TP 6798

Wiring Diagrams
Industrial Generator Sets
Models:
20- 300 kW
(John Deere-Powered Models)
Controllers:
APM402
APM603
Decision-Maker 3000
Decision-Maker 550
Decision-Maker 6000
TP-6798 12/21l
Product Identification Information
Product identification numbers determine service parts.
Record the product identification numbers in the spaces
below immediately after unpacking the products so that
the numbers are readily available for future reference.
Record field-installed kit numbers after installing the
kits.
Generator Set Identification Numbers
Record the product identification numbers from the
generator set nameplate(s).
Model Designation
Specification Number
Serial Number
Accessory Number Accessory Description
Engine Identification
Record the product identification information from the
engine nameplate.
Manufacturer
Model Designation
Serial Number
Controller Identification
Record the controller description from the generator set
operation manual, spec sheet, or sales invoice.
Controller Description
Introduction
This manual provides wiring diagrams for the Information in this publication represents data available
20- 300 kW generator sets equipped with the following at the time of print. Kohler Co. reserves the right to
controllers: change this publication and the products represented
without notice and without any obligation or liability
APM402
whatsoever.
APM603
Decision-Maker 3000
Decision-Maker 550
Decision-Maker 6000 (100- 300 kW)
Service Assistance
For professional advice on generator set power Asia Pacific

requirements and conscientious service, please contact Kohler Asia Pacific Headquarters
your nearest Kohler distributor or dealer. Singapore, Republic of Singapore
Phone: (65) 6264-6422
Visit the Kohler Co. website at KOHLERPower.com. Fax: (65) 6264-6455
Look at the labels and decals on your Kohler product China

or review the appropriate literature or documents North China Regional Office, Beijing
included with the product. Phone: (86) 10 6518 7950
(86) 10 6518 7951
Call toll free in the US and Canada 1-800-544-2444. (86) 10 6518 7952
Fax: (86) 10 6518 7955
Outside the US and Canada, call the nearest regional East China Regional Office, Shanghai
office. Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
Headquarters Europe, Middle East, Africa
(EMEA) India, Bangladesh, Sri Lanka
Kohler EMEA Headquarters India Regional Office
Netherlands B.V. Bangalore, India
Kristallaan 1 Phone: (91) 80 3366208
4761 ZC Zevenbergen (91) 80 3366231
The Netherlands Fax: (91) 80 3315972
Phone: (31) 168 331630 Japan, Korea
Fax: (31) 168 331631 North Asia Regional Office
Tokyo, Japan
Phone: (813) 3440-4515
Fax: (813) 3440-2727
TP-6798 12/21 Introduction 3

Wiring Diagrams
Use the Wiring Diagram Cross-Reference chart to diagram numbers for your unit. Refer to Controller
determine the wiring diagram version number for a Identification for controller type identification, if
given model number and spec number. Then find that necessary. Diagrams are arranged in alphanumeric
version number and the controller type on the Wiring order on the following pages.
Diagrams Reference chart to determine the wiring
Wiring Diagram Cross-Reference

Generator Set Wiring Diagram
Model No. Hz Generator Set Spec No. Group No.
20REOZJC 60 GM73381-GA5 1-1, 1-2, or 1-3
30REOZJC 60 GM73381-GA6 2-1, 2-2, 2-3, or 2-4
40REOZJC 60 GM73381-GA3 3-1 or 3-2
40REOZJE 60 GM91077- GA3 4
50REOZJD 60 GM79513-GA2 5
50REOZJE 60 GM91077- GA4 4
60REOZJD 60 GM79513-GA1, -GA8 5
80REOZJF 60 GM81567-GA1, -GA2, -GA3, -GA4 6
100REOZJF 60 GM81567-GA5, -GA6 7
125REOZJG 60 GM79239-GA1, -GA2 7
150REOZJF 60 GM81645-GA1, -GA2 8
180REOZJF 60 GM81290-GA1, -GA4 9
180REOZJG 60 GM84750-GA1 10-1, 10-2 or 11
200REOZJF 60 GM81290-GA2, -GA3, -GA5 9
230REOZJE 60 GM66100-GA4 12
250REOZJE 60 GM66100-GA5 12
275REOZJE 60 GM66100-GA6 12
300REOZJ 60 GM66100-GA7 12
4 Wiring Diagrams TP-6798 12/21

20REOZJC Wiring Diagrams Reference
Controller Description Group 1-1 Page Group 1-2 Page Group 1-3 Page
Decision-Maker 550 Controller
Control and Harness Module Nos. GM59851-MA1 GM76184-MA1 GM76184-MA2
Point-to-Point Wiring Diagram
GM60084E-1 74 GM78237B-1 91 GM86653-1 127
GM60084E-2 75 GM78237B-2 92 GM86653-2 128
GM35943D 71 GM35943D 71 GM35943D 71
Schematic Diagram
ADV-7447D-1 25 ADV-8036A-1 32 ADV-8520- 50
ADV-7447D-2 26 ADV-8036A-2 33 —
ADV-6957B 23 ADV-6957B 23 ADV-6957B 23
Accessory Connections
GM16088H-1 69 GM78247G-1 101 GM78247G-1 101
GM16088H-2 70 GM78247G-3 103 GM78247G-3 103
— GM78247G-4 104 GM78247G-4 104
APM402 and Decision-Maker 3000
Controller
Control and Harness Module Nos. GM75562-MA1 GM76185-MA1 GM76185-MA1
GM70301B-1 81 GM78238A- 1 93 GM78238A- 1 93
GM70301B-2 82 GM78238A- 2 94 GM78238A- 2 94
GM35943D 71 GM35943D 71 GM35943D 71
Schematic Diagram
ADV-7714B 28 ADV-8037- 34 ADV-8037- 34
ADV-6957B 23 ADV-6957B 23 ADV-6957B 23
GM67191B 78 GM78246G- 1 99 GM78246G- 1 99
— GM78246G- 2 100 GM78246G- 2 100
Alternator Reconnections
ADV-5875AC-1 19 ADV-5875AC-1 19 ADV-5875AC-1 19
ADV-5875AC-2 20 ADV-5875AC-2 20 ADV-5875AC-2 20
Note: The Module Nos. are listed on a nameplate decal located on the generator set controller or junction box.
TP-6798 12/21 Wiring Diagrams 5

Controller Description Group 2-1 Pg. Group 2-2 Pg. Group 2-3 Pg. Group 2-4 Pg.
Decision-Maker 550
Controller
Control and Harness
GM59851-MA1 GM76184-MA1 GM76184-MA2 GM76184-MA2
Module Nos.
Point-to-Point Wiring
Diagram
GM60084E-1 74 GM78237B-1 91 GM86653-1 127 GM86653-1 127
GM60084E-2 75 GM78237B-2 92 GM86653-2 128 GM86653-2 128
GM35943D 71 GM35943D 71 GM35943D 71 GM35943D 71
Schematic Diagram
ADV-7447D-1 25 ADV-8036A-1 32 ADV-8520- 50 ADV-8520- 50
ADV-7447D-2 26 ADV-8036A-2 33 — —
ADV-6957B 23 ADV-6957B 23 ADV-6957B 23 ADV-6957B 23
GM16088H-1 69 GM78247G-1 101 GM78247G-1 101 GM78247G-1 101
GM16088H-2 70 GM78247G-3 103 GM78247G-3 103 GM78247G-3 103
— GM78247G-4 104 GM78247G-4 104 GM78247G-4 104
APM402 and
Decision-Maker 3000
Controller
Control and Harness
GM75562-MA1 GM76185-MA1 GM76185-MA1 GM84933-MA1
Module Nos.
Diagram
GM70301B-1 81 GM78238A-1 93 GM78238A-1 93 GM85096B-1 125
GM70301B-2 82 GM78238A-2 94 GM78238A-2 94 GM85096B-2 126
GM35943D 71 GM35943D 71 GM35943D 71 GM35943D 71
Schematic Diagram
ADV-7714B 28 ADV-8037- 34 ADV-8037- 34 ADV-8477- 46
ADV-6957B 23 ADV-6957B 23 ADV-6957B 23 ADV-6957B 23
GM67191B 78 GM78246G-1 99 GM78246G-1 99 GM78246G-1 99
- GM78246G-2 100 GM78246G-2 100 GM78246G-2 100
Alternator
Reconnections
ADV-5875AC-1 19 ADV-5875AC-1 19 ADV-5875AC-1 19 ADV-5875AC-1 19
ADV-5875AC-2 20 ADV-5875AC-2 20 ADV-5875AC-2 20 ADV-5875AC-2 20

Controller Description Group 3-1 Page Group 3-2 Page
Control and Harness Module Nos. GM57157-MA3 GM76186-MA1
GM58940D-1 72 GM78239B-1 95
GM58940D-2 73 GM78239B-2 96
GM35943D 71 GM35943D 71
Battery Charger — GM94439B-1 137

Schematic Diagram
ADV-7425B 24 ADV-8038C 35
ADV-6957B 23 ADV-6957B 23
Battery Charger — ADV-8749B-1 55

GM16088H-1 69 GM78247G-1 101
GM16088H-2 70 GM78247G-3 103
— GM78247G-4 104
APM402 and Decision-Maker
3000 Controller
GM69527B-1 79 GM78240C-1 97
GM69527B-2 80 GM78240C-2 98
GM35943D 71 GM35943D 71

Schematic Diagram
ADV-7691B 27 ADV-8039D 36
ADV-6957B 23 ADV-6957B 23

GM67191B 78 GM78246G-1 99
— GM78246G-2 100
ADV-5875AC-1 19 ADV-5875AC-1 19
ADV-5875AC-2 20 ADV-5875AC-2 20
Note: Module Nos. are listed on a nameplate decal located on the generator set controller or junction box.

40/50REOZJE Wiring Diagrams Reference 50/60REOZJD Wiring Diagrams Reference
Controller Description Group 4 Page Controller Description Group 5 Page
Decision-Maker 550 Decision-Maker 550
Controller Controller
Point-to-Point Wiring Point-to-Point Wiring
Diagram Diagram
GM92809B-1 135 GM78239B-1 95
GM92809B-2 136 GM78239B-2 96
GM35943D 71 GM35943D 71
Battery Charger GM94439B-1 137 Battery Charger GM94439B-1 137

Schematic Diagram Schematic Diagram

ADV-8680B 54 ADV-8038C 35
ADV-6957B 23 ADV-6957B 23
Battery Charger ADV-8749B-1 55 Battery Charger ADV-8749B-1 55

Accessory Connections Accessory Connections

GM78247G-1 101 GM78247G-1 101
GM78247G-3 103 GM78247G-3 103
GM78247G-4 104 GM78247G-4 104
APM402 and APM402 and
Diagram Diagram
GM117402-1 148 GM78240C-1 97
GM117402-2 149 GM78240C-2 98
GM35943D 71 GM35943D 71

Schematic Diagram Schematic Diagram

ADV-9800 68 ADV-8039D 36
ADV-6957B 23 ADV-6957B 23

Accessory Connections Accessory Connections

GM78246G-1 99 GM78246G-1 99
GM78246G-2 100 GM78246G-2 100
Alternator Reconnections Alternator Reconnections
ADV-5875AC-1 19 ADV-5875AC-1 19
ADV-5875AC-2 20 ADV-5875AC-2 20

80REOZJF Wiring Diagrams Reference
Controller Description Group 6 Page
GM79689D-1 107
GM79689D-2 108
GM35943D 71
Battery Charger GM94439B-1 137

Schematic Diagram
ADV-8040E 37
ADV-6957B 23
Battery Charger ADV-8749B-1 55

GM78247G-1 101
GM78247G-3 103
GM78247G-4 104
Controller
GM79690E-1 109
GM79690E-2 110
GM35943D 71

Schematic Diagram
ADV-8041E 38
ADV-6957B 23

GM78246G-1 99
GM78246G-2 100

80REOZJF Wiring Diagrams Reference -
Continued
APM603 Controller
GM105223G-1 139
GM105223G-2 140
GM105223G-3 141
GM105223G-7 145
GM105223G-8 146
GM105223G-9 147
Schematic Diagram
ADV-9057E-1 57
ADV-9057E-2 58
ADV-9057E-3 59
ADV-9057E-7 63
ADV-9057E-8 64
ADV-9057E-9 65
ADV-9057E-10 66
ADV-9057E-11 67
ADV-5875AC-1 19
ADV-5875AC-2 20
ADV-5875AC-6 21
ADV-5875AC-7 22

100REOZJF and 125REOZJG Wiring Diagrams Reference
Diagram Diagram
GM79689D-1 107 GM81336C-1 119
GM79689D-2 108 GM81336C-2 120
GM35943D 71 GM35943D 71

Schematic Diagram GM72449G-1 83

ADV-8040E 37 GM72449G-2 84
ADV-6957B 23 GM72449G-3 85
GM72449G-4 86
Battery Charger ADV-8749B-1 55 Schematic Diagram
Battery Charger ADV-8749B-2 56 ADV-8200E 43
ADV-6957B 23
GM78247G-1 101 Battery Charger ADV-8749B-1 55
GM78247G-4 104
APM402 and Accessory Connections
Decision-Maker 3000 GM78247G-2 102
Controller GM78247G-3 103
Point-to-Point Wiring ADV-8493A-1 47
Diagram ADV-8493A-2 48
GM79690D-1 109 ADV-8493A-3 49
GM79690D-2 110 APM603 Controller
GM35943D 71 Point-to-Point Wiring
Diagram
Battery Charger GM94439B-1 137 GM105223G-1 139
GM105223G-3 141
ADV-8041E 38 GM105223G-8 146
ADV-6957B 23 GM105223G-9 147
Accessory Connections Battery Charger GM94439B-2 138
GM78246G-1 99
GM78246G-2 100 Schematic Diagram
ADV-9057E-1 57
ADV-9057E-2 58
ADV-9057E-3 59
ADV-9057E-7 63
ADV-9057E-8 64
ADV-9057E-9 65
ADV-9057E-10 66
ADV-9057E-11 67
ADV-5875AC-1 19
ADV-5875AC-2 20
ADV-5875AC-6 21
ADV-5875AC-7 22

150REOZJF Wiring Diagrams Reference
Diagram Diagram
GM79692D-1 111 GM81337D-1 121
GM79692D-2 112 GM81337D-2 122
GM35943D 71 GM35943D 71


ADV-8042E 39 GM72449G-2 84
ADV-6957B 23 GM72449G-3 85
GM72449G-4 86
Battery Charger ADV-8749B-2 56 ADV-8201E 44
ADV-6957B 23
GM78247G-4 104
GM79693G-1 113 ADV-8493A-3 49
GM79693G-2 114 APM603 Controller
GM35943D 71 Point-to-Point Wiring
Diagram
GM105223G-4 142
ADV-8043G 40 GM105223G-8 146
ADV-6957B 23 GM105223G-9 147
Battery Charger ADV-8749B-1 55 Battery Charger GM94439B-2 138
Schematic Diagram
Accessory Connections ADV-9057E-1 57
GM78246G-1 99 ADV-9057E-2 58
GM78246G-2 100 ADV-9057E-4 60
ADV-9057E-7 63
ADV-9057E-8 64
ADV-9057E-9 65
ADV-9057E-10 66
ADV-9057E-11 67
ADV-5875AC-1 19
ADV-5875AC-2 20
ADV-5875AC-6 21
ADV-5875AC-7 22

180/200REOZJF Wiring Diagrams Reference
Diagram Diagram
GM79934D- 1 115 GM81338E-1 123
GM79934D- 2 116 GM81338E-2 124
GM35943D 71 GM35943D 71


ADV-8049E 41 GM72449G-2 84
ADV-6957B 23 GM72449G-3 85
GM72449G-4 86
Battery Charger ADV-8749B-2 56 ADV-8225G 45
ADV-6957B 23
GM78247G-4 104
GM79935E- 1 117 ADV-8493A-3 49
GM79935E- 2 118 APM603 Controller
GM35943D 71 (200REOZJF only)
Battery Charger GM94439B-1 137 Diagram
GM105223G-1 139
GM105223G-2 140
Schematic Diagram
GM105223G-5 143
ADV-8050F 42
GM105223G-7 145
ADV-6957B 23
GM105223G-8 146
GM105223G-9 147
Schematic Diagram
GM78246G-1 99
ADV-9057E-1 57
GM78246G-2 100
ADV-9057E-2 58
ADV-9057E-5 61
ADV-9057E-7 63
ADV-9057E-8 64
ADV-9057E-9 65
ADV-9057E-10 66
ADV-9057E-11 67
ADV-5875AC-1 19
ADV-5875AC-2 20
ADV-5875AC-6 21
ADV-5875AC-7 22

180REOZJG Wiring Diagrams Reference
GM79934D-1 115 GM88843E-1 131
GM79934D-2 116 GM88843E-2 132
GM35943D 71 GM35943D 71

Schematic Diagram
ADV-8049E 41 ADV-8548C 52
ADV-6957B 23 ADV-6957B 23

GM78247G-1 101 GM78247G-1 101
GM78247G-3 103 GM78247G-3 103
GM78247G-4 104 GM78247G-4 104
Controller
GM104383-MB
GM104383-MA1-BLK
GM79935E-1 117 GM88841H-1 129
GM79935E-2 118 GM88841H-2 130
GM35943D 71 GM35943D 71

Schematic Diagram
ADV-8050F 42 ADV-8547E 51
ADV-6957B 23 ADV-6957B 23

GM78246G-1 99 GM78246G-1 99
GM78246G-2 100 GM78246G-2 100
Note: Version 10-2 includes the frequency relay.

180REOZJG Wiring Diagrams Reference - Continued
GM81338E-1 123 GM88845D-1 133
GM81338E-2 124 GM88845D-2 134
GM35943D 71 GM35943D 71

Schematic Diagram
ADV-8225G 45 ADV-8549B 53
ADV-6957B 23 ADV-6957B 23

GM78247G-2 102 GM78247G-2 102
GM78247G-3 103 GM78247G-3 103
GM72449G-1 83 GM72449G-1 83
GM72449G-2 84 GM72449G-2 84
GM72449G-3 85 GM72449G-3 85
GM72449G-4 86 GM72449G-4 86
ADV-8493A-1 47 ADV-8493A-1 47
ADV-8493A-2 48 ADV-8493A-2 48
ADV-8493A-3 49 ADV-8493A-3 49
ADV-5875AC-1 19 ADV-5875AC-1 19
ADV-5875AC-2 20 ADV-5875AC-2 20

180REOZJG Wiring Diagrams Reference - Continued
APM603 Controller
GM105223G-1 139
GM105223G-2 140
GM105223G-4 142
GM105223G-7 145
GM105223G-8 146
GM105223G-9 147
Schematic Diagram
ADV-9057E-1 57
ADV-9057E-2 58
ADV-9057E-4 60
ADV-9057E-7 63
ADV-9057E-8 64
ADV-9057E-9 65
ADV-9057E-10 66
ADV-9057E-11 67
ADV-5875AC-6 21
ADV-5875AC-7 22

230- 275REOZJE and 300REOZJ Wiring Diagrams Reference
Diagram Diagram
GM75953F-1 87 GM78254J-1 105
GM75953F-2 88 GM78254J-2 106
GM35943D 71 GM35943D 71


ADV-7932E 29 GM72449G-2 84
ADV-6957B 23 GM72449G-3 85
GM72449G-4 86
Battery Charger ADV-8749B-2 56 ADV-7934H 31
ADV-6957B 23
GM78247G-4 104
GM66034C-1 76 ADV-8493A-3 49
GM66034C-2 77
APM603 Controller
GM77079G-1 89 Point-to-Point Wiring
GM77079G-2 90 Diagram
GM35943D 71 GM105223G-1 139
GM105223G-2 140
GM105223G-8 146
ADV-7933E 30 Battery Charger GM94439B-1 137
ADV-6957B 23 Battery Charger GM94439B-2 138

Battery Charger ADV-8749B-2 56 ADV-9057E-1 57
ADV-9057E-2 58
Accessory Connections ADV-9057E-6 62
GM78246G-1 99 ADV-9057E-7 63
GM78246G-2 100 ADV-9057E-8 64
ADV-9057E-9 65
ADV-9057E-10 66
ADV-9057E-11 67
ADV-5875AC-1 19
ADV-5875AC-2 20
ADV-5875AC-6 21
ADV-5875AC-7 22

Controller Identification
APM402 Controller Decision-Maker 3000 Controller
Decision-Maker 550 Controller Decision-Maker 6000 Controller
Decision-Maker 550 Controller APM603 Controller

with Keyswitch
18 Controller Identification TP-6798 12/21

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77
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54 55
56 55
56 57
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KOHLER CO., Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
TP-6798 12/21l For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
2011 Kohler Co. All rights reserved. KOHLERPower.com

TP 6798

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Wiring Diagrams

Industrial Generator Sets

Accessory Number Accessory Description

For professional advice on generator set power Asia Pacific

Look at the labels and decals on your Kohler product China

TP-6798 12/21 Introduction 3

Wiring Diagram Cross-Reference

4 Wiring Diagrams TP-6798 12/21

TP-6798 12/21 Wiring Diagrams 5

6 Wiring Diagrams TP-6798 12/21

Battery Charger — GM94439B-1 137

Battery Charger — ADV-8749B-1 55

Battery Charger — GM94439B-1 137

Battery Charger — ADV-8749B-1 55

TP-6798 12/21 Wiring Diagrams 7

Battery Charger GM94439B-1 137 Battery Charger GM94439B-1 137

Schematic Diagram Schematic Diagram

Battery Charger ADV-8749B-1 55 Battery Charger ADV-8749B-1 55

Accessory Connections Accessory Connections

Battery Charger GM94439B-1 137 Battery Charger GM94439B-1 137

Schematic Diagram Schematic Diagram

Battery Charger ADV-8749B-1 55 Battery Charger ADV-8749B-1 55

Accessory Connections Accessory Connections

8 Wiring Diagrams TP-6798 12/21

Battery Charger GM94439B-1 137

Battery Charger ADV-8749B-1 55

Battery Charger GM94439B-1 137

Battery Charger ADV-8749B-1 55

TP-6798 12/21 Wiring Diagrams 9

10 Wiring Diagrams TP-6798 12/21

Battery Charger GM94439B-1 137 Battery Charger GM94439B-1 137

Schematic Diagram GM72449G-1 83

TP-6798 12/21 Wiring Diagrams 11

Battery Charger GM94439B-1 137 Battery Charger GM94439B-1 137

Schematic Diagram GM72449G-1 83

12 Wiring Diagrams TP-6798 12/21

Battery Charger GM94439B-1 137 Battery Charger GM94439B-1 137

Schematic Diagram GM72449G-1 83

TP-6798 12/21 Wiring Diagrams 13

Battery Charger — GM94439B-1 137

Battery Charger — ADV-8749B-1 55

Battery Charger — GM94439B-1 137

Battery Charger — ADV-8749B-1 55

14 Wiring Diagrams TP-6798 12/21

Battery Charger — GM94439B-1 137

Battery Charger — ADV-8749B-1 55

TP-6798 12/21 Wiring Diagrams 15

16 Wiring Diagrams TP-6798 12/21

Battery Charger GM94439B-1 137 Battery Charger GM94439B-1 137

Schematic Diagram GM72449G-1 83

Battery Charger ADV-8749B-1 55 Schematic Diagram

TP-6798 12/21 Wiring Diagrams 17

APM402 Controller Decision-Maker 3000 Controller

Decision-Maker 550 Controller Decision-Maker 6000 Controller

Decision-Maker 550 Controller APM603 Controller

18 Controller Identification TP-6798 12/21

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