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Infrared Physics & Technology 123 (2022) 104149

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Infrared Physics and Technology


journal homepage: www.elsevier.com/locate/infrared

Evaluation of optical properties of tofu samples produced with different


coagulation temperatures and times using near-infrared
transmission spectroscopy
Yoshito Saito a, b, Tetsuhito Suzuki a, *, Naoshi Kondo a
a
Graduate School of Agriculture, Kyoto University, Kitashirakawa Oiwake-cho, 6068267 Kyoto, Japan
b
Research Fellow of Japan Society for the Promotion of Science, Japan

A R T I C L E I N F O A B S T R A C T

Keywords: To investigate the feasibility of using near-infrared (NIR) spectroscopy to evaluate the coagulation extent of tofu,
Tofu the optical properties of tofu samples obtained with different coagulation temperatures and times were measured
Coagulation in the wavelength range 1300–1800 nm. The apparent absorbance was measured using the NIR transmission
Near-infrared spectroscopy
spectrum, and then divided into absorption and scattering components by curve fitting. The apparent absorbance
Light scattering
Viscosity
increased over the entire wavelength range as the coagulation temperature increased, in which the scattering
Microstructure increase was dominant over that of the absorption. The viscosity was measured as an index of the physical
properties of tofu, which increased with the coagulation temperature and had a high correlation (R2 = 0.803)
with one of the fitting parameters of the scattering. The microstructure of the tofu became finer as the coagu­
lation temperature increased, which suggests that the increase in scattering might be due to changes in the
microstructure. Furthermore, the light scattering increased with the coagulation time as well as with the
coagulation temperature. The increase in scattering with the coagulation time followed the first-order reaction
kinetics. Both scattering intensity and increase speed were larger at shorter wavelengths. This can be explained
by the theory of Mie scattering and multiple scattering, indicating that scattering measurements at shorter
wavelengths are useful for monitoring of coagulation. Thus, light scattering measurements using NIR spectros­
copy are promising for investigating the physical properties of tofu.

1. Introduction physical properties are considered as one of the most important tofu
qualities, evaluated by the firmness, viscosity, elasticity, water holding
Tofu is one of the most important processed soybean products, which capacity (WHC), etc. Various factors affect the physical properties of
has been consumed since ancient times, mainly in Asian countries. In tofu, including the soybean variety characteristics [4], soymilk con­
recent years, tofu has attracted worldwide attention as a highly nutri­ centration [5], coagulant type [6,7], coagulant concentration [8,9],
tious and low-calorie food because of the increasing demand for health. coagulant stirring speed [1], and coagulation temperature [10]. In
Thus, there is a need for a stable production of a high-quality tofu. particular, the coagulation speed of soymilk is largely affected by the
The tofu production process consists of extraction of soymilk by type of coagulant, stirring speed of the coagulant, and coagulation
soaking, grinding, heating, and filtering of soybeans and coagulation of temperature. Therefore, the instability of physical properties such as the
soymilk [1]. During the coagulation process, protein particles in the firmness, viscoelasticity, and WHC of tofu is an issue. Currently, the
soymilk aggregate surrounding oil body particles, forming a micro­ coagulation process is controlled by the experience and intuition of
structure referred to as curd holding water inside [2]. highly skilled people in many factories. A method for monitoring of the
In general, the characteristics of the microstructures of foods with coagulation is needed for its accurate control.
porous structures similar to that of tofu, such as noodles and breads, Electrical impedance spectroscopy can be used to monitor the
have a significant effect on the physical properties [3]. For tofu, the coagulation process of soymilk [11] as a simple and rapid method.

Abbreviations: NIR, near-infrared; SEM, scanning electron microscopy.


* Corresponding author.
E-mail address: suzuki.tetsuhito.4u@kyoto-u.ac.jp (T. Suzuki).

https://doi.org/10.1016/j.infrared.2022.104149
Received 31 May 2021; Received in revised form 16 February 2022; Accepted 20 March 2022
Available online 22 March 2022
1350-4495/© 2022 Elsevier B.V. All rights reserved.
Y. Saito et al. Infrared Physics and Technology 123 (2022) 104149

However, in principle, it is limited to contact measurements on the 2H2O was optimal for the same soymilk product produced by Nagoya
sample. As the scale and style of tofu production are extremely diverse, a Seiraku Co., Ltd. [17].
nondestructive measurement method is desirable.
Optical measurements are widely applied for nondestructive mea­ 3. Experimental devices and methods
surements of various agricultural products and foods. Among the
various techniques, near-infrared (NIR) spectroscopy has been widely 3.1. Sample preparation
applied to the prediction of sugar content and acidity of fruits, detection
of internal or external defects, and nondestructive prediction of chem­ For viscosity measurement and scanning electron microscopy (SEM)
ical components in food [12]. For food processing, NIR spectroscopy can images acquisition, tofu samples were processed in a 100-mL glass
be used for real-time monitoring of the milk coagulation [13,14]. beaker at six different coagulation temperatures: 40, 50, 60, 70, 80, and
Biological measurements using NIR spectroscopy are based on ab­ 90 ℃ with 20 min of a coagulation time. The beaker containing the
sorption derived from intermolecular stretching vibrations involving H sample was kept at the constant coagulation temperature in a thermo­
atoms, such as those of O–H, C–H, and N–H, and scattering derived from static bath. After coagulation, each sample was immediately cooled and
structural sizes on the order of several hundreds of nanometers to provided for viscosity and SEM image acquisition.
several tens of micrometers [15]. To evaluate the feasibility of NIR For NIR transmission measurement, each tofu sample was prepared
spectroscopy for monitoring of the soymilk coagulation, it is important in a transmission cuvette with an optical path length of 0.30 mm con­
to elucidate the basic optical properties, based on mainly absorption and sisting of crown glass slides (thickness: 0.9 ± 0.1 mm) as windows. The
scattering. Absorption and reduced scattering coefficients at a wave­ sample mixture was filled into the cuvette and coagulated in an oven
length of 633 nm were measured for tofu samples with different hard­ maintained at a constant temperature with the opening protected by a
ness, where the change in scattering was more dominant than that in the tape to prevent water evaporation.
absorption [16]. However, the absorption of chemical components is Two different conditions, different coagulation temperatures and
rarely observed at a single wavelength of 633 nm. The absorption and coagulation times, were adapted for transmission measurement. To
scattering characteristics in the NIR region, where the absorption of investigate the relationships between the viscosity and SEM images, the
chemical components is observed, have not been reported. samples were coagulated at the same patterns of temperatures as
Therefore, the objective of this study was to evaluate the absorption described above (40, 50, 60, 70, 80, and 90 ℃). The coagulation time
and scattering properties of tofu with different extent of coagulation was set to 10 min at which the transmission spectrum tended to stabilize.
using NIR spectroscopy. Tofu samples were produced at different The other tofu samples were produced with different coagulation times
coagulation temperatures, which were provided for the viscosity mea­ to simulate the coagulation process monitoring. The samples were
surement and microstructural images acquisition. The absorption and coagulated with 10 different coagulation times of 0, 1, 2, 4, 7, 10, 15, 20,
scattering components were relatively separated by NIR transmission 25, and 30 min. The coagulation temperature was 80 ℃, which is
measurement, and the optical properties were compared to the viscosity common for tofu production in Japan. After the coagulation, each
and microstructure. Subsequently, to simulate the monitoring of the sample was cooled at 4 ℃ for 7 min and left at 22 ℃ for 7 min, and then
soymilk coagulation, NIR transmission measurements were carried out provided for the transmission measurement.
on tofu produced with different coagulation times and the changes in
optical properties were characterized with the coagulation time. 3.2. Viscosity measurement and SEM image acquisition

2. Materials The viscosity was measured as an index of the physical quality of the
tofu. The 100 mL of tofu samples were measured using a tuning fork
In this study, soymilk (Nagoya Seiraku Co., Ltd., Japan) and CaSO4・ vibration viscometer SV-10 (A&D Co., Ltd., Japan) at room temperature
1/2H2O (Nakajima Shoten Co., Ltd., Japan) were used. CaSO4・1/2H2O, (22 ℃). Considering the variation within the same sample, the viscosity
commonly used as a coagulant in tofu production, was used as the was measured three times for one sample and four different samples
soaking powder. The solid concentration of the soymilk was 10.2%, and were measured under the same conditions. In addition to each tofu
the pH was 6.6. A mixture of CaSO4・1/2H2O was added to 100 mL of the sample, the viscosity of soymilk was also measured as the original
soymilk at a concentration of 58.1 mM at room temperature (22 ℃), properties before coagulation.
well stirred, and then used as a sample. This concentration of CaSO4・1/ To investigate the differences in the microstructure of tofu, micro­
structural images were acquired using SEM. The coagulated tofu sam­
ples were pretreated before SEM image acquisition by the method
proposed by Onodera et al. [18]. The samples were cut out at 1 cm below
the surface with a thickness of 1 mm, and immersed in a 1% glutaral­
dehyde solution for 1 h for tissue fixation. The specimens were then
washed with distilled water, flash-frozen with liquid nitrogen, and
freeze-dried in a freeze dryer FDU-1200 (EYELA, TOKYO RIKAKIKAI
Co., Ltd., Japan) at a pressure below 50 Pa for 72 h. Each pretreated
specimen of tofu was coated with silver using a sputter and observed
using SEM (SEMTRAC mini, Nikkiso Co., Ltd., Japan). Three different
pieces were measured at each coagulation temperature and 10 images
were used for each piece, resulting in a total of 30 images for each
coagulation temperature. The acceleration voltage was 5 kV, and the
magnification was × 1000.

3.3. NIR transmission measurement

The tofu samples described in the section 3.1 were provided for the
NIR transmission measurement. The original mixture of soymilk and
Fig. 1. Viscosity of the tofu samples produced at different coagulation CaSO4・1/2H2O was also measured.
temperatures. The transmission spectra were measured using an

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Y. Saito et al. Infrared Physics and Technology 123 (2022) 104149

Fig. 2. Representative SEM images of the tofu samples with different coagulation temperatures of (a) 40, (b) 50, (c) 60, (d) 70, (e) 80, and (f) 90 ℃. The
magnification was × 1000.

Fig. 3. Geometric parameters obtained by SEM images of the tofu samples produced at different coagulation temperatures. (a) Porosity, (b) number of holes per unit
area, and (c) mean size of holes. ** indicates p < 0.01, * indicates p < 0.05 (significant difference).

ultraviolet–visible–NIR spectrophotometer V-670 (JASCO Co., Ltd., microstructures of the tofu samples with coagulation temperatures of 40
Japan) with a double-beam method in which the branched light paths to 90 ℃, respectively.
were transmitted through the reference and sample. The spectrum As shown in Fig. 1, the viscosity of tofu increased with the coagu­
wavelength range was 1300–1800 nm, the bandwidth was 4.0 nm, the lation temperature, which is consistent with previous studies [16]. As
number of scans was four for one measurement, and four different shown in Fig. 2, the microstructure of tofu tended to be denser as the
samples were measured for each coagulation temperature. An empty coagulation temperature increased up to 80 ℃ and became slightly
cuvette was placed on the reference side. The measurement wavelength coarser at 90 ℃. To quantitatively evaluate the characteristics of the
was limited to 1300–1800 nm because the signal intensity of the sample microstructure, geometric parameters were calculated for the tofu mi­
side became extremely low at wavelengths shorter than 1300 nm and crostructures shown in Fig. 2 by the method of Saito et al. [19]. The
the linearity of the absorbance was not maintained. To exclude the effect results of the two-dimensional porosity, number of holes, and mean size
of the absorption due to the difference in the thickness of the window of the holes are shown in Fig. 3.
material, baseline measurements were performed in an empty trans­ In Fig. 3, the error bars represent the standard deviations of a total of
mission cell prior to each sample preparation. 30 SEM images. Fig. 3 shows that the porosity and mean size of the holes
significantly decreased, while the number of holes significantly
4. Results and discussion increased in the coagulation temperature range of 40 to 50 ℃. Their
tendencies were observed to the coagulation temperature of 80 ℃. This
4.1. Viscosity and SEM images of the tofu samples produced at different indicates that the microstructure became denser up to 80 ℃, which is
coagulation temperatures consistent with the trend observed in Fig. 2. On the other hand, the
porosity and mean size of the holes significantly increased, while the
Fig. 1 shows the results of viscosity of the tofu samples produced at number of holes significantly decreased at coagulation temperatures of
different coagulation temperatures, while Fig. 2 shows the representa­ 80–90 ℃, indicating that the microstructure became coarser. When
tive SEM images of each sample. Fig. 2(a)–(f) show images of the CaSO4 has been used as a coagulant, protein texture changes occurred at

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Y. Saito et al. Infrared Physics and Technology 123 (2022) 104149

Fig. 4. (a) Apparent absorbance spectra of the tofu samples produced at different coagulation temperatures and (b) an example of absorption and scattering obtained
by the apparent absorbance of tofu (coagulation temperature: 80 ℃, coagulation time: 10 min).

coagulation temperatures higher than 90 ℃ and the cohesiveness, of soymilk and tofu in the NIR region, it is necessary to analyze the
springiness, and chewiness decreased simultaneously [20]. In this attenuation of straight light due to multiple scattering in addition to the
experiment, the viscosity reached its maximum at a coagulation tem­ absorption mainly by water.
perature of 90 ℃. However, the microstructure was densest at a coag­ The attenuation of light in transmission measurements of highly
ulation temperature of 80 ℃, as shown in Fig. 3. This suggests that the scattering media can be expressed as the sum of two components, ab­
homogeneity of the microstructure was impaired at a coagulation tem­ sorption and scattering [22], which can be expressed as.
perature of 90 ℃, probably because of the textural changes of proteins at
− log(I/I0 ) = Aα + G (1)
the high temperature.
where I is the intensity of the transmitted light, I0 is the intensity of
the incident light, A is the weighting factor for the absorption coefficient
4.2. Optical properties of the tofu samples and the relationships to of the sample, α is the absorption coefficient of the sample, and G is the
viscosity and microstructural properties attenuation due to scattering. If α can be considered as the absorption
coefficient of water, the parameter A approximately corresponds to the
Fig. 4(a) shows the apparent absorbance spectrum of each sample. In product of the optical path length and concentration of water based on
Fig. 4(a), the vertical axis shows the absorbance calculated by the in­ the Lambert–Beer law.
tensity ratio of incident light (I0) to transmitted light (I), expressed by Furthermore, assuming that G, the attenuation due to scattering, is
-log(I/I0), while the horizontal axis shows the wavelength. The change linear with respect to the reduced scattering coefficient, which repre­
in absorbance of the crown glass due to heating and effect of multiple sents the intensity of multiple scattering, G can be expressed by Eq. (2)
reflections inside the cuvette were sufficiently small compared to the using the Mie approximation [23],
change in absorbance of the sample.
As shown in Fig. 4(a), the absorption peak was observed at 1450 nm G ≃ Bλ− β
(2)
in the spectrum of each sample. The apparent absorbance increased in where B reflects the concentration of the scatterer, β is a parameter
the entire wavelength range as the coagulation temperature increased. that includes the size information of the scatterer, and λ is the wave­
The absorption peak at 1450 nm is derived from the first overtone of the length. Based on Eq. (2), Eq. (1) can be expressed as.
O–H stretching vibration [21], which represents mainly the absorption
by water. In addition, the baseline of the spectrum tends to increase at − log(I/I0 ) = Aα + Bλ− β
(3)
shorter wavelengths, which is considered to originate from the attenu­
According to Eq. (3), the measured absorbance can be decomposed
ation of straight light by multiple scattering. In the transmission spectra

Fig. 5. (a) Scattering spectra of the tofu samples produced at different coagulation temperatures and (b) correlation between β and viscosity of tofu.

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Table 1 coagulate. As the coagulation temperature increases, soluble proteins


Pearson correlation coefficient between scattering properties and geometric coagulate, followed by particle proteins. This implies that, as the coag­
parameters of the tofu microstructure. ulation temperature increased, the number of aggregated particles
Parameter Correlation coefficient increased, which resulted in a decrease in porosity. As the parameter β
Porosity Number of holes Mean size of holes
also decreased with the increase in coagulation temperature, a signifi­
cant positive correlation was observed between β and porosity.
0.792* − 0.506 0.659
β
The scattering G at 1300 nm exhibited significant negative correla­
G at 1300 nm − 0.876* 0.675 − 0.778*
tions with the porosity and mean size of the holes. The negative corre­
*p < 0.05 (significant correlation). lation between G and porosity suggests the aggregation of soluble
proteins due to the increase in the coagulation temperature, resulting in
into absorption (Aα) and scattering (G ≃ Bλ− β ) by fitting with wave­ a decrease in porosity and increase in the volume of scatterers. The
length as an independent variable, by which the three parameters, A, B, negative correlation between G and mean size of the holes may be
and β, are obtained. Fig. 4(b) shows an example of the decomposition of explained by light scattering at interfaces with different refractive
the apparent absorbance spectrum into absorption and scattering com­ indices. The mean size of the holes decreases with the increase in
ponents for a sample with a coagulation temperature of 80 ℃. In Fig. 4 coagulation temperature, as shown in Fig. 3 (c), which increases the
(b), the solid gray line represents the measured apparent absorbance, frequency of light encountering the interface between the curd walls and
while the red and blue dotted lines represent the scattering and ab­ holes, resulting in the light scattering increase. Furthermore, the mois­
sorption spectra after decomposition, respectively. As shown in Fig. 4 ture content of the tofu was also considered as a possible factor in the
(b), the measured absorbance spectrum can be separated into absorption scattering increase in NIR region, but there was no significant difference
and scattering spectra by fitting Eq. (3). in moisture content of the tofu sample coagulated under 60 ℃. There­
Only the scattering spectra obtained from the transmission mea­ fore, it is suggested that the increase in scattering of tofu in NIR region is
surement for tofu at different coagulation temperatures are shown in mainly due to the microstructural change.
Fig. 5(a).
As shown in Fig. 5(a), the scattering spectra of tofu increased with 4.3. Optical properties of the tofu samples produced with different
the coagulation temperature over the entire measurement wavelength coagulation times
range, while the variation in the absorption component was small (not
shown in Fig. 3(a)). In addition, the parameter β in Eq. (2) tends to Fig. 6(a) shows the apparent absorbance spectra of the tofu samples
decrease. Fig. 5(b) shows the correlation between the viscosity of the produced with different coagulation times. The vertical and horizontal
tofu and size parameter β, where the vertical axis represents the vis­ axes are the same as those in Fig. 4(a). Fig. 6(b) shows the spectra of G
cosity of tofu, the horizontal axis represents β, and the error bars extracted from the absorbance spectrum by fitting Eq. (3). For a clear
represent the standard deviations of the four samples. As shown in Fig. 5 data visualization, only the results at coagulation times of 0, 1, 2, 4, 10,
(b), there was a significant negative correlation (R2 = 0.803, p < 0.01) and 20 min are shown.
between the viscosity of tofu and β. A previous study demonstrated that The apparent absorbance increased with the coagulation time (Fig. 6
β is decreased after milk coagulation, i.e., when the average size of the (a)). The scattering also increased (Fig. 6(b)). Its tendency was similar to
particles is increased, consistent with the trend in Fig. 3(b) [24]. This that with the increase in coagulation temperature. As the spectral
suggests that light scattering measurements by NIR spectroscopy may be changes of the absorption component were small, the increase in the
useful for evaluation of the differences in the physical properties of tofu. apparent absorbance with the increase in coagulation time was due to
The relationship between the light scattering properties of tofu and the increase in scattering.
microstructure was evaluated, as shown in Table 1. The simple Pearson The increase in viscoelasticity of tofu during the coagulation obeys
correlation coefficients were determined between the two parameters, β the first-order reaction kinetic equation [25],
and scattering G at 1300 nm, obtained by Eq. (2), and three geometric
parameters. We selected the wavelength of 1300 nm as a representative y = C(1 − e− kt ) (4)
wavelength because the correlation coefficients between G and each where y is the measured value, k is the rate constant, t is the reaction
geometrical parameter were almost the same for each wavelength. time, and C is the equilibrium value. To verify whether the increase in
As shown in Table 1, β exhibited a significant positive correlation scattering shown in Fig. 6(b) follows the first-order reaction kinetics
with the porosity. In the coagulation of particles in soymilk, soluble with respect to the coagulation time, we calculated the increment in the
proteins are less likely to coagulate than particle proteins [2]. Thus, scattering G from 0 min of coagulation, ΔG. And then ΔG at 1300 nm
when the coagulation temperature is low, mainly particle proteins was fitted with Eq. (4), where ΔG at 1300 nm is y and the coagulation

Fig. 6. (a) Apparent absorbance spectra and (b) scattering spectra of the tofu samples produced with different coagulation times.

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temperature, where the increase in scattering was more dominant than


that in the absorption. The viscosity increased with the coagulation
temperature and had a high correlation (R2 = 0.803) with the fitting
parameter β in the Mie approximation. Additionally, the porosity and
mean size of the holes in the microstructure had significant correlations
with the light scattering, indicating that the denseness of the micro­
structure of tofu possibly contributes to light scattering. Furthermore,
from NIR transmission measurement of tofu samples with different
coagulation times, the increment in light scattering could be expressed
by the first-order reaction kinetic equation with the coagulation time,
which increased faster at shorter wavelengths. These results indicate
that light scattering measurements in the NIR region can be used to
monitor the coagulation process of tofu.

Funding

This study was supported by Japan Society for the Promotion of


Science KAKENHI [20J10925] and Fuji Foundation for Protein
Research.
Fig. 7. Fitting result of ΔG at 1300 nm with the first-order reaction ki­
netic equation.
Declaration of Competing Interest

Table 2 The authors declare that they have no known competing financial
Results of the equilibrium value and rate constant obtained by fitting the first- interests or personal relationships that could have appeared to influence
order reaction kinetic equation at each selected wavelength. the work reported in this paper.
Wavelength (nm) C k (min− 1)
Acknowledgements
1300 0.73 0.208
1400 0.66 0.202
1500 0.59 0.197 We appreciate Kaheitofu Co., Ltd., Niigata, Japan, for their profes­
1600 0.54 0.193 sional suggestions.
1700 0.49 0.189
1800 0.45 0.185
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