Production capacity 4 lakh/ per month

Project Cost - ERC

Sl. No Exp Head Description Amount
Company Registration (with authorised
35000
capital of 10 lakh) CA Fee
Lease Agreement Stamp Duty and Diversion 250000
exp
Admin & MSME Registration 0
1
other Exp Pollution Dept Reg( CTE+CTO) 120000
GST Reg 10000
RDSO Approval 500000
ISO 40000
Factory License 13000

Connection exp 50000

Tranformer 63 kva 250000
Electrical
2 Security Deposit 300000
Connection
Generrator 65 KVA 400000
Plant & other Wiring 300000

Power Press 150MT 750000

Power Press 100MT 650000
Oil Fired Furnace with Temp Control and
500000
walking beam
Quenching Tank with conveyor belt 450000
Cooling Tower 200000
Tempering Oil Fired and Furnace Conveyor
500000
type
Oil tank with heater & filter 25000
Bench Grinder 5000
Packing Tub 12000
Scale Blower 10000
Drilling Machine 12000
Welding Set 6500
Surface Grinder 115000
Flexible Shaft Grinder 5000
Hardness Testing M/c 18000
Plant & Hardness Testing M/c 18000
3
Machineries Toe Load Testing M/c 12000
Proving Ring-1 20000
Proving Ring-2 20000
 Plant &
3
Machineries

Gauge/Application Block 12000

Microscope 10000
Polishing M/c 25000
Surface Plate 15000
Height Gauge 12000
Bevel Protector 15000
Vernier Caliper 1500
Tri Square 2500
Angle Checking Fixture 2500
Go/No Go Gauge 4000
Temp Graph Recorder 35000
Control Pannel with Temp Controller 20000
Complete set of App for chem test, Ana.
balance with wt box, muffle furnace & 50000
solutions

Cost of Land
Cost of Land & building 10000000
& building

4
Civil Work
Exp in cluding Covered Shed 6000 sq ft+ Office lab etc 2500000
shed

Guard( for plant set up and idle period) 171000

5 Manpower
Supervisor ( for plant set up and idle period) 90000

Office Stationery 25000

6 Misc Exp
Tavelling Exp for pocessing 150000

Total
Head Cost deflection testing

universal testing machine

Blanking machine
grinder

968000

1300000

yes
3533000

If rented
10000000

2500000

261000

175000
16469000
Tendered Quantity 1975014 DP (Months) 12
Offered Qty 1185008.4 Completion Target 8
Already under Execution(per month) 1
2
3
0 0
Present Capacity/Month 250000
Bal can be accomodated 250000
Max Can be Produced with other orders 0
Balance to be produced / month 148126 Can be produced with the present set
Working Days 25
Target Achievement 95%
Production Target/day 6237

SCR Con 12.10.17

` Labour & Staff Quenching Oil Electricity
Basic 54000 No of Labours 20 Oil in lIt 5000 HP
Per Lab rate 400 Per Lit rate 110 KW
GST 0 Labour Welfare 100 Total 550000 Effective Load
Total 54000 Total Labour cost 300000 Changing/ERC No 1000000 Working Hrs
Freight 500 Staff 3 PerDay KW
Total 54500 Staff Cost/Month 100000 Per unit Rate
Per ERC Rod 0.95 Total Elect
Per Month Prod 148126 ERC Prod
Per ERC Cost 51.78 Per ERC Cost 2.7 Per ERC Cost 0.55 Per ERC Costing

P1= P0/100 x ( 10+27.48X(A1/A0) +12.72X( B1/B0)+24.80X(C1/C0)+17x (L1/L0)+ 8 x( F1/F0) )

PO= 46.90
Input into Steel Metallic Iron Mild Steel Semi FiIndustrial WFuel & Power
Month Base Month A1 B1 C1 LI FI

Jan-18 Sep-17 105.40 104.40 96.80 288.00 97.50

Feb-18 Sep-17 108.90 110.00 97.40 287.00 98.10
Mar-18 Sep-17 109.80 113.80 98.10 287.00 98.00
Apr-18 Sep-17
May-18 Sep-17
Jun-18 Sep-17
Jul-18 Sep-17
Aug-18 Sep-17
Sep-18 Sep-17
Oct-18 Sep-17
Nov-18 Sep-17
Dec-18 Sep-17
Jan-19 Sep-17
Feb-19 Sep-17
Mar-19 Sep-17
Apr-19 Sep-17
 Transportation Costing( 17 MT pa
Contract Value 82144782 Total ERC To be transported
AIUR 69.32 Delivery Period
Profit 7110050 Per Fortnight Transport
Profit per month 888756.25 No of Trucks 12 wheels
Distance in km one way
Distance in km return
Total Distance
Rate Per MT /KM
produced with the present setup Total Freight
Per ERC Cost

Electricity Store Maint Admin Exp Rejection

49 Die 3000 Motor Rep 5000 Office Stati 2000 Rejection 0.50%
36.554 Hand Gloves 1000 Record STR 5000 Rly Exp 0.75 total rej 740.63
27.4155 LDO ML/ERC 50 Grinding Wh 2000 Liason/Mont 10000 Approx ERC 59.19
24 LDO Rate 40 Other Main 10000 Total Rej Cos 43837.89
657.972 LDO Cost 155925 Rej KG 666.567
7 Rej Sale@ 26.6355
4605.804 Total 159925 Total scrap s 17754.345
6237 ERC Prod 65489 Per Month P 148126 ERC Prod 148126 ERC Prod 148126
0.74 Per ERC Cost 2.44 Per ERC Cost 0.15 Per ERC Cost 0.83 Per ERC Cost 0.18

1/F0) )

A0 B0 C0 LO FO P0/100 27.48X(A1/A0)
12.72X( B1/B0)
24.80X(C1/C0)

97.60 100.20 93.10 285.00 91.90 0.469 29.676 13.253 25.786

97.60 100.20 93.10 285.00 91.90 0.469 30.662 13.964 25.945
97.60 100.20 93.10 285.00 91.90 0.469 30.915 14.446 26.132
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
97.60 100.20 93.10 285.00 91.90 0.469 0 0 0
ortation Costing( 17 MT passing)
be transported 1185008.4
od 8
t Transport 74063.025
12 wheels 5
km one way 1500
km return
e 1500
/KM 1.5
38250
2.59

Finance Cost Total Cost Profit Sale Price GST Freight Total
Investment 8793500 9.88% 0% 2.60
Realisation 60
Rate of Inter 12%
Interest Am 173460.8219

ERC Prod 148126

Per ERC Cost 1.17 60.54 6 66.54 0 2.6 69.14
Yearly prod 1777512 Profit
BG Cost 300000 Profit /Month /Head
Per ERC 0.17 60.71 6 66.72 888756 222189 69.32

17x (L1/L0) 8 x( F1/F0) Total

17.179 8.487 48.95 2.05

17.119 8.54 49.82 2.92
17.119 8.531 50.25 3.35
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
0 0 4.69 -42.21
 P1= P0/100 x ( 10+27.48X(A1/A0) +12.72X( B1/B0)+24.80X(C1/C0)+17x (L1/L0)+ 8 x( F1/F0) )
PO= 49.35

Month Base Month A1 B1 C1 LI FI A0 B0

Jan-17 Aug-17 88.10 83.60 89.70 285.00 89.20 88.10 83.60

Feb-17 Aug-17 88.10 82.60 89.20 286.00 88.40 88.10 83.60
Mar-17 Aug-17 89.10 85.10 90.30 287.00 89.60 88.10 83.60
Apr-17 Aug-17 92.80 94.30 90.10 288.00 90.90 88.10 83.60
May-17 Aug-17 92.70 92.80 89.30 289.00 91.70 88.10 83.60
Jun-17 Aug-17 92.60 88.30 89.50 290.00 93.60 88.10 83.60
Jul-17 Aug-17 94.20 89.80 90.20 291.00 94.50 88.10 83.60
Aug-17 Aug-17 93.90 94.80 91.60 292.00 93.10 88.10 83.60
Sep-17 Aug-17 293.00 94.80
Oct-17 Aug-17 294.00 94.80
Nov-17 Aug-17 295.00 94.80
Dec-17 Aug-17 296.00 94.80
Jan-18 Aug-17 297.00 94.80
Feb-18 Aug-17 298.00 94.80
Mar-18 Aug-17 299.00 94.80
Apr-18 Aug-17 300.00 94.80
May-18 Aug-17 301.00 94.80
Jun-18 Aug-17 302.00 94.80
Jul-18 Aug-17 303.00 94.80
Aug-18 Aug-17 304.00 94.80
Sep-18
Oct-18
Nov-18
Dec-18
Jan-19
Feb-19
Mar-19
Apr-19
May-19
Jun-19
Jul-19
Aug-19
)

C0 LO FO P0/100 27.48X(A1/A0) 12.72X( B1/B0) 24.80X(C1/C0) 17x (L1/L0)

89.70 285.00 89.20 0.4935 27.48 12.72 24.8 17

89.70 278.00 89.20
89.70 278.00 89.20
89.70 278.00 89.20
89.70 278.00 89.20
89.70 278.00 89.20
89.70 278.00 89.20
89.70 278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
278.00 89.20
8 x( F1/F0) Total

8 49.35
Working capital Valuation of Plant - Post may-2020
1 raw material
2 admin cost A Full Plant
3 labour cost
utilities B Component-wise
other contingency costs
Machines & Equipment
Steel components
Others

ERC cost
Buy -Frame contract Make

Price of ERC Total cost

(INR) Qty of ERC (INR cr.)
Best Case 74 5800000 42.92 Plant set-up cost
Average 78 5800000 45.24 Value recovered
Effective investment
Working capital cost
ERC quantity
Per ERC cost
nt - Post may-2020
Deprication TimeperResale value
xx% 3 years present value of future profits

& Equipment

Savings

Cost Price/Savings
8 ERC Cost - Make 69.5
5 ERC Cost - Buy 74
3 Savings/ERC 4.5
QTY 5800000
5800000 Total savings 2.61
Fixed cost of production 3
Effective savings -0.39