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2 Design Description (Type 1 Toll Road), GCA ( - 230615 - 232558
2 Design Description (Type 1 Toll Road), GCA ( - 230615 - 232558
Karian-Serpong
Water Supply Project
(Pipeline route – Type 1. Toll road)
2022. 9. 22.
Project Overview 01
Cooperation Scheme 02
Project Progress 03
Project Location 04
Traffic control 27
Construction Method 30
Intake
Pump station
WTP
Raw water main pipeline PPP
Transmission pipeline
West Jakarta
EDCF EDPF(Republic of Korea)
Tangrang City
Business
Owner
Equity (30%) Business Guarantee
IIGF
K-water (70%)
(Lead Company)
K-EXIM Off-taker
EPC CONTRACT
‘21. 11. : Notification of eligibility for preferred bidder (SPV → Taeyoung)
‘22. 03. : Notification of successful bidder selection (SPV → Taeyoung)
‘22. 06. : Final design submission (Taeyoung → SPV)
‘22. 07. : Final design submission (SPV → GCA)
PROJECT SCHEDULE
‘22. 03. : Minister interview of MPWH (SDA, K-Exim, SPV)
‘22. 03. ~ 05. : Project consultation for project schedule (1st~3rd )
‘22. 05. : Minister interview of MPWH (K-Exim, ADB, IFC, K-water)
‘22. 06. : Project consultation of business owner (K-Exim ↔ SPV)
※ Notice of full reconsideration of Pipeline route change (K-Exim ↔ SDASPV, ‘22. 06. 23.)
‘22. 07. : Discussion on compensation plan for project delay
3
4. Project Location
WTP foreground
Pipieline route
4
5. Water Treatment Plant
The Plan of water treatment plant
5
5. Water Treatment Plant
Water treatment process
6
6. Pipeline route – Type 1. Toll road
The whole Pipeline route & Toll Road Section
7
6. Pipeline route – Type 1. Toll road (continuing)
8
6. Pipeline route – Type 1. Toll road (continuing)
Obstacles - Marga Trans Nusantara (MTN)
I Bridge
Obstacle A(L=20 m) Obstacle B(L=30 m)
H Bridge
Retaining Wall
C
B
Retaining Wall
Obstacle A(L=20 m)
Obstacle B(L=50 m)
Obstacle C(L=100 m)
10
6. Pipeline route – Type 1. Toll road (continuing)
Pipeline (Toll road section) Index
2
3
4
1
11
6. Pipeline route – Type 1. Toll road (continuing)
Final Pipeline routes – Marga Trans Nusantara (MTN)
Brigade kavaleri 1
WTP SITE
P5
P1 P2
P3 P4
P6
Shoulder
12
6. Pipeline route – Type 1. Toll road (continuing)
Photos of the main section
P1 P2 P3
P4 P5 P6
13
6. Pipeline route – Type 1. Toll road (continuing)
Final Pipeline routes(1) – Jasamarga Kunciran Cengkareng (JKC)
RS EMC Tangerang
P8
P9
P7 PHC Highlands
P10
P11 P12
Shoulder
Toll Exit
REMARKS
Taman Royal 1
Toll RD Section
Other Section
14
6. Pipeline route – Type 1. Toll road (continuing)
Photos of the main section
P7 P8 P9
15
6. Pipeline route – Type 1. Toll road (continuing)
Final Pipeline routes(2) – Jasamarga Kunciran Cengkareng (JKC)
P14
P15
P16
REMARKS
Pondok Pesantren
Toll RD Section
BRI Link Nuraini Rahmatul Ummah
Other Section
16
6. Pipeline route – Type 1. Toll road (continuing)
Photos of the main section
P13 P14
P15 P16
17
6. Pipeline route – Type 1. Toll road (continuing)
Final Pipeline routes(3) – Jasamarga Kunciran Cengkareng (JKC)
Kantor Kelurahan
P19
Belendung
P20
P18
P17
Shoulder
Danau Pengantin
Rsia Makiyah Tangerang
REMARKS
Toll RD Section
Other Section
18
6. Pipeline route – Type 1. Toll road (continuing)
Photos of the main section
P17 P18
P19 P20
19
6. Pipeline route – Type 1. Toll road (continuing)
Final Pipeline route(4) – Jasamarga Kunciran Cengkareng (JKC)
Pemancingan
Galatama Lele
P21
P22
P23
PT. Dunia
Button Indonesia
Kantor
Kecamatan Benda
The Side of
Toll RD REMARKS
Office Toll RD Section
Other Section
20
6. Pipeline route – Type 1. Toll road (continuing)
Photos of the main section
P21 P22
P23
21
7. Implementation Schedule Plan
Overall Construction Programme
22
7. Implementation Schedule Plan (continuing)
Area 1
Trench box and Excavation
Backfill
Safety facilities
Test excavation
Area 2
Trench box and Excavation
Obstacles protection
23
7. Implementation Schedule Plan (continuing)
Area 1
Trench box and Excavation
Backfill
Safety facilities
Test excavation
Area 2
Trench box and Excavation
Obstacles protection
24
7. Implementation Schedule Plan (continuing)
Construcion cycle
Construction cycle
1. Excavation, Installing trench box(temporary), Bedding
2. Pipe laying
3. Joint welding (external/internal)
4. Penetrant testing(internal)
5. Compressed air testing (external)
6. Taping coating/Epoxy lining (Joint)
7. Backfilling, Removing shoring
8. Cleaning
9. Placing con’c
10. Curing (con’c pavement)
25
7. Implementation Schedule Plan (continuing)
26
8. Traffic Control
Traffic management plan (TMP)
■ Objectives:
To provide the procedures and processes to check and monitor
compliance and effectiveness of the mitigation measures.
■ Legal Requirements:
The TMP will align with Traffic Law of Indonesia No 22 / 2009, and make
reference to the WBG EHS and PS1, 3, and 4.
■ Roles and Responsibilities: K-water, EPC and operations contractor roles and respo
nsibilities will be outlined.
27
8. Traffic Control (continuing)
Traffic management plan (TMP)
Mitigation measure Verification
Developed and implemented a Traffic Management Plan (TMP). This shou Site Audits
ld include measures such as:
■ Active traffic controls (e.g. flaggers to direct traffic at the Project site
entrance); and
■ Schedule construction deliveries and employee shift changes to mini
mize traffic congestion and delay
■ Design an H&S plan and good safety practices for the transportation ( Site Audits
e.g. alcohol policy, good driving practice).
28
8. Traffic Control (continuing)
Traffic management
29
9. Construction Methods
Man power schedule Heavy equipment schedule
Cat’ Description Unit Nrs Remarks Cat’ Description Nrs Remarks
Man power Equipment
Foreman Man 1 Excavator 06W 1
(per team) (per team)
Mobile
Pipe fitter Man 2 25 ton 1
Crane
Sprinker
Pipe cutter Man 2 5 ton 1
Truck
Unskilled
Man 4 Generator 3.5KW 1
worker
Welding
Safety Man 1 500A 2
Machine
Road cutting
Total Man 18 1
Machine
30
9. Construction Methods (continuing)
Positioning of heavy equipment
■ Type 1. Shoulder Section ■ Type 2. Available space alongside Shoulder
(Equipment position : Shoulder + lane1) (Equipment position : Shoulder)
■ Type 3. Available space alongside the slope of Toll road ■ Type 4. Toll exit
(Equipment position : Available space) (Equipment position : lane1 or 2)
31
9. Construction Methods (continuing)
Construction procedure by using trench box
32
9. Construction Methods (continuing)
Photos of trench box
01 02 03
04 05 06
33
9. Construction Methods (continuing)
Pipe Loading, unloading, welding
34
9. Construction Methods (continuing)
Pipeline Installation method
Lay the pipe from low to high with socket facing up.
Pipe alignment
Tack welding
External coating
Internal coating
When the joint of the pipe is completed, support the lower end of the
pipe with a sand
35
9. Construction Methods (continuing)
Pipe jacking location
Interchange
(pinang)
36
9. Construction Methods
Hydraulic Pipejacking Plan
38
9. Construction Methods (continuing)
Hydraulic Pipejacking Flow chart
39
9. Construction Methods (continuing)
Photos of hydraulic pipejacking
1. Launch shaft 2. Thrust wall installing 3. Lean concrete 4. Jacking rail installing
40
9. Construction Methods (continuing)
Hydraulic Pipejacking Detail
41
10. Residual Impact Significance
Residual Impact Significance
Residual Impact Significance
Impact Type
Construction Operation
42
10. Residual Impact Significance (continuing)
Residual Impact Significance
Residual Impact Significance
Impact Type
Construction Operation
Unplanned Events
Cumulative Impacts
43