GB #2 Boiler Analyze

No.1 Boiler (main supply) No.2 Boiler (back-up)

Description Unit 12 Jan'15 22-30 Nov '14 12-Jan-15 28-31 Oct '14
Gas Used Oil Used Gas Used Oil Used
Fuel Consumption Nm3 (gas) / litre (oil) 2,934.0 2,968 61.2 108
Steam Out Supply ton 49.6 48.2 0.36 1.41
Feed Water Consumption m3 51.0 49.5 0.37 1.45
Feed Water Temperature C
o
87.1 80.7 87.1 81.2
Load Ratio % 82.6 80.3 0.6 2.4
Gas/Steam Ratio Nm3/ton 59.2 61.6 170.0 76.5
Steam/FW Ratio % 97.1 97.4 97.3 97.2
Caloric Efficiency % 108.23 87.12 37.68 70.05
All data base on Boiler Flowmeter Counter Record
Note :
Description Unit Value Remark Unacceptable value
Boiler Standart Fuel Cons. kcal/h 1,701,538 → HSD Oil
kcal/h 1,684,580 → gas
litre/h 187.75 → HSD Oil
Nm3/h 187.43 → gas
HSD Oil Heat Value kcal/lt 9,063
PGN Gas Heat Value kcal/m3 8,988
GB #2 PGN Gas Contract Min. m 3
110,000
GB #2 PGN Gas Contract Max. m3 132,000

Important Point →All values are acceptable except gas fuel consumption is looks higher than it's should be.
Based on data before the mostly average of Caloric Efficiency at load > 80% are 90%
So Boiler Gas Flowmeter need to checked for it's accuracy

If we're take simulation refers to those data, the gas fuel consumption will get the following :

Fuel Gas Consumption No.1 Boiler 147.0 Nm3/h

3,528.0 Nm3/day
No.2 Boiler 3.2 Nm3/h
76.8 Nm3/day → after corrected
Total Fuel Gas Cons. Estimate 150.2 Nm3/h
3,604.8 Nm3/day
108,144.0 Nm3/month
 12 13
No.1 Boiler Gas 2,316.9
2,337.9
Steam
49.6
Feed Water 373,815 422,989
49.2

Gas/Steam Ratio 47.2

Steam/Feed Water Ratio 100.8%

Back-up 12 13
No.2 Boiler Gas
931.5
Steam
32.9
Feed Water 963,906 997,783
33.9

Gas/Steam Ratio 28.3

Steam/Feed Water Ratio 97.0%
Solar

Steam

Feed Water

Solar

Steam

Feed Water