibility (EMC)
Electrostatic Discharge (ESD): ±8 kV (air discharge), ±6 kV (contact discharge)
Radiated RF Field: 10 V/m, 80 to 1,000 MHz
Electrical Fast Transients (EFT): ±2 kV (all power and I/O ports)
Surge: ± 2 kV (all power and I/O ports)
Shipping Wt.: 0.22 kg (0.8 lbs.) Approx 4 kg (9.0 lbs.)
Standards of Conformity: TUV, CE, cCSAus TUV, CE, cCSAus TUV, CE, cCSAus
CE Certificate # BB9910347 01 CE Certificate # BB9910347 02 CE Certificate # BB2110242 01
cCSAus Certificate # LR90200-14 cCSAus Certificate # LR90200-14 cCSAus Certificate # LR90200-14
Designed to Meet or Exceed: EN1760-1998, EN13849, ANSI/RIA15.06-1999 (R2009), ANSI B11.19-2010, OSHA 1910-217C, CSA AND UL508
Specifications are subject to change without notice.
Dimensions (in./mm)
MC4, MC6
1.40 3.50
35.6 88.9 0.875 KNOCKOUT
22.2 (3 PLCS)
OPTIONAL CONNECTOR
AC POWER INPUT & RELAY OUTPUT
1.35 9-PIN FOR MC4
34.3 12-PIN FOR MC6
1.75
44.5
TOP VIEW 3.29 0.30 MTG HOLES (8 PLCS)
83.6 7.6
7.43 4.00
2.81
188.7 101.6
71.4
Scientific Technologies Inc, Fremont CA 94555-3611 USA
10.80
9.55 12.37 274.3
242.6 314.1
MIN.
F 13.36 12.97
10.05
255.3
339.3 329.3
MIN. MIN.
2.05
52.1
BACK VIEW
6.55
LEFT SIDE VIEW MAT CABLE 0.58
166.4 OD
CONNECTOR 14.7
FRONT VIEW RIGHT SIDE VIEW
MAT CONNECTORS 0.53 KNOCKOUT

13.5 (6 PLCS)
1.72 DIA
43.6
0.97 0.96
2.71 24.4
24.5
68.9 1.84
46.7
BOTTOM VIEW

Dimensions (continued) (mm/in. )
MC3 UMDB-6
75 60.5
15.3 2.95 101.6 2.38
0.6 4.00 Mtg Holes
38.1 215.9
1.50 8.50
Mtg Holes
MAT3 Mat 3 Mat 4 MAT4
98
3.9 110 228.6
4.3 9.00
217.4
8.56
38.1 Out to
Controller
1.50
35.5
1.4
Side View
61.2 38.1 OUT

2.4 1.50
115.8 F
4.56
55 38.1
7.5 38
2.2 1.50
0.3 1.5 78..2 75.7
3.08 2.98
Ref Ref 50.8
2.00
1.5
0.06 Bottom View

Wiring
MC6 with Multiple Mats Connected to One Zone
MC6
TERMINAL CONNECTIONS FOR SAFETY MATS
ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
1WHT
2WHT
3WHT
4WHT
5WHT
6WHT
1BRN
2BRN
3BRN
4BRN
5BRN
6BRN
1BLU
2BLU
3BLU
4BLU
5BLU
6BLU
1BLK
2BLK
3BLK
4BLK
5BLK
6BLK
TB1 TB4
(BROWN) (WHITE) (BROWN) (WHITE) (BROWN) (WHITE)

MAT 1 MAT 2 MAT 3
(BLACK) (BLUE) (BLACK) (BLUE) (BLACK) (BLUE)
(BLUE)
BLACK
(WHITE)
F BLUE
WHITE
MULTIPLE MATS MAY BE CONNECTED TO THE CONTROLLER USING THIS METHOD.

THE ABOVE EXAMPLE SHOWS 4 MATS WIRED. MAT 4 BROWN
MATS MUST BE CONNECTED IN SEQUENCE, USING ZONE 1, ZONE 2, ZONE 3, etc.
DIP SWITCHES MUST BE SET TO THE NUMBER OF ZONES BEING USED.
Mat Connections for Listed Controllers UMDB-6
• The MC4 and MC6 controllers may be ordered with up to

6 mat connectors (part #60477) installed.
• When using the MC3 controller, part #60477 may be
ordered for mounting in customer enclosure. female male
BLU
WHT
BLK
BRN
MAT3 MAT4
BLU
BRN
WHT
BLK
female
male
MALE CONNECTOR male
MC12 Male Single Key (TOP PLATE) female
BLU
WHT
CONTROLLER WIRE COLORS

BLK
BRN
(MC4) (MC6) (MC3) (BROWN) (WHITE) MAT2 MAT5

BLU
BRN
INDEX/
WHT
BLK
MAT 1
BRN BRN M12 (BROWN) KEYWAY female BLK
BROWN BLACK (BLACK) (BLUE) male male
male
BLK BLK M11 (BLACK) 1 4 female BRN
(BOTTOM) male
BLU
WHT
BLK
BRN
BLU BLU M21 (BLUE) 2 3 MAT1 MAT6

(BLUE)
BLU
BRN
WHT
BLK
WHITE BLUE BLU

female
WHT WHT M22 (WHITE) (WHITE) female
male WHT
#20 PIN CONTACT male female
(4 PLCS) female
BLU
WHT
BLK
BRN
MATING/FACE VIEW Female Terminal Installs

MAT CONNECTOR WIRING Inside Male Terminal
female male
OUT

Wiring (continued)
MC4 AC Power, 9-Pin Connector
CONTROL CONNECTIONS FOR MC4
PIN 1 N.O. 2 N.O. 2 PIN 2

FOR ALL 43815-1X1X
ORANGE BLUE
HOOK-UP IN THIS MANNER
PIN 3 N.C. 1 N.C. 1 PIN 4
WHENEVER OPTIONAL POWER RED/BLK GRN/BLK
CONNECTOR ASSY IS INSTALLED PIN 6 N.O. 1 N.O. 1 PIN 8
RED WHT/BLK
PIN 7
GREEN
CONNECT GREEN LEAD TO GROUND LUG
WHT/BLK
GRN/BLK
RED/BLK
24 VDC POWER CONNECTIONS FOR MC4
WHT
ORN
RED
BLU
BLK
PIN 9 +24 VDC 24 VDC RET PIN 5

24 VDC
BLACK WHITE
AC IN
NEUT
NO 1
NO 1
NO 2
NO 2
NC 1
NC 1
NC 2
NC 2
TB3
TB2
120 VAC POWER CONNECTIONS FOR MC4

AC IN NEUT
NO 1 NO 2 NC 1 NC 2 PIN 9 AC IN NEUT PIN 5
120 VAC
RELAY OUTPUTS BLACK WHITE
F3
GREEN
T2A
SHIELD
START 2
START 1
+ 24 VDC IN
24 V RET
250V
1 6
K2 K1
CLEAR
LED1 JMP2 7 F
POWER SUPPLY LED2
RUN JMP3
LED3 2 5
STOP
JMP1
MC4 RESET 8 9
TERMINAL CONNECTIONS FOR SAFETY MATS TERMINAL CONNECTIONS FOR SAFETY MATS 3 4
MATING VIEW
1WHT
2WHT
3WHT
4WHT
5WHT
6WHT
1BRN
2BRN
3BRN
4BRN
5BRN
6BRN
1BLU
2BLU
3BLU
4BLU
5BLU
6BLU
1BLK
2BLK
3BLK
4BLK
5BLK
6BLK
MC4 DC Power, 9-Pin Connector

FOR ALL 43815-1X1X
HOOK-UP IN THIS MANNER PIN 1 N.O. 2 N.O. 2 PIN 2
WHENEVER OPTIONAL POWER ORANGE BLUE
CONNECTOR ASSY IS INSTALLED PIN 3 N.C. 1 N.C. 1 PIN 4
RED/BLK GRN/BLK
PIN 6 N.O. 1 N.O. 1 PIN 8
RED WHT/BLK
PIN 7
CONNECT GREEN LEAD TO GROUND LUG
GREEN
WHT/BLK
GRN/BLK
RED/BLK
ORN
RED
BLU
24 VDC POWER CONNECTIONS FOR MC4

+24 VDC 24 VDC RET
NO 1
NO 1
NO 2
NO 2
NC 1
NC 1
NC 2
NC 2
PIN 9 24 VDC PIN 5

TB2
BLACK WHITE
NO 1 NO 2 NC 1 NC 2 120 VAC POWER CONNECTIONS FOR MC4

WHT
BLK
RELAY OUTPUTS
PIN 9 AC IN NEUT PIN 5
120 VAC
+ 24 VDC
24 V RET
GREEN
BLACK WHITE
TB1
K2 K1
1 6
LED1 JMP2
CLEAR
LED2
JMP3
7
RUN
LED3
STOP
JMP1
2 5
MC4 RESET
TERMINAL CONNECTIONS FOR SAFETY MATS TERMINAL CONNECTIONS FOR SAFETY MATS 8 9
3
1WHT
2WHT
3WHT
4WHT
5WHT
6WHT
4
1BRN
2BRN
3BRN
4BRN
5BRN
6BRN
1BLU
2BLU
3BLU
4BLU
5BLU
6BLU
1BLK
2BLK
3BLK
4BLK
5BLK
6BLK
MATING VIEW

Wiring (continued)
MC6 AC Power, 12-Pin Connector
WHT/BLK TR CONTROL CONNECTIONS FOR MC6

BLK/WHT TR
GRN/BLK TR
ORN/BLK TR
RED/BLK TR
BLU/BLK TR
NO1 TB1 TB1 COM1
ORANGE
PIN 1 1 2 PIN 6
BLACK
WHITE
ORANGE TB1 TB1 OR/BLK
BLUE
NO2 NO2
RED
PIN 2 4 5 PIN 7
BLUE J2 J2 BLU/BLK
PIN 4 AUX COM AUX NO PIN 10
SAFETY C NO
OUTPUTS RED/BLK TB3 TB3 RED
PIN 8 MPCE START 2 PIN 5
5 4 3 2 1 5 4
AC IN
NEUT
1 2 3 4 5 BLK/WHT TB3 GRN/BLK

PIN 3 START 1
+ 24 VDC
START 2
START 1
0 VDC
MPCE
3
WH/BLK
PIN 9
GREEN
F1 AUX OUTPUTS
C NC NO
T2A 24 VDC POWER CONNECTIONS FOR MC6
250V K1 K2
+ 24 VDC TB3 TB3 0 VDC
PIN 12 2 1 PIN 11
BLACK WHITE
RELAY OUTPUT BOARD
100 - 240 VAC POWER CONNECTIONS FOR MC6
UNIVERSAL
POWER SUPPLY AC IN TB2 TB2 NEUT
PIN 12 L N PIN 11
BLACK WHITE
F FOR AC POWER 1 9
2 8
10 7
3 12
4 6
11 5
MATING VIEW
MC6 DC Power, 12-Pin Connector

WHT/BLK TR
BLK/WHT TR
GRN/BLK TR
ORN/BLK TR
RED/BLK TR
BLU/BLK TR
NO1 TB1 TB1 COM1

PIN 1 1 2 PIN 6
ORANGE
ORANGE TB1 TB1 OR/BLK

BLACK
WHITE
NO2 NO2
BLUE
PIN 2 4 5 PIN 7
RED
BLUE J2 J2 BLU/BLK
PIN 4 AUX COM AUX NO PIN 10
C NO
SAFETY RED/BLK TB3 TB3 RED
OUTPUTS PIN 8 MPCE START 2 PIN 5
5 4 3 2 1 5 4
1 2 3 4 5 BLK/WHT TB3 GRN/BLK
PIN 3 START 1
3
+ 24 VDC
START 2
START 1
0 VDC
MPCE
WH/BLK
PIN 9
GREEN
F1 AUX OUTPUTS
T2A C NC NO 24 VDC POWER CONNECTIONS FOR MC6
250V K1 K2 TB3 TB3
PIN 12 + 24 VDC 0 VDC PIN 11
2 1
BLACK WHITE
RELAY OUTPUT BOARD 100 - 240 VAC POWER CONNECTIONS FOR MC6
AC IN TB2 TB2 NEUT
PIN 12 L N PIN 11
BLACK WHITE
1 9
2 8
10 7
3 12
4 6
11 5
MATING VIEW

Suggested Machine and PLC Connections

MC3, Two Normally Open Safety Relay Outputs
24VDC
POWER TO CONTROLLER
OPTIONAL
KEY SWITCH
OR (BRN) (WHT) (BRN) (WHT) (BRN) (WHT)
PUSH BUTTON M12
RESET
MAT 1 MAT 2 MAT 3
(BLK) (BLU) (BLK) (BLU) (BLK) (BLU)

M11
(BLU)
M21
(WHT)
M22
F
Y2 Y1 X1 X2 M11 M12 M21 M22

- +
24 2.2 START BLK BRN BLU WHT
VDC VA MAT
STOP RUN MAT CLEAR
MACHINE MOTOR VOLTAGE

OUTPUTS
250 VAC 6 A 1500 VA MAX
CUSTOMER
FUSE
SUPPLIED FUSE
13 14 23 24 31 32 41 42 5 AMPS OR LESS
NC
T0 PLC FOR MONITORING
NC

Suggestioned Machine and PLC Connections (continued)

MC4, Two Normally Open Safety Relay Outputs, 100 to 240 VAC Power
100 TO 240 VAC

POWER TO CONTROLLER MACHINE MOTOR VOLTAGE
CUSTOMER
SUPPLIED FUSE
7 AMPS OR LESS
FUSE
OPTIONAL
KEY SWITCH
OR
PUSH BUTTON
RESET
CONNECTS TO
TERMINAL
INSIDE
ENCLOSURE M
NC1
NC1
F TO PLC
CONTROL
NO 1 NO 2 NC 1 NC 2
AC IN
NEUT
RELAY OUTPUTS
F3
SHIELD
START 2
START 1
+ 24 VDC IN
24 V RET
T2A
250V
UNIVERSAL
POWER SUPPLY K2 K1
(OPTIONAL) LED1 JMP2
FOR AC POWER CLEAR
LED2
RUN JMP3
LED3
STOP
JMP1
MC4 RESET
TERMINAL CONNECTIONS FOR SAFETY MATS TERMINAL CONNECTIONS FOR SAFETY MATS
1WHT
2WHT
3WHT
4WHT
5WHT
6WHT
1BRN
2BRN
3BRN
4BRN
5BRN
6BRN
1BLU
2BLU
3BLU
4BLU
5BLU
6BLU
1BLK
2BLK
3BLK
4BLK
5BLK
6BLK
BLACK JUMPER JUMPER

BLUE
BROWN
UP TO 6 MATS MAY BE CONNECTED TO THE
MAT 1
CONTROLLER USING THIS METHOD.
WHITE AS EACH MAT IS CONNECTED, THE JUMPER IS
MOVED TO THE LAST UNUSED TERMINAL.
BLACK
THE ABOVE EXAMPLE SHOWS TWO MATS WIRED,
BLUE JUMPERS WOULD BE PLACED AS SHOWN.
BROWN (3 BLK) IS JUMPERED TO TERMINAL LABELED 6 BLU &
(3 BRN) IS JUMPERED TO TERMINAL LABELED 6 WHT.
MAT 2 WHEN ALL 6 MATS ARE CONNECTED,
WHITE JUMPERS ARE NOT REQUIRED.

Suggested Machine and PLC Connections (continued)

MC4, Two Normally Open Safety Relay Outputs, 24 VDC Power
24 VDC
POWER TO CONTROLLER MACHINE MOTOR VOLTAGE
CUSTOMER
SUPPLIED FUSE
7 AMPS OR LESS
FUSE
OPTIONAL
KEY SWITCH
OR
PUSH BUTTON
RESET
CONNECTS TO
TERMINAL
INSIDE M
ENCLOSURE
NC1
NC1
TO PLC F
CONTROL
NO 1 NO 2 NC 1 NC 2
RELAY OUTPUTS
F3
SHIELD
START 2
START 1
+ 24 VDC IN
24 V RET
T2A
250V
K2 K1
LED1 JMP2
CLEAR
LED2
RUN JMP3
LED3
STOP
JMP1
MC4 RESET
TERMINAL CONNECTIONS FOR SAFETY MATS TERMINAL CONNECTIONS FOR SAFETY MATS
1WHT
2WHT
3WHT
4WHT
5WHT
6WHT
1BRN
2BRN
3BRN
4BRN
5BRN
6BRN
1BLU
2BLU
3BLU
4BLU
5BLU
6BLU
1BLK
2BLK
3BLK
4BLK
5BLK
6BLK
BLACK JUMPER JUMPER

BLUE
BROWN
MAT 1 UP TO 6 MATS MAY BE CONNECTED TO THE

CONTROLLER USING THIS METHOD.
WHITE AS EACH MAT IS CONNECTED, THE JUMPER IS
BLACK MOVED TO THE LAST UNUSED TERMINAL.
THE ABOVE EXAMPLE SHOWS TWO MATS WIRED,
BLUE
JUMPERS WOULD BE PLACED AS SHOWN.
BROWN (3 BLK) IS JUMPERED TO TERMINAL LABELED 6 BLU &
(3 BRN) IS JUMPERED TO TERMINAL LABELED 6 WHT.
MAT 2 WHEN ALL 6 MATS ARE CONNECTED,
WHITE JUMPERS ARE NOT REQUIRED.

Suggestioned Machine and PLC Connections (continued)

MC6, Two Normally Open Safety Relay Outputs, 100 to 240 VAC Power
OPTIONAL
KEY SWITCH (+) MACHINE CONTROL VOLTAGE N(-)
100 TO 240 VAC OR
POWER TO CONTROLLER PUSH BUTTON
RESET
SNUBBER
MPCE1
FACTORY
INSTALLED JUMPER CR
REMOVE WHEN
MPCE IS USED CUSTOMER SUPPLIED
SNUBBER
FUSE
MPCE1 7 AMPS OR LESS MPCE2
CONNECTS
INSIDE
ENCLOSURE CR
MPCE2
FUSE
FUSE
MPCE1
MC6 TB1
F 1 2 3 4 5 TO
MACHINE
5 4 3 2 1 MPCE2 CONTROL
AC IN
NEUT
+ 24 VDC
START 2
START 1
0 VDC
MPCE
GND
SAFETY OUTPUTS
TB2
C
TB3 AUX OUTPUTS TO PLC
NC
CONTROL
F1 NO
T2A
250V K1 K2
C NC NO
J2
ON
UNIVERSAL
ON ON
POWER SUPPLY
7 7
6 6
(OPTIONAL) 5 5 SAFETY RELAY OUTPUT BOARD
FOR AC POWER 4 4
3 3
2 2
1 1
SW1 SW2

1WHT
2WHT
3WHT
4WHT
5WHT
6WHT
1BRN
2BRN
3BRN
4BRN
5BRN
6BRN
1BLU
2BLU
3BLU
4BLU
5BLU
6BLU
1BLK
2BLK
3BLK
4BLK
5BLK
6BLK
TB1 TB4
BLACK
BLUE
WHT
MAT 1
BRN
BOTTOM BLACK
PLATE BLUE UP TO 6 MATS MAY BE CONNECTED TO THE CONTROLLER USING THIS METHOD.
TOP WHITE THE ABOVE EXAMPLE SHOWS TWO - 4 WIRE SAFETY MATS CONNECTED.
PLATE MATS MUST BE CONNECTED IN SEQUENCE, USING ZONE 1, ZONE 2, ZONE 3, ETC.
DIP SWITCHES MUST BE SET TO THE NUMBER OF ZONES BEING USED.
MAT 2 BROWN IN MOST CASES SHIELDING IS NOT REQUIRED FOR “MPCE” AND REMOTE START WIRING.

Suggested Machine and PLC Connections (continued)

MC6, Two Solid-State Safety Outputs, 24 VDC Power
24 VDC
POWER TO CONTROLLER
OPTIONAL
KEY SWITCH
OR
TRANSIENT VOLTAGE SUPPRESSORS
PUSH BUTTON
ARE OPTIONAL
RESET TVS
MPCE1
FACTORY CR
INSTALLED JUMPER
REMOVE WHEN TVS
MPCE IS USED
MPCE2
CONNECTS CR
MPCE1 INSIDE
ENCLOSURE
AUX INPUTS TO PLC
MPCE2
F
MC6 J2
1 2 3 4 5 6
5 4 3 2 1 TB3 MPCE1
AUX NPN
OSSD B
0 VDC
OSSD A
AUX PNP
0 VDC
+ 24 VDC
START 2
START 1
0 VDC
MPCE
TO
MACHINE
MPCE2 CONTROL
ON
ON ON
7 7 SOLID STATE OUTPUT BOARD
6 6
5 5
4 4
3 3
2 2
1 1
SW1 SW2

1WHT
2WHT
3WHT
4WHT
5WHT
6WHT
1BRN
2BRN
3BRN
4BRN
5BRN
6BRN
1BLU
2BLU
3BLU
4BLU
5BLU
6BLU
1BLK
2BLK
3BLK
4BLK
5BLK
6BLK
TB1 TB4
BLACK
BLUE
WHT
MAT 1
BRN
BOTTOM BLACK
PLATE BLUE IN MOST CASES UP TO 6 MATS MAY BE CONNECTED TO THE CONTROLLER USING THIS METHOD.
THE ABOVE EXAMPLE SHOWS TWO - 4 WIRE SAFETY MATS CONNECTED.
TOP WHITE MATS MUST BE CONNECTED IN SEQUENCE, USING ZONE 1, ZONE 2, ZONE 3, ETC.
PLATE
DIP SWITCHES MUST BE SET TO THE NUMBER OF ZONES BEING USED. IN MOST CASES
MAT 2 BROWN SHIELDING IS NOT REQUIRED FOR “MPCE” AND REMOTE START WIRING.

Ordering
MC-3 Safety Standards and Precautions
MC3 A Safety Mat controller is a general purpose, safety mat control
device and is not designed for any specific type, model or brand
MC3 Series Safety Mat Controller of machine. All safety-related functions of the guarded machine
No options are available controls including pneumatic, electric, logic or hydraulic controls
must be control reliable.
A Safety Mat controller when combined with a four-wire safety
MC-4 mat meets ANSI/RIA R15.06-1999 (R2009), ANSI B11.19-2010
MC4 – and the following applicable OSHA standards. When used with
mechanical power presses, OSHA standard 1910.217(c) applies.
Power Input Connector For other applications the requirements of section 1910.212 apply.
0 No power input & safety output connector Only use a Safety Mat controller and four-wire safety mat
1 Power input & safety output connector system on machinery that stops consistently and immediately any-
Lid Mounted Key-switch where in its cycle or stroke. Never use a Safety Mat controller and
0 No key-switch four-wire safety mat system on a full-revolution clutched press or
1 Factory installed lid mounted key-switch machine. Access to the point of operation or hazardous machine
Power Input Voltage area not protected by the Safety Mat controller and four-wire
0 24 VDC safety mat system must be guarded by fencing, barriers or other
1 100-240 VAC auto-selecting appropriate methods.
F Mat Input Connectors The purchaser, installer and employer are responsible for
0 No mat connectors meeting all local state and federal government laws, rules, codes
__ Please specify a number between 1 & 6 or regulations relating to the proper use, installation, operation
and maintenance of this control and the guarded machine. See
Installation and Operation Manual for details.
MC-6 All application examples described are for illustration purposes
MC6 – only. Actual installations may differ from those indicated.
Input Voltage
AC AC power
DC DC power
Power Input Connector
0 No power input & safety output connector
1 Power input & safety output connector
Lid Mounted Reset Keyswitch
0 No reset keyswitch
1 Factory installed lid mounted reset keyswitch
Safety Output Module
1 Safety relay
2 Solid-state (not available with AC input)
Mat Input Connectors
0 No mat connectors
__ Please specify a number between 1 & 6
✎ For information on STI

safety mats, see page F2


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2013-2014 Electronic Catalog

Safety Mats & Area Guarding

UMQ Series UMQ

UMQ Series Mat

• Damage to cables during installation is eliminated by

How the System Works

Select models are available for Rapid Delivery.

Standard Mat Sizes

✎ For specific mat sizes,

Select models are available for Rapid Delivery.

Trim Selection Applications

Two-Part Active Joining Trim

Aluminum Blunt Trim

Aluminum Ramp Trim

PVC Trim Cover

Select models are available for Rapid Delivery.

Trim Dimensions (mm/in.)

Inside Molded Corner Trim 58.9 11.8

Model UMIC 57.48

2-Part Ramp Trim with Aluminum Cover (TKAT)

Aluminum Base & Aluminum Cover: PN 43123-1096

Select models are available for Rapid Delivery.

Mat Dimensions (mm/in.)

Two-Part Trim with PVC Cover and Mitered Corners (TKM)

4-Cond Cable with

F L = Mat Length 609.6 Shown

Two-Part Trim with PVC Cover and Molded Corners (TKC)

Slide Alum Base Under Mat

4-Cond Cable with

50.8 TOL = - 0.381 / +0

Select models are available for Rapid Delivery.

Mat Dimensions (continued) (mm/in.)

Two-Part Trim with Aluminum Cover and Mitered Corners (TKAT)

(Aluminum 137.4 746.8 Shown. TOL = - 0.381 / +0

Single-Part Trim Aluminum Trim (TKA)

Aluminum Trim Ramp 12.7 MAT FASTENING DETAIL

4-Cond Cable with

Select models are available for Rapid Delivery.

Mat Dimension - Base = Top Surface Dimension + 11.2 (0.44 )

Pin Out Connector

UMQ5, UMQ10, Integral UM Mat Cables UMPMC

Mating/Face View Male Connector

Select models are available for Rapid Delivery.

Custom Mats and Trims

Step 1: Customer Sends a Sketch Step 2: A Quote Drawing

Step 3: When the Order is Placed, A Detailed Layout Showing all

Select models are available for Rapid Delivery.

2 Standard Mat Widths in 3 Standard Mat Lengths in

4 Metric Mat Widths in mm 5 Metric Mat Lengths in mm

Select models are available for Rapid Delivery.

Accessories for Standard and Metric Sized Mats

Select models are available for Rapid Delivery.

MC3, MC4 and MC6 Series

F • A Rapid Delivery Product: Select models are available for

Select models are available for Rapid Delivery.

Scientific Technologies Inc, Fremont CA 94555-3611 USA

MAT CONNECTORS 0.53 KNOCKOUT

Select models are available for Rapid Delivery.

Dimensions (continued) (mm/in. )

61.2 38.1 OUT

Select models are available for Rapid Delivery.

(BROWN) (WHITE) (BROWN) (WHITE) (BROWN) (WHITE)

(BLACK) (BLUE) (BLACK) (BLUE) (BLACK) (BLUE)