3 Ga Instruction Manual New MarLux H5 20 en 01

KLS Martin Operating Lights
marLux® X6 / X8 / H5 / H5 PLUS / H6 / H8
Operating Instructions
Version 2.0 (01.07)

KLS Martin marLux®
X6 / X8 / H5 / H5 PLUS / H6 / H8 Operating Instructions
Table of Contents
1 Product Liability and Warranty ......................................................5
1.1 General Information .............................................................................5
1.2 Intended Use ......................................................................................5
1.3 Warranty ............................................................................................5
2 Introduction to this Manual...........................................................7

2.1 Symbols Used .....................................................................................7
2.2 Symbols Used on the Product ................................................................8
2.3 Terms & Abbreviations/Acronyms...........................................................8
3 Safety Notices ............................................................................9

3.1 General Information .............................................................................9
3.2 Personal Protection ............................................................................ 10
3.3 Operation ......................................................................................... 12
3.4 Cleaning and Infection Protection ......................................................... 13
4 Light Models and Combination Options ......................................... 14

4.1 Light Models ..................................................................................... 14
4.2 Light Combinations ............................................................................ 14
5 Description of the Lights ............................................................ 15

5.1 Filter Technology ............................................................................... 15
5.2 centriXbeam® (marLux® X6 / X8 / H6 / H8) ........................................... 15
5.3 Description of the marLux® H6 and H8 Lights ........................................ 15
5.4 Starting Characteristics of the marLux® X6 and X8 Lights ........................ 16
5.5 Optional Equipment for X6 and X8 or H5, H6 and H8 Lights ..................... 16
5.5.1 Emergency Power (ASPS) Changeover Module.................................................. 16
5.5.2 KLS Martin surgiCamdigital ............................................................................... 17
5.5.3 KLS Martin Pilot Laser ................................................................................... 17
5.5.4 backLite...................................................................................................... 18
6 Operating the Lights.................................................................. 19

6.1 Mounting the Sterilizable Handle .......................................................... 19
6.2 marLux® H5 ...................................................................................... 19
6.3 Control Panel Operation ...................................................................... 19
6.4 Using the Sterilizable Handle (sensoGrip) for Light Control....................... 21
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7 Replacing Components .............................................................. 22

7.1 Replacing the Sterilizable Handle ......................................................... 22
7.2 Replacing the Lamps (X6/X8 Models) .................................................... 22
7.2.1 Removing the Lamps (X6/X8 Models) .............................................................. 23
7.2.2 Installing the Lamps (X6/X8 Models)............................................................... 24
7.3 Replacing the Lamps (H5/H6/H8 Models) .............................................. 26
7.3.1 Removing the Lamps (H5/H6/H8 Models) ........................................................ 27
7.3.2 Installing the Lamps (H5/H6/H8 Models) ......................................................... 27
7.4 Installing the substiLite Light Source Unit .............................................. 29
8 Accessories .............................................................................. 30
9 Maintenance and Care ............................................................... 31

9.1 Cleaning and Disinfecting the Light’s Externally Accessible Parts ............... 31
9.2 Handle Cleaning, Disinfection and Sterilization ....................................... 31
9.3 Maintenance ..................................................................................... 32
10 Troubleshooting ........................................................................ 33
11 Technical Data.......................................................................... 34
11.1 Technical Data for marLux® X8/X6 Models ............................................. 34
11.2 Technical Data for marLux® H8/H6 Models ............................................ 35
11.3 Technical Data for marLux® H5 PLUS/H5 Models .................................... 36
12 Serial Number Structure ............................................................ 37
13 Periodic Safety Checks............................................................... 38
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1 Product Liability and Warranty

1.1 General Information
We thank you for having decided to buy a KLS Martin product. This product carries the CE-
mark, which means that it satisfies the essential requirements laid down in the EC Directive
concerning medical devices.
We are the manufacturer of this product:

Gebrüder Martin GmbH & Co. KG
A company of the KLS Martin Group
Ludwigstaler Straße 132 • D-78532 Tuttlingen / Germany
Postfach 60 • D-78501 Tuttlingen / Germany
Tel.: +49 7461 706-0 • Fax: +49 7461 706-193
info@klsmartin.com • www.klsmartin.com
1.2 Intended Use

These lights may only be used for the specific purpose for which they have been designed:
Illumination of a surgical or examination field by surgeons, physicians and
adequately trained assistant personnel
These operating lights may only be operated in medical-use rooms whose electrical installation
complies with DIN/VDE 0100 Part 710 requirements (the German standard in force since
Nov. 1, 2002) or with the corresponding local regulations of the country in which they are
used!
1.3 Warranty
Gebrüder Martin warrants the products described in this user manual to be free from any
defects in material or workmanship for a period of two years from the date of delivery as
specified on the delivery slip, provided they are used as intended. This warranty shall not cover
consumables such as lamps and sterile handles or potential software updates. In any other
respects, our General Conditions of Sale as updated from time to time shall apply.
Under this warranty, we will remedy free of charge any defects due to faulty workmanship or
the use of faulty materials, either through our Customer Service or directly at the factory.
Important Notices
The product may only be repaired by us or a qualified person or firm expressly authorized by
us to perform such work.
If the repair is carried out by a specially authorized person or firm, the repairer is required to
issue to the unit’s owner/operator a certificate with details about the nature and scope of the
repair work done. This certificate must be dated and signed and include the firm’s details. In
addition, repaired products must be clearly marked with the service technician’s ID label in all
cases where a party other than the product manufacturer performed the work.
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Improper interventions or modifications performed by third parties during the warranty period
shall void the warranty and associated claims. Consequently, any unauthorized action
performed on the operating light shall release Gebrüder Martin from its liability obligations.
User’s Inspection
• Immediately upon receipt, the goods must be checked for completeness and potential
damage in transit.
Claims for Damages

Claims for damages can only be considered if the carrier is notified immediately of any damage
or loss.
• A damage report with a description of the defect must be drawn up at once.
• Send this report either directly to the manufacturer or to its local representative.
• To return the defective goods, use the original packaging wherever possible.
• The returned goods should be accompanied by the following information:
- name and address of the owner of the goods
- type and serial numbers
Hotline
Should you have any technical questions or require spare parts, please contact our hotline.
Phone: +49 7461 706-343
Fax: +49 7461 706-203
msc@klsmartin.com
Our service representatives are available Monday through Friday from 8 a.m. to 5 p.m. (CET).
Should you have any questions concerning maintenance contracts or training courses, please
contact our Technical Service Manager under +49 74 61 706-332, or send an e-mail to:
msc@klsmartin.com
Notice! Serial number

To clarify technical questions, our service technicians need the light’s
serial number. Therefore, please have this code at hand before
contacting our hotline. It is on the rating plate attached to the light
arm next to the cardan joint (see section 12).
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2 Introduction to this Manual

2.1 Symbols Used
Throughout this manual, important information (such as general or safety-related notices) is
marked with the following symbols and signal words:
DANGER! Danger of life or serious injuries!

Non-observance means imminent danger of death or serious bodily
injuries!
WARNING! Danger of life or serious injuries!

Non-observance could lead to death or serious bodily injuries!
CAUTION! Danger of minor injuries or material damage!

Low risk of bodily injuries or damage to property in case of non-
observance!
Notice! This signal word works as a reminder or provides valuable

information gained from experience – for example, tips that help you
to perform an action or task in the most efficient way.
• This symbol marks enumerations.

- Subordinate enumerations are marked with this symbol.
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2.2 Symbols Used on the Product
Symbol Explanation
CE-mark
Protection class (acc. to IEC 60601-1): I
Equipment type (acc. to IEC 60601-1): B
Observe Operating Instructions!
Warning: Hot surface!
Warning: Dangerous electric voltage!
Warning: Laser radiation!
2.3 Terms & Abbreviations/Acronyms
backLite Background illumination for endoscopy (installed in tracking arm)

centriXbeam Variable, adaptive deep-cavity illumination
Cardanic system Cardan joint integrated into light arm
- semi-cardanic Single light arm, rotatable in two axes
suspension
- fully cardanic Double light arm with cardan joint, rotatable in three axes
suspension
- LC cardanic Low-ceiling cardanic system: simplified light arm, rotatable in two axes,
suspension for use in low rooms
Power module Switching power supply located on an external mounting plate
sensoGrip Multifunctional handle
substiLite Light source unit
surgiCam Camera system
SC Safety check
SPS Safety power supply (mains)
ASPS Additional safety power supply (battery)
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3 Safety Notices
3.1 General Information
KLS Martin operating lights are quality products designed and manufactured in accordance with
the recognized technical rules. The products leave the factory in a perfectly safe working
condition.
To maintain this status, you – as the end user – are required to abstain from or prevent any
action that might have an adverse effect on the lights’ safety characteristics.
• Observe the following safety notices!

• Be sure to follow the instructions provided!
Should the light or any of its components become damaged or defective:

• Disconnect the light from the power supply!
• Safeguard the light or its components against dangerous contact with persons!
Place warning signs where appropriate.
• Contact the manufacturer or service technician at once!
Upon completion of any repair or service work, it is mandatory for the service technician to
check all functions of the light, the tracking and spring arms and the power supply units, thus
ensuring their proper working order and operational safety!
It is not permitted to attach to or install on the operating lights any components or systems
other than accessories that have been expressly approved by Gebrüder Martin.
Pilot Laser (Option)

The built-in pilot laser is a Class 2 laser according to the German DIN/VDE 0837 standard
(corresponds to EN 60825 and lEC 60825). These regulations, together with local accident
prevention regulations (VBG 93 for Germany), must be duly observed when operating the
laser.
Notice! Due to the eyelid closure reflex, the pilot laser radiation is harmless
for non-narcotized persons.
As long as the impact of the laser radiation is accidental and limited to a maximum period of
0.25 s, Class-2 laser equipment does not pose a danger to the human eye.
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Therefore, Class-2 laser equipment may be used without any special protective measures,
provided that the application requires neither deliberate eye contact for more than 0.25 s nor
repeated eye contact with the direct or reflected laser radiation.
As the eye-protecting lid closure reflex cannot usually be taken for granted, we recommend
closing the eyes deliberately and turning away from the light source immediately if Class-2
laser radiation hits the eye.
WARNING! Danger of injury!

In the case of anesthetized persons, measures must be taken
to prevent the laser radiation from hitting the open eye for
more than 0.25 s. For example, cover the patient’s eyes with
a towel!
WARNING! Laser radiation!
These warning signs are attached to the sterilizable handle and next
to the control panel. The laser beam’s exit opening (aperture) is
located inside the central handle.
Note that the pilot laser is automatically activated for 2 seconds
whenever the operating light is repositioned.
It is the user’s own responsibility to observe and implement the above provisions/regulations.
3.2 Personal Protection
DANGER! Danger from defective lights!
Defective lights can damage the health or even threaten the lives of
users and/or patients!
Therefore, never operate defective lights!
WARNING! Danger from excessive heat development!

When using several lights in combination, the light fields should not
overlap when using maximum illuminance and very small light field
diameters. Non-compliance could pose a hazard of excessive heat
generation in the light field (> 1,000 W/m²).
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DANGER! Danger from electric shock!
All marLux® X6/X8 lights incorporate a bulb that uses an electric

arc to produce light. Therefore, a high voltage of up to 5,000 VAC is
generated inside the light head when starting the lamp!
• Never dismount, repair or modify any light head component!
• Never reach into the light head when the sensoGrip handle has
been removed!
DANGER! Danger of injury!

As a rule, the open eye should never be exposed to intensive light
from these operating lights (whether direct or reflected). This applies
to both the patient and the OR personnel.
DANGER! Danger of injury!

Direct contact between the patient and the light head must be
avoided.
DANGER! Danger of explosion!

The operating light may be used only at a safe distance from
openings or surfaces emitting or releasing anesthetic gases, oxygen
or other flammable or oxidizing gases.
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3.3 Operation
• Prior to each use, be sure to check the lights for safe functioning and proper operating
condition!
• Be sure to handle the lights in accordance with the instructions provided in this manual
(including startup and withdrawal from service)!
DANGER! Danger from light failure!

When working with just one operating light, light failure cannot be
completely ruled out despite the automatic changeover to the second
(backup) bulb and despite the emergency changeover safety feature
(ASPS). Therefore, it is the surgeon’s responsibility to decide
whether or not the intended intervention can be carried out.
WARNING! Danger from excessive heat!

The lights feature filter systems that prevent the heat generated
inside the light head from radiating into the surgical field. The light
may never be operated without such filters. Defective filter glasses
must be replaced without delay.
CAUTION! Danger of light damage!

Protect the light from mechanical impact during operation, such as
may be caused by arm movements when inserting a hip prosthesis
or pulling off components. As these movements are usually
performed with edged or pointed instruments, the light’s glass can
be easily damaged or broken.

Avoid collision with other OR equipment (such as ceiling-mounted
supply-and-suspension systems or articulated arm systems)!

Adjust the light head’s position with care, approaching the arm stops
slowly and applying only moderate force!
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3.4 Cleaning and Infection Protection

• In addition to the following safety notices, observe the cleaning and disinfection
instructions provided in section 9.
DANGER! Explosion hazard!

It is not permitted to use cleaning agents and disinfectants that can
create flammable, deflagrating or explosive gases or gas mixtures!
WARNING! Infection hazard!

To protect yourself against infection, maintenance or service work
should only be performed after the lights and associated equipment
have been adequately cleaned and disinfected where appropriate!
WARNING! Infection hazard!

Clean only cold lights! This avoids potential hazards due to
disinfectant or cleaning agent evaporation and a consequential
ineffectiveness of the disinfection because the disinfectant would not
have enough time to take effect.

When using the “wiping” technique as permitted by Gebrüder Martin
for surface disinfection, apply only enough disinfecting liquid to
prevent the formation of “pools” and the consequential capillary
action through which the liquid could be drawn into the light head.
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4 Light Models and Combination Options

4.1 Light Models
Notice! The marLux® H5 and marLux® H5 PLUS operating lights are

externally identical in design. However, they differ in electric and
photometric terms (see section 11.3).
The following information applies to both marLux® H5 and marLux®
H5 PLUS lights.
The lights are available in different variants:

• Size of light head:
- marLux® X8/H8 lights have a light head diameter of 820 mm
- marLux® X6/H6/H5 lights have a light head diameter of 650 mm
• Light sources used (H = halogen lamps, X = gas discharge lamps):
- marLux® X6/X8 lights work with one metal-halide gas discharge lamp plus one
halogen lamp
- marLux® H5/H6/H8 lights feature two halogen lamps
• Type of dimming used:
- electronic dimming (marLux® X8 centriXbeam® / H8 centriXbeam® /
H6 centriXbeam®/ X6 centriXbeam® / H5 optional)
- optical dimming (marLux® X8 Vario / X6 Vario)
• Options:
- pilot laser
- surgiCam camera system (with separate user manual)
- wall operation (wall-mounting control panel)
- backLite
- emergency power (ASPS) changeover module
- LC (Low Ceiling) cardanic suspension for low rooms
- Fully cardanic suspension (H5)
- dimming (H5)
• Available mounting/installation options:
- ceiling-mounting: single lights, light combinations
- wall-mounting (marLux® X6/H6/H5), only with separate power supply on external
mounting plate
- mobile version (stand version) (marLux® X6/H6/H5)
4.2 Light Combinations

The following category “X” and “H” lights
- marLux® X6 / X8
- marLux® H5 / H6 / H8
can be mounted either individually (as single lights) or in combinations of two, three or four
lights (optional equipment may differ in each case). The type of combination used has no
influence on light operation.
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5 Description of the Lights

5.1 Filter Technology
Thanks to the proven KLS Martin filter technique, marLux® lights generate the KLS Martin
Super Cold Light characterized by a 99% suppression of all infrared radiation contents. At
the same time, the integrated color conversion technology ensures a color temperature of
4,300 K, which is optimal for surgical field illumination.
5.2 centriXbeam® (marLux® X6 / X8 / H6 / H8)

Variable, adaptive deep-cavity illumination
The marLux® X6/X8/H6/H8 lights offer variable reflector geometry. At the start of an
intervention, the surgeon needs low-shadow light from the outer, marginal regions of the
monoreflector.
As the operation proceeds, and especially for deeper body cavities, an additional “depth light”
is required. This optional function can be conveniently switched on via the control panel (1) to
increase illuminance in the deeper regions of the surgical field.
Switching off the deep-cavity illumination may be advantageous when distinct three-
dimensional structures are located in the beam path, leading to shadow formation and a
consequential deterioration of the viewing conditions.
There are two options for switching the depth light on and off – you can either use the
sensoGrip handle or the dedicated control panel button. When the depth light is on, a green
LED lights up in the button (1). Operating the button again switches the centriXbeam® off and
the LED goes out as a result (2).
Example: X8 centriXbeam®
5.3 Description of the marLux® H6 and H8 Lights

The marLux® H6/H8 lights are operated with halogen lamps and the latest IRC technology.
IRC bulbs offer a significantly higher light efficiency at a power input no higher than that of
conventional halogen lamps. A special bulb coating (so-called infrared coating) ensures that
the heat is reflected back to the filament and thus kept inside the bulb. This means more
operating efficiency as well as a higher light yield.
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5.4 Starting Characteristics of the marLux® X6 and X8 Lights

The marLux® X6 and X8 operating lights are “intelligent” lights. When switching them off, the
current operating status (light field diameter and illuminance level) is stored and the substiLite
light source unit automatically moved into the bottom position (see section 7.2.1). To restore
the last-used operating status upon turning on the light, the installed motors move the
substiLite unit all the way to its outermost positions. This enables the system to check all the
reference points needed for determining the last-used operating status. During this “check
run” (which takes approx. 20 seconds), the light field diameter and illumination level keep
changing as a result of the adjustment process.
The marLux® X6/X8 operating lights have two bulbs: a halogen lamp and a metal halide
discharge lamp.
Upon switching on the light, the halogen bulb provides light immediately. At the same time,
the metal halide discharge lamp is started as well. In the case of a “cold start”, the discharge
lamp takes approx. 2 minutes to achieve 90% of its maximum output.
The halogen lamp does the job until the discharge lamp has reached its 90% output threshold.
At this point, the operating light automatically changes over to the discharge light source,
which means that the latter takes up the central position while the halogen lamp is moved out
of focus and switched off.
During temporary mains power failures, the (optional) emergency power changeover module
automatically switches over to battery operation (additional safety power supply, in short
ASPS, as part of the safety power supply or SPS system). The discharge lamp’s performance
remains totally unaffected by this process.
If the light is switched off and on again (“warm start”), the metal halide discharge lamp will
need approx. 10 minutes before it can be restarted by the ballast once it has cooled down. Just
as in the cold-start scenario, the halogen lamp substitutes for the discharge lamp (indicated by
the green control panel LED – see section 6.3), ensuring 100% illumination.
5.5 Optional Equipment for X6 and X8 or H5, H6 and H8 Lights

5.5.1 Emergency Power (ASPS) Changeover Module
All marLux® lights can be optionally equipped with an emergency power (ASPS) changeover
module, which can either be integrated into the ceiling tube or installed separately. Where the
light has an external power supply located in a switchbox, the ASPS changeover assembly is
installed on the same mounting plate as the power module.
A dual LED – which can be optionally installed in the canopy or on the mounting plate –
indicates the type of power supply currently used:
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Green LED Safety power supply (SPS/mains)

Red LED Additional safety power supply (ASPS/battery)
5.5.2 KLS Martin surgiCamdigital
The KLS Martin surgiCamdigital is an imaging system for documentation and/or training
purposes. The system’s high-performance camera can either be integrated into the light head’s
central handle or installed on an arm of its own. The KLS Martin surgiCamdigital comes with a
separate user manual.
For image display, the optional KLS Martin medTFTpro flat-screen monitor system is used.
5.5.3 KLS Martin Pilot Laser
WARNING! Danger of eye injury!

In the case of anesthetized persons, measures must be taken
to prevent the laser radiation from hitting the open eye for
more than 0.25 s. For example, cover the patient’s eyes with
a towel!
The pilot laser integrated into the operating light marks exactly the center of the light field.
This makes it very easy to focus the light field on small surgical sites.
The pilot laser is automatically switched on as soon as the light is repositioned.
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5.5.4 backLite
During endoscopic interventions, it is necessary to switch off the OR lighting temporarily to

make it easier for the surgical team to track the operation on the monitor.
In this scenario, the OR staff needs special orientation lighting to enable them to perform their
tasks.
The backLite option comes integrated into the operating light’s tracking arm. It provides the
necessary indirect, diffuse background illumination by way of LEDs (1) whose light is directed
upwards. It is switched on and off automatically in accordance with a preset ambient
illuminance threshold.
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6 Operating the Lights

All KLS Martin marLux® lights can be controlled either via the control panel or via the
integrated sensoGrip handle.
6.1 Mounting the Sterilizable Handle

Prior to each operation, the light must be fitted with the sterilized handle (see section 7.1).
6.2 marLux® H5
The KLS Martin marLux® H5 light can only be operated via the sensoGrip handle (see
section 6.4). The light’s control panel located next to the light arm’s cardan joint features the
ON/OFF switch (1) plus two halogen lamp indicators (2, 3) (for halogen lamp indicator
functions, see section 6.3.)
6.3 Control Panel Operation

With the exception of the marLux® H5 model, all functions of the KLS Martin marLux®
operating lights can be conveniently controlled via a control panel that can be installed on the
cardan joint of the light arm (see left picture). However, it is also available – either
alternatively or additionally – in a wall-mounted version for use in the non-sterile area (the
picture on the right shows three control panels for a multi-light setup).
The various control functions available are marked with symbols. A slight finger touch is
sufficient to operate the pushbutton switches.
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1 ON/OFF switch with standby function: “ON” = green LED lit; “OFF” = LED goes out
2 Halogen lamp (X6/X8)
This LED lights up green as long as the halogen lamp is active. In normal operation, this is the case
during the start-up phase of the metal-halide discharge lamp (cold start: approx. 2 min; warm
start: approx. 10 min). Consequently, this LED goes out as soon as the discharge bulb becomes
active (i.e. takes over).
This LED lights up red in the event of trouble (i.e. halogen lamp failure).
Halogen lamp (H6/H8):
This LED lights up green when the lower halogen lamp is active and the operating light is fully
operational. It lights up red if trouble/malfunction occurs.
3 Metal halide discharge lamp (X6/X8)
This LED lights up green when the discharge lamp is active and the light is fully operational. It
lights up red in the event of trouble (i.e. discharge lamp failure).
Halogen lamp (H5/H6/H8)
This LED lights up green when the upper halogen lamp is active and the light is fully operational. It
lights up red if malfunction occurs.
4 centriXbeam®: deep-cavity illumination ON/OFF (X6CX / H6CX / X8CX / H8CX)
A lit LED indicates that the central depth light has been activated.
Operating the button again switches off the depth light, thus reducing shadow formation.
5 Reduces the light field diameter
6 Reduces illuminance
7 Infrared sensor for optional remote control (currently under development)
8 Increases illuminance
9 Increases the light field diameter
The settings of buttons 4, 5, 6, 8 and 9 are saved when the light is switched off. This last-used
operating status is then automatically activated when turning on the light the next time.
Notice! If the LEDs (2 and/or 3) light up red for more than 10 minutes, both
the discharge lamp and the halogen lamp must be replaced in the X6
and X8 models (for procedure, see section 7.2). As far as the H5,
H6 and H8 models are concerned, only the defective halogen lamp
needs to be replaced (see section 7.3).
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6.4 Using the Sterilizable Handle (sensoGrip) for Light Control

The sensoGrip is a multifunctional handle whose microswitches respond to rotary movements
as well as up/down movements. Therefore, operating the sensoGrip handle in one of these four
directions can conveniently control various light functions.
Operating the sensoGrip handle is always accompanied by an acoustic signal (double beep).
To activate the respective functions, the sensoGrip handle must first be operated twice in the
same direction. Such “double-clicking” allows you to carry out the following functions for 5
seconds:
• Light field adjustment (from the user’s perspective)

- Rotating the handle leftwards increases the light field diameter.
- Rotating the handle rightwards reduces the light field diameter.
• Illuminance adjustment (for Vario models) *
- Pulling the handle downwards increases surgical field illuminance.
- Pushing the handle upwards reduces surgical field illuminance.
• centriXbeam® activation (only models with centriXbeam® feature)
- Pulling the handle downwards activates the centriXbeam®.
- Pushing the handle upwards deactivates the centriXbeam®.
*
Notice! H5 and H5 PLUS lights only offer light field adjustment (by rotating
the sensoGrip handle clockwise or counterclockwise as specified
above).
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7 Replacing Components
DANGER! Danger of life-threatening electric shock!

Take note that the lights remain connected to the power
supply (mains) after they have been turned off with the
control panel switch!
Therefore, be sure to disconnect the light with the main
switch (line disconnector as part of the electrical installation)
before opening the light housing!
7.1 Replacing the Sterilizable Handle

The sterilizable handle can be easily detached from marLux® lights by simply pressing the
lever (1) located at the upper end of the handle and pulling off the handle.
If the central handle features an optional camera system, button (2) must be operated
instead.
The new handle must click in place audibly. This may require a little sideway rotation (left or
right).
Sterilizable handle units for different X8/H8 models: without pilot laser, with pilot laser, and
with camera system integrated into handle (from left to right)
Notice Be sure to observe and follow the cleaning and sterilization instructions given in
section 9.2.
7.2 Replacing the Lamps (X6/X8 Models)

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WARNING! Danger of burns!

The lamps are still extremely hot after switching them off!
Allow them to cool down before replacing them!
If the metal-halide discharge lamp has become defective (upper LED (3) lights up red), both
the discharge lamp and the halogen lamp must be replaced.
If the halogen lamp has become defective (lower LED (2) lights up red), only the halogen bulb
needs to be replaced (see section 6.3). Be sure to use only genuine KLS Martin bulbs from the
spare lamp set (89-907-02).
7.2.1 Removing the Lamps (X6/X8 Models)
• Unscrew the three screws (2) of the filter unit (1).

• Carefully remove the handle unit (3) from the light head. Avoid jamming!
• Grasping it by the handle (4), pull the substiLite light source unit (5) out of the filter unit
(1).
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KLS Martin marLux®
The substiLite light source unit consists of a screen unit with six lamellar blades (3) for
scattered light absorption and two lamp supports (2a, 2b) with sockets for the halogen lamp
and the metal-halide discharge lamp, respectively. Each lamp support is connected to the
screen unit with three fastening clips (1).
• Open the three fastening clips (1) on each of the two lamp supports (2a, 2b).
Notice Before removing the lamp supports, take note of the exact mounting positions on
the substiLite light source unit.
• Pull the lamp supports out of the screen unit together with the halogen lamp (5) and the
metal-halide discharge lamp (6), respectively.
• Remove the used halogen lamp (5) and discharge lamp (6) from their sockets and dispose
of them in accordance with local regulations.
7.2.2 Installing the Lamps (X6/X8 Models)
CAUTION! Danger of damaging the new lamps!

Never touch the new bulbs with your bare hands! Always use
the protective cover specially supplied for lamp installation!
• Take the spare lamps from the spare lamp set with the protective covers (1) in place.
• Insert the new halogen lamp (2) and the new metal-halide discharge lamp (5) into the
socket of the appropriate lamp support:
- The support for the halogen lamp (3) is marked by a handle (4).
- The support for the discharge lamp (6) is marked by five bunch plugs (7).
• Remove the protective cover (1) from each of the two lamps.
Notice: When replacing the bulbs, be sure to check the sockets for potential defects. If the
socket is defective as well, the entire substiLite light source unit will need to be
replaced.
24 V 2.0
KLS Martin marLux®
• Insert the lamp support complete with the metal-halide discharge lamp (1) into the screen
unit, making sure that the pin (2) engages with the cut-out provided on the lamp support.
• Using the three fastening clips (3), fix the lamp support in place on the screen unit.
• Install the second lamp support with the halogen lamp (6) in the screen unit, making sure
that the lamellar blade with the arrows (4) engages with the slot provided on the lamp
support (7).
• Using the three fastening clips (5), fix the lamp support in place on the screen unit.
V 2.0 25
KLS Martin marLux®
7.3 Replacing the Lamps (H5/H6/H8 Models)

In the case of marLux® H5/H6/H8 lights, both halogen lamps must always be replaced
together if one of the two control panel LEDs (2 or 3) lights up red (see sections 6.2 and 6.3).
Besides, marLux® H5/H6/H8 lights require the lamp sockets to be replaced along with the
halogen lamps. Be sure to use only genuine KLS Martin bulbs from the spare lamp set (for item
number, refer to section 8).
26 V 2.0
KLS Martin marLux®
7.3.1 Removing the Lamps (H5/H6/H8 Models)
The dismounting procedure for the substiLite light source unit is the same as for marLux®
X6/X8 lights (see section 7.2.1).
To remove the halogen lamps, proceed as follows:
• Using the screwdriver from the spare lamp set, loosen the two screws located on the
halogen lamp socket, then remove the lamp complete with socket (see illustration in
section 7.3.2).
7.3.2 Installing the Lamps (H5/H6/H8 Models)
CAUTION! Danger of damaging the new lamps!

Never touch the new bulbs with your bare hands! Always use
the protective cover specially supplied for lamp installation!
The halogen spare bulbs for marLux® H5/H6/H8 lights are delivered in preassembled
condition (complete with socket).
• Take the halogen lamp assembly from the spare lamp set with the protective cover in
place.
Lower halogen lamp:

• Place the halogen lamp base/socket (1) on the lamp support (2).
- The support for the lower halogen lamp is marked by a handle (3).
• Using the screwdriver supplied, tighten the two screws on the lamp base (1).
• Remove the protective cover from the halogen lamp.
V 2.0 27
KLS Martin marLux®
Upper halogen lamp:

• Place the halogen lamp base (4) on the lamp support (5).
- The support for the upper halogen lamp is marked by five bunch plugs (6).
• Using the screwdriver supplied, tighten the two screws on the lamp base (4).
• Remove the protective cover from the halogen lamp.
28 V 2.0
KLS Martin marLux®
7.4 Installing the substiLite Light Source Unit

The installation procedure for the substiLite light source unit is the same for all marLux®
operating lights.
• Using the handle (4), rotate the substiLite unit so that the arrow-marked lamellar blade (3)
engages with the guide bar (1) located next to the rectangular connector (2).
• Slide the substiLite unit into the filter unit as far as it goes.
Notice! The upper lamp support of the substiLite unit features five bunch
plugs (1) approx. 10 mm long. To ensure that the substiLite unit sits
securely, these plugs must be pressed into the corresponding sockets
of the filter unit. This requires a little force to overcome the
mechanical tension resistance.
• Install the handle unit on the filter unit, making sure that the rectangular connector (3)
engages with the mating connector located on the filter unit.
• Tighten the three screws (2) located on the handle unit (4) by clockwise rotation.
• Check the proper functioning of the light by switching it on. With marLux® X6/X8 lights,
the LED 2 (see section 6.3) must go out after approx. 2 minutes in the case of a cold start.
At the same time, the metal halide discharge lamp will be moved into central position.
V 2.0 29
KLS Martin marLux®
8 Accessories
Designation marLux® X6/X8 marLux® H6/H8 marLux® H5/H5

PLUS
Spare lamp set 89-907-02 89-907-01 89-907-04 /
89-907-05
substiLite light source unit 08-684-01 / 08-684-03 / 08-684-05
08-684-02 08-684-04
Sterilizable standard handle 89-930-00
Sterilizable handle for lights 89-930-02
with pilot laser
Sterilizable handle for lights 89-930-04
with camera
Handle for sterile sleeves 89-940-10
Sterile sleeves for 89-940-10 89-940-20
30 V 2.0
KLS Martin marLux®
9 Maintenance and Care

To guarantee proper performance and keep the light in a good working condition, maintenance
and care should be performed with due diligence.
9.1 Cleaning and Disinfecting the Light’s Externally Accessible

Parts
All externally accessible parts of the light can be cleaned with neutral, surfactant-based
cleaning agents (mild dishwashing liquids, neutral cleaning agents).
For disinfecting, neutral disinfectants (such as surface disinfectants) based on aldehydes,
quaternary ammonium compounds (etc.) can be used.
To prevent humidity from penetrating into the light and/or the tracking and spring arms, never
spray these parts. Instead, just wipe them with a towel moistened with cleaning or disinfecting
solution.
9.2 Handle Cleaning, Disinfection and Sterilization

To remove/install the sterilizable handle, refer to section 7.
The exchangeable handle can be machine-processed with the same programs as approved for
surgical instruments. The handle is thermostable and can be thermally disinfected at 93°C
(199.4°F).
The instructions provided by the manufacturer of your cleaning machine (washer-disinfector)
and the manufacturers of the treatment agents used must be observed as well.
The final rinse should be carried out with demineralized water to prevent spotting and the
formation of deposits.
Neutral or alkaline cleaning agents can be used for cleaning. However, cleaners containing
active chlorine should be avoided due to the chemical reaction between chlorine and plastic.
CAUTION! Danger of handle damage!

The handle should never be processed in a hot-air sterilizer,
as this would destroy the material!
The handle is steam-sterilizable, using a fractionated vacuum process at 134°C (273.2°F) for 5
minutes or 121°C (249.8°F) for 20 minutes (e.g. a sterilizer complying with
EN 285/ANSI/AAMI/ ISO 11134-1993 and ANSI/AAMI ST 46-1993, validated in accordance
with EN 554/ISO 13683 requirements). To prevent permanent (plastic) deformation, the
handle should be kept free from mechanical loads during sterilization.
Notice Useful life of the handles:

The exchangeable handles are subject to normal wear as a result of frequent
sterilization. If fatigue is detected in the material (cracks or tears, discoloration), be
sure to replace the handle.
V 2.0 31
KLS Martin marLux®
9.3 Maintenance
All light functions should be checked for proper working condition and operational safety at
regular intervals.
Every 24 months, a comprehensive safety check (SC) must be carried out by an authorized
person in accordance with the relevant national standard. Please also refer to section 13 for
details.
32 V 2.0
KLS Martin marLux®
10 Troubleshooting
Symptom Potential Cause(s) Remedial Action

Light cannot be switched on Main switch set to OFF Set main switch to ON
(LED1 (1) remains off)
Fuse defective Replace secondary fuse
(T 16 A, slow-blow)
Pilot laser not visible Sterilizable handle has no Use sterilizable handle with
glass insert glass insert
Emitted light too dark or too The discharge lamp has not Wait until the lamp has
yellowish or bluish reached its operating reached its operating tem-
temperature yet perature (approx. 2 minutes
for cold start; approx. 10
minutes for warm start)
Lamp has reached the end of Note red alarm LED; replace
its life metal-halide discharge lamp
Focusing error Adjust light field with

sensoGrip handle
Red indicator lamp on (lower Halogen lamp defective X6/X8: Replace halogen
LED2 (2)) lamp
H5/H6/H8: Replace both
halogen lamps (see section 7)
Red indicator lamp on (upper Metal-halide discharge lamp X6/X8: Replace both the
LED3 (3)). or halogen lamp defective metal-halide discharge lamp
and the halogen lamp
H5/H6/H8: Replace both
halogen lamps (see section 7)
V 2.0 33
KLS Martin marLux®
11 Technical Data
11.1 Technical Data for marLux® X8/X6 Models
marLux® X8 marLux® X6
PSU input voltage: 85–240 VAC, 50–60 Hz
PSU output voltage: (21–28 VDC, adjustable)
Supply voltage at contact block: min. 26 VDC, max. 36 VDC
PSU rated power output 240 VA
Power input (prim.) 128 VA / 218 VA / 330 VA (gas/halogen/mixed operation)
Light sources (lamps) 22.8 V, 150 W IRC / 90 V, 70 W
Max. central illuminance (Ec) 160,000 lx 150,000 lx
Total irradiance at maximum 550 W/m² 515 W/m²
illuminance
Luminous efficacy 291 lm/W 291 lm/W
Light field diameter, d10 20–32 cm 19–30 cm
(small – large)
Light field diameter, d50 10 cm 10 cm
Color temperature 4,300 K 4,300 K
Color rendering index (CRI) 95 95
Shadow dilution**:
- in standard tube with one 57% 37%
mask, relative to Ec
- in standard tube with two
masks, relative to Ec 51% 41%
Illumination depth, L1/L2 450/900 mm 450/650 mm
Starting performance: Cold start: 3.5 min; warm start: 5 min + 3.5 min
Rated life of discharge/halogen approx. 5,000 h / approx. 5,000 h /
lamps 600–1,000 h* 600–1,000 h*
Protection class I (acc. to IEC 60601-1)
Equipment type B (acc. to IEC 60601-1)
Ambient conditions
- Storage temperature -10°C to +50°C (14–122°F) with 20–90% humidity (non-
condensing)
- Operating temperature 5°C to +40°C (41–104°F) with 30–80% humidity (non-
condensing)
- Atmospheric pressure min. 700–1,060 hPa
All values were determined in accordance with IEC 60601-2-41.
* Depending on mechanical shock intensity, supply voltage and number of ON/OFF cycles.
** The shadow dilution values indicated for one mask and two masks, respectively, are the
same in each case when using no tube.
34 V 2.0
KLS Martin marLux®
11.2 Technical Data for marLux® H8/H6 Models
marLux® H8 marLux® H6
PSU input voltage: 85-240 VAC, 50–60 Hz
Power input (prim.) 218 VA
Light sources (lamps) 22.8 V, 150 W IRC 22.8 V, 150 W IRC
Total irradiance at max. 543 W/m² 508 W/m²
illuminance
Light field diameter, d10
(small – large) 17–30 cm 18–29 cm
Light field diameter, d50 10 cm 10 cm
Luminous efficacy 285 lm/W
Color temperature 4,300 K
Color rendering index (CRI) 93
Shadow dilution**:
- in standard tube with one 57% 32%
masks, relative to Ec 51% 41%
Illumination depth, L1/L2 450/900 mm 450/650 mm

Rated life of halogen lamps approx. 600–1000 h*
Ambient conditions
-10°C to +50°C (14–122°F) with 20–90% humidity (non-
- Storage temperature
condensing)

condensing)

V 2.0 35
KLS Martin marLux®
11.3 Technical Data for marLux® H5 PLUS/H5 Models
marLux® H5 PLUS marLux® H5

PSU input voltage: 85–240 VAC, 50–60 Hz
Power input (prim.) 205 VA 173 VA
Light sources (lamps) 24 V, 150 W 24 V, 120 W
Total irradiance at max. 456 W/m² 298 W/m²
illuminance
Luminous efficacy 285 lm/W
Light field diameter, d10
(small – large) 16–26 cm 16–24 cm
Light field diameter, d50 8.2 cm 8.2 cm
Color temperature 4,300 K
Color rendering index (CRI) 93
Shadow dilution**:
- in standard tube with one 27%
masks, relative to Ec 40%
Illumination depth, L1/L2 450/600 mm
Rated life of halogen lamps approx. 600–1000 h*
Ambient conditions
-10°C to +50°C (14–122°F) with 20–90% humidity (non-
- Storage temperature
condensing)

condensing)

36 V 2.0
KLS Martin marLux®
12 Serial Number Structure

The serial number indicated on the rating plate is structured as follows:
ML X8xxx 00 19 06 C 7777
| | | | | | Consecutive number per year of

manufacture*
| | | | | Installation type: C = ceiling, W = wall
| | | | Year of manufacture: 06 = 2006
| | | Software version
| | Hardware version
| Type X8 = light head diameter of 820 mm, discharge light

| xxx = specification code (incl. electrical, optical and mechanical parameters)
KLS Martin marLux® operating light
* Each year of manufacture starts with “0001” again.

Should you have any questions or need to file a complaint, please indicate your light’s
complete serial number.
V 2.0 37
KLS Martin marLux®
13 Periodic Safety Checks
CAUTION! Danger of property damage!

If the light is not reliable or safe to operate, authorized
service personnel must repair it! If immediate repair is not
possible, the light must be withdrawn from service and
safeguarded by suitable measures that prevent its use!
The owner/operator of the light must be notified immediately of these measures!
Overview of the safety checks to be performed

The operating lights must be checked by qualified Gebrüder Martin service personnel or by
agents who have been specially authorized to perform such tasks!
The performance of the safety checks as well as their results must be documented.
At least every 24 months, the following checks and tests must be performed on the unit by
persons who have the necessary training, knowledge and practical experience to carry out
such safety checks competently and independently:
• Inspect the operating light and its accessories visually for function-impairing mechanical
damage. Check safety-relevant labels and markings for legibility.
• Perform a functional check as specified in the Operating Instructions.
• Perform an electrical check in accordance with the Test Report specifications for Periodic
Safety Checks (see service manual).
• Measure the supply voltage at maximum illuminance.
38 V 2.0
Gebrüder Martin GmbH & Co. KG
Ludwigstaler Straße 132 · D-78532 Tuttlingen
Postfach 60 · D-78501 Tuttlingen/Germany
Tel. +49 7461 706-0 · Fax +49 7461 706-193
info@klsmartin.com · www.klsmartin.com
01.07 · 90-273-52-22 · Printed in Germany · Copyright by Gebrüder Martin GmbH & Co. KG · Alle Rechte vorbehalten · Technische Änderungen vorbehalten
We reserve the right to make alterations · Cambios técnicos reservados · Sous réserve de modifications techniques · Ci riserviamo il diritto di modifiche tecniche

3 Ga Instruction Manual New MarLux H5 20 en 01

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3 Ga Instruction Manual New MarLux H5 20 en 01

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KLS Martin Operating Lights

Version 2.0 (01.07)

2 Introduction to this Manual...........................................................7

3 Safety Notices ............................................................................9

4 Light Models and Combination Options ......................................... 14

5 Description of the Lights ............................................................ 15

6 Operating the Lights.................................................................. 19

7 Replacing Components .............................................................. 22

9 Maintenance and Care ............................................................... 31

12 Serial Number Structure ............................................................ 37

13 Periodic Safety Checks............................................................... 38

1 Product Liability and Warranty

We are the manufacturer of this product:

1.2 Intended Use

Claims for Damages

Notice! Serial number

2 Introduction to this Manual

DANGER! Danger of life or serious injuries!

WARNING! Danger of life or serious injuries!

CAUTION! Danger of minor injuries or material damage!

Notice! This signal word works as a reminder or provides valuable

• This symbol marks enumerations.

2.2 Symbols Used on the Product

Protection class (acc. to IEC 60601-1): I

Equipment type (acc. to IEC 60601-1): B

Observe Operating Instructions!

Warning: Hot surface!

Warning: Dangerous electric voltage!

Warning: Laser radiation!

2.3 Terms & Abbreviations/Acronyms

backLite Background illumination for endoscopy (installed in tracking arm)

• Observe the following safety notices!

Should the light or any of its components become damaged or defective:

Pilot Laser (Option)

WARNING! Danger of injury!

WARNING! Laser radiation!

3.2 Personal Protection

DANGER! Danger from defective lights!

WARNING! Danger from excessive heat development!

DANGER! Danger from electric shock!

All marLux® X6/X8 lights incorporate a bulb that uses an electric

DANGER! Danger of injury!

DANGER! Danger of injury!

DANGER! Danger of explosion!

DANGER! Danger from light failure!

WARNING! Danger from excessive heat!

CAUTION! Danger of light damage!

CAUTION! Danger of light damage!

CAUTION! Danger of light damage!

3.4 Cleaning and Infection Protection

DANGER! Explosion hazard!

WARNING! Infection hazard!

WARNING! Infection hazard!

CAUTION! Danger of light damage!

4 Light Models and Combination Options

Notice! The marLux® H5 and marLux® H5 PLUS operating lights are

The lights are available in different variants:

4.2 Light Combinations

5 Description of the Lights

5.2 centriXbeam® (marLux® X6 / X8 / H6 / H8)

5.3 Description of the marLux® H6 and H8 Lights

5.4 Starting Characteristics of the marLux® X6 and X8 Lights

5.5 Optional Equipment for X6 and X8 or H5, H6 and H8 Lights

Green LED Safety power supply (SPS/mains)