Quality Report - Week # 36 (5.09.2022 - 11.09.

2022)

1.Field failure

Attribute to AIL /
Customer Model Failure Details QTY Corrective Action Customer/Unknown

NIL _ _ _ _ _ _

2.Customer returned Housings to AIL

Customer Model Reason for return QTY Corrective Action Attribute to AIL /
(To be filled by concern Dept head) Customer/Unknown

TML DL, JSR SRT REAR - 0104 Bottom boss shifted upto 30mm towards dome 1 Planned to provide sensor for proper seating of boss in housing in tack weld fixture AIL

3.Customer End Rejection/Rework

 Customer Rejection Details Corrective Action taken Customer Concerns(Not considered in PPM) Corrective Action Disciplinary
(Reported in Portal and considered in PPM)  Action

DANA,USA NIL NIL

Volvo truck-Thailand/ NIL NIL

Japan

DICV/AAM NIL NIL

TML DL,
Jamshedpur NIL NIL

TML DL Pune NIL NIL

Customer-ID351190 Containment action:

NIL ----- Model -11.10HD 1) IBC leg corner weld to be covered and weld start to be done from seam weld .
Defects - RH Side IBC weld crack during U Bolt assembly. 2) RH Side V block center line corrected with shim. (One no. checked with CMM found ok.
Qty - 2 Nos. Corrective action: Fixture correction required. Under progress

VECV

Problem : Front cutout areaa burr found Containment action:

Model : VE3500
Part no : ISK7361 1. Reamer tool changed Immediately
NIL 2. Cut out burr Removed in Deburring area.
Qty : 1No
Reported on: 10.09.2022 Corrective action pending

SML NIL NIL

Mahindra NIL NIL

Problem : Housing inside metal burr

Model :980006
Qty : 1 no. 1.After rear cutout station Cleaning check point provided.
NIL Hsg No : H37686H22 2.Before inner plate welding inside holusing cleaning done and ensured. _
Plant : Chy
Date : 05.09.22

Problem : Front spigot diameter over size

Model :980006
Qty : 1 no. 1.Coolant flow provided in CNC Turning machine.
NIL Hsg No : H37640H22 2.80% of the tolerance fixed in Front spigot diameter gauge. _
Plant : Chy
Date : 05.09.22

DIPL-Oragadam

Problem : Drain plug Broken

Model : Ecomet (991999)
Qty : 1 no.
NIL Hsg No : E16327G22 1.Check and ensure the Torque 40-50 NM at Final inspection stage. If excess, to be released. _
Plant : E1
Date : 08.09.22

Problem : S cam brkt TPG NOGO Ans

Model : Ecomet (991999)
Qty : 1 no.
NIL Hsg No : E16275G22 1. Full Welding done in Fixture Bolt tightening condition at S cam brkt full welding stage. _
Plant : E1
Date : 08.09.22
 DIPL-
Pant Nagar