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MACHINES 4.0
STEP 1
A NEW CONCEPT
IN STRINGING MACHINES
www.tesmec.com
STRINGING MACHINES 4.0 STEP 1
Tesmec is proud to
introduce Stringing
Machines 4.0 Step 1
The stringing equipment market is becoming
more competitive every year and the basic
stringing technology has become accessible to
manufacturers around the world.
Alberto Oscar
Chief Engineer Stringing Department
introduces the new stringing machines 4.0
2
GENERAL INDEX Pag.
Tesmec Numbers 4
Tesmec World 5
History of Success 6
MACHINES Pag.
HYDRAULIC PULLER
PULL BULL WHEEL GROOVES ENGINE
CODE RANGE LAYOUT DIAMETER NUMBER POWER
HYDRAULIC TENSIONER
PULL BULL WHEEL GROOVES ENGINE
CODE RANGE LAYOUT DIAMETER NUMBER POWER
3
TESMEC NUMBERS
65 Years / EXPERIENCE
31 Patents / SPECIFICALLY
DEVELOPED
4
TESMEC WORLD
6 Production plants
11 Subsidiaries
2 Joint ventures
1 Associated company
5
TESMEC HISTORY OF SUCCESS
Edison Patent for the new hydraulic tension Tesmec becomes the worldwide leader in Implementation of electronic controls and
stringing system stringing equipment management
Large scale manufacturing and reaching the The first truck mounted puller tensioner
worldwide market machine for multiple bundled conductor
range Simple,
designed for the future.
Safe, Reliable.
Stringing Machines 4.0: A new machine range
Simple, Safe, Reliable.
6
Blocks with grounding device in accordance Twin puller tensioner with Ø 2 meter bull- Tensioner for helicopter stringing at 20 km/h
to international standard wheels with interchangeable steel sectors and with 4 levels safety system
and redundant hydraulic circuits
Twin puller tensioner with large bull-wheels The “Dual Machine Concept” for both aerial Twin tensioner with large bull-wheels,
for ACSS conductor and underground stringing operation detachable and modular for HEXA
7
TESMEC INTEGRATED VALUE PROPOSITION
DURABILITY FINANCING
25 YEARS & LEASING
DIGITAL
4.0
STEP 1
3-YEAR TECHNICAL
WARRANTY* EXPERT SERVICE
The highest reliability. Longest Technological support from
warranty period in the industry. experienced engineers.
TRAINING
ON JOBSITE
Full training package with
professional engineer and
onsite instruction.
8
NEW DIGITAL HUMAN MACHINE INTERFACE (HMI)
The new digital HMI (Human Machine Interface) is a significant The remote, also usable by cable connection, controls the
innovation on the new 4.0 stringing machine. machine and allows the operator to work from a position that
The new control panel is drastically simplified! offers a better overview of the jobsite, less noise and a higher
degree of safety.
The innovative graphic display shows all the information,
including diesel engine parameters, machine performance,
and diagnostic output. Note:
Pullers equipped with reel-winders feature automatic back-
This new digital technology eliminates most of the instruments pull control for optimal performance and simple operation.
and devices installed on the previous control panel.
+ Maintenance interval scheduling, with countdown and + Automatic diesel engine rpm setting maximizes stringing
alerts. speed and offers better oil cooling and fuel savings.
+ Machine alerts display errors with detailed description. + Automatic oil cooling according to oil viscosity.
+ Alerts recording option for authorized service inspection. + Reduce operator errors and maximize uptime.
+ Automatic self-diagnosis at machine start. + Analog Circular chart displays operating parameters and
machine limits.
+ Automatic cutting pressure device, to avoid any possible
overload on the machine.
Remote monitoring package for main performance and Integrated pull recorder stores the operational data.
diagnostic parameters, including alarms and a GPS localization. Downloadable using a simple USB flash drive. Printer also
available as an option.
9
STRINGING MACHINES 4.0 STEP 1
10
STRINGING MACHINES 4.0 MAIN FEATURES
FULL
OPTIONAL
Full package in the standard version configuration. Diesel engine: Stage 3B or 4 - tier 4f ready for EU & US
The standard machine includes a complete package of devices: market.
+ Integrated pull recorder. Each machine is also available with engine equivalent to the
+ Radio remote control. previous Stage emission (Stage 3A - tier 3) for markets where
+ Remote diagnostic with GPS. ultra high grade fuel is not available.
+ Conductor clamp. Integral cover of the whole power unit and modularity in single
+ Low range gearbox (50 kN range). components.
Range of available options include; preheating device for extra Integral Cover
cold ambient temperatures, road transportation package, The integral cover of the whole power unit grant:
electronic connection of modular machines, remote diagnosis + Best protection of all the installed components.
package and low range solution (100 kN range and higher). + Reduction of noise emission.
Max. Windenzug
WINDENZUG
Max. Geschwindigkeit
Windenzug
bei max.
Geschwindigkeit
GESCHWINDIGKEIT
PERFORMANCE MOBILITY
11
MACHINES
PL1250
HYDRAULIC
PULLER 3-YEAR
WARRANTY
50 kN 5 km/h 16 mm
1933
2991
0100
www.tesmec.com
PL1450
HYDRAULIC
3-YEAR
PULLER
WARRANTY
2270
3920
0110
MACHINES
PL1700
HYDRAULIC
PULLER 3-YEAR
WARRANTY
2260
4490
0120
www.tesmec.com
PL1750
HYDRAULIC
3-YEAR
PULLER
WARRANTY
2260
4490
0130
MACHINES
TN1200
HYDRAULIC
TENSIONER 3-YEAR
WARRANTY
40 kN 5 km/h 42 mm
2260
3716
0200
www.tesmec.com
TN1350
HYDRAULIC
3-YEAR
TENSIONER
WARRANTY
80 kN 5 km/h 42 mm
2267
4193
0210
MACHINES
TN2350
HYDRAULIC
TENSIONER 3-YEAR
WARRANTY
2x40 kN 5 km/h 42 mm
HYDRAULIC TRANSMISSION New Tesmec digital HMI provided with: Trailer for towing at max speed of 80
+ Color 7” display. km/h with mechanical parking brake.
Half closed hydraulic circuit with tension pre- + Integrated pull and speed recorder. Towing shaft with inertial braking
ALL112
setting system. + Radio remote control. system. Hook with Ø 40 mm eye.
Lighting system included:
Remote Diagnostic system with GPS localization.
CHARACTERISTICS EC type-approved for road.
Negative self-acting hydraulic brake.
Bull-wheel diameter 1500 mm Hydraulic oil cooling system. ALL261 External pull and speed printer.
Rigid axle for towing at max speed of 30 km/h
Max conductor diameter 42 mm with mechanical parking brake. ALL280 Automatic grease pump.
Hydraulic power pack to control 2 reel stands
Max rope diameter 21 mm with hydraulic head or 2 reel winders.
Mass 7000 kg Gearbox with 3 operating positions installed on
Number of grooves 12 1 capstan:
+ Neutral position (with free bull-wheels for
conductor loading and unloading)
+ low tension position (1 ÷ 7 kN)
+ nominal tension position
Hydraulic front and rear stabiliser.
Grounding connection point.
Hydraulic rope clamp for reel change
operations.
2911
2259
4162
0220
www.tesmec.com
TN2600
HYDRAULIC
3-YEAR
TENSIONER
WARRANTY
2x70 kN 5 km/h 51 mm
2403
4630
0240
MACHINES
PT1250
HYDRAULIC
PULLER TENSIONER 3-YEAR
WARRANTY
50 kN 5 km/h 42 mm
2260
3736
0300
www.tesmec.com
PT1450
HYDRAULIC
3-YEAR
PULLER TENSIONER
WARRANTY
2267
4193
0310
MACHINES
PT2450
HYDRAULIC
PULLER TENSIONER 3-YEAR
WARRANTY
2x50 kN 5 km/h 42 mm
2259
4162
0320
www.tesmec.com
PT2600
HYDRAULIC
3-YEAR
PULLER TENSIONER
WARRANTY
2x70 kN 5 km/h 51 mm
4630
0340
TESMEC S.P.A.
Headquarters
via Zanica, 17/O - 24050 Grassobbio bg - Italy
t +39 035 4232911 f +39 035 4522445
www.tesmec.com