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D o ce n t e t i t o l a r e : Pr o f. E . C a r r e ra
Le c t u r e s e r i e s :
davide.ferretto@polito.it
Lesson 1: Introduction to
Conceptual Design and Initial
Lesson 1: Introduction to Conceptual Design Guess Data Estimation
and Initial Guess Data Estimation (D. Ferretto)
Davide Ferretto, PhD Research Areas:
Aerospace Systems and Technologies
Current Affiliation: Assistant Professor Aircraft Design
Systems Engineering
Department of Mechanical and Cost Engineering
Aerospace Engineering (DIMEAS)
Politecnico di Torino
Research groups:
Design of Aerospace Systems and Technologies (member)
Industrial Systems Engineering and Design (member)
Contacts:
Office: DIMEAS, 1st Floor
Mail: davide.ferretto@polito.it
Latest Projects:
For doubts and requests for clarification, please send an email to
arrange a meeting
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(nominativo)/davide.ferretto
Main Goals
Introduction to the ➢ The individual report shall be delivered as a .pdf file, together
Lecture Series on with all supplementary materials (Excel files, Matlab codes,
Conceptual Design of CAD models, etc...)
subsonic commercial
Case Study: A3 5 0 - like aircraft
a i r p l a n es
Case Study: Reference aircraft and com petitors
1 .5 2 pilots
440 passengers
Re q u ir e m e n t s for t h e
Fuselage length < 70 m
developm en t of
s u b s o n i c co m m e r ci a l Cruise Mach number ≥ 0.85
a i r cr a f t ……
1 .6
HOMEWORK Gu e ss d a t a e st im a t io n
f o r su b so n ic
Assignm r ci a1l : aTo
co m m eent write
i r cr a f t down an initial list of requirements for an
aircraft that shall replace A350, with an entry into service in 2030.
Please, while listing the requirements, refer to the categories
reported in Sect.1.4
HOMEWORK
Introduction to the
Lecture Series on
Conceptual Design of
subsonic commercial
a i r p l a n es
Torenbeek, E. Sadraey, M. H.
Raymer, D. P. (2012). (2013). Advanced aircraft (2012). Aircraft design: A
Aircraft design: a conceptual design: conceptual design, systems engineering
approach (AIAA Education analysis and optimization of approach. John Wiley &
Series). Reston, Virginia. subsonic civil airplanes. Sons.
John Wiley & Sons.
https://www.areait.polito.it/supporto/
risultato_serv.asp?serv=Microsoft&det
taglio=S&id_progetto_servizio=344
Introduction to the
Lecture Series on https://www.areait.polito.it/servizi/de
Conceptual Design of fault.asp?id_progetto_servizio=331
subsonic commercial
a i r p l a n es
https://www.areait.polito.it/supporto/r
isultato_serv.asp?dettaglio=S&serv=So
lidWorks&id_progetto_servizio=297
Conceptual Design
Can a sustainable aircraft be design and built that meets the entire set of requirements?
No
Yes
1.1
Conceptual Design Preliminary Design
Develop a sustainable full-scale development proposal (You bet your company!)
a m o n g t h e A i r c ra f t Is the plan sustainable?
Design phases No Yes
“A good aircraft conceptual design
seems to miraculously glide Detailed Design
through subsequent evaluations
by specialists without major
Are all the elements ready to be fabricated?
changes been required.”
D. Raymer
Yes No
Manufacturing
During the Conceptual Design Phase, a wide set of conventional and novel
configurations are considered to suggest aircraft concepts which shall be
technically feasible and commercially viable.
At the end of the Conceptual Design Phase, a knowledge of the feasibility for a
certain number of concepts is expected, supported by a first estimate in
terms of size and performance. These first estimates are important to
1.1 support the selection process, performed through “trade-off” studies,
Conceptual Design having as final goal the identification of the most suitable configuration.
a m o n g t h e A i r c ra f t
o For conventional layouts (e.g. development of a new version of an already
Design phases
existing aircraft or development of a classical layout aircraft), the analysis of
Be flexible! reference aircraft and experience from previous design cycles may
A key aspect of conceptual shorten the conceptual design stage, reducing the number of iterations
design is that it is a very fluid
process. The design layout is
necessary to converge towards a feasible solution.
always being changed, both to
incorporate new aspects o For novel layouts, statistical analysis and other methods based on already
learned about the concept and
to evaluate potential existing aircraft data can only be used to derive first guess data estimation.
improvements to the design. Novel methodologies and tools shall be developed to support the
design of these novel concepts, leading to longer Conceptual Design
Phases. Technical, technological and commercial risks have to be duly taken
into account.
1.1
Conceptual Design
a m o n g t h e A i r c ra f t
Design phases
Be careful!
The entire aircraft arrangement is
determined at a Conceptual
Design stage. Therefore,
understanding interactions
between components and/or
design variables, is much more
important than the definition of
the exact geometry of any of the
parts. NASA systems
Engineering Handbook
1.2
Most recent
m e t h o d o l o g i es f o r
c o m m e r c i a l a i r c ra f t
conceptual design
1.2
Most recent
m e t h o d o l o g i es f o r
c o m m e r c i a l a i r c ra f t
conceptual design
Start Disposal
1.2
Most recent
m e t h o d o l o g i es f o r
c o m m e r c i a l a i r c ra f t
conceptual design
1.2
Most recent
m e t h o d o l o g i es f o r
c o m m e r c i a l a i r c ra f t
conceptual design
Raymer, D. P. (2012).
Aircraft design: a conceptual
approach (AIAA Education
Series). Reston, Virginia.
1.2
Most recent
m e t h o d o l o g i es f o r
c o m m e r c i a l a i r c ra f t
conceptual design
Raymer, D. P. (2012).
Aircraft design: a conceptual
Lesson 1: Introduction to Conceptual Design approach (AIAA Education
and Initial Guess Data Estimation (D. Ferretto) Series). Reston, Virginia.
The Conceptual Design Problem
Origin of the Conceptual Design Problem
A Conceptual Design Problem always originates from a Design Topic (or
assignment), which can be duly expressed through a set of High Level
Requirements. The set of High Level Requirements usually consists of a list
of aircraft performance (e.g. maximum speed, kilometric range, etc...) and
a list of aircraft characteristics (e.g. payload mass, fuselage length,
wingspan, etc...).
1.3
Mathematical This preliminary list of requirements shall be complemented by a set of
f o r m a l i za t i o n o f t h e requirements and constraints coming from the analysis of the foreseen
Conceptual Design operational environment and of the applicable regulatory and
Problem certification framework.
Problem Where
✓ HR is the entire set of Design Specifications;
✓ 𝑥𝑗1 (j1 = 1:n1) is the set of target performance to be reached
✓ 𝑝𝑗2 (j2 = 1:n2) is the set of design parameters initially set by customers
✓ 𝑞𝑗3 (j3 = 1:n3) is the set of operational requirements
✓ 𝑞𝑗4 (j3 = 1:n4) is the set of constraints superimposed by the applicable
regulatory framework
Reference Material:
[1] Antona, E. "Fondamenti teorici dell’avamprogetto degli aeromobili." Memorie della Accademia delle Scienze di Torino, Classe di
Scienze Fisiche Matematiche e Naturali 31 (2007): 147-170.
[2] NASA systems Engineering Handbook
Lesson 1: Introduction to Conceptual Design
and Initial Guess Data Estimation (D. Ferretto)
Origin of the Design Topic and of the Design Specifications
High-level performance
and design parameters
Stakeholders Competitors
1.3
Mathematical
f o r m a l i za t i o n o f t h e
Conceptual Design Operational
Problem Requirements
Analysis of
Constraints from Sustainable
Applicable Regulatory Framework aviation!
Regulations
B737 MAX 10
Higher payload-range capacity
1.3
Mathematical
f o r m a l i za t i o n o f t h e
Conceptual Design
Problem
B737-600
Increased runway performance
B737-800
Independent boarding capability
1.3
Mathematical
f o r m a l i za t i o n o f t h e
Conceptual Design
Problem
A320-200
Increased protection against tyre burst
1.4
Re q u i r e m e n t s f o r t h e
d e v e l o p m e nt o f
subsonic commercial © Airbus S.A.S
a i r c ra f t
1.4
Re q u i r e m e n t s f o r t h e
d e ve l o p m e nt o f
s u b s o n i c c o m me r ci a l
a i r c ra f t
Note: The A350-900 has the record for the longest flight ever recorded for a non-stop
commercial service: New York (JFK) – Singapore, Singapore Airlines, 09/11/2020, 15349 km,
18:50 hrs
Lesson 1: Introduction to Conceptual Design
and Initial Guess Data Estimation (D. Ferretto)
How to write requirements?
𝑓𝑛 𝑦𝑘 , 𝐻𝑅 = 0
1.5
Guess data estimation
for subsonic Unknown variables 𝑦𝑘 Goal of the design process
c o m m e r c i a l a i r c ra f t
The design problem can be formalized through a set of equations
𝑓𝑛 . The problem is properly structured only if the number of
equations is equal or higher than the number of unknown
variables.
Requirements
Synthesis Sizing
1.5
Guess data estimation
for subsonic To move from
Sketch qualitative data to
c o m m e r c i a l a i r c ra f t
quantitative
estimations
For conventional
configurations, methods for
Guess Data Estimation are
usually based on statistical
analysis. Error margins shall
be duly considered.
𝑝ෝ𝑖 𝑝𝑖
known
Allowable Mass is the requirement set by the customers. It is limit against which mass margins are calculated.
Please notice that this requirement already contains a Margin, called “Reserve”.
Mass Reserve: mass allowance defined and retained by the customer or program management for potential out-of-
scope changes or any other unforeseen mass impacts
Mass Limit
1.5 maximum mass that can satisfy all mission
performance requirements
Guess data estimation
for subsonic Predicted Mass estimates the final mass
c o m m e r c i a l a i r c ra f t according to designer’s knowledge (Mass
Growth Allowance) and design best
practice (Design Margins)
1.5
Guess data estimation
(example for a
d i f fe r e n t c a s e s t u d y )
1.5
Guess data estimation
for subsonic
c o m m e r c i a l a i r c ra f t
ASSIGNMENT
Assignment 1.3: On the basis of the list of Requirements elicited
at the previous step, identify a good list of reference aircraft and
collect data to be used as meaningful statistical population.