Project Cost - ERC for 4,00,000 clips capacity per month

Sl. No Exp Head Description Amount

Company Registration (with authorised
35000
capital of 10 lakh) CA Fee
Lease Agreement Stamp Duty and Diversion
250000
exp
Admin & MSME Registration 5000
1
other Exp Pollution Dept Reg( CTE+CTO) 120000
GST Reg 10000
RDSO Approval 500000
ISO 40000
Factory License 50000

Connection exp 50000

Tranformer 100 kva 250000
Electrical
2 Security Deposit 500000
Connection
Generrator 100 KVA 750000
Plant & other Wiring 400000

Power Press 150MT 1500000

Power Press 100MT 1300000
Oil Fired Furnace with Temp Control and
1000000
walking beam
Quenching Tank with conveyor belt 900000
Cooling Tower 200000
Tempering Oil Fired and Furnace Conveyor
1000000
type
Oil tank with heater & filter 50000
Bench Grinder 5000
Packing Tub 24000
Scale Blower 20000
Drilling Machine 24000
Welding Set 13000
Surface Grinder 115000
Flexible Shaft Grinder 10000
Hardness Testing M/c 18000
Plant & Hardness Testing M/c 18000
3
Machineries Toe Load Testing M/c 12000
Proving Ring-1 20000
Proving Ring-2 20000
Gauge/Application Block 12000
Microscope 10000
 Machineries

Polishing M/c 25000

Surface Plate 15000
Height Gauge 12000
Bevel Protector 15000
Vernier Caliper 1500
Tri Square 2500
Angle Checking Fixture 2500
Go/No Go Gauge 4000
Temp Graph Recorder 35000
Control Pannel with Temp Controller 20000
Complete set of App for chem test, Ana.
balance with wt box, muffle furnace & 50000
solutions

Cost of Land
Cost of Land & building 20000000
& building

4
Civil Work
Exp in cluding Covered Shed 10000 sq ft+ Office lab etc 4000000
shed

Guard( for plant set up and idle period) 171000

5 Manpower
Supervisor ( for plant set up and idle period) 90000

Office Stationery 25000

6 Misc Exp
Tavelling Exp for pocessing 150000

Total
nth
Head Cost

1010000

1950000
6453500

20000000

4000000

261000

175000
33849500
0
Tendered Quantity 1975014 DP (Months) 12
Offered Qty 1185008.4 Completion Target 2.96
Already under Execution(per month) 1
2
3
0 0
Present Capacity/Month 250000
Bal can be accomodated 250000
Max Can be Produced with other orders 0
Balance to be produced / month 400341 Can't be done or additiona lsetup r
Working Days 25
Target Achievement 95%
Production Target/day 16856

SCR Con 12.10.17

Rod ( 20.64mm) Labour & Staff Quenching Oil Electricity
Basic 38220 No of Labours 40 Oil in lIt 5000 HP
Per Lab rate 400 Per Lit rate 110 KW
GST 6879.6 Labour Welfare 100 Total 550000 Effective Load
Total 38220 Total Labour cost 600000 Changing/ERC No 1000000 Working Hrs
Freight 500 Staff 3 PerDay KW
Total 38720 Staff Cost/Month 200000 Per unit Rate
Per ERC Ro 0.95 Total Elect
Per Month Prod 400341 ERC Prod
Per ERC Cos 36.78 Per ERC Cost 2 Per ERC Cost 0.55 Per ERC Costing

P1= P0/100 x ( 10+27.48X(A1/A0) +12.72X( B1/B0)+24.80X(C1/C0)+17x (L1/L0)+ 8 x( F1/F0) )

PO= 46.90
Input into Steel Metallic Iron Mild Steel Semi FIndustrial Fuel & Power
Month Base Month A1 B1 C1 LI FI

Jan-18 Sep-17 105.40 104.40 96.80 288.00 97.50

Feb-18 Sep-17 108.90 110.00 97.40 287.00 98.10
Mar-18 Sep-17 109.80 113.80 98.10 287.00 98.00
Apr-18 Sep-17
May-18 Sep-17
Jun-18 Sep-17
Jul-18 Sep-17
Aug-18 Sep-17
Sep-18 Sep-17
Oct-18 Sep-17
Nov-18 Sep-17
Dec-18 Sep-17
Jan-19 Sep-17
Feb-19 Sep-17
Mar-19 Sep-17
Apr-19 Sep-17
 Transportation Costing( 17 MT pa
Contract Value 68315734 Total ERC To be transported
AIUR 57.65 Delivery Period
Profit 2370017 Per Fortnight Transport
Profit per month 800681.418918919 No of Trucks 12 wheels
Distance in km one way
Distance in km return
Total Distance
Rate Per MT /KM
e done or additiona lsetup required Total Freight
Per ERC Cost

Electricity Store Maint Admin Exp Rejection

100 Die 3000 Motor Rep 10000 Office Stat 2000 Rejection 0.50%
74.6 Hand Glove 1000 Record STR 10000 Rly Exp 0.75 total rej 2001.705
55.95 LDO ML/ER 50 Grinding Wh 4000 Liason/Mon 10000 Approx ERC 43.18
24 LDO Rate 40 Other Main 20000 Total Rej C 86433.622
1342.8 LDO Cost 421400 Rej KG 1801.5345
7 Rej Sale@ 19.431
9399.6 Total 425400 Total scrap 35005.617
16856 ERC Prod 176988 Per Month P 400341 ERC Prod 400341 ERC Prod 400341
0.56 Per ERC Cos 2.4 Per ERC Cost 0.11 Per ERC Cos 0.78 Per ERC Cos 0.13

x( F1/F0) )

A0 B0 C0 LO FO P0/10027.48X(A1/A0)
12.72X( B1/B0)
24.80X(C1/C0)

97.60 100.20 93.10 285.00 91.90 0.469 29.676 13.253 25.786

97.60 100.20 93.10 285.00 91.90 0.469 30.662 13.964 25.945
97.60 100.20 93.10 285.00 91.90 0.469 30.915 14.446 26.132
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
portation Costing( 17 MT passing)
To be transported 1185008.4
eriod 2.96
ght Transport 200170.3378
ks 12 wheels 13
n km one way 1500
n km return
nce 1500
MT /KM 1.5
ht 38250
ost 2.49

Finance Cost Total Cost Profit Sale Price GST Freight Total
Investment 19956847 4.51% 18% 2.50
Realisation 60
Rate of Int 12%
Interest A 393669.3107

ERC Prod 400341

Per ERC Cos 0.98 44.29 2 46.29 8.78 2.5 57.57
Yearly prod 4804092
BG Cost 300000 Profit /Month Profit /Head
Per ERC 0.06 44.35 2 46.36 800682 200171 57.65

17x (L1/L0) 8 x( F1/F0) Total

17.179 8.487 48.95 2.05

17.119 8.54 49.82 2.92
17.119 8.531 50.25 3.35
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
 P1= P0/100 x ( 10+27.48X(A1/A0) +12.72X( B1/B0)+24.80X(C1/C0)+17x (L1/L0)+ 8 x( F1/F0) )
PO= 49.35

Month Base Month A1 B1 C1 LI FI A0 B0

Jan-17 Aug-17 88.10 83.60 89.70 285.00 89.20 88.10 83.60

Feb-17 Aug-17 88.10 82.60 89.20 286.00 88.40 88.10 83.60
Mar-17 Aug-17 89.10 85.10 90.30 287.00 89.60 88.10 83.60
Apr-17 Aug-17 92.80 94.30 90.10 288.00 90.90 88.10 83.60
May-17 Aug-17 92.70 92.80 89.30 289.00 91.70 88.10 83.60
Jun-17 Aug-17 92.60 88.30 89.50 290.00 93.60 88.10 83.60
Jul-17 Aug-17 94.20 89.80 90.20 291.00 94.50 88.10 83.60
Aug-17 Aug-17 93.90 94.80 91.60 292.00 93.10 88.10 83.60
Sep-17 Aug-17 293.00 94.80
Oct-17 Aug-17 294.00 94.80
Nov-17 Aug-17 295.00 94.80
Dec-17 Aug-17 296.00 94.80
Jan-18 Aug-17 297.00 94.80
Feb-18 Aug-17 298.00 94.80
Mar-18 Aug-17 299.00 94.80
Apr-18 Aug-17 300.00 94.80
May-18 Aug-17 301.00 94.80
Jun-18 Aug-17 302.00 94.80
Jul-18 Aug-17 303.00 94.80
Aug-18 Aug-17 304.00 94.80
Sep-18
Oct-18
Nov-18
Dec-18
Jan-19
Feb-19
Mar-19
Apr-19
May-19
Jun-19
Jul-19
Aug-19
x( F1/F0) )

C0 LO FO P0/100 27.48X(A1/A0) 12.72X( B1/B0) 24.80X(C1/C0)

89.70 285.00 89.20 0.4935 27.48 12.72 24.8

89.70 278.00 89.20
89.70 278.00 89.20
89.70 278.00 89.20
89.70 278.00 89.20
89.70 278.00 89.20
89.70 278.00 89.20
89.70 278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
17x (L1/L0) 8 x( F1/F0) Total

17 8 49.35
 Working Capital Cost - Assuing that we need to maintain one Month Raw material

1 Asumming we need to maintain Spring rod stock for one moth capacity 14712000
2 Inventory cost of Quenching oil 220000
3 Store goods 960000

Total 15892000