MATERIALS REQUIRED FOR STRESSING - PRESTRESSED GIRDERS or SLABS

I. Materials required before Stressing activity:

Description
1 Stressing Jacks
2 Wedges
3 Master Wedges
4 Wax
5 Bearing Plates
a) End plates
b) Collar Plates
c) Locking Plates
6 Power Pack/ Pump
7 Chain Pulley arrangement
8 3-Phase power supply
9 GI Pipe
Quantity Application Specific brand/
company
2 Nos. per Duct (if both ends stressing)
Depends on Nos. of Strands
Depends on Nos. of Strands Will be in Jacks
For applying on Wedges.
2 Nos. per Duct. (will be permanenetly embedded in
Girder/ Slab)
2 Nos. per Duct. (temporary to be placed between Locking
plate and End Bearing plate)
2 Nos. per Duct. (temporary to be placed inside Stressing
Jacks)
2 Nos. per Duct (if both ends stressing) to supply power to Jacks
2 Nos. per Duct. to hold Jacks in place.
1 No. Generator
2 Nos. per Duct. L=0.8 to 1.0m (each) to fix Wedges in Bearing plates.
Dia. of GI pipe will be more than the dia. of
Strands.
Eg.: For Strand of 12.7mm dia. = GI pipe Dia. =
20mm.

10 Measuring scales - Steel 2 Nos. per Duct, 30cm each to measure elongation of cables.
11 Scaffolding for Jacks 2 Nos. per Duct. to hold Chain Pulley and Jacks in place.
12 Calculation Sheet
13 Jack RAM Area Vendor's supply.
14 Calibration certificate Jack and Dial Gauge of Power Pack Vendor's supply.
15 Petrol 2 Litres to clean Wedges and Bearing plates.
16 Vice to clean Wedges and Bearing plates.
17 Spanner Size :- 18-19; 19-20; (Each) to tighten the pipe connection between
Jack and Power Pack.
18 Marker 2 Nos. to measure Slips in Strands
19 Hydraulic Oil 60/80 grade; 10 Litres In case of Emergency

Material_Reqd_4_Stressing file:///conversion/tmp/activity_task_scratch/676401665.xlsx